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CN206640957U - A kind of laser flatting machine being precisely controlled - Google Patents

A kind of laser flatting machine being precisely controlled Download PDF

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Publication number
CN206640957U
CN206640957U CN201720346361.0U CN201720346361U CN206640957U CN 206640957 U CN206640957 U CN 206640957U CN 201720346361 U CN201720346361 U CN 201720346361U CN 206640957 U CN206640957 U CN 206640957U
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oil cylinder
blade assembly
assembly
adjustment mechanism
sensor
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陈伟
朱继平
李良波
陈小兵
袁栋
姚克恒
丁艳
夏敏
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Nanjing Research Institute for Agricultural Mechanization Ministry of Agriculture
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Abstract

本实用新型公开一种精准控制的激光平地机,包括铲刀总成,安装在铲刀总成上的激光接收器总成;所述铲刀总成两端安装有用于检测倾斜的第一传感器、第二传感器,第一传感器、第二传感器与信号处理装置相连,信号处理装置与液压设备总成相连,液压设备总成控制驱动第一油缸、第二油缸;第一油缸、第二油缸设置在所述铲刀总成与两组行走机构之间,两组行走机构通过第一调节机构、第二调节机构与所述铲刀总成相连,第一油缸、第二油缸分别通过两组行走机构带动第一调节机构、第二调节机构控制所述铲刀总成水平调节。本实用新型依靠油缸活塞杆伸缩带动铲刀总成运动,实现铲刀总成的水平精准调节,提高作业精度。

The utility model discloses a precisely controlled laser grader, which comprises a blade assembly and a laser receiver assembly installed on the blade assembly; first sensors for detecting inclination are installed at both ends of the blade assembly , the second sensor, the first sensor and the second sensor are connected to the signal processing device, the signal processing device is connected to the hydraulic equipment assembly, and the hydraulic equipment assembly controls and drives the first oil cylinder and the second oil cylinder; the first oil cylinder and the second oil cylinder are set Between the shovel assembly and two groups of traveling mechanisms, the two groups of traveling mechanisms are connected to the shovel assembly through the first adjustment mechanism and the second adjustment mechanism, and the first oil cylinder and the second oil cylinder respectively pass through two groups of walking mechanisms. The mechanism drives the first adjustment mechanism and the second adjustment mechanism to control the horizontal adjustment of the blade assembly. The utility model relies on the expansion and contraction of the piston rod of the oil cylinder to drive the movement of the shovel assembly, so as to realize the precise adjustment of the level of the shovel assembly and improve the operation accuracy.

Description

一种精准控制的激光平地机A laser grader with precise control

技术领域technical field

本实用新型涉及农业机械领域,具体涉及一种精准控制的激光平地机。The utility model relates to the field of agricultural machinery, in particular to a precisely controlled laser grader.

背景技术Background technique

利用激光技术进行平地作业,在国内运用较为广泛,针对旱田作业的激光平地机而言,大多只能进行垂直于地表的上下调节,缺乏水平调节系统,导致机具在平地作业过程不能根据地形实时的调节姿态。即使存在水平调节系统的机具,也只是粗略的进行人工控制,无法保证精准作业。The use of laser technology for leveling operations is widely used in China. For the laser levelers for dry field operations, most of them can only be adjusted vertically to the ground surface, lacking a level adjustment system, resulting in the machine tools not being able to adjust in real time according to the terrain during leveling operations. Adjust posture. Even if there is a machine tool with a level adjustment system, it is only roughly controlled manually, and precise operation cannot be guaranteed.

现有技术中公开了一些技术方案针对上述技术问题进行改进,其采用的结构包括机架、轮轴、轮轴两端设置地轮,机架通过动力缸与偏转件铰接,偏转件与轮轴、第一地轮铰接,在机架倾斜时通过动力缸的活塞杆伸缩控制第一地轮高度可调以保证始终保持在一个水平状态。此种依靠第一地轮位置的改变来进行水平调节的,水平调节后第一地轮与第二地轮不在同一轴线上,此时进行高度调节时则会出现铲刀上升时左右不平,导致油缸受力。Some technical solutions are disclosed in the prior art to improve the above-mentioned technical problems. The structure adopted includes a frame, a wheel shaft, and ground wheels at both ends of the wheel shaft. The frame is hinged to the deflector through the power cylinder. The ground wheel is hinged, and the height of the first ground wheel can be adjusted through the telescopic control of the piston rod of the power cylinder to ensure that it is always kept in a horizontal state when the frame is tilted. This kind of level adjustment depends on the change of the position of the first ground wheel. After the level adjustment, the first ground wheel and the second ground wheel are not on the same axis. The cylinder is stressed.

发明内容Contents of the invention

发明目的: 本实用新型目的在于针对现有技术的不足,提供一种精准控制的激光平地机,能够实现平地机的水平精准调节,提高作业精度。Purpose of the invention: The purpose of this utility model is to address the deficiencies of the prior art and provide a laser grader with precise control, which can realize precise adjustment of the level of the grader and improve the operation accuracy.

技术方案:本实用新型所述的精准控制的激光平地机,包括铲刀总成,安装在铲刀总成上的激光接收器总成;所述铲刀总成两端安装有用于检测倾斜的第一传感器、第二传感器,第一传感器、第二传感器与信号处理装置相连,信号处理装置与液压设备总成相连,液压设备总成控制驱动第一油缸、第二油缸;第一油缸、第二油缸设置在所述铲刀总成与两组行走机构之间,两组行走机构通过第一调节机构、第二调节机构与所述铲刀总成相连,第一油缸、第二油缸分别通过两组行走机构带动第一调节机构、第二调节机构控制所述铲刀总成水平调节。Technical solution: The precisely controlled laser grader described in the utility model includes a blade assembly and a laser receiver assembly installed on the blade assembly; The first sensor, the second sensor, the first sensor, the second sensor are connected to the signal processing device, the signal processing device is connected to the hydraulic equipment assembly, and the hydraulic equipment assembly controls and drives the first oil cylinder and the second oil cylinder; the first oil cylinder, the second oil cylinder The second oil cylinder is arranged between the blade assembly and the two groups of running gears, the two groups of running gears are connected with the blade assembly through the first adjustment mechanism and the second adjustment mechanism, and the first oil cylinder and the second oil cylinder respectively pass through The two groups of walking mechanisms drive the first adjustment mechanism and the second adjustment mechanism to control the horizontal adjustment of the blade assembly.

进一步完善上述技术方案,所述行走机构包括轮轴、设置在轮轴两端的地轮。To further improve the above technical solution, the running mechanism includes a wheel shaft and ground wheels arranged at both ends of the wheel shaft.

进一步地,所述第一调节机构、第二调节机构为两根连杆,连杆一端固定在所述轮轴上、另一端与所述铲刀总成铰接相连。Further, the first adjusting mechanism and the second adjusting mechanism are two connecting rods, one end of which is fixed on the axle, and the other end is hingedly connected with the blade assembly.

进一步地,所述第一油缸、第二油缸的缸筒端与所述行走机构的轮轴铰接相连,所述第一油缸、第二油缸的活塞杆端与所述铲刀总成铰接相连。Further, the cylinder barrel ends of the first oil cylinder and the second oil cylinder are hingedly connected to the axle of the traveling mechanism, and the piston rod ends of the first oil cylinder and the second oil cylinder are hingedly connected to the blade assembly.

进一步地,所述铲刀总成上设有调节座与所述活塞杆相连。Further, the blade assembly is provided with an adjustment seat connected to the piston rod.

进一步地,所述第一调节机构、第二调节机构与所述铲刀总成的铰接处位于所述铲刀总成的侧壁,所述活塞杆与所述铲刀总成的铰接处位于所述铲刀总成顶端。Further, the hinge between the first adjusting mechanism and the second adjusting mechanism and the blade assembly is located on the side wall of the blade assembly, and the hinge between the piston rod and the blade assembly is located on The top of the blade assembly.

进一步地,所述铲刀总成连接有牵引架,牵引架位于所述铲刀总成与第一调节机构、第二调节机构连接侧的相对侧。Further, the blade assembly is connected with a traction frame, and the traction frame is located on the side opposite to the side where the blade assembly is connected to the first adjustment mechanism and the second adjustment mechanism.

进一步地,所述第一传感器、第二传感器为动态倾角传感器。Further, the first sensor and the second sensor are dynamic inclination sensors.

有益效果:本实用新型通过传感器检测铲刀总成的姿态,判断铲刀总成是否倾斜以及倾斜侧位于哪一侧,传感器检测信号传输至信号处理器,信号处理器分析处理后传输至液压设备总成控制相应电磁阀驱动相应的油缸运动,油缸带动活塞杆伸缩,通过行走机构带动第一调节机构、第二调节机构,第一调节机构、第二调节机构能够单独工作也能够同时工作,取决于铲刀总成姿态以及作业规划,从而实现铲刀总成的水平精准调节,提高作业精度;且这种调节依靠油缸活塞杆伸缩带动铲刀总成运动,第一调节机构、第二调节机构两端的地轮本身始终是保持同一轴线,不会影响整体结构平衡,也不会使油缸受力。Beneficial effects: the utility model detects the posture of the shovel assembly through the sensor, judges whether the shovel assembly is inclined and which side the inclined side is on, and the sensor detection signal is transmitted to the signal processor, and the signal processor transmits it to the hydraulic equipment after analysis and processing The assembly controls the corresponding solenoid valve to drive the corresponding oil cylinder movement, the oil cylinder drives the piston rod to expand and contract, and drives the first adjustment mechanism and the second adjustment mechanism through the traveling mechanism. The first adjustment mechanism and the second adjustment mechanism can work independently or simultaneously, depending on Based on the posture of the blade assembly and the operation plan, the level of the blade assembly can be adjusted precisely and the operation accuracy can be improved; and this adjustment relies on the expansion and contraction of the piston rod of the oil cylinder to drive the movement of the blade assembly. The first adjustment mechanism and the second adjustment mechanism The ground wheels at both ends always maintain the same axis, which will not affect the balance of the overall structure, nor will it cause the cylinder to be stressed.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图中:1、牵引架,2、铲刀总成,3、激光接收器总成,4、液压设备总成,5、信号处理装置,6、第二传感器,7、第一传感器,8、第一油缸,9、第二油缸,10、第一调节机构,11、第二调节机构。In the figure: 1. traction frame, 2. blade assembly, 3. laser receiver assembly, 4. hydraulic equipment assembly, 5. signal processing device, 6. second sensor, 7. first sensor, 8. The first oil cylinder, 9, the second oil cylinder, 10, the first adjustment mechanism, 11, the second adjustment mechanism.

具体实施方式detailed description

下面通过附图对本实用新型技术方案进行详细说明,但是本实用新型的保护范围不局限于所述实施例。The technical scheme of the utility model will be described in detail below with the accompanying drawings, but the protection scope of the utility model is not limited to the described embodiments.

实施例1:如图1所示的精准控制的激光平地机,包括铲刀总成2、第一油缸8、第二油缸9、第一行走机构、第二行走机构,铲刀总成2一侧与牵引架相连、另一侧通过第一调节机构10、第二调节机构11与两组行走机构分别相连,牵引架用于连接拖拉机带动铲刀总成2工作;铲刀总成2顶端中部设有激光接收器总成3、信号处理装置5、液压设备总成4,两端设有第一传感器7、第二传感器6,液压设备总成4与第一油缸8、第二油缸9分别相连,第一传感器7相邻设有第一调节座,第二传感器6相邻设有第二调节座;第一行走机构、第二行走机构包括轮轴、设于轮轴两端的地轮,第一调节机构10、第二调节机构11为两根连杆,轮轴通过两根连杆与铲刀总成2铰接相连;第一油缸8的活塞杆与第一调节座铰接相连、缸筒与第一行走机构的轮轴铰接相连,第二油缸9的活塞杆与第二调节座铰接相连、缸筒与第二行走机构的轮轴铰接相连。Embodiment 1: The precisely controlled laser grader shown in Figure 1 includes a blade assembly 2, a first oil cylinder 8, a second oil cylinder 9, a first traveling mechanism, a second traveling mechanism, and a blade assembly 2- One side is connected with the traction frame, and the other side is respectively connected with two groups of walking mechanisms through the first adjustment mechanism 10 and the second adjustment mechanism 11. The traction frame is used to connect the tractor to drive the blade assembly 2 to work; the middle part of the top of the blade assembly 2 A laser receiver assembly 3, a signal processing device 5, and a hydraulic equipment assembly 4 are provided, and a first sensor 7 and a second sensor 6 are provided at both ends, and the hydraulic equipment assembly 4 and the first oil cylinder 8 and the second oil cylinder 9 are respectively Connect to each other, the first sensor 7 is adjacently provided with the first adjusting seat, and the second sensor 6 is adjacently provided with the second adjusting seat; The adjustment mechanism 10 and the second adjustment mechanism 11 are two connecting rods, and the wheel shaft is hingedly connected with the blade assembly 2 through the two connecting rods; the piston rod of the first oil cylinder 8 is hingedly connected with the first adjustment seat, and the cylinder barrel is connected with the first The wheel shaft of the running gear is hingedly connected, the piston rod of the second oil cylinder 9 is hingedly connected with the second adjustment seat, and the cylinder barrel is hingedly connected with the wheel shaft of the second running gear.

第一传感器7、第二传感器6为动态倾角传感器,用于检测铲刀总成2机身倾斜,第一传感器7、第二传感器6与信号处理装置5相连,将检测信号传输至信号处理装置5,信号处理装置5与液压设备总成4相连,根据对信号的分析处理控制相应电磁阀驱动相应油缸运动;油缸伸缩活塞杆运动带动行走机构的轮轴,轮轴带动连杆旋转运动从而带动铲刀总成2运动实现水平调节;第一油缸8通过第一行走机构调节铲刀总成2与第二油缸9通过第二行走机构调节铲刀总成2相互独立,能够单独工作也可以同时工作,取决于机具姿态以及作业规划。The first sensor 7 and the second sensor 6 are dynamic inclination sensors, which are used to detect the inclination of the body of the blade assembly 2. The first sensor 7 and the second sensor 6 are connected to the signal processing device 5, and the detection signals are transmitted to the signal processing device. 5. The signal processing device 5 is connected with the hydraulic equipment assembly 4. According to the analysis and processing of the signal, the corresponding solenoid valve is controlled to drive the corresponding oil cylinder; the telescopic piston rod of the oil cylinder drives the wheel shaft of the traveling mechanism, and the wheel shaft drives the connecting rod to rotate to drive the blade The movement of the assembly 2 realizes level adjustment; the first oil cylinder 8 adjusts the blade assembly 2 through the first traveling mechanism, and the second oil cylinder 9 adjusts the blade assembly 2 through the second traveling mechanism independently of each other, and can work independently or at the same time. Depends on the tool attitude and job planning.

如上所述,尽管参照特定的优选实施例已经表示和表述了本实用新型,但其不得解释为对本实用新型自身的限制。在不脱离所附权利要求定义的本实用新型的精神和范围前提下,可对其在形式上和细节上作出各种变化。As stated above, although the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (8)

1.一种精准控制的激光平地机,包括铲刀总成,安装在铲刀总成上的激光接收器总成;其特征在于:所述铲刀总成两端安装有用于检测倾斜的第一传感器、第二传感器,第一传感器、第二传感器与信号处理装置相连,信号处理装置与液压设备总成相连,液压设备总成控制驱动第一油缸、第二油缸;第一油缸、第二油缸设置在所述铲刀总成与两组行走机构之间,两组行走机构通过第一调节机构、第二调节机构与所述铲刀总成相连,第一油缸、第二油缸分别通过两组行走机构带动第一调节机构、第二调节机构控制所述铲刀总成水平调节。1. A laser grader with precise control, including a blade assembly and a laser receiver assembly installed on the blade assembly; it is characterized in that: the two ends of the blade assembly are equipped with a first sensor for detecting inclination A sensor and a second sensor, the first sensor and the second sensor are connected to the signal processing device, the signal processing device is connected to the hydraulic equipment assembly, and the hydraulic equipment assembly controls and drives the first oil cylinder and the second oil cylinder; the first oil cylinder, the second oil cylinder The oil cylinder is arranged between the shovel assembly and the two groups of traveling mechanisms, the two groups of traveling mechanisms are connected to the shovel assembly through the first adjustment mechanism and the second adjustment mechanism, and the first oil cylinder and the second oil cylinder are respectively passed through two The group traveling mechanism drives the first adjustment mechanism and the second adjustment mechanism to control the horizontal adjustment of the blade assembly. 2.根据权利要求1所述的精准控制的激光平地机,其特征在于:所述行走机构包括轮轴、设置在轮轴两端的地轮。2. The precisely controlled laser grader according to claim 1, characterized in that: the traveling mechanism includes a wheel shaft and ground wheels arranged at both ends of the wheel shaft. 3.根据权利要求2所述的精准控制的激光平地机,其特征在于:所述第一调节机构、第二调节机构为两根连杆,连杆一端固定在所述轮轴上、另一端与所述铲刀总成铰接相连。3. The precisely controlled laser grader according to claim 2, characterized in that: the first adjustment mechanism and the second adjustment mechanism are two connecting rods, one end of the connecting rod is fixed on the wheel shaft, and the other end is connected to the wheel shaft. The blade assembly is hingedly connected. 4.根据权利要求2或3所述的精准控制的激光平地机,其特征在于:所述第一油缸、第二油缸的缸筒与所述行走机构的轮轴铰接相连,所述第一油缸、第二油缸的活塞杆与所述铲刀总成铰接相连。4. The precisely controlled laser grader according to claim 2 or 3, characterized in that: the cylinder barrels of the first oil cylinder and the second oil cylinder are hingedly connected to the wheel shaft of the traveling mechanism, and the first oil cylinder, The piston rod of the second oil cylinder is hingedly connected with the blade assembly. 5.根据权利要求4所述的精准控制的激光平地机,其特征在于:所述铲刀总成上设有调节座与所述活塞杆相连。5. The precisely controlled laser grader according to claim 4, characterized in that: the blade assembly is provided with an adjustment seat connected to the piston rod. 6.根据权利要求4所述的精准控制的激光平地机,其特征在于:所述第一调节机构、第二调节机构与所述铲刀总成的铰接处位于所述铲刀总成的侧壁,所述活塞杆与所述铲刀总成的铰接处位于所述铲刀总成顶端。6. The precisely controlled laser grader according to claim 4, characterized in that: the hinges of the first adjustment mechanism, the second adjustment mechanism and the blade assembly are located on the side of the blade assembly wall, the hinge between the piston rod and the blade assembly is located at the top of the blade assembly. 7.根据权利要求6所述的精准控制的激光平地机,其特征在于:所述铲刀总成连接有牵引架,牵引架位于所述铲刀总成与第一调节机构、第二调节机构连接侧的相对侧。7. The laser grader with precise control according to claim 6, characterized in that: the blade assembly is connected with a traction frame, and the traction frame is located between the blade assembly and the first adjustment mechanism and the second adjustment mechanism The opposite side of the connection side. 8.根据权利要求1所述的精准控制的激光平地机,其特征在于:所述第一传感器、第二传感器为动态倾角传感器。8. The precisely controlled laser grader according to claim 1, characterized in that: the first sensor and the second sensor are dynamic inclination sensors.
CN201720346361.0U 2017-04-05 2017-04-05 A kind of laser flatting machine being precisely controlled Expired - Fee Related CN206640957U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108901211A (en) * 2018-08-16 2018-11-30 华南农业大学 A kind of suspension type nonirrigated farmland laser flatting machine and level land method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108901211A (en) * 2018-08-16 2018-11-30 华南农业大学 A kind of suspension type nonirrigated farmland laser flatting machine and level land method

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