CN206639828U - A kind of battery pack structure - Google Patents
A kind of battery pack structure Download PDFInfo
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- CN206639828U CN206639828U CN201720228686.9U CN201720228686U CN206639828U CN 206639828 U CN206639828 U CN 206639828U CN 201720228686 U CN201720228686 U CN 201720228686U CN 206639828 U CN206639828 U CN 206639828U
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- 230000017525 heat dissipation Effects 0.000 claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 29
- 238000005192 partition Methods 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 18
- 239000011810 insulating material Substances 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 3
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 10
- 229910052744 lithium Inorganic materials 0.000 description 10
- 238000000034 method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 230000000739 chaotic effect Effects 0.000 description 1
- 239000000306 component Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
一种电池包结构,包括电池模组、外壳、散热风扇组件、安装板组件及端板;电池模组包括电池模块、绝缘板及采集板;电池模块包括单体电池、支架及汇流板,支架包括支架本体,支架本体开设有收容槽,单体电池设置于收容槽内;汇流板设置于支架上;多个电池模块并列设置且电性连接;绝缘板设置于电池模块外侧的支架上,且电池模块外侧的汇流板夹设于绝缘板与外侧的支架之间;采集板设置于电池模块的支架上,且与电池模块电性连接;电池模组收容于收容孔内;散热风扇与过滤板组合在一起,散热风扇组件间隔设置于电池模组的一个绝缘板上,且散热风扇与绝缘板相背设置并与电池模组电性连接;安装板和端板分别设置于外壳的两侧。
A battery pack structure, including a battery module, a casing, a cooling fan assembly, a mounting plate assembly, and an end plate; the battery module includes a battery module, an insulating plate, and an acquisition board; the battery module includes a single battery, a bracket, a manifold, and a bracket Including the bracket body, the bracket body is provided with a storage slot, and the single battery is arranged in the storage slot; the manifold is arranged on the bracket; a plurality of battery modules are arranged side by side and electrically connected; the insulating plate is arranged on the bracket outside the battery module, and The manifold on the outside of the battery module is sandwiched between the insulating plate and the outside bracket; the acquisition board is set on the bracket of the battery module and is electrically connected to the battery module; the battery module is housed in the storage hole; the cooling fan and the filter plate Combined together, the heat dissipation fan assembly is arranged on an insulating plate of the battery module at intervals, and the heat dissipation fan is arranged opposite to the insulating plate and electrically connected with the battery module; the mounting plate and the end plate are respectively arranged on both sides of the casing.
Description
【技术领域】【Technical field】
本实用新型涉及电池技术领域,尤其涉及一种电池包结构。The utility model relates to the technical field of batteries, in particular to a battery pack structure.
【背景技术】【Background technique】
锂电池作为电动汽车的核心组成部分,其稳定性可以直接影响到整个电动汽车的安全性能。随着锂电池越来越广泛的使用,人们对锂电池的使用安全性的要求也越来越高。锂电池收容于电池箱内,但现有的锂电池的组装方式具有一些缺陷:1、现有的锂电池组装方式采用电池箱内安装风扇或电池箱内安装液冷系统,但采用风扇的散热方式热循环不稳定,电池箱内安装液冷系统的散热方式空间占用大,成本高;2、现有的锂电池组装方式内部线束布线方式混乱,存在电磁干扰的风险,导致电池模组使用寿命降低;3、现有锂电池组装方式是直接安装在电池箱上,锂电池外部与内部的热量交换不均衡,导致温升一致性不同,会影响锂电池的使用寿命。Lithium battery is the core component of electric vehicles, and its stability can directly affect the safety performance of the entire electric vehicle. With the increasing use of lithium batteries, people's requirements for the safety of lithium batteries are also getting higher and higher. The lithium battery is housed in the battery box, but the existing lithium battery assembly method has some defects: 1. The existing lithium battery assembly method adopts a fan installed in the battery box or a liquid cooling system in the battery box, but the heat dissipation of the fan is used. The thermal cycle of the method is unstable, and the heat dissipation method of installing a liquid cooling system in the battery box takes up a lot of space and high cost; 2. The internal wiring harness wiring method of the existing lithium battery assembly method is chaotic, and there is a risk of electromagnetic interference, which will lead to a long service life of the battery module. 3. The existing lithium battery assembly method is directly installed on the battery box, and the heat exchange between the outside and inside of the lithium battery is unbalanced, resulting in different temperature rise consistency, which will affect the service life of the lithium battery.
鉴于此,实有必要提供一种新型的电池包结构来克服以上缺陷。In view of this, it is necessary to provide a new battery pack structure to overcome the above defects.
【实用新型内容】【Content of utility model】
本实用新型的目的是提供一种电池包结构,不仅散热性能好,而且热量交换均衡性良好。另外,本实用新型提供的一种电池包结构设有固定件,可以使电池包结构的内的导线分布整齐美观。The purpose of the utility model is to provide a battery pack structure, which not only has good heat dissipation performance, but also has good heat exchange balance. In addition, the battery pack structure provided by the utility model is provided with fixing parts, which can make the distribution of the wires in the battery pack structure orderly and beautiful.
为了实现上述目的,本实用新型提供一种电池包结构,包括多个电池模组、一个外壳、多个散热风扇组件、一个安装板组件及一个端板;每个电池模组包括多个电池模块、一个采集板及两个绝缘板;每个电池模块包括多个单体电池、两个支架及对应于所述两个支架的两个汇流板,每个支架包括支架本体,所述支架本体开设有多个收容槽及一个第一中心孔,每个收容槽内开设有一个贯穿所述支架本体的第一通孔;每个汇流板开设有对应于所述第一中心孔的一个第二中心孔;每个绝缘板开设有对应于所述第一中心孔的第三中心孔;所述外壳包括主体部,所述主体部开设有多个均匀间隔设置的收容孔;每个散热风扇组件包括一个散热风扇及一个过滤板;所述安装板组件包括一个安装板,所述安装板开设有多个对应于所述外壳的收容孔的过孔;所述端板包括端板本体,所述端板本体凹陷延伸形成有多个对应于所述过孔的凹槽,每个凹槽内开设有一个对应于所述第三中心孔的第四中心孔;所述多个单体电池一一对应设置于所述两个支架的收容槽内,且位于所述两个支架之间;所述两个汇流板一一对应设置于所述两个支架上,且位于所述多个单体电池相背的一侧;所述多个电池模块并列设置且电性连接,且每个电池模块支架的收容槽、第一中心孔及第二中心孔同轴设置;所述采集板设置于每个电池模块的支架上,且与每个电池模块的汇流板电性连接;所述两个绝缘板设置于所述电池模块外侧的支架上,所述电池模块外侧的汇流板夹设于所述绝缘板与外侧的支架之间,且所述绝缘板的第三中心孔与所述第二中心孔同轴设置;所述多个电池模组一一对应收容于所述外壳的收容孔内;所述散热风扇与所述过滤板组合在一起,所述多个散热风扇组件一一对应设置于所述多个电池模组的一个绝缘板上,且所述散热风扇与所述多个电池模组的绝缘板相背设置并与每个电池模组电性连接;所述安装板和端板分别设置于所述外壳的两侧,且所述安装板的过孔及所述端板的第四中心孔与所述绝缘板的第三中心孔同轴设置。In order to achieve the above purpose, the utility model provides a battery pack structure, including a plurality of battery modules, a casing, a plurality of heat dissipation fan assemblies, a mounting plate assembly and an end plate; each battery module includes a plurality of battery modules , a collection board and two insulation boards; each battery module includes a plurality of single cells, two brackets and two manifolds corresponding to the two brackets, each bracket includes a bracket body, and the bracket body is set There are a plurality of receiving grooves and a first central hole, and each receiving groove is provided with a first through hole through the bracket body; each manifold is provided with a second central hole corresponding to the first central hole holes; each insulating plate is provided with a third central hole corresponding to the first central hole; the housing includes a main body, and the main body is provided with a plurality of receiving holes arranged at even intervals; each cooling fan assembly includes A heat dissipation fan and a filter plate; the mounting plate assembly includes a mounting plate, and the mounting plate is provided with a plurality of via holes corresponding to the receiving holes of the housing; the end plate includes an end plate body, and the end plate The plate body is recessed and extended to form a plurality of grooves corresponding to the via holes, and a fourth center hole corresponding to the third center hole is opened in each groove; the plurality of single cells correspond to each other It is arranged in the receiving grooves of the two brackets and is located between the two brackets; the two manifolds are arranged on the two brackets one by one, and are located between the plurality of single batteries. One side of the back; the plurality of battery modules are arranged side by side and electrically connected, and the receiving groove, the first central hole and the second central hole of each battery module support are coaxially arranged; the collection plate is arranged on each battery on the bracket of the battery module, and electrically connected to the bus board of each battery module; the two insulating plates are arranged on the bracket outside the battery module, and the bus board outside the battery module is sandwiched between the insulating boards and the outer bracket, and the third center hole of the insulating plate is coaxially arranged with the second center hole; the plurality of battery modules are accommodated in the receiving holes of the housing in one-to-one correspondence; the The heat dissipation fan is combined with the filter plate, and the plurality of heat dissipation fan assemblies are arranged on an insulating plate of the plurality of battery modules one by one, and the heat dissipation fan and the plurality of battery modules The insulating plates are set opposite to each other and electrically connected to each battery module; the mounting plate and the end plate are respectively set on both sides of the housing, and the through hole of the mounting plate and the fourth center of the end plate The hole is arranged coaxially with the third central hole of the insulating plate.
在一个优选实施方式中,所述支架本体的边缘朝远离所述支架本体的方向凸起延伸形成有多个间隔设置的第一凸块及多个间隔设置的第二凸块,每相邻的第一凸块间形成有第一定位槽,每相邻的第二凸块间形成有第二定位槽,所述多个第一凸块及所述多个第二凸块间隔设置于所述支架的两侧,所述安装块位于所述多个第一凸块和所述多个第二凸块之间;所述收容孔内凸起延伸形成有多个对应于所述第一定位槽及第二定位槽的定位块,所述多个定位块成对均匀间隔设置于所述收容孔的两端,所述第一定位槽和第二定位槽卡持于所述定位块上。In a preferred embodiment, the edge of the bracket body protrudes toward the direction away from the bracket body to form a plurality of spaced apart first protrusions and a plurality of spaced apart second protrusions, each adjacent First positioning grooves are formed between the first protrusions, and second positioning grooves are formed between every adjacent second protrusions, the plurality of first protrusions and the plurality of second protrusions are arranged at intervals on the On both sides of the bracket, the mounting block is located between the plurality of first protrusions and the plurality of second protrusions; the protrusion in the receiving hole is extended to form a plurality of corresponding to the first positioning slots And the positioning blocks of the second positioning groove, the plurality of positioning blocks are arranged in pairs at both ends of the receiving hole at even intervals, and the first positioning groove and the second positioning groove are clamped on the positioning blocks.
在一个优选实施方式中,所述支架本体还开设有多个贯穿所述支架本体的第一散热孔,所述多个第一散热孔均匀间隔设置于所述支架本体上;每个汇流板开设有对应于第一散热孔的多个第二散热孔,所述多个第一散热孔与所述多个第二散热孔一一对应同轴设置。In a preferred embodiment, the bracket body is also provided with a plurality of first cooling holes passing through the bracket body, and the plurality of first cooling holes are evenly spaced on the bracket body; There are a plurality of second heat dissipation holes corresponding to the first heat dissipation holes, and the plurality of first heat dissipation holes and the plurality of second heat dissipation holes are arranged coaxially in one-to-one correspondence.
在一个优选实施方式中,所述安装板的边缘朝远离所述安装板的方向凸起延伸形成有第一抵靠边,所述安装板还开设有两个第一安装孔,所述两个第一安装孔间隔设置于所述多个过孔的两侧;所述电池包结构还包括一个对应于所述安装板的隔板,所述包括隔板本体,所述隔板本体呈长方体状,且所述隔板本体开设有多个对应于所述过孔的定位孔,所述隔板本体的边缘朝远离所述隔板本体的方向凸起延伸形成有第二抵靠边,所述隔板本体还开设有两个对应于第一安装孔的第二安装孔,所述第二安装孔间隔设置于所述多个定位孔的两侧;所述安装板组件还包括两个连接件,每个连接件呈中空圆柱状,所述连接件设有一个连接片;所述安装板组件的安装板与所述隔板贴合在一起,且所述安装板的第一抵靠边抵靠于所述隔板上所述两个连接件卡持于所述两个第一安装孔及所述两个第二安装孔内,且通过所述连接片分别与所述电池模组的正极和负极电性连接。In a preferred embodiment, the edge of the mounting plate protrudes toward a direction away from the mounting plate to form a first abutment edge, and the mounting plate is also provided with two first mounting holes, and the two second A mounting hole is arranged at intervals on both sides of the plurality of via holes; the battery pack structure also includes a separator corresponding to the mounting plate, which includes a separator body, the separator body is in the shape of a cuboid, And the partition body is provided with a plurality of positioning holes corresponding to the through holes, and the edge of the partition body protrudes and extends in a direction away from the partition body to form a second abutment edge. The body also has two second installation holes corresponding to the first installation holes, and the second installation holes are arranged at intervals on both sides of the plurality of positioning holes; the installation plate assembly also includes two connectors, each The connecting piece is in the shape of a hollow cylinder, and the connecting piece is provided with a connecting piece; the mounting plate of the mounting plate assembly is attached to the partition plate, and the first abutting edge of the mounting plate abuts against the The two connectors on the separator are clamped in the two first mounting holes and the two second mounting holes, and are respectively connected to the positive and negative electrodes of the battery module through the connecting pieces. sexual connection.
在一个优选实施方式中,所述安装板组件还包括多个固定件,每个固定件一体成型且由绝缘材料加工制成,所述固定件呈Ω型,且包括过线槽,所述固定件开设有多个穿孔,所述多个穿孔成对间隔设置于所述过线槽的两侧,所述多个固定件间隔设置于所述安装板上,且位于形成有第一抵靠边的一侧。In a preferred embodiment, the mounting plate assembly further includes a plurality of fixing parts, each fixing part is integrally formed and made of insulating material, the fixing parts are Ω-shaped, and include wire slots, the fixing parts A plurality of perforations are provided on the part, and the plurality of perforations are arranged in pairs at intervals on both sides of the wire slot. side.
在一个优选实施方式中,所述主体部的外壁凸起延伸形成有多个间隔设置且高度一致的缓冲筋,每个缓冲筋的边缘开设有多个贯穿所述缓冲筋的固定孔,所述多个固定孔成对间隔设置于所述主体部的两侧且排列于一直线上。In a preferred embodiment, the outer wall of the main body protrudes to form a plurality of buffer ribs arranged at intervals and at the same height, and the edge of each buffer rib is provided with a plurality of fixing holes penetrating through the buffer rib. A plurality of fixing holes are arranged in pairs at intervals on both sides of the main body and arranged on a straight line.
在一个优选实施方式中,所述采集板呈长方体状,且一端设有一个连接端子;每个凹槽的边缘还开设有一个连接口,所述连接口呈长方形,且所述连接口的大小和形状均对应于所述采集板的连接端子,所述连接端子卡持于所述连接口内。In a preferred embodiment, the collection board is in the shape of a cuboid, and one end is provided with a connection terminal; the edge of each groove is also provided with a connection port, the connection port is rectangular, and the size of the connection port is The shape and shape correspond to the connection terminals of the collection board, and the connection terminals are clamped in the connection port.
与现有技术相比,本实用新型提供的一种电池包结构,不仅散热性能好,而且热量交换均衡性良好。另外,本实用新型提供的一种电池包结构设有固定件,可以使电池包结构的内的导线分布整齐美观。Compared with the prior art, the battery pack structure provided by the utility model not only has good heat dissipation performance, but also has good heat exchange balance. In addition, the battery pack structure provided by the utility model is provided with fixing parts, which can make the distribution of the wires in the battery pack structure orderly and beautiful.
【附图说明】【Description of drawings】
图1为本实用新型提供的电池包结构的结构示意图。Fig. 1 is a structural schematic diagram of the battery pack structure provided by the present invention.
图2为图1所示的电池包结构的电池模组的分解图。FIG. 2 is an exploded view of the battery module of the battery pack structure shown in FIG. 1 .
图3为图2所示的电池模组的支架的结构示意图。FIG. 3 is a schematic structural diagram of a bracket of the battery module shown in FIG. 2 .
图4为图3所示的电池模组的支架另一视角的结构示意图。FIG. 4 is a structural schematic diagram of another viewing angle of the bracket of the battery module shown in FIG. 3 .
图5为图1所示的电池包结构的外壳的结构示意图。FIG. 5 is a schematic structural diagram of the casing of the battery pack structure shown in FIG. 1 .
图6为图1所示的电池包结构的分解图。FIG. 6 is an exploded view of the structure of the battery pack shown in FIG. 1 .
图7为图6所示的电池包结构的安装板组件的固定件的结构示意图。FIG. 7 is a structural schematic diagram of a fixing member of the mounting plate assembly of the battery pack structure shown in FIG. 6 .
图8图1所示的电池包结构的组合图。Fig. 8 is a combination diagram of the battery pack structure shown in Fig. 1 .
图9为图1所示的电池包结构的另一视角的组合图。FIG. 9 is a composite view of another viewing angle of the battery pack structure shown in FIG. 1 .
【具体实施方式】【detailed description】
为了使本实用新型的目的、技术方案和有益技术效果更加清晰明白,以下结合附图和具体实施方式,对本实用新型进行进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本实用新型,并不是为了限定本实用新型。In order to make the purpose, technical solution and beneficial technical effects of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific implementations described in this specification are only for explaining the utility model, not for limiting the utility model.
请参考图1,本实用新型提供一种电池包结构100,包括多个电池模组10、一个外壳20、多个散热风扇组件30、一个安装板组件40及一个端板50。Please refer to FIG. 1 , the present invention provides a battery pack structure 100 , including a plurality of battery modules 10 , a casing 20 , a plurality of cooling fan assemblies 30 , a mounting plate assembly 40 and an end plate 50 .
请参考图2至图4,每个电池模组10包括多个电池模块11、一个采集板12及两个绝缘板13。每个电池模块11包括多个单体电池111、两个支架112及对应于所述两个支架112的两个汇流板113。每个支架112大致呈圆形,且由塑料材料加工制成。每个支架112包括支架本体1121,所述支架本体1121开设有多个均匀间隔设置的收容槽1122及一个第一中心孔1123,每个收容槽1122内开设有一个贯穿所述支架本体1121的第一通孔1124。在本实施方式中,每个收容槽1122、第一中心孔1123及第一通孔1124的形状均为圆形,且每个收容槽1122与所述第一中心孔1123的直径一致,所述第一通孔1124的直径小于每个收容槽1122及所述第一中心孔1123的直径。Please refer to FIG. 2 to FIG. 4 , each battery module 10 includes a plurality of battery modules 11 , a collection board 12 and two insulating boards 13 . Each battery module 11 includes a plurality of single cells 111 , two brackets 112 and two bus plates 113 corresponding to the two brackets 112 . Each bracket 112 is substantially circular and made of plastic material. Each bracket 112 includes a bracket body 1121, and the bracket body 1121 is provided with a plurality of evenly spaced receiving grooves 1122 and a first central hole 1123, and each receiving groove 1122 is provided with a first hole that runs through the bracket body 1121. A through hole 1124 . In this embodiment, the shape of each receiving groove 1122, the first central hole 1123 and the first through hole 1124 is circular, and the diameter of each receiving groove 1122 is consistent with that of the first central hole 1123. The diameter of the first through hole 1124 is smaller than the diameter of each receiving groove 1122 and the first central hole 1123 .
进一步的,所述支架本体1121的边缘朝远离所述支架本体1121的方向凸起延伸形成有多个间隔设置的第一凸块1125及多个间隔设置的第二凸块1126。每相邻的第一凸块1125间形成有第一定位槽114,每相邻的第二凸块间1126形成有第二定位槽115。在本实施方式中,所述第一凸块1125及第二凸块1126的数量均为三个,所述第一定位槽114及第二定位槽115的数量为两个。所述支架本体1121的边缘还延伸形成有一个安装块1127,所述安装块1127大致呈长方体状,所述安装块1127位于所述多个第一凸块1125和所述多个第二凸块1126之间,所述安装块1127用于安装所述采集板12。Further, the edge of the bracket body 1121 protrudes away from the bracket body 1121 to form a plurality of spaced first protrusions 1125 and a plurality of spaced second protrusions 1126 . A first positioning groove 114 is formed between every adjacent first protrusion 1125 , and a second positioning groove 115 is formed between every adjacent second protrusion 1126 . In this embodiment, the number of the first protrusions 1125 and the second protrusions 1126 are three, and the number of the first positioning grooves 114 and the second positioning grooves 115 is two. The edge of the bracket body 1121 is also extended to form a mounting block 1127, the mounting block 1127 is roughly rectangular parallelepiped, the mounting block 1127 is located on the plurality of first protrusions 1125 and the plurality of second protrusions Between 1126 , the installation block 1127 is used for installing the collection board 12 .
进一步的,所述支架本体1121还开设有多个贯穿所述支架本体1121的第一散热孔1128,所述多个第一散热孔1128均匀间隔设置于所述支架本体1121上。在本实施方式中,每个第一散热孔1128的形状为圆形,且每个第一散热孔1128的直径小于所述第一通孔1124的直径。Further, the bracket body 1121 is also provided with a plurality of first cooling holes 1128 passing through the bracket body 1121 , and the plurality of first cooling holes 1128 are evenly spaced on the bracket body 1121 . In this embodiment, the shape of each first heat dissipation hole 1128 is circular, and the diameter of each first heat dissipation hole 1128 is smaller than the diameter of the first through hole 1124 .
每个汇流板113由金属材料加工制成,且每个汇流板113的形状和大小均对应于每个支架112的形状和大小。每个汇流板113开设有对应于所述第一中心孔1123的一个第二中心孔(图未示)及对应于第一散热孔1128的多个第二散热孔1131。在本实施方式中,所述第二中心孔的形状和大小与所述第一中心孔1123的形状和大小一致,所述多个第二散热孔1131的形状、大小及数量与所述多个第一散热孔1128的形状、大小及数量一致。每个单体电池111呈圆柱状,且每个单体电池111两端的大小对应于所述收容槽1122。所述多个单体电池111一一对应设置于所述两个支架112的收容槽1122内,且位于所述两个支架112之间;所述两个汇流板113一一对应设置于所述两个支架112上,且位于所述多个单体电池111相背的一侧;所述多个电池模块11并列设置且电性连接,且所述第一中心孔1123与所述第二中心孔一一对应同轴设置,所述多个第一散热孔1128与所述多个第二散热孔1131一一对应同轴设置。Each manifold 113 is made of metal material, and the shape and size of each manifold 113 correspond to the shape and size of each bracket 112 . Each manifold 113 defines a second center hole (not shown) corresponding to the first center hole 1123 and a plurality of second heat dissipation holes 1131 corresponding to the first heat dissipation holes 1128 . In this embodiment, the shape and size of the second center hole are consistent with the shape and size of the first center hole 1123, and the shape, size and number of the plurality of second cooling holes 1131 are the same as those of the plurality of second cooling holes 1131. The shape, size and quantity of the first cooling holes 1128 are consistent. Each single battery 111 is cylindrical, and the size of the two ends of each single battery 111 corresponds to the receiving groove 1122 . The plurality of single cells 111 are arranged in the receiving grooves 1122 of the two brackets 112 one by one, and are located between the two brackets 112; the two manifolds 113 are arranged in the two brackets 113 On the two brackets 112, and located on the opposite side of the plurality of single batteries 111; the plurality of battery modules 11 are arranged side by side and electrically connected, and the first center hole 1123 is connected to the second center The holes are coaxially arranged one by one, and the plurality of first cooling holes 1128 and the plurality of second cooling holes 1131 are arranged coaxially in one-to-one correspondence.
所述采集板12大致呈长方体状,且一端设有一个连接端子121。所述采集板12通过螺丝固定于每个电池模块11的支架112的安装块1127上,且与所述多个电池模块11的汇流板113电性连接。The collection board 12 is roughly in the shape of a cuboid, and one end is provided with a connecting terminal 121 . The collection board 12 is fixed on the mounting block 1127 of the bracket 112 of each battery module 11 by screws, and is electrically connected to the bus board 113 of the plurality of battery modules 11 .
每个绝缘板13由绝缘材料加工制成,且所述绝缘板13的形状和大小对应于每个支架112的形状和大小。所述绝缘板13开设有对应于所述第一中心孔1123的第三中心孔131。在本实施方式中,所述第三中心孔131的形状和大小均与所述第一中心孔1123及第二中心孔的形状和大小一致。所述两个绝缘板13设置于所述电池模块11外侧的支架112上,所述电池模块11外侧的汇流板113夹设于所述绝缘板13与外侧的支架112之间,且所述绝缘板13的第三中心孔131与所述第二中心孔同轴设置。Each insulating board 13 is made of insulating material, and the shape and size of the insulating board 13 correspond to the shape and size of each bracket 112 . The insulating board 13 defines a third central hole 131 corresponding to the first central hole 1123 . In this embodiment, the shape and size of the third central hole 131 are consistent with those of the first central hole 1123 and the second central hole. The two insulating plates 13 are arranged on the bracket 112 outside the battery module 11, the bus plate 113 outside the battery module 11 is sandwiched between the insulating plate 13 and the bracket 112 outside, and the insulating The third central hole 131 of the plate 13 is arranged coaxially with the second central hole.
请参考图5,所述外壳20由绝缘材料加工制成,且包括主体部21。所述主体部21呈长方体状,且开设有多个均匀间隔设置且贯穿所述外壳20的收容孔22。在本实施方式中,所述多个收容孔22的数量为六个,每个收容孔22的形状为圆形,且每个收容孔22的尺寸大于所述支架12的尺寸。所述主体部21的外壁凸起延伸形成有多个间隔设置且高度一致的缓冲筋23。这样,所述缓冲筋23不仅减小了外壳20与其他物体的接触面积,而且增加了外壳20与空气的接触面积,有利于所述外壳20保持热量交换的均衡性。每个缓冲筋23的边缘开设有多个贯穿所述缓冲筋23的固定孔231,在本实施方式中,所述固定孔231呈圆形。进一步的,所述收容孔22内凸起延伸形成有多个对应于所述第一定位槽114及第二定位槽115的定位块221。每个定位块221大致呈长方体状,所述多个定位块221成对均匀间隔设置于所述收容孔22的两端。在本实施方式中,每个收容孔22的定位块221的数量为八个。Please refer to FIG. 5 , the housing 20 is made of insulating material and includes a main body 21 . The main body 21 is in the shape of a cuboid, and defines a plurality of receiving holes 22 that are evenly spaced and penetrate through the housing 20 . In this embodiment, the number of the plurality of receiving holes 22 is six, each receiving hole 22 is circular in shape, and the size of each receiving hole 22 is larger than the size of the bracket 12 . The outer wall of the main body 21 protrudes to form a plurality of buffer ribs 23 arranged at intervals and having the same height. In this way, the buffer ribs 23 not only reduce the contact area between the shell 20 and other objects, but also increase the contact area between the shell 20 and air, which is beneficial for the shell 20 to maintain the balance of heat exchange. The edge of each buffer rib 23 is provided with a plurality of fixing holes 231 passing through the buffer rib 23 , and in this embodiment, the fixing holes 231 are circular. Further, a plurality of positioning blocks 221 corresponding to the first positioning groove 114 and the second positioning groove 115 are formed extending from the receiving hole 22 . Each positioning block 221 is approximately rectangular parallelepiped, and the plurality of positioning blocks 221 are arranged in pairs at both ends of the receiving hole 22 at even intervals. In this embodiment, the number of positioning blocks 221 in each receiving hole 22 is eight.
再请参考图1及图2,每个散热风扇组件30包括一个散热风扇31及一个过滤板32。所述过滤板32通过螺丝固定于所述电池模组10的一端的绝缘板13上,所述散热风扇31通过螺丝固定于所述过滤板32上与所述绝缘板13相背设置,且每个散热风扇31与每个电池模组10电性连接。所述散热风扇31的风向由靠近所述散热风扇31一端的绝缘板13的第三中心孔131吹向远离所述散热风扇31另一端的绝缘板13的第三中心孔131。这样,所述散热风扇31转动时,所述散热风扇31加速了所述电池模组10内的气体流通速度,有利于所述电池模组10的散热。Referring to FIG. 1 and FIG. 2 again, each cooling fan assembly 30 includes a cooling fan 31 and a filter plate 32 . The filter plate 32 is fixed on the insulating plate 13 at one end of the battery module 10 by screws, and the heat dissipation fan 31 is fixed on the filter plate 32 by screws and arranged opposite to the insulating plate 13, and every A cooling fan 31 is electrically connected to each battery module 10 . The wind direction of the cooling fan 31 is blown from the third central hole 131 of the insulating plate 13 close to one end of the cooling fan 31 to the third central hole 131 of the insulating plate 13 far away from the other end of the cooling fan 31 . In this way, when the heat dissipation fan 31 rotates, the heat dissipation fan 31 accelerates the air circulation velocity in the battery module 10 , which is beneficial to the heat dissipation of the battery module 10 .
请参考图1、图6及图7,所述安装板组件40包括一个安装板41,所述安装板41由绝缘材料加工制成。所述安装板41呈长方体状且开设有多个对应于所述收容孔22的过孔411。在本实施方式中,所述多个过孔411的数量为六个,每个过孔411的形状为圆形,且每个过孔411的直径小于每个收容孔22的直径。所述安装板41的边缘朝远离所述安装板41的方向凸起延伸形成有第一抵靠边412。所述安装板41还开设有两个第一安装孔413,所述两个第一安装孔413间隔设置于所述多个过孔411的两侧。Please refer to FIG. 1 , FIG. 6 and FIG. 7 , the mounting plate assembly 40 includes a mounting plate 41 , and the mounting plate 41 is made of insulating material. The mounting plate 41 is rectangular parallelepiped and defines a plurality of through holes 411 corresponding to the receiving holes 22 . In this embodiment, the number of the plurality of via holes 411 is six, and the shape of each via hole 411 is circular, and the diameter of each via hole 411 is smaller than the diameter of each receiving hole 22 . A first abutting edge 412 protrudes from an edge of the mounting plate 41 in a direction away from the mounting plate 41 . The installation plate 41 is also provided with two first installation holes 413 , and the two first installation holes 413 are arranged on two sides of the plurality of via holes 411 at intervals.
进一步的,所述安装板组件40还包括两个连接件42,每个连接件42呈中空圆柱状,且由绝缘材料加工制成。所述连接件42设有一个连接片421,所述连接片421由金属材料加工制成。Further, the mounting plate assembly 40 also includes two connecting pieces 42 , each connecting piece 42 is in the shape of a hollow cylinder and is made of insulating material. The connecting piece 42 is provided with a connecting piece 421, and the connecting piece 421 is made of metal material.
进一步的,所述安装板组件40还包括多个固定件43,每个固定件43一体成型且由绝缘材料加工制成。在本实施方式中,所述多个固定件43的数量为六个。所述固定件43呈Ω型,且包括过线槽44。所述固定件43开设有多个穿孔431,所述多个穿孔431成对间隔设置于所述过线槽44的两侧。在本实施方式中,每个穿孔431的形状为圆形,所述多个穿孔431的数量为四个。所述多个固定件43间隔设置于所述安装板41上,且位于形成有第一抵靠边412的一侧。所述电池模组10的导线穿过所述固定件43的过线槽44与所述两个连接件421相连。这样,使所述电池包结构100的导线整齐分布,进而提高了所述电池包结构100的安全性。Further, the mounting plate assembly 40 also includes a plurality of fixing pieces 43, each fixing piece 43 is integrally formed and made of insulating material. In this embodiment, the number of the plurality of fixing pieces 43 is six. The fixing member 43 is Ω-shaped and includes a wire slot 44 . The fixing member 43 is provided with a plurality of through holes 431 , and the plurality of through holes 431 are arranged on two sides of the wire passing slot 44 at intervals in pairs. In this embodiment, the shape of each through hole 431 is circular, and the number of the plurality of through holes 431 is four. The plurality of fixing pieces 43 are arranged at intervals on the installation board 41 and located on a side where the first abutting edge 412 is formed. The wires of the battery module 10 pass through the wire slot 44 of the fixing part 43 and are connected to the two connecting parts 421 . In this way, the wires of the battery pack structure 100 are distributed neatly, thereby improving the safety of the battery pack structure 100 .
所述端板50由绝缘材料加工制成,且包括端板本体51。所述端板本体51的形状和大小对应于所述安装板411的形状和大小。所述端板本体51凹陷延伸形成有多个对应于所述过孔411的凹槽52。在本实施方式中,所述凹槽52的形状、大小及数量均与所述过孔411的形状、大小及数量一致。每个凹槽52内开设有一个对应于所述第三中心孔131的第四中心孔521。在本实施方式中,所述第四中心孔521呈圆形。The end plate 50 is made of insulating material and includes an end plate body 51 . The shape and size of the end plate body 51 correspond to the shape and size of the mounting plate 411 . The end plate body 51 is recessed and extended to form a plurality of grooves 52 corresponding to the through holes 411 . In this embodiment, the shape, size and number of the grooves 52 are consistent with the shape, size and number of the via holes 411 . A fourth center hole 521 corresponding to the third center hole 131 is defined in each groove 52 . In this embodiment, the fourth central hole 521 is circular.
进一步的,每个凹槽52的边缘还开设有一个连接口522。所述连接口522呈长方形,且所述连接口522的大小和形状均对应于所述采集板12的连接端子121,所述连接端子121卡持于所述连接口522内。Further, a connection opening 522 is opened on the edge of each groove 52 . The connecting port 522 is rectangular, and the size and shape of the connecting port 522 correspond to the connecting terminal 121 of the acquisition board 12 , and the connecting terminal 121 is clamped in the connecting port 522 .
进一步的,所述电池包结构100还包括一个对应于所述安装板41的隔板60,所述隔板60由绝缘材料加工制成,且包括隔板本体61。所述隔板本体61呈长方体状,且所述隔板本体61开设有多个对应于所述过孔411的定位孔611。在本实施方式中,所述定位孔611的数量、形状及大小均与所述过孔411的数量、形状及大小一致。所述隔板本体61的边缘朝远离所述隔板本体61的方向凸起延伸形成有第二抵靠边612。所述隔板本体61还开设有两个对应于第一安装孔413的第二安装孔613,所述第二安装孔613间隔设置于所述多个定位孔611的两侧。Further, the battery pack structure 100 also includes a partition 60 corresponding to the mounting plate 41 , the partition 60 is made of insulating material and includes a partition body 61 . The partition body 61 is in the shape of a cuboid, and the partition body 61 defines a plurality of positioning holes 611 corresponding to the through holes 411 . In this embodiment, the number, shape and size of the positioning holes 611 are consistent with the number, shape and size of the via holes 411 . A second abutting edge 612 protrudes from an edge of the partition body 61 in a direction away from the partition body 61 . The partition body 61 is also provided with two second installation holes 613 corresponding to the first installation holes 413 , and the second installation holes 613 are arranged at two sides of the plurality of positioning holes 611 at intervals.
请参考图2、图6、图8及图9,组装时,先将所述多个单体电池111一一对应设置于所述两个支架112的收容槽1122内,且位于所述两个支架112之间。接着将所述两个汇流板113一一对应设置于所述两个支架112上,且位于所述多个单体电池111相背的一侧形成一个电池模块11。再接着将所述多个电池模块11并列设置且电性连接,且所述第一中心孔1123与所述第二中心孔一一对应同轴设置,所述多个第一散热孔1128与所述多个第二散热孔1131一一对应同轴设置。再接着将所述采集板12通过螺丝固定于每个电池模块11的支架112的安装块1127上,且与所述多个电池模块11的汇流板113电性连接。再接着将所述两个绝缘板13设置于所述电池模块11外侧的支架112上,所述电池模块11外侧的汇流板113夹设于所述绝缘板13与外侧的支架112之间,且所述绝缘板13的第三中心孔131与所述第二中心孔同轴设置形成一个电池模组10。再接着将所述多个电池模组10一一对应收容于所述外壳20的收容孔22内,且所述多个电池模组10外侧的支架112的第一定位槽114及第二定位槽115卡持于所述收容孔22内的定位块221上。再接着将所述过滤板32通过螺丝固定于所述电池模组10的一端的绝缘板13上,所述散热风扇31通过螺丝固定于所述过滤板32上与所述绝缘板13相背设置,且每个散热风扇31与每个电池模组10电性连接。再接着将所述安装板组件40的安装板41与所述隔板60贴合在一起,且所述安装板41的第一抵靠边412抵靠于所述隔板60上,所述安装板组件40的两个连接件42卡持于所述安装板41的第一安装孔413和隔板60的第二安装孔613内,所述两个连接件42通过所述连接片421与所述多个电池模组10的正极和负极电性连接,所述固定件43夹设于所述安装板41与所述隔板60之间。最后,由螺杆穿过所述安装板41、隔板60、固定孔231及端板50将贴合在一起的安装板41及隔板60设置于远离所述散热风扇31的外壳20的一侧,且所述安装板41的过孔411及隔板60的定位孔611与所述第一中心孔1123、第二中心孔及第三中心孔131同轴设置;将所述端板50设置于靠近所述散热风扇31的外壳20的一侧,且所述端板50的第四中心孔521与所述第一中心孔1123、第二中心孔及第三中心孔131同轴设置。Please refer to Fig. 2, Fig. 6, Fig. 8 and Fig. 9. When assembling, the plurality of single cells 111 are arranged in the receiving grooves 1122 of the two brackets 112 one by one, and are located in the two between brackets 112 . Then, the two manifolds 113 are arranged on the two brackets 112 one by one correspondingly, and are located on opposite sides of the plurality of single batteries 111 to form a battery module 11 . Then, the plurality of battery modules 11 are arranged side by side and electrically connected, and the first center hole 1123 and the second center hole are coaxially arranged one by one, and the plurality of first heat dissipation holes 1128 are connected to the second center hole. The plurality of second cooling holes 1131 are coaxially arranged in one-to-one correspondence. Then, the collection board 12 is fixed on the mounting block 1127 of the bracket 112 of each battery module 11 by screws, and is electrically connected with the bus board 113 of the plurality of battery modules 11 . Next, the two insulating plates 13 are arranged on the bracket 112 outside the battery module 11, the bus plate 113 outside the battery module 11 is sandwiched between the insulating plate 13 and the bracket 112 outside, and The third center hole 131 of the insulating plate 13 is arranged coaxially with the second center hole to form a battery module 10 . Then, the plurality of battery modules 10 are accommodated in the receiving holes 22 of the housing 20 one by one, and the first positioning groove 114 and the second positioning groove of the bracket 112 on the outside of the plurality of battery modules 10 are 115 is clamped on the positioning block 221 in the receiving hole 22 . Then, the filter plate 32 is fixed on the insulating plate 13 at one end of the battery module 10 by screws, and the heat dissipation fan 31 is fixed on the filter plate 32 by screws and arranged opposite to the insulating plate 13 , and each cooling fan 31 is electrically connected to each battery module 10 . Then, the mounting plate 41 of the mounting plate assembly 40 and the partition plate 60 are pasted together, and the first abutment edge 412 of the mounting plate 41 abuts against the partition plate 60, and the mounting plate The two connecting pieces 42 of the component 40 are clamped in the first mounting hole 413 of the mounting plate 41 and the second mounting hole 613 of the partition 60, and the two connecting pieces 42 are connected to the The positive poles and negative poles of the plurality of battery modules 10 are electrically connected, and the fixing member 43 is interposed between the mounting plate 41 and the separator 60 . Finally, the mounting plate 41 and the partition plate 60 bonded together are arranged on the side of the housing 20 away from the heat dissipation fan 31 through the mounting plate 41, the partition plate 60, the fixing hole 231 and the end plate 50 by the screw , and the through hole 411 of the mounting plate 41 and the positioning hole 611 of the partition plate 60 are coaxially arranged with the first center hole 1123, the second center hole and the third center hole 131; the end plate 50 is arranged on Close to the side of the housing 20 of the cooling fan 31 , and the fourth center hole 521 of the end plate 50 is coaxially disposed with the first center hole 1123 , the second center hole and the third center hole 131 .
本实用新型提供的一种电池包结构,不仅散热性能好,而且热量交换均衡性良好。另外,本实用新型提供的一种电池包结构设有固定件,可以使电池包结构的内的导线分布整齐美观。The battery pack structure provided by the utility model not only has good heat dissipation performance, but also has good heat exchange balance. In addition, the battery pack structure provided by the utility model is provided with fixing parts, which can make the distribution of the wires in the battery pack structure orderly and beautiful.
本实用新型并不仅仅限于说明书和实施方式中所描述,因此对于熟悉领域的人员而言可容易地实现另外的优点和修改,故在不背离权利要求及等同范围所限定的一般概念的精神和范围的情况下,本实用新型并不限于特定的细节、代表性的设备和这里示出与描述的图示示例。The utility model is not limited to the description in the description and the implementation, so those skilled in the art can easily realize additional advantages and modifications, so without departing from the spirit and general concept defined by the claims and equivalent scope Without limitation, the invention is not limited to the specific details, representative apparatus, and illustrative examples shown and described herein.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107959091A (en) * | 2018-01-08 | 2018-04-24 | 深圳市浩丰科技股份有限公司 | A kind of shockproof radiation panel of battery modules and new energy car battery |
CN111129570A (en) * | 2020-01-22 | 2020-05-08 | 珠海科创电力电子有限公司 | Method for assembling battery pack |
CN112290120A (en) * | 2020-11-30 | 2021-01-29 | 福建飞毛腿动力科技有限公司 | Battery heat dissipation structure and installation method thereof |
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2017
- 2017-03-08 CN CN201720228686.9U patent/CN206639828U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107959091A (en) * | 2018-01-08 | 2018-04-24 | 深圳市浩丰科技股份有限公司 | A kind of shockproof radiation panel of battery modules and new energy car battery |
CN111129570A (en) * | 2020-01-22 | 2020-05-08 | 珠海科创电力电子有限公司 | Method for assembling battery pack |
CN112290120A (en) * | 2020-11-30 | 2021-01-29 | 福建飞毛腿动力科技有限公司 | Battery heat dissipation structure and installation method thereof |
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