CN206676803U - A kind of mechanical casting Multifunctional cleaning device - Google Patents

Abstract

The utility model discloses a multifunctional cleaning equipment for mechanical castings, which comprises an air spray head, a blower, a discharge door, a roller shaft, a rubber sleeve, an air distribution plate and a return water tank. There are three chambers: a high-pressure flushing chamber, a high-pressure blowing chamber and a drying chamber. The right side of the drying chamber is provided with a discharge door, and the top of the drying chamber is provided with a moisture outlet. The wet pipe is connected with the outside world, the dehumidification pipe is provided with an induced draft fan, the bottom of the drying chamber is provided with an air distribution plate, the heat exchanger is provided at the bottom of the air distribution plate, the blower and the heat exchanger connected. The mechanical casting multi-functional cleaning equipment is equipped with a high-pressure washing chamber, a high-pressure blowing chamber and a drying chamber. It has a high degree of automation and can automatically complete a series of cleaning and drying tasks for castings. The cleaning efficiency is high and the use of labor is reduced.

Description

A multifunctional cleaning equipment for mechanical castings

technical field

The utility model relates to the technical field of machinery, in particular to a multifunctional cleaning equipment for mechanical castings.

Background technique

After the current castings are processed, many dirts are often attached to the outer surface and inner cavity surface of the castings. Therefore, it is necessary to use cleaning equipment to clean the surface of the castings to make the castings meet the required production requirements.

The traditional casting cleaning method is manual, and the cleaning is completed in the cleaning tank. This method is not only labor-intensive and low in cleaning efficiency, but also difficult to guarantee the cleaning quality. The cleaning process is complicated and occupies too much space in the production workshop, resulting in The production efficiency is low, the production cost is wasted, and it cannot meet the production needs of today's society;

Therefore, a casting cleaning device with high cleaning efficiency is needed to solve the above problems.

Utility model content

The purpose of this utility model is to provide a multi-functional cleaning equipment for mechanical castings to solve the problems of high labor intensity and low cleaning efficiency in the traditional casting cleaning method proposed in the above background technology.

In order to achieve the above purpose, the utility model provides the following technical solutions: a multi-functional cleaning equipment for mechanical castings, including a frame, idler rollers, high-level water tanks, water pipes, high-pressure nozzles, high-pressure flushing chambers, high-pressure blowing chambers, and drying chambers , air compressor, high-pressure air pipe, air nozzle, return air pipe, blower, heat exchanger, discharge door, dehumidification outlet, dehumidification pipe, induced draft fan, roller shaft, rubber sleeve, protrusion, air distribution plate and The backwater tank, the idler roller is set on the top of the frame, and the top of the idler roller is provided with three chambers, a high-pressure flushing chamber, a high-pressure blowing chamber and a drying chamber, from left to right. The top of the flushing chamber is provided with a high-level water tank, and the high-level water tank is connected with a high-pressure nozzle through a water pipe. The air compressor is connected with the air nozzle through the high-pressure air pipe, the air nozzle is arranged on the top of the inner cavity of the high-pressure blowing chamber, the right side of the drying chamber is provided with a discharge door, and the top of the drying chamber is provided with The moisture discharge port is connected with the outside world through a moisture discharge pipe, an induced draft fan is provided on the moisture discharge pipe, an air distribution plate is provided at the bottom of the drying chamber, and the heat exchanger is located at the air distribution At the bottom of the plate, the blower is connected with the heat exchanger.

Preferably, the idler roller includes a roller shaft and a rubber sleeve, the rubber sleeve is sleeved on the roller shaft, and protrusions are provided on the rubber sleeve.

Preferably, a return air duct is provided on the top of the drying chamber, and the return air duct is connected with a blower.

Preferably, a return tank is provided at the bottom of the high-pressure flushing chamber and the high-pressure blowing chamber.

Compared with the prior art, the utility model has the beneficial effects that: the multifunctional cleaning equipment for mechanical castings is equipped with a high-pressure flushing chamber, a high-pressure blowing chamber and a drying chamber, and has a high degree of automation, and can automatically complete a series of cleaning, Drying work has high cleaning efficiency and reduces the use of labor. The utility model transmits the castings through the idler roller. The roller shaft of the idler roller is provided with a rubber sleeve, which can avoid damage to the casting. Adjacent There is a gap between the rollers of the idler, and when the castings are conveyed on the rollers, the angle can be changed continuously, so that the high-pressure nozzle can clean the castings more thoroughly.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is a schematic diagram of the structure of the left part of the utility model.

In the figure: 1. Rack, 2. Roller roller, 3. High water tank, 4. Water pipe, 5. High-pressure nozzle, 6. High-pressure flushing chamber, 7. High-pressure blowing chamber, 8. Drying chamber, 9. Air Compressor, 10. High-pressure air pipe, 11. Air nozzle, 12. Return air pipe, 13. Blower, 14. Heat exchanger, 15. Discharge door, 16. Dehumidification port, 17. Dehumidification pipe, 18. Induced fan, 19, roller shaft, 20, rubber sleeve, 21, protrusion, 22, air distribution plate, 23, water return tank.

detailed description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Please refer to Figure 1-2, the utility model provides a technical solution: a multi-functional cleaning equipment for mechanical castings, including a frame 1, an idler roller 2, a high-level water tank 3, a water pipe 4, a high-pressure nozzle 5, and a high-pressure flushing chamber 6. High-pressure injection cavity 7, drying cavity 8, air compressor 9, high-pressure air pipe 10, air nozzle 11, return air pipe 12, blower 13, heat exchanger 14, discharge door 15, moisture discharge port 16, exhaust Wet pipeline 17, induced draft fan 18, roller shaft 19, rubber sleeve 20, protrusion 21, air distribution plate 22 and return water tank 23, idler roller 2 is located at the top of frame 1, and the top of idler roller 2 is automatically There are three chambers in sequence from left to right: a high-pressure flushing chamber 6, a high-pressure blowing chamber 7 and a drying chamber 8. The top of the high-pressure flushing chamber 6 is provided with a high-level water tank 3, and the high-level water tank 3 is connected to the high-pressure nozzle 5 through a water pipe 4. The high-pressure spray nozzle 5 is located at the top of the inner chamber of the high-pressure flushing chamber 6, and the bottom of the high-pressure spray chamber 7 is provided with an air compressor 9. The top of the inner chamber of the blowing chamber 7 and the right side of the drying chamber 8 are provided with a discharge door 15, and the top of the drying chamber 8 is provided with a moisture discharge port 16, which is connected with the outside world through a moisture discharge pipe 17 to discharge moisture. The duct 17 is provided with an induced draft fan 18 , the bottom of the drying chamber 8 is provided with an air distribution plate 22 , the heat exchanger 14 is arranged at the bottom of the air distribution plate 22 , and the blower 13 is connected with the heat exchanger 14 .

In the above embodiment, specifically, the idler roller 2 includes a roller shaft 19 and a rubber sleeve 20, the rubber sleeve 20 is sleeved on the roller shaft 19, the rubber sleeve 20 is provided with a protrusion 21, the rubber sleeve 20 and the protrusion 21 The effect of this is to prevent the casting from colliding with the roll shaft 19 and causing damage.

In the above-mentioned embodiment, specifically, the top of the drying chamber 8 is provided with a return air pipe 12, and the return air pipe 12 is connected with the blower 13, and the forehead part of the hot air in the drying chamber 8 can be reused through the return air pipe 12. In order to improve the temperature of the air entering the drying chamber 8, shorten the drying time of the casting.

In the above embodiment, specifically, the bottoms of the high-pressure flushing chamber 6 and the high-pressure blowing chamber 7 are provided with a return tank 23, which is used for rinsing the casting and collecting the water sprayed from the casting by the return tank 23.

Working principle: First, the casting enters the high-pressure flushing chamber 6, and the top of the high-pressure flushing chamber 6 is equipped with a high-pressure nozzle 5, and the casting is flushed by the high-pressure nozzle 5, and there is a gap between adjacent idler rollers 2, and the casting When conveying on the idler roller 2, the angle can be changed continuously, so that the high-pressure nozzle 5 can clean the casting more thoroughly. The top of the inner cavity in the cavity 7 is provided with an air nozzle 11 driven by an air compressor 9 to spray the water stains on the surface of the casting. The water that is rinsed and sprayed from the casting is collected by the return tank 23, and the sprayed casting enters the drying chamber 8 to dry the very small amount of water stains remaining on the surface of the casting. There is an air distribution plate 22 at the bottom, and the blower 13 blows the air to the air distribution plate 22 through the heat exchanger 14, and then the air distribution plate 22 evenly distributes the hot air to the drying chamber 8, and the top of the drying chamber 8 is provided with a return air Pipe 12, return air pipe 12 is connected with blower 13, the amount of hot air in the drying chamber 8 can be reused through the return air pipe 12, used to increase the temperature of the air entering the drying chamber 8, and shorten the drying time for castings , and finally, the washed and dried castings are discharged through the discharge gate.

In summary, the basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their effects.

Claims (4)

1. A multi-functional cleaning equipment for mechanical castings, including a frame (1), idler rollers (2), high-level water tanks (3), water pipes (4), high-pressure nozzles (5), high-pressure flushing chambers (6), High-pressure blowing chamber (7), drying chamber (8), air compressor (9), high-pressure air pipe (10), air nozzle (11), return air pipe (12), blower (13), heat exchanger ( 14), discharge door (15), moisture discharge port (16), moisture discharge pipe (17), induced draft fan (18), roller shaft (19), rubber sleeve (20), protrusion (21), air distribution Plate (22) and return water tank (23), characterized in that: the idler roller (2) is arranged on the top of the frame (1), and the top of the idler roller (2) is sequentially arranged from left to right There are three chambers: a high-pressure flushing chamber (6), a high-pressure blowing chamber (7) and a drying chamber (8). The top of the high-pressure flushing chamber (6) is provided with a high-level water tank (3), and the high-level water tank ( 3) Connect with the high-pressure nozzle (5) through the water pipe (4), the high-pressure nozzle (5) is located at the top of the inner cavity of the high-pressure flushing chamber (6), and the bottom of the high-pressure spray chamber (7) is provided with air Compressor (9), the air compressor (9) is connected with the air nozzle (11) through the high-pressure air pipe (10), and the air nozzle (11) is arranged on the top of the inner chamber of the high-pressure injection chamber (7) , the right side of the drying chamber (8) is provided with a discharge door (15), and the top of the drying chamber (8) is provided with a moisture discharge port (16), and the moisture discharge port (16) passes through a moisture discharge pipe (17) is connected with the outside world, and the described dehumidification pipeline (17) is provided with induced draft fan (18), and the bottom of described drying chamber (8) is provided with air distribution plate (22), and described heat exchanger (14 ) is located at the bottom of the air distribution plate (22), and the blower (13) is connected with the heat exchanger (14). 2. A multi-functional cleaning equipment for mechanical castings according to claim 1, characterized in that: the idler roller (2) includes a roller shaft (19) and a rubber sleeve (20), and the rubber sleeve (20 ) is sleeved on the roller shaft (19), and the rubber sleeve (20) is provided with a protrusion (21). 3. A multifunctional cleaning equipment for mechanical castings according to claim 1, characterized in that: the top of the drying chamber (8) is provided with a return air duct (12), and the return air duct (12) is connected with the blower (13) are connected. 4. The multifunctional cleaning equipment for mechanical castings according to claim 1, characterized in that: the bottoms of the high-pressure flushing chamber (6) and the high-pressure blowing chamber (7) are provided with a return water tank (23).