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CN206668363U - A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel - Google Patents

A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel Download PDF

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Publication number
CN206668363U
CN206668363U CN201720448220.XU CN201720448220U CN206668363U CN 206668363 U CN206668363 U CN 206668363U CN 201720448220 U CN201720448220 U CN 201720448220U CN 206668363 U CN206668363 U CN 206668363U
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layer
grid plate
filter layer
electric grid
heat recovery
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Chinese (zh)
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丁宇
张克
向拉
王奎
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Harbin Engineering University
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Harbin Engineering University
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Abstract

The purpose of this utility model is to provide a kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel, including post-processing casing, nitrogen separation device, the bottom of casing is post-processed filled with absorbing liquid, primary granule absorbed layer, heat reclamation device, filter layer and electric flase floor are respectively positioned on liquid level, the import of the offgas duct connection primary granule absorbed layer of engine, the air inlet pipe of the outlet connection heat reclamation device of primary granule absorbed layer, the escape pipe of heat reclamation device is located at below absorbing liquid liquid level, tapering type tail gas after-treatment enlarging is set on absorbing liquid liquid level, tail gas after-treatment enlarging is sequentially arranged above filter layer, electric flase floor, drying layer is simultaneously sequentially connected logical, drying layer connects the entrance of nitrogen separation device, the outlet outlet of nitrogen separation device.The utility model takes the mode such as graviational interaction between positive negative electricity flase floor, completes the high level absorption processing of particle, while improves fuel utilization efficiency.

Description

一种船用天然气发动机尾气综合处理装置A comprehensive treatment device for marine natural gas engine tail gas

技术领域technical field

本实用新型涉及的是一种天然气发动机,具体地说是天然气发动机的尾气处理装置。The utility model relates to a natural gas engine, in particular to an exhaust gas treatment device of the natural gas engine.

背景技术Background technique

经统计,雾霾灰尘颗粒大概有50%来自船用内燃机,现阶段天然气作为前景很好的替代能源逐渐被重视,天然气作为新兴清洁替代能源,较柴油机尾气已经有了很大的改善。现阶段对尾气处理包括了对颗粒和有害气体的吸收利用。由于成分原因,天然气燃烧产生较多颗粒,颗粒在发动机中更容易阻塞接口。According to statistics, about 50% of the smog and dust particles come from marine internal combustion engines. At this stage, natural gas is gradually being valued as a promising alternative energy source. As an emerging clean alternative energy source, natural gas has greatly improved compared with diesel engine exhaust. At this stage, the treatment of tail gas includes the absorption and utilization of particles and harmful gases. Due to its composition, the combustion of natural gas produces more particles, which are more likely to block the interface in the engine.

现有的天然气发动机尾气处理系统无法对细小颗粒进行有效的清除,造成工作影响。The existing natural gas engine exhaust gas treatment system cannot effectively remove fine particles, which affects work.

发明内容Contents of the invention

本实用新型的目的在于提供对颗粒污染物进行有效吸收的一种船用天然气发动机尾气综合处理装置。The purpose of the utility model is to provide a marine natural gas engine tail gas comprehensive treatment device for effectively absorbing particle pollutants.

本实用新型的目的是这样实现的:The purpose of this utility model is achieved in that:

本实用新型一种船用天然气发动机尾气综合处理装置,其特征是:包括后处理箱体、氮气分离装置以及设置在后处理箱体里的初级颗粒吸收层、热回收装置、过滤层和电格栅板,后处理箱体的底部充有吸收液,初级颗粒吸收层、热回收装置、过滤层和电格栅板均位于液面之上,发动机的尾气管连接初级颗粒吸收层的进口,初级颗粒吸收层的出口连接热回收装置的进气管,热回收装置的出气管位于吸收液液面以下,吸收液液面之上设置渐缩式的尾气二次处理扩口,尾气二次处理扩口上方依次设置过滤层、电格栅板、干燥层并依次相连通,干燥层连接氮气分离装置的入口,氮气分离装置的出口连通出口管。The utility model is a marine natural gas engine tail gas comprehensive treatment device, which is characterized in that it includes a post-processing box, a nitrogen separation device, and a primary particle absorption layer arranged in the post-processing box, a heat recovery device, a filter layer and an electric grid plate, the bottom of the post-treatment box is filled with absorption liquid, the primary particle absorption layer, heat recovery device, filter layer and electric grid plate are all located above the liquid surface, the exhaust pipe of the engine is connected to the inlet of the primary particle absorption layer, and the primary particle The outlet of the absorbing layer is connected to the inlet pipe of the heat recovery device. The outlet pipe of the heat recovery device is located below the liquid level of the absorption liquid, and a tapered tail gas secondary treatment flare is set above the liquid surface of the absorption liquid, above the tail gas secondary treatment flare. A filter layer, an electric grid plate, and a drying layer are sequentially arranged and connected in sequence, the drying layer is connected to the inlet of the nitrogen separation device, and the outlet of the nitrogen separation device is connected to the outlet pipe.

本实用新型还可以包括:The utility model can also include:

1、所述的热回收装置包括热回收装置隔层,热回收装置隔层里设置冷却水通道,热回收装置隔层的下部设置回收热输出管道。1. The heat recovery device includes a heat recovery device compartment, a cooling water channel is arranged in the heat recovery device compartment, and a recovery heat output pipeline is arranged at the lower part of the heat recovery device compartment.

2、所述的过滤层包括粗过滤层和精过滤层,粗过滤层位于精过滤层下方并先接触来自于尾气二次处理扩口的尾气;粗过滤层里的钢丝网为2.5μm,精过滤层里的纤维纺布层为2.5μm-10μm。2. The filter layer includes a coarse filter layer and a fine filter layer. The coarse filter layer is located below the fine filter layer and first contacts the exhaust gas from the secondary treatment of the exhaust gas; the steel wire mesh in the coarse filter layer is 2.5 μm, and the fine filter layer is The fiber woven layer in the filter layer is 2.5 μm-10 μm.

3、所述的电格栅板包括正电格栅板和负电格栅板,正电格栅板位于负电格栅板下方并先接触来自于干燥层的尾气。3. The electric grid plate includes a positive electric grid plate and a negative electric grid plate. The positive electric grid plate is located under the negative electric grid plate and first contacts the exhaust gas from the drying layer.

本实用新型的优势在于:本实用新型采取正负电格栅板之间引力作用等方式,完成了颗粒的高程度吸收处理,同时提高了燃料利用效率。The utility model has the advantages that: the utility model adopts the gravitational action between the positive and negative electric grid plates to complete the high-level absorption treatment of the particles and improve the fuel utilization efficiency at the same time.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

具体实施方式detailed description

下面结合附图举例对本实用新型做更详细地描述:The utility model is described in more detail below in conjunction with accompanying drawing example:

结合图1,本实用新型包括了颗粒过滤层2、11、12、热回收装置、干燥层17、正负电格栅板14、15、吸收液8等等。气体通过吸收液8和过滤层2、11、12进行颗粒吸收,通过热回收装置进行余热利用,通过分子筛利用不同分子的通过速度分离回收N2,剩余气体HC与CO进行燃烧再利用。With reference to Fig. 1, the utility model includes particle filter layers 2, 11, 12, heat recovery device, drying layer 17, positive and negative grid plates 14, 15, absorption liquid 8 and the like. The gas passes through the absorption liquid 8 and filter layers 2, 11, 12 for particle absorption, heat recovery device for waste heat utilization, molecular sieve for separation and recovery of N2 by using different molecular passing speeds, and remaining gas HC and CO for combustion and reuse.

由图1可以看到,本实用新型主要包括尾气进管1连接了初级颗粒吸收层2,初级颗粒吸收层2的出口连接热回收装置的进气管,并通过进气管固定卡箍3进行固定,热回收装置包括热回收装置隔层4,热回收装置隔层4里设置冷却水通道5,热回收装置隔层4的下部设置回收热输出管道6,吸收的热量通过回收热输出管道6进行输送。从热回收装置出气管7出来的尾气经吸收液8出来后经过通过尾气二次处理扩口10进入,14和15正负电格栅板,经过干燥层17,通过氮气分离装置18进行N2的回收,剩余可利用气体HC和CO通过出口管19进入发动机缸内。It can be seen from Fig. 1 that the utility model mainly includes that the exhaust gas inlet pipe 1 is connected with the primary particle absorption layer 2, the outlet of the primary particle absorption layer 2 is connected with the intake pipe of the heat recovery device, and is fixed by the intake pipe fixing clip 3, The heat recovery device includes a heat recovery device compartment 4, a cooling water channel 5 is set in the heat recovery device compartment 4, and a recovery heat output pipeline 6 is set at the lower part of the heat recovery device compartment 4, and the absorbed heat is transported through the recovery heat output pipeline 6 . The tail gas coming out of the outlet pipe 7 of the heat recovery device is discharged through the absorption liquid 8 and then enters through the tail gas secondary treatment flare 10, 14 and 15 positive and negative grid plates, passes through the drying layer 17, and passes through the nitrogen gas separation device 18 for N2 Recovery, the remaining available gases HC and CO enter the engine cylinder through the outlet pipe 19.

本实用新型工作原理,从气缸中燃烧后产生的尾气会通过尾气进管1,通过初级过滤层2的粗过滤层和精过滤层将颗粒进行初级吸收,初级回收主要针对尺寸较大颗粒,容易在管道进行堆积,阻塞气道。进入吸收液8,吸收一部分水溶性的颗粒,后经过11和12粗细过滤层后对颗粒进行了有效的吸收,尺寸达到10微米,通过尾气二次处理扩口10中的氢氧化钠除去二氧化碳,通过14和15正负电格栅板进行正负相吸,可以吸取尺寸更小的颗粒,然后通过干燥层17进行干燥,此时主要成分为N2、HC和CO等化合物物质,同时对于主要气体成分N2,利用不同分子通过分子筛的速度不同进行N2的回收,通过气体出口管19将剩余气体再次进入发动机缸体内。这样就将尾气进行了有效净化,利用了余热同时将可用成分HC和CO再次返回缸内进行利用。The working principle of the utility model is that the exhaust gas produced after combustion in the cylinder will enter the pipe 1 through the exhaust gas, and the particles will be primary absorbed through the coarse filter layer and the fine filter layer of the primary filter layer 2, and the primary recovery is mainly for larger particles, which is easy Build up in the ducts, blocking the airways. Enter the absorption liquid 8, absorb part of the water-soluble particles, and then pass through the coarse and fine filter layers 11 and 12 to effectively absorb the particles, the size of which reaches 10 microns, and the sodium hydroxide in the flare 10 is used to remove carbon dioxide through the tail gas secondary treatment, Through the positive and negative electric grid plates 14 and 15, the positive and negative phase suction can absorb smaller particles, and then dry them through the drying layer 17. At this time, the main components are compounds such as N2, HC and CO. At the same time, for the main gas As for the component N2, different molecules pass through the molecular sieve at different speeds to recover N2, and the remaining gas enters the engine cylinder through the gas outlet pipe 19 again. In this way, the exhaust gas is effectively purified, the waste heat is utilized, and the available components HC and CO are returned to the cylinder for utilization.

Claims (5)

1.一种船用天然气发动机尾气综合处理装置,其特征是:包括后处理箱体、氮气分离装置以及设置在后处理箱体里的初级颗粒吸收层、热回收装置、过滤层和电格栅板,后处理箱体的底部充有吸收液,初级颗粒吸收层、热回收装置、过滤层和电格栅板均位于液面之上,发动机的尾气管连接初级颗粒吸收层的进口,初级颗粒吸收层的出口连接热回收装置的进气管,热回收装置的出气管位于吸收液液面以下,吸收液液面之上设置渐缩式的尾气二次处理扩口,尾气二次处理扩口上方依次设置过滤层、电格栅板、干燥层并依次相连通,干燥层连接氮气分离装置的入口,氮气分离装置的出口连通出口管。1. A marine natural gas engine tail gas comprehensive treatment device is characterized in that it includes an aftertreatment box, a nitrogen separation device and a primary particle absorption layer, a heat recovery device, a filter layer and an electric grid plate arranged in the aftertreatment box , the bottom of the post-treatment box is filled with absorption liquid, the primary particle absorption layer, heat recovery device, filter layer and electric grille are all located above the liquid level, the exhaust pipe of the engine is connected to the inlet of the primary particle absorption layer, and the primary particle absorption layer The outlet of the layer is connected to the inlet pipe of the heat recovery device. The outlet pipe of the heat recovery device is located below the liquid level of the absorption liquid, and a tapered tail gas secondary treatment flare is set above the liquid surface of the absorption liquid. A filter layer, an electric grid plate, and a drying layer are arranged and connected in sequence, the drying layer is connected to the inlet of the nitrogen separation device, and the outlet of the nitrogen separation device is connected to the outlet pipe. 2.根据权利要求1所述的一种船用天然气发动机尾气综合处理装置,其特征是:所述的热回收装置包括热回收装置隔层,热回收装置隔层里设置冷却水通道,热回收装置隔层的下部设置回收热输出管道。2. A comprehensive exhaust gas treatment device for marine natural gas engines according to claim 1, characterized in that: the heat recovery device includes a heat recovery device interlayer, a cooling water channel is arranged in the heat recovery device interlayer, and the heat recovery device The lower part of the interlayer is provided with a recovery heat output pipe. 3.根据权利要求1或2所述的一种船用天然气发动机尾气综合处理装置,其特征是:所述的过滤层包括粗过滤层和精过滤层,粗过滤层位于精过滤层下方并先接触来自于尾气二次处理扩口的尾气;粗过滤层里的钢丝网为2.5μm,精过滤层里的纤维纺布层为2.5μm-10μm。3. A marine natural gas engine tail gas comprehensive treatment device according to claim 1 or 2, characterized in that: the filter layer includes a coarse filter layer and a fine filter layer, the coarse filter layer is located below the fine filter layer and first contacts Exhaust gas from the secondary treatment of exhaust gas; the steel wire mesh in the coarse filter layer is 2.5 μm, and the fiber woven layer in the fine filter layer is 2.5 μm-10 μm. 4.根据权利要求1或2所述的一种船用天然气发动机尾气综合处理装置,其特征是:所述的电格栅板包括正电格栅板和负电格栅板,正电格栅板位于负电格栅板下方并先接触来自于干燥层的尾气。4. A marine natural gas engine tail gas comprehensive treatment device according to claim 1 or 2, characterized in that: the electric grid plate includes a positive electric grid plate and a negative electric grid plate, and the positive electric grid plate is located at Below the negative grid plate and first contact the exhaust gas from the drying layer. 5.根据权利要求3所述的一种船用天然气发动机尾气综合处理装置,其特征是:所述的电格栅板包括正电格栅板和负电格栅板,正电格栅板位于负电格栅板下方并先接触来自于干燥层的尾气。5. A marine natural gas engine tail gas comprehensive treatment device according to claim 3, characterized in that: the electric grid plate includes a positive electric grid plate and a negative electric grid plate, and the positive electric grid plate is located in the negative electric grid Below the grid plate and first contact the exhaust gas from the drying layer.
CN201720448220.XU 2017-04-26 2017-04-26 A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel Withdrawn - After Issue CN206668363U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979052A (en) * 2017-04-26 2017-07-25 哈尔滨工程大学 A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel
CN110284554A (en) * 2019-08-07 2019-09-27 深圳福能达空气与水科技发展有限公司 Ship power tail gas water manufacturing system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106979052A (en) * 2017-04-26 2017-07-25 哈尔滨工程大学 A kind of natural gas engine tail gas Integrated Processing Unit peculiar to vessel
CN106979052B (en) * 2017-04-26 2023-05-30 哈尔滨工程大学 Marine natural gas engine tail gas comprehensive treatment device
CN110284554A (en) * 2019-08-07 2019-09-27 深圳福能达空气与水科技发展有限公司 Ship power tail gas water manufacturing system

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