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CN206632077U - A kind of bionical cleaning device of Alternative manifold type pipe inwall - Google Patents

A kind of bionical cleaning device of Alternative manifold type pipe inwall Download PDF

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CN206632077U
CN206632077U CN201720318288.6U CN201720318288U CN206632077U CN 206632077 U CN206632077 U CN 206632077U CN 201720318288 U CN201720318288 U CN 201720318288U CN 206632077 U CN206632077 U CN 206632077U
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nozzle
joint
wall
pipe
pig
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温继伟
裴向军
张文
袁进科
何智浩
杜野
任童
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Chengdu Univeristy of Technology
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Abstract

本实用新型涉及一种多工艺耦合式管具内壁仿生清洁装置,包括顺次轴向共线连接的左喷头、清管器、钢刷、接头、右喷头、另一接头和清障钻头,每个接头的外侧壁上间隔环设有多个支腿,支腿远离接头的一端设有滚轮,且滚轮恰好与待清洁管具的内壁接触设置;左喷头、清管器、钢刷、接头和右喷头的中心均设有通孔并顺次形成管路,左喷头和右喷头上均设有多个喷嘴,左喷头上的喷嘴朝左斜向设置。本实用新型的多工艺管具内壁仿生清洁装置集左喷头高压射流清洁及推进、清管器刮削、钢刷刮擦、右喷头高压射流全断面清洁和清障钻头清障多工艺耦合式清洁,具有高效、环保、低耗、灵活性和适应性强,全方位无死角且可去除常规方法难以清洁的污垢等显著优势。

The utility model relates to a multi-process coupling type bionic cleaning device for the inner wall of pipes, which comprises a left spray head, a pipe pig, a steel brush, a joint, a right spray head, another joint and an obstacle-clearing drill bit which are sequentially connected axially and collinearly. The spacer ring on the outer wall of each joint is provided with a plurality of legs, and the end of the legs away from the joint is provided with a roller, and the roller is set just in contact with the inner wall of the pipe to be cleaned; the left nozzle, pipe cleaner, steel brush, joint and The center of the right shower head is provided with a through hole and forms a pipeline in sequence. The left shower head and the right shower head are provided with a plurality of nozzles, and the nozzles on the left shower head are arranged obliquely to the left. The multi-process pipe inner wall bionic cleaning device of the utility model integrates left nozzle high-pressure jet cleaning and propulsion, pipe pig scraping, steel brush scraping, right nozzle high-pressure jet full-section cleaning and obstacle-removing drill bit multi-process coupling cleaning, It has significant advantages such as high efficiency, environmental protection, low consumption, strong flexibility and adaptability, no dead ends in all directions, and can remove dirt that is difficult to clean by conventional methods.

Description

一种多工艺耦合式管具内壁仿生清洁装置A multi-process coupling type bionic cleaning device for the inner wall of pipes

技术领域technical field

本实用新型涉及注浆、非开挖、钻掘、油气储运、生命线工程、地下综合管廊和海绵城市等诸多工程技术领域,尤其涉及一种多工艺耦合式管具内壁仿生清洁装置。The utility model relates to many engineering technical fields such as grouting, non-excavation, drilling, oil and gas storage and transportation, lifeline engineering, underground comprehensive pipe gallery and sponge city, and in particular relates to a multi-process coupling type pipe inner wall bionic cleaning device.

背景技术Background technique

注浆(Injection Grout),又称为灌浆(Grouting),主要包括静压注浆(StaticPressure Grouting)和高压喷射注浆(High Pressure Jet Grouting)等类型,广泛应用于水利水电、交通、建筑、矿山等工程中的岩土体加固、防渗,以及作为地质灾害治理和地质环境保护中的边坡护坡、溜砂坡防护、水土保持等常用的技术手段。非开挖技术(TrenchlessTechnology或No-Dig),是在微开挖或不开挖条件下对地下管线进行探测、铺设、修复或更换,具有不破坏地表环境、不影响地面交通等诸多明挖法无法比拟的技术优势,是一种具有极大发展潜力的环境友好型地下管线施工新技术。钻掘(Drilling&Tunneling),包括钻探/井(Drilling)和掘进(Tunneling)两个方面,是通过机械、化学等方式破碎岩土层,从而在岩土体中形成规格和质量符合要求的钻孔或坑道,以达到勘探开发矿产资源(包括天然气水合物、页岩气、油页岩等非常规能源)、获取岩(矿)心和冰芯、灾害防治与预警,以及实施工程建设等目的。油气储运(Oil&Gas Storage and Transportation),是连接油气生产、加工、分配、销售诸环节的纽带,主要包括油气田集输、长距离输送管道、储存与装卸及城市输配系统等。生命线工程(Lifeline Engineering),是与人们生活密切相关,对社会生活、生产有重大影响的交通、通信、供水、排水、供电、供气、输油等工程系统。地下综合管廊(Underground Pipe Gallery),即地下城市管道综合走廊,是建于城市地下用于容纳两类及以上城市工程管线的构筑物及附属设施。海绵城市(Sponge City),是新一代城市雨洪管理概念,是指城市在适应环境变化和应对雨水带来的自然灾害等方面具有良好的“弹性”,也可称为“水弹性城市”。Grouting (Injection Grout), also known as Grouting, mainly includes Static Pressure Grouting and High Pressure Jet Grouting, widely used in water conservancy and hydropower, transportation, construction, mines Rock and soil reinforcement and anti-seepage in engineering, as well as commonly used technical means for slope protection, sand slide protection, and water and soil conservation in geological disaster management and geological environmental protection. Trenchless technology (Trenchless Technology or No-Dig) is to detect, lay, repair or replace underground pipelines under the condition of micro-excavation or no excavation. It has many open-cut methods without damaging the surface environment and without affecting ground traffic. With incomparable technical advantages, it is an environmentally friendly new technology for underground pipeline construction with great development potential. Drilling & Tunneling, including two aspects of drilling/well (Drilling) and tunneling (Tunneling), is to break the rock and soil layer by mechanical, chemical and other means, so as to form a borehole or hole with specifications and quality in the rock and soil mass. Tunnels are used to explore and develop mineral resources (including natural gas hydrate, shale gas, oil shale and other unconventional energy sources), obtain rock (mine) cores and ice cores, disaster prevention and early warning, and implement engineering construction. Oil & Gas Storage and Transportation (Oil&Gas Storage and Transportation) is the link connecting oil and gas production, processing, distribution and sales, mainly including oil and gas field gathering and transportation, long-distance transmission pipelines, storage and handling, and urban transmission and distribution systems. Lifeline Engineering is an engineering system that is closely related to people's lives and has a significant impact on social life and production, such as transportation, communication, water supply, drainage, power supply, gas supply, and oil transportation. Underground Pipe Gallery (Underground Pipe Gallery), that is, the underground urban pipeline comprehensive corridor, is a structure and ancillary facilities built underground to accommodate two or more types of urban engineering pipelines. Sponge City is a concept of a new generation of urban stormwater management. It refers to the city's good "elasticity" in adapting to environmental changes and responding to natural disasters caused by rainwater. It can also be called "water elastic city".

上述诸多工程技术领域的顺利实施都离不开管具,这里的管具主要指管道、钻杆和套管等内部设有通孔的构件。其中的钻杆作为建立地表钻进设备与地下破岩工具间的枢纽,起到传递钻压和扭矩、输送冲洗介质、提取岩(矿)心、延长钻具等重要作用,此外,在钻探(井)实施过程中,当钻遇复杂地层紧靠泥浆护壁堵漏难以奏效时,往往需要下套管,以保障钻探(井)作业的顺利实施,钻杆和套管的使用和日常保养状况,将直接决定了钻杆的使用工况和寿命;而其中的各种铺设于地表或埋设于地下的管道,作为输送石油、天然气、页岩油/气、煤层气、水、矿浆等流体或流固耦合介质的媒介是必不可少的,尤其对于长距离输送的情况更是如此,但当使用一段时间以后,其内壁都将难以避免地出现污泥、结垢、腐蚀、锈蚀等影响管道系统正常运行的诸多问题。综上所述,为改善粘附于管具内壁的泥浆、水泥浆、氧化锈蚀层、腐蚀层等污垢对其使用状况及寿命的不良影响,保障注浆、非开挖、钻掘、油气储运、生命线工程、地下综合管廊和海绵城市等诸多工程技术领域的顺利实施,就需要对管具内壁进行必要的清洁。The smooth implementation of the above-mentioned many engineering and technical fields is inseparable from pipes. The pipes here mainly refer to components with through holes inside, such as pipes, drill pipes and casings. The drill pipe, as the hub between the surface drilling equipment and the underground rock-breaking tool, plays an important role in transmitting drilling pressure and torque, transporting flushing medium, extracting rock (ore) core, and extending drilling tools. In addition, in drilling ( Well) during the implementation process, when drilling in complex formations close to the mud retaining wall plugging is difficult to work, it is often necessary to run the casing to ensure the smooth implementation of the drilling (well) operation, the use and daily maintenance of the drill pipe and casing, It will directly determine the working condition and life of the drill pipe; and various pipelines laid on the surface or buried underground are used to transport fluids or fluids such as oil, natural gas, shale oil/gas, coal bed methane, water, ore slurry, etc. The medium of solid coupling medium is essential, especially for long-distance transportation, but after a period of use, sludge, scale, corrosion, rust, etc. will inevitably appear on the inner wall and affect the pipeline system Many problems with normal operation. To sum up, in order to improve the adverse effects of mud, cement slurry, oxidized rust layer, corrosion layer and other dirt adhering to the inner wall of the pipe on its service condition and life, to ensure that grouting, trenchless, drilling, oil and gas storage The smooth implementation of many engineering and technical fields such as transportation, lifeline engineering, underground comprehensive pipe gallery and sponge city requires necessary cleaning of the inner wall of the pipe.

现有的管具清洁装置对管具内壁清洁不彻底,清洁方法比较单一,且清洁时能耗较高,作业效率低,灵活性、适应性和稳定性不强。The existing pipe cleaning device does not clean the inner wall of the pipe thoroughly, the cleaning method is relatively simple, and the energy consumption is high during cleaning, the operation efficiency is low, and the flexibility, adaptability and stability are not strong.

实用新型内容Utility model content

本实用新型所要解决的技术问题是针对上述现有技术的不足,提供一种多工艺耦合式管具内壁仿生清洁装置,解决了管道、钻杆和套管等内部设有通孔的构件在使用一段时间后亟待解决的内壁清洁问题。The technical problem to be solved by the utility model is to provide a multi-process coupling type bionic cleaning device for the inner wall of pipes, which solves the problem of using internal components with through holes such as pipes, drill pipes and casings. After a period of time, the inner wall cleaning problem needs to be solved urgently.

本实用新型解决上述技术问题的技术方案如下:一种多工艺耦合式管具内壁仿生清洁装置,包括顺次轴向共线连接的左喷头、清管器、钢刷、接头、右喷头、另一所述接头和清障钻头,每个所述接头的外侧壁上间隔环设有多个支腿,所述支腿远离所述接头的一端设有滚轮,且所述滚轮恰好与待清洁管具的内壁接触设置。The technical solution of the utility model to solve the above technical problems is as follows: a multi-process coupling type bionic cleaning device for the inner wall of pipes, including a left nozzle, a pipe cleaner, a steel brush, a joint, a right nozzle, and another One described joint and the obstacle removal drill bit, the spacer ring on the outer wall of each described joint is provided with a plurality of legs, and the end of the said legs away from the joint is provided with a roller, and the roller is just in line with the pipe to be cleaned The inner wall contact setting of the tool.

所述左喷头、清管器、钢刷、接头和右喷头的中心均设有通孔并顺次形成管路,所述左喷头和右喷头上均设有多个喷嘴,且所述喷嘴分别与对应的所述左喷头或右喷头连通,所述左喷头上的所述喷嘴朝左斜向设置,所述左喷头的左端与通有清洁液的外部高压管连通,清洁液从外部高压管进入所述管路后分别从位于所述左喷头和右喷头上的所述喷嘴喷出,并形成高压射流同时对待清洁管具的内壁进行清洁,且从位于所述左喷头上的所述喷嘴喷出的高压射流产生的反推力驱动整个清洁装置在待清洁管具内移动,同步地,所述清管器、钢刷和清障钻头同时对粘附于待清洁管具内壁上的污垢进行清洁。The centers of the left nozzle, the pig, the steel brush, the joint and the right nozzle are all provided with through holes and sequentially form pipelines, and the left nozzle and the right nozzle are provided with a plurality of nozzles, and the nozzles are respectively connected to the corresponding nozzles. The left nozzle or the right nozzle is connected, the nozzle on the left nozzle is arranged obliquely to the left, the left end of the left nozzle is connected with the external high-pressure pipe with cleaning liquid, and the cleaning liquid enters the external high-pressure pipe from the external high-pressure pipe. After the pipes are sprayed from the nozzles located on the left nozzle and the right nozzle respectively, and form a high-pressure jet to clean the inner wall of the pipe to be cleaned at the same time, and spray from the nozzles located on the left nozzle The reverse thrust generated by the high-pressure jet drives the entire cleaning device to move inside the pipe to be cleaned. Synchronously, the pipe pig, steel brush and obstacle removal drill simultaneously clean the dirt adhering to the inner wall of the pipe to be cleaned.

本实用新型的有益效果是:本实用新型的多工艺耦合式管具内壁仿生清洁装置,集高压射流清洁、清管器刮削、钢刷刮擦、清障钻头清障多工艺耦合式对待清洁管具内壁进行有效清洁,具有高效、环保、低耗、应用面广、灵活性和适应性强,全方位无死角且可去除常规方法难以清洁的污垢等一系列显著优势。The beneficial effects of the utility model are: the multi-process coupled pipe inner wall bionic cleaning device of the present utility model integrates high-pressure jet cleaning, pipe pig scraping, steel brush scraping, and obstacle-clearing drill bit to clean the pipe with a multi-process coupling type. Effective cleaning of the inner wall of the tool has a series of significant advantages such as high efficiency, environmental protection, low consumption, wide application, flexibility and adaptability, no dead ends in all directions, and removal of dirt that is difficult to clean by conventional methods.

在上述技术方案的基础上,本实用新型还可以做如下改进:On the basis of the above technical solution, the utility model can also be improved as follows:

进一步:所述左喷头包括顺次连接的左喷头入口段、左喷头本体和左喷头出口段,所述左喷头入口段和左喷头出口段分别轴向共线设置在所述左喷头本体的左右两端,所述左喷头入口段与所述左喷头出口段连通;所述左喷头入口段的左端与外部高压管连通,所述左喷头出口段的右端与所述清管器的左端连通;所述左喷头本体左端面上朝左斜向设有多个左喷头连接孔,所有所述左喷头连接孔均与所述管路连通,所述喷嘴一一对应地设置在所述左喷头连接孔处,并与所述左喷头连接孔连通。Further: the left nozzle includes a left nozzle inlet section, a left nozzle body, and a left nozzle outlet section connected in sequence, and the left nozzle inlet section and the left nozzle outlet section are respectively axially co-linearly arranged on the left and right sides of the left nozzle body Both ends, the inlet section of the left nozzle communicates with the outlet section of the left nozzle; the left end of the inlet section of the left nozzle communicates with the external high-pressure pipe, and the right end of the outlet section of the left nozzle communicates with the left end of the pig; The left end surface of the left nozzle body is provided with a plurality of left nozzle connection holes obliquely to the left, all of the left nozzle connection holes are connected to the pipeline, and the nozzles are arranged one by one on the left nozzle connection. hole, and communicate with the left nozzle connection hole.

上述进一步方案的有益效果是:通过所述左喷头可以为整个装置在待清洁管具内向右移动提供动力,同时通过所述喷嘴喷射出的高压射流也具有清洁管具内壁的作用。The beneficial effect of the above further solution is: the left spray head can provide power for the whole device to move rightward in the pipe to be cleaned, and at the same time, the high-pressure jet sprayed through the nozzle also has the effect of cleaning the inner wall of the pipe.

进一步:所述清管器包括两个清管器连接段和呈圆柱形的清管器本体,两个所述清管器连接段轴向共线设置在所述清管器本体的左右两端,且两个所述清管器连接段相互连通,两个所述清管器连接段远离所述清管器本体的一端分别与所述左喷头和钢刷连接,所述清管器本体的侧表面和左右端面分别设有仿生非光滑单元。Further: the pig includes two pig connecting sections and a cylindrical pig body, and the two pig connecting sections are axially co-linearly arranged at the left and right ends of the pig body , and the two pig connecting sections communicate with each other, the ends of the two pig connecting sections away from the pig body are respectively connected to the left nozzle and the steel brush, and the pig body's The side surfaces and the left and right end surfaces are respectively provided with bionic non-smooth units.

上述进一步方案的有益效果是:通过所述清管器可以刮削待清洁管具内壁上的污垢,同时还可以排除残积在管具底部的污垢碎屑、积液及其它杂物。The beneficial effect of the above further proposal is that the pipe pig can scrape off the dirt on the inner wall of the pipe to be cleaned, and at the same time remove the dirt debris, fluid accumulation and other sundries remaining at the bottom of the pipe.

进一步:所述仿生非光滑单元为凹坑、凸包和棱纹中的一种或多种,且仿生非光滑单元间隔设置在所述清管器本体的侧表面和左右端面以及所述滚轮的表面上,且所述仿生非光滑单元排列成多行,相邻两行的所述仿生非光滑单元之间交错设置。Further: the bionic non-smooth unit is one or more of pits, convex hulls and ribs, and the bionic non-smooth unit is arranged at intervals on the side surface and left and right end surfaces of the pig body and on the rollers On the surface, the bionic non-smooth units are arranged in multiple rows, and the bionic non-smooth units of two adjacent rows are alternately arranged.

上述进一步方案的有益效果是:通过在所述清管器本体的侧表面和左右端面以及所述滚轮的表面上交错设置所述仿生非光滑单元,使得原本连续光滑的清管器本体的侧表面和左右端面以及所述滚轮的表面变得不连续且非光滑(凹凸不平),呈现仿生非光滑形态,因而可以有效降低清管器本体的侧表面和滚轮表面沿管具内壁移动过程中与管具内壁的接触面积、减小摩阻力、降低能耗、增强耐磨性能,同时还可改善清管器本体的侧表面和左右端面以及滚轮表面与管具内壁上粘附污垢的粘连状态,具有防粘的效果。The beneficial effect of the above further solution is: by interlacing the bionic non-smooth units on the side surface, left and right end surfaces of the pig body and the surface of the rollers, the side surface of the originally continuous and smooth pig body and the left and right end faces and the surface of the roller become discontinuous and non-smooth (uneven), presenting a bionic non-smooth shape, which can effectively reduce the side surface of the pig body and the surface of the roller during the process of moving along the inner wall of the pipe. The contact area of the inner wall of the tool reduces frictional resistance, reduces energy consumption, and enhances wear resistance. At the same time, it can also improve the adhesion state of the side surface, left and right end surfaces of the pig body, and the surface of the roller and the dirt adhered to the inner wall of the pipe. Anti-stick effect.

进一步:所述钢刷包括两个钢刷连接段和呈圆柱形的钢刷本体,两个所述钢刷连接段轴向共线设置在所述钢刷本体的左右两端,且两个所述钢刷连接段相互连通,两个所述钢刷连接段远离所述钢刷本体的一端分别与所述清管器和位于所述右喷头左端的所述接头连接,所述钢刷本体的侧表面和左右端面分别设有刷毛。Further: the steel brush includes two steel brush connecting sections and a cylindrical steel brush body, the two steel brush connecting sections are axially co-linearly arranged at the left and right ends of the steel brush body, and the two steel brush connecting sections The connecting sections of the steel brushes are connected to each other, and the ends of the two connecting sections of the steel brushes away from the steel brush body are respectively connected with the pig and the joint at the left end of the right nozzle. The side surfaces and the left and right end surfaces are respectively provided with bristles.

上述进一步方案的有益效果是:通过所述钢刷可以刮擦待清洁管具内壁上的锈蚀层等难以去除的污垢,同时也有助于排出残积在待清洁管具底部的污垢碎屑及其它杂物。The beneficial effect of the above further scheme is: the steel brush can scrape the hard-to-remove dirt such as the rust layer on the inner wall of the pipe to be cleaned, and also help to discharge the dirt debris and other impurities remaining on the bottom of the pipe to be cleaned. thing.

进一步:所述右喷头包括两个右喷头连接段和右喷头本体,两个所述右喷头连接段轴向共线设置在所述右喷头本体的左右两端,且两个所述右喷头连接段相互连通,两个所述右喷头连接段远离所述右喷头本体的一端分别与位于所述右喷头左右两端的两个所述接头对应连接;所述右喷头本体的侧表面上设有若干个右喷头连接孔,所有所述右喷头连接孔均与所述管路连通,且所述喷嘴一一对应地设置在所述右喷头连接孔处,并与所述右喷头连接孔连通。Further: the right nozzle includes two right nozzle connecting sections and the right nozzle body, the two right nozzle connecting sections are axially co-linearly arranged at the left and right ends of the right nozzle body, and the two right nozzles are connected The segments are connected with each other, and the ends of the two right nozzle connecting sections away from the right nozzle body are respectively connected to the two joints located at the left and right ends of the right nozzle; the side surface of the right nozzle body is provided with several There are two right nozzle connection holes, all of the right nozzle connection holes are connected with the pipeline, and the nozzles are arranged at the right nozzle connection holes one by one, and communicate with the right nozzle connection holes.

上述进一步方案的有益效果是:通过所述右喷头及喷嘴喷射出高压射流可以对待清洁管具内壁的全断面进行有效清洁,保障清洁效果。The beneficial effect of the above further solution is that: the high-pressure jet jet ejected through the right nozzle and the nozzle can effectively clean the entire section of the inner wall of the pipe to be cleaned, ensuring the cleaning effect.

进一步:所述喷嘴包括喷嘴入口段、喷嘴出口段和连接本体,所述喷嘴入口段与喷嘴出口段通过所述连接本体连接,且二者相互连通,所述喷嘴入口段与对应的所述左喷头或右喷头连接,所述喷嘴出口段喷射高压射流并对待清洁管具的内壁进行清洁。Further: the nozzle includes a nozzle inlet section, a nozzle outlet section and a connecting body, the nozzle inlet section and the nozzle outlet section are connected through the connection body, and the two communicate with each other, the nozzle inlet section is connected to the corresponding left The nozzle or the right nozzle is connected, and the outlet section of the nozzle sprays a high-pressure jet to clean the inner wall of the pipe to be cleaned.

上述进一步方案的有益效果是:由所述喷嘴喷出的高压射流,结合对应的右喷头或左喷头,可对待清洁管具的内壁进行高压射流清洁,具有较好的清洁效果,同时,由所述左喷头结合喷嘴向左斜向喷射出的高压射流产生的反推力还有驱动整个清洁装置移动的效果。The beneficial effect of the above further solution is that: the high-pressure jet ejected from the nozzle, combined with the corresponding right nozzle or left nozzle, can perform high-pressure jet cleaning on the inner wall of the pipe to be cleaned, which has a better cleaning effect. The reverse thrust produced by the left nozzle combined with the high-pressure jet ejected obliquely to the left by the nozzle also has the effect of driving the whole cleaning device to move.

进一步:所述清管器、钢刷和接头的通孔内壁面以及所述喷嘴的内壁面均间隔地设有若干环槽,所述若干环槽的设置方向与对应的所述清管器、钢刷、接头以及所述喷嘴的内壁面垂直。Further: the inner wall surface of the through hole of the pig, the steel brush and the joint, and the inner wall surface of the nozzle are provided with a plurality of annular grooves at intervals, and the installation direction of the plurality of annular grooves is the same as that of the corresponding pipe cleaner, The steel brush, the joint and the inner wall of the nozzle are vertical.

上述进一步方案的有益效果是:间隔且垂直地设置在所述清管器、钢刷和接头的通孔内壁面以及所述喷嘴的内壁面上的若干环槽,使原本连续光滑的清管器、钢刷和接头的通孔内壁以及所述喷嘴的内壁的表面变得不连续且非光滑(凹凸不平),呈现仿生非光滑形态,因而清洁液在所述清管器、钢刷、接头和喷嘴内部流动时,可以在所述环槽内形成反转的涡流,由反转的涡流造成了环槽内清洁液与环槽外清洁液的“液-液”接触,从而形成“涡垫效应”;处于环槽内部反转的涡流与在环槽外清洁液之间的接触表面上的摩阻力形成了附加动力,这对处于环槽外部的清洁液而言产生了“推进效应”;若干环槽内反转的涡流,宛如若干安装在所述清管器、钢刷、接头和所述喷嘴内壁面上的“液力轴承”一般,能够有效降低清洁液在它们的内部流动过程中与它们内壁面之间的摩阻力损耗;由于若干环槽内反转的涡流,还可改变清洁液中混杂的固相颗粒的运动状态,有利于驱离欲与所述清管器、钢刷、接头和所述喷嘴内壁面接触的固相颗粒,即产生“驱离效应”;同时,由于若干环槽的设置,使得混杂在清洁液中的固相颗粒对所述清管器、钢刷、接头和所述喷嘴原本光滑的内壁面的连续刮划变得不连续,且当混杂在清洁液中的固相颗粒撞击到凹凸不平的非光滑表面时,容易形成反弹效果而改变其运动轨迹,在此综合作用下有助于提升所述清管器、钢刷、接头和所述喷嘴内壁面的耐磨性能,延长所述清管器、钢刷、接头和所述喷嘴的使用寿命等诸多功效。The beneficial effect of the above further scheme is: several annular grooves arranged vertically on the inner wall surface of the through hole of the pig, the steel brush and the joint, and the inner wall surface of the nozzle at intervals, so that the originally continuous and smooth pipe pig , the inner wall of the through hole of the steel brush and the joint and the surface of the inner wall of the nozzle become discontinuous and non-smooth (uneven), presenting a bionic non-smooth form, so the cleaning liquid is in the pig, steel brush, joint and When the nozzle flows inside, a reverse vortex can be formed in the ring groove, and the reverse vortex causes the "liquid-liquid" contact between the cleaning liquid in the ring groove and the cleaning liquid outside the ring groove, thus forming a "vortex pad effect". "; The vortex that is reversed inside the ring groove and the frictional resistance on the contact surface between the cleaning liquid outside the ring groove form an additional power, which produces a "propelling effect" for the cleaning liquid outside the ring groove; The reverse vortex in the ring groove is like a number of "hydraulic bearings" installed on the inner wall of the pipe pig, steel brush, joint and the nozzle, which can effectively reduce the contact between the cleaning liquid and the cleaning fluid during their internal flow. The frictional resistance loss between their inner walls; due to the reverse eddy current in several ring grooves, it can also change the motion state of the solid phase particles mixed in the cleaning liquid, which is beneficial to drive away the pipe cleaners, steel brushes, The solid phase particles in contact with the inner wall of the nozzle will produce a "drive-off effect"; at the same time, due to the setting of several ring grooves, the solid phase particles mixed in the cleaning liquid will have a strong impact on the pig, steel brush, The continuous scraping of the originally smooth inner wall surface of the joint and the nozzle becomes discontinuous, and when the solid phase particles mixed in the cleaning liquid hit the uneven non-smooth surface, it is easy to form a rebound effect and change its trajectory, Under this comprehensive effect, it helps to improve the wear resistance of the pipe pig, steel brush, joint and the inner wall of the nozzle, prolong the service life of the pipe pig, steel brush, joint and the nozzle, etc. effect.

进一步:所述喷嘴还包括用于调节其喷射方向和喷射角度的弯接头,所述弯接头的一端与所述左喷头或右喷头连接,另一端与所述喷嘴入口段连接,且所述喷嘴入口段通过所述弯接头与对应的所述左喷头或右喷头连通。Further: the nozzle also includes an elbow joint for adjusting its spray direction and spray angle, one end of the elbow joint is connected to the left spray head or the right spray head, the other end is connected to the nozzle inlet section, and the nozzle The inlet section communicates with the corresponding left or right spray head through the elbow joint.

上述进一步方案的有益效果是:通过所述弯接头可以调整喷嘴喷射出的高压射流的喷射方向和喷射角度,使得整个清洁装置在清洁管具内壁的过程中有更加灵活的清洁范围,确保待清洁管具的内壁不存在清洁死角,保证清洁质量。The beneficial effect of the above further solution is: the injection direction and injection angle of the high-pressure jet ejected from the nozzle can be adjusted through the elbow joint, so that the whole cleaning device has a more flexible cleaning range in the process of cleaning the inner wall of the pipe, ensuring that the cleaning There is no cleaning dead angle on the inner wall of the pipe to ensure the cleaning quality.

进一步:所述清障钻头包括清障钻头连接段、清障钻头基底和多个清障钻头刃具,所述清障钻头连接段的左端与所述右喷头右端的所述接头连接,右端与所述清障钻头基底连接,多个所述清障钻头刃具均匀设置在所述清障钻头基底的右端面上。Further: the obstacle-clearing drill bit includes an obstacle-clearing drill connecting section, an obstacle-clearing drill base and a plurality of obstacle-clearing drill cutting tools, the left end of the obstacle-clearing drill connecting section is connected to the joint at the right end of the right nozzle, and the right end is connected to the The obstacle-clearing drill base is connected, and a plurality of the obstacle-clearing drill cutting tools are evenly arranged on the right end surface of the obstacle-clearing drill base.

上述进一步方案的有益效果是:通过所述清障钻头可以清洁整个清洁装置在待清洁管具内移动过程中遇到的障碍物,尤其是清洁相对坚硬的障碍物,可通过设置在所述清障钻头基底的右端面上的所述清障钻头刃具刺穿并清洁。The beneficial effect of the above further solution is that the obstacles encountered by the entire cleaning device during the movement of the pipe to be cleaned can be cleaned through the obstacle-clearing drill bit, especially relatively hard obstacles can be cleaned. The barrier bit cutter on the right end face of the barrier bit base pierces and cleans.

进一步:还包括封堵接头,所述封堵接头设置在所述右喷头与靠近其右端的所述接头之间,且所述封堵接头的一端与所述右喷头连接,另一端与所述靠近右端的所述接头连接。Further: it also includes a blocking joint, the blocking joint is arranged between the right spray head and the joint close to its right end, and one end of the blocking joint is connected to the right spray head, and the other end is connected to the right spray head. The connector near the right end is connected.

上述进一步方案的有益效果是:通过设置所述封堵接头可以防止管路内的清洁液进一步向右流动,且能够尽可能地降低清洁液在管路中流动过程中的能耗和损失,提高清洁液的有效利用率;当所述清障钻头为喷射式钻头时,可以通过选择性安装或拆卸所述封堵接头来实现清障钻头的清障以及清障和喷射复合式清洁。The beneficial effect of the above further scheme is: by setting the plugging joint, the cleaning liquid in the pipeline can be prevented from flowing further to the right, and the energy consumption and loss of the cleaning fluid in the process of flowing in the pipeline can be reduced as much as possible, improving Effective utilization of cleaning fluid; when the obstacle-clearing drill bit is a spray drill bit, the obstacle-clearing drill bit and combined cleaning of obstacle-clearing and jetting can be realized by selectively installing or dismounting the plugging joint.

进一步:所述封堵接头包括封堵接头第一连接段、封堵接头第二连接段和设置在二者之间的封堵隔板,所述封堵接头第一连接段的左端与位于所述右喷头右端的所述接头连接,所述封堵接头第二连接段的右端与所述清障钻头连接。Further: the plugging joint includes a first connecting section of the plugging joint, a second connecting section of the plugging joint and a blocking partition arranged between the two, the left end of the first connecting section of the plugging joint is in contact with the The joint at the right end of the right nozzle is connected, and the right end of the second connection section of the plugging joint is connected with the obstacle removal drill bit.

附图说明Description of drawings

图1为本实用新型的一种多工艺耦合式管具内壁仿生清洁装置主视图;Fig. 1 is a front view of a multi-process coupled pipe inner wall bionic cleaning device of the present invention;

图2为本实用新型的一种多工艺耦合式管具内壁仿生清洁装置爆炸示意图;Fig. 2 is a schematic diagram of explosion of a multi-process coupled pipe inner wall bionic cleaning device of the present invention;

图3为本实用新型的一种多工艺耦合式管具内壁仿生清洁装置工作示意图;Fig. 3 is a working schematic diagram of a multi-process coupled pipe inner wall bionic cleaning device of the present invention;

图4为本实用新型的左喷头结构示意图;Fig. 4 is the structural schematic diagram of the left nozzle of the present utility model;

图5为本实用新型的凹坑型仿生非光滑表面的清管器轴测图;Fig. 5 is the axonometric drawing of the pit type bionic non-smooth surface of the utility model;

图6为本实用新型的凹坑型仿生非光滑表面的清管器剖视图;Fig. 6 is the cross-sectional view of the pit type bionic non-smooth surface of the pig of the utility model;

图7为本实用新型的棱纹型仿生非光滑表面的清管器轴测图;Fig. 7 is an axonometric view of a ribbed bionic non-smooth surface of the utility model;

图8为本实用新型的棱纹型仿生非光滑表面的清管器侧视图;Fig. 8 is a side view of a ribbed bionic non-smooth surface pig of the utility model;

图9为本实用新型的棱纹-凹坑耦合型仿生非光滑表面的清管器轴测图;Fig. 9 is an axonometric view of a ribbed-pit coupled bionic non-smooth surface pig of the present invention;

图10为本实用新型的棱纹-凹坑耦合型仿生非光滑表面的清管器表面局部放大图;Fig. 10 is a partially enlarged view of the surface of the pipe pig of the rib-pit coupling type bionic non-smooth surface of the utility model;

图11为本实用新型的钢刷轴测图;Fig. 11 is the steel brush axonometric drawing of the present utility model;

图12为本实用新型的钢刷剖视图;Fig. 12 is a sectional view of a steel brush of the present utility model;

图13为本实用新型的接头轴测图;Fig. 13 is the axonometric view of the joint of the present utility model;

图14为本实用新型的接头剖视图;Fig. 14 is a sectional view of the joint of the present utility model;

图15为本实用新型的支腿和滚轮连接示意图;Figure 15 is a schematic diagram of the connection between the legs and the rollers of the utility model;

图16为本实用新型的表面仿生非光滑单元为半球形截面凹坑型滚轮的一个实施例轴测图;Fig. 16 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a hemispherical section pit type roller;

图17为图16的局部放大结构示意图;Fig. 17 is a schematic diagram of a partially enlarged structure of Fig. 16;

图18为图16的纵截面结构示意图;Fig. 18 is a schematic view of the longitudinal section of Fig. 16;

图19为本实用新型的表面仿生非光滑单元为圆形截面凹坑型滚轮的一个实施例轴测图;Fig. 19 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a circular section pit type roller;

图20为图19的局部放大结构示意图;Fig. 20 is a partial enlarged structural schematic diagram of Fig. 19;

图21为图19的纵截面结构示意图;Fig. 21 is a schematic view of the longitudinal section of Fig. 19;

图22为本实用新型的表面仿生非光滑单元为矩形截面凹坑型滚轮的一个实施例轴测图;Fig. 22 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a rectangular section pit type roller;

图23为图22的局部放大结构示意图;Fig. 23 is a schematic diagram of a partially enlarged structure of Fig. 22;

图24为图22的纵截面结构示意图;Fig. 24 is a schematic view of the longitudinal section of Fig. 22;

图25为本实用新型的表面仿生非光滑单元为半球形截面凸包型滚轮的一个实施例轴测图;Fig. 25 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a hemispherical section convex-hull roller;

图26为图25的局部放大结构示意图;Fig. 26 is a partial enlarged structural schematic diagram of Fig. 25;

图27为图25的纵截面结构示意图;Fig. 27 is a schematic view of the longitudinal section of Fig. 25;

图28为本实用新型的表面仿生非光滑单元为圆形截面凸包型滚轮的一个实施例轴测图;Fig. 28 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a circular cross-section convex-hull roller;

图29为图28的局部放大结构示意图;Fig. 29 is a partial enlarged structural schematic diagram of Fig. 28;

图30为图28的纵截面结构示意图;Fig. 30 is a schematic view of the longitudinal section of Fig. 28;

图31为本实用新型的表面仿生非光滑单元为矩形截面凸包型滚轮的一个实施例轴测图;Fig. 31 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a convex-hull roller with a rectangular section;

图32为图31的局部放大结构示意图;Fig. 32 is a schematic diagram of a partially enlarged structure of Fig. 31;

图33为图31的纵截面结构示意图;Fig. 33 is a schematic diagram of the longitudinal section structure of Fig. 31;

图34为本实用新型的表面仿生非光滑单元为圆弧形截面棱纹型滚轮的一个实施例轴测图;Fig. 34 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is an arc-shaped cross-section ribbed roller;

图35为图34的纵截面结构示意图;Fig. 35 is a schematic view of the longitudinal section of Fig. 34;

图36为本实用新型的表面仿生非光滑单元为矩形截面棱纹型滚轮的一个实施例轴测图;Fig. 36 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a rectangular section ribbed roller;

图37为图36的纵截面结构示意图;Fig. 37 is a schematic view of the longitudinal section of Fig. 36;

图38为本实用新型的表面仿生非光滑单元为正三角形截面棱纹型滚轮的一个实施例轴测图;Fig. 38 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a regular triangular section ribbed roller;

图39为图38的纵截面结构示意图;Fig. 39 is a schematic view of the longitudinal section of Fig. 38;

图40为本实用新型的表面仿生非光滑单元为V字形截面棱纹型滚轮的一个实施例轴测图;Fig. 40 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a V-shaped section ribbed roller;

图41为图40的纵截面结构示意图;Fig. 41 is a schematic view of the longitudinal section of Fig. 40;

图42为本实用新型的表面仿生非光滑单元为凹坑-凸包耦合型滚轮的一个实施例轴测图;Fig. 42 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a pit-convex coupling type roller;

图43为图42的局部放大结构示意图;Fig. 43 is a schematic diagram of a partially enlarged structure of Fig. 42;

图44为图42的纵截面结构示意图;Fig. 44 is a schematic view of the longitudinal section of Fig. 42;

图45为本实用新型的表面仿生非光滑单元为凹坑-棱纹耦合型滚轮的一个实施例轴测图;Fig. 45 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a pit-rib coupling type roller;

图46为图45的局部放大结构示意图;Fig. 46 is a schematic diagram of a partially enlarged structure of Fig. 45;

图47为图45的纵截面结构示意图;Fig. 47 is a schematic view of the longitudinal section of Fig. 45;

图48为本实用新型的表面仿生非光滑单元为凸包-棱纹耦合型滚轮的一个实施例轴测图;Fig. 48 is an axonometric view of an embodiment in which the surface bionic non-smooth unit of the present invention is a convex hull-rib coupling type roller;

图49为图48的局部放大结构示意图;Fig. 49 is a schematic diagram of a partially enlarged structure of Fig. 48;

图50为图48的纵截面结构示意图;Fig. 50 is a schematic view of the longitudinal section of Fig. 48;

图51为本实用新型的右喷头结构示意图;Figure 51 is a schematic diagram of the structure of the right nozzle of the present invention;

图52为本实用新型的喷嘴结构示意图;Fig. 52 is a schematic diagram of the nozzle structure of the present utility model;

图53为本实用新型的喷嘴剖视图;Figure 53 is a sectional view of the nozzle of the present utility model;

图54为本实用新型的喷嘴及弯接头连接后的结构示意图;Fig. 54 is a schematic diagram of the structure of the nozzle and the elbow joint of the present invention after connection;

图55为本实用新型的清障钻头结构示意图;Fig. 55 is a structural schematic diagram of the obstacle-clearing drill bit of the present utility model;

图56为本实用新型的封堵接头剖视图。Fig. 56 is a sectional view of the sealing joint of the present invention.

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:

0、待清洁管具,1、左喷头,2、清管器,3、钢刷,4、接头,5、支腿,6、滚轮,7、右喷头,8、喷嘴,9、封堵接头,10、清障钻头;0. Pipes to be cleaned, 1. Left nozzle, 2. Cleaner, 3. Steel brush, 4. Joint, 5. Outrigger, 6. Roller, 7. Right nozzle, 8. Nozzle, 9. Plugging joint , 10. Wrecker bit;

11、左喷头入口段,12、左喷头本体,13、左喷头出口段,21、清管器连接段,22、清管器本体,31、钢刷连接段,32、钢刷本体,41、接头连接段,42、接头连接翼板,43、支腿连接孔,61、中心孔,62、仿生非光滑单元,71、右喷头连接段,72、右喷头本体,81、喷嘴入口段,82、喷嘴出口段,83、连接本体,84、环槽,85、弯接头,91、封堵接头第一连接段,92、封堵接头第二连接段,93、封堵隔板,101、清障钻头连接段,102、清障钻头基底,103、清障钻头刃具。11. Left nozzle inlet section, 12. Left nozzle body, 13. Left nozzle outlet section, 21. Pig connection section, 22. Pipe cleaner body, 31. Steel brush connection section, 32. Steel brush body, 41, Joint connection section, 42. Joint connection wing plate, 43. Outrigger connection hole, 61. Center hole, 62. Bionic non-smooth unit, 71. Right nozzle connection section, 72. Right nozzle body, 81. Nozzle inlet section, 82 , nozzle outlet section, 83, connecting body, 84, ring groove, 85, elbow joint, 91, first connecting section of plugging joint, 92, second connecting section of plugging joint, 93, blocking partition, 101, cleaning Obstacle drill connecting section, 102, obstacle removal drill base, 103, obstacle removal drill cutting tool.

具体实施方式detailed description

以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The principles and features of the present utility model are described below in conjunction with the accompanying drawings, and the examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.

如图1、2、3所示,一种多工艺耦合式管具内壁仿生清洁装置,包括顺次轴向共线连接的左喷头1、清管器2、钢刷3、接头4、右喷头7、另一所述接头4和清障钻头10,每个所述接头4的外侧壁上间隔环设有多个支腿5,所述支腿5远离所述接头4的一端设有滚轮6,且所述滚轮6恰好与待清洁管具0的内壁接触设置。As shown in Figures 1, 2, and 3, a multi-process coupling bionic cleaning device for the inner wall of pipes includes a left nozzle 1, a pig 2, a steel brush 3, a joint 4, and a right nozzle that are sequentially connected axially and collinearly. 7. The other joint 4 and the clearance drill bit 10, each joint 4 is provided with a plurality of legs 5 on the spacer ring on the outer wall, and the end of the legs 5 away from the joint 4 is provided with a roller 6 , and the roller 6 is set just in contact with the inner wall of the pipe to be cleaned 0 .

所述左喷头1、清管器2、钢刷3、接头4和右喷头7的中心均设有通孔并顺次形成管路,所述左喷头1和右喷头7上均设有多个喷嘴8,且所述喷嘴8分别与对应的所述左喷头1或右喷头7连通,所述左喷头1上的所述喷嘴8朝左斜向设置,所述左喷头1的左端与通有清洁液的外部高压管连通,清洁液从外部高压管进入所述管路后分别从位于所述左喷头1和右喷头7上的所述喷嘴8喷出,并形成高压射流,同时对待清洁管具0的内壁进行清洁,且从位于所述左喷头1上的所述喷嘴8喷出的高压射流产生的反推力驱动整个清洁装置在待清洁管具0内移动,同步地,所述清管器2、钢刷3和清障钻头10对粘附于待清洁管具0内壁上的污垢进行清洁。这里,所述高压射流的喷射压力大于等于10MPa。The centers of the left nozzle 1, the pig 2, the steel brush 3, the joint 4 and the right nozzle 7 are all provided with through holes and sequentially form pipelines, and the left nozzle 1 and the right nozzle 7 are provided with a plurality of nozzles 8 , and the nozzles 8 communicate with the corresponding left nozzle 1 or the right nozzle 7 respectively, the nozzle 8 on the left nozzle 1 is arranged obliquely to the left, and the left end of the left nozzle 1 is connected to the cleaning liquid The external high-pressure pipe is connected to the external high-pressure pipe, and the cleaning liquid enters the pipeline from the external high-pressure pipe and sprays out from the nozzles 8 on the left nozzle 1 and the right nozzle 7 respectively, and forms a high-pressure jet. The inner wall of the cleaning device is cleaned, and the reverse thrust generated by the high-pressure jet sprayed from the nozzle 8 located on the left nozzle 1 drives the entire cleaning device to move in the pipe to be cleaned 0. Synchronously, the pig 2 , the steel brush 3 and the obstacle removal drill 10 clean the dirt adhering to the inner wall of the pipe to be cleaned 0 . Here, the injection pressure of the high-pressure jet is greater than or equal to 10 MPa.

本实用新型的清洁装置利用高压射流对待清洁管具0的内壁进行清洁,由外部高压泵抽吸清洁液并经过高压管进入,依次流经左喷头1、清管器2、钢刷3和接头4后到达右喷头7,由于清洁液受到清障钻头10的限制而不能继续向右流动,于是从所述右喷头7上的所述喷嘴8喷出,形成若干束能量相对集中的高压射流,若流量足够大,则此时的清洁液无法全部从右喷头7上的喷嘴8喷出,而是会在管路中积蓄起来,并由设置于左喷头1上的喷嘴8喷出,同样形成若干束能量相对集中的高压射流。由右喷头7和左喷头1上的喷嘴8高速喷出的若干束高压射流击打到待清洁管具内壁上时,可对粘附在管具内壁上的泥浆、水泥浆、污泥、氧化锈蚀层、结垢、腐蚀层等污垢进行冲击与破坏,并将它们从管具内壁上剥离下来,同时由射流形成的漫流亦可对它们的运移与排除起到积极作用。The cleaning device of the present utility model uses high-pressure jet to clean the inner wall of the pipe to be cleaned. The cleaning liquid is sucked by the external high-pressure pump and enters through the high-pressure pipe, and flows through the left spray head 1, the pipe cleaner 2, the steel brush 3 and the joint in sequence. 4, after reaching the right nozzle 7, the cleaning liquid cannot continue to flow to the right because it is restricted by the obstacle-clearing drill 10, so it is ejected from the nozzle 8 on the right nozzle 7 to form a number of high-pressure jets with relatively concentrated energy. If the flow rate is large enough, the cleaning liquid at this time cannot be completely ejected from the nozzle 8 on the right shower head 7, but will accumulate in the pipeline and be ejected from the nozzle 8 arranged on the left shower head 1, forming the same condition. Several beams of high-pressure jets with relatively concentrated energy. When several beams of high-pressure jets ejected at high speed from the nozzle 8 on the right nozzle 7 and the left nozzle 1 hit the inner wall of the pipe to be cleaned, it can clean the mud, cement slurry, sludge, oxidation, etc. adhering to the inner wall of the pipe. The rust layer, scale, corrosion layer and other dirt are impacted and destroyed, and they are peeled off from the inner wall of the pipe. At the same time, the diffuse flow formed by the jet can also play a positive role in their migration and removal.

使用本实用新型的清洁装置进行清洁作业时,应使本实用新型的规格与待清洁管具0的规格(比如内径、形状等)相适应,此外还需配备高压泵、水箱、集污池(罐)、高压气泵/空压机、高压管、抽吸泵(根据现场清洁情况灵活选择);其中的高压泵用于抽吸泵送清洁液,水箱用于储存清洁液,集污池(罐)分别设置于待清洁管具的两端用于储存污液等杂物,高压气泵/空压机用于提供压缩空气,抽吸泵用于抽吸使用本实用新型清洁作业后残留在管具内部的积液。When using the cleaning device of the present utility model for cleaning operations, the specifications of the utility model should be adapted to the specifications (such as inner diameter, shape, etc.) Tank), high-pressure air pump/air compressor, high-pressure pipe, suction pump (flexibly selected according to site cleaning conditions); the high-pressure pump is used to pump cleaning liquid, the water tank is used to store cleaning liquid, and the sewage collection tank (tank ) are respectively arranged at both ends of the pipe to be cleaned to store dirt and other sundries, the high-pressure air pump/air compressor is used to provide compressed air, and the suction pump is used to suck the residue left in the pipe after using the utility model for cleaning operations. Fluid buildup inside.

如图4所示,本实施例中,所述左喷头1包括顺次连接的左喷头入口段11、左喷头本体12和左喷头出口段13,所述左喷头入口段11和左喷头出口段13分别轴向共线设置在所述左喷头本体12的左右两端,所述左喷头入口段11与所述左喷头出口段13连通。考虑到连接喷嘴8的空间需要,故左喷头入口段11长于左喷头出口段13。As shown in Figure 4, in this embodiment, the left nozzle 1 includes a left nozzle inlet section 11, a left nozzle body 12 and a left nozzle outlet section 13 connected in sequence, and the left nozzle inlet section 11 and the left nozzle outlet section 13 are co-axially arranged on the left and right ends of the left shower head body 12 respectively, and the left shower head inlet section 11 communicates with the left shower head outlet section 13 . Considering the space requirements for connecting the nozzles 8, the inlet section 11 of the left shower head is longer than the outlet section 13 of the left shower head.

所述左喷头入口段11的左端与外部高压管连通,所述左喷头出口段13的右端与所述清管器2的左端连通;所述左喷头本体12左端面上朝左斜向设有多个左喷头连接孔,所有所述左喷头连接孔均与所述管路连通,所述喷嘴8一一对应地设置在所述左喷头连接孔处,并与所述左喷头连接孔连通。通过所述左喷头1可以为整个装置在待清洁管具0内向右移动提供动力,同时通过所述喷嘴8喷射出的高压射流也具有清洁管具内壁的作用。The left end of the inlet section 11 of the left nozzle communicates with the external high-pressure pipe, and the right end of the outlet section 13 of the left nozzle communicates with the left end of the pig 2; A plurality of left spray head connection holes, all of which are in communication with the pipeline, and the nozzles 8 are arranged at the left spray head connection holes in one-to-one correspondence, and communicate with the left spray head connection holes. The left spray head 1 can provide power for the entire device to move rightward in the pipe to be cleaned 0 , and at the same time, the high-pressure jet sprayed through the nozzle 8 also has the effect of cleaning the inner wall of the pipe.

考虑到平面与平面间的密封性能优于曲面,以及加工的难易程度,本实施例中,所述左喷头本体12为N边棱柱(N≥4),左喷头1的左侧为N边棱锥,N边棱锥的每个平面上分别设有一个与左喷头1内的通孔相贯通的连接孔,连接孔的另一端用于连接喷嘴8,如图4所示,N取6。在左喷头1左侧棱锥的各个平面上,沿与该平面垂直方向分别布设一个与通孔连通的左喷头连接孔,共6个,6个喷嘴8一一对应的通过所述左喷头连接孔与左喷头本体12内的通孔连通,这样6个喷嘴8产生高压射流的喷射方向即为与之相连的锥面的垂向,喷射角度即为与之相连锥面的垂线与左喷头1轴线之间的夹角,由于左喷头1的主要作用是为本实用新型提供在待清洁管具0内移动所需的推进力,因而喷射方向应与本实用新型欲移动的方向相反,喷射角度应控制在10°~30°的范围内。Considering that the sealing performance between planes is better than that of curved surfaces and the ease of processing, in this embodiment, the left nozzle body 12 is an N-sided prism (N≥4), and the left side of the left nozzle 1 is N-sided Pyramid, each plane of the pyramid with N sides is respectively provided with a connection hole that communicates with the through hole in the left nozzle 1, and the other end of the connection hole is used to connect the nozzle 8, as shown in Figure 4, N is 6. On each plane of the pyramid on the left side of the left shower head 1, a left shower head connection hole communicating with the through hole is respectively arranged along the perpendicular direction to the plane, a total of 6, and 6 nozzles 8 pass through the left shower head connection hole one by one. It communicates with the through hole in the left nozzle body 12, so that the injection direction of the high-pressure jets produced by the six nozzles 8 is the vertical direction of the connected cone surface, and the injection angle is the vertical line of the connected cone surface and the left nozzle 1 The angle between the axes, because the main function of the left nozzle 1 is to provide the utility model with the propulsive force needed to move in the pipe to be cleaned, so the spray direction should be opposite to the direction that the utility model wants to move, and the spray angle It should be controlled within the range of 10°~30°.

本实用新型中,通过所述左喷头1上的喷嘴8向左方斜向喷射高压射流,使得对整个清洁装置形成向右的反推力,并推动整个清洁装置向右移动。当遇到难以清洁的污垢时,若仅依靠左喷头1形成的反推力难以推进,还可辅助在本实用新型清洁装置的右方钢绳牵引或左方硬质构件顶推的方式共同提供推进力,或者根据现场的实际情况,通过调节安置于右喷头7上的若干个喷嘴8的喷射方向和喷射角度,使得其产生的若干束高压射流与左喷头1产生的高压射流一样,同时具备清洁和推进的双重作用,使得整个清洁装置在待清洁管具0内顺利向右移动。当然,如果需要对已经清洁过的部位重复进行清洁,则可以通过回拉外部高压管的方式使整个清洁装置后退。In the utility model, the nozzle 8 on the left spray head 1 sprays the high-pressure jet obliquely to the left, so as to form a rightward reverse thrust to the entire cleaning device, and push the entire cleaning device to move to the right. When encountering difficult-to-clean dirt, if it is difficult to advance only by the reverse thrust formed by the left nozzle 1, it can also be assisted in the right steel rope traction of the cleaning device of the present invention or the left hard member pushes the way to jointly provide propulsion force, or according to the actual situation on site, by adjusting the spray direction and spray angle of several nozzles 8 arranged on the right spray head 7, so that the several high-pressure jets produced by it are the same as the high-pressure jets produced by the left spray head 1, and at the same time have cleaning The dual function of propulsion and propulsion makes the entire cleaning device move to the right smoothly in the pipe to be cleaned. Of course, if it is necessary to clean the already cleaned part repeatedly, the entire cleaning device can be moved back by pulling back the external high-pressure pipe.

如图5-图10所示,本实施例中,所述清管器2包括两个清管器连接段21和呈圆柱形的清管器本体22,两个所述清管器连接段21轴向共线设置在所述清管器本体22的左右两端,且两个所述清管器连接段21相互连通,两个所述清管器连接段21远离所述清管器本体22的一端分别与所述左喷头1和钢刷3连接,所述清管器本体22的侧表面和左右端面分别设有仿生非光滑单元62。通过所述清管器2可以刮削待清洁管具0内壁上的污垢,同时还可以排除残积在管具底部的污垢碎屑、积液及其它杂物。这里,所述清管器2的规格应与待清洁管具的形状和尺寸相匹配。As shown in Figures 5-10, in this embodiment, the pig 2 includes two pig connecting sections 21 and a cylindrical pig body 22, and the two pig connecting sections 21 The axial collinear arrangement is arranged on the left and right ends of the pig body 22, and the two pig connecting sections 21 communicate with each other, and the two pig connecting sections 21 are far away from the pig body 22 One end of each is connected to the left nozzle 1 and the steel brush 3 respectively, and the side surface and the left and right end surfaces of the pig body 22 are respectively provided with bionic non-smooth units 62 . The dirt on the inner wall of the pipe to be cleaned 0 can be scraped off by the pipe pig 2 , and at the same time, the dirt debris, liquid accumulation and other sundries accumulated at the bottom of the pipe can be removed. Here, the specification of the pig 2 should match the shape and size of the pipe to be cleaned.

优选地,所述仿生非光滑单元62为凹坑、凸包和棱纹中的一种或多种,且仿生非光滑单元62间隔设置在所述清管器本体22的侧表面和左右端面以及所述滚轮6的表面上,且所述仿生非光滑单元62排列成多行,相邻两行的所述仿生非光滑单元62之间交错设置。通过在所述清管器本体22的侧表面和左右端面以及所述滚轮的表面上交错设置所述仿生非光滑单元62,使得原本连续光滑的清管器本体22的侧表面和左右端面以及所述滚轮6的表面变得不连续且非光滑(凹凸不平),呈现仿生非光滑形态,因而可以有效降低清管器本体22的侧表面和滚轮6表面沿管具内壁移动过程中与管具内壁的接触面积、减小摩阻力、降低能耗、增强耐磨性能,同时还可改善清管器本体22的侧表面和左右端面以及滚轮6表面与管具内壁上粘附污垢的粘连状态,具有防粘的效果。这里,所述仿生非光滑单元62以相邻两排呈正三角形方式均匀布设在所述清管器本体22的侧表面和左右端面上。图5与图6为凹坑型表面的清管器的轴测图和剖视图,图7和图8为棱纹型仿生非光滑表面的清管器的轴测图和侧视图,图9和图10为棱纹-凹坑耦合型仿生非光滑表面的清管器的轴测图和表面局部放大图。Preferably, the bionic non-smooth unit 62 is one or more of pits, convex hulls and ribs, and the bionic non-smooth unit 62 is arranged at intervals on the side surface and left and right end surfaces of the pig body 22 and On the surface of the roller 6, the bionic non-smooth units 62 are arranged in multiple rows, and the bionic non-smooth units 62 of two adjacent rows are alternately arranged. By interlacing the bionic non-smooth units 62 on the side surfaces, left and right end surfaces of the pig body 22 and the surface of the rollers, the side surfaces, left and right end surfaces and all of the originally continuous and smooth pig body 22 The surface of the above-mentioned roller 6 becomes discontinuous and non-smooth (uneven), showing a bionic non-smooth shape, thereby effectively reducing the contact between the side surface of the pig body 22 and the surface of the roller 6 when moving along the inner wall of the pipe. contact area, reduce frictional resistance, reduce energy consumption, enhance wear resistance, and at the same time improve the adhesion state of the side surface and left and right end surfaces of the pig body 22 and the surface of the roller 6 and the dirt adhered to the inner wall of the pipe. Anti-stick effect. Here, the bionic non-smooth units 62 are evenly arranged on the side surface and the left and right end surfaces of the pig body 22 in two adjacent rows in the form of an equilateral triangle. Fig. 5 and Fig. 6 are the axonometric view and cross-sectional view of the pig with pitted surface, Fig. 7 and Fig. 8 are the axonometric view and side view of the pig with ribbed bionic non-smooth surface, Fig. 9 and Fig. 10 is the axonometric view and partial enlarged view of the ribbed-pit coupled bionic non-smooth surface pig.

如图11和图12所示,本实施例中,所述钢刷3包括两个钢刷连接段31和呈圆柱形的钢刷本体32,两个所述钢刷连接段31轴向共线设置在所述钢刷本体32的左右两端,且两个所述钢刷连接段31相互连通,两个所述钢刷连接段31远离所述钢刷本体32的一端分别与所述清管器2和位于所述右喷头7左端的所述接头4连接,所述钢刷本体32的侧表面和左右端面分别设有刷毛。通过所述钢刷3可以刮擦待清洁管具0内壁上的锈蚀层等难以去除的污垢,同时也有助于排出残积在待清洁管具0底部的污垢碎屑及其它杂物。这里,所述钢刷3的规格与待清洁管具0的规格相匹配。As shown in Figure 11 and Figure 12, in this embodiment, the steel brush 3 includes two steel brush connecting sections 31 and a cylindrical steel brush body 32, and the two steel brush connecting sections 31 are axially collinear It is arranged at the left and right ends of the steel brush body 32, and the two steel brush connecting sections 31 communicate with each other, and the ends of the two steel brush connecting sections 31 away from the steel brush body 32 are respectively connected to the pigging The device 2 is connected to the joint 4 located at the left end of the right nozzle 7, and the side surface and the left and right end surfaces of the steel brush body 32 are respectively provided with bristles. The steel brush 3 can scrape the hard-to-remove dirt such as the rust layer on the inner wall of the pipe 0 to be cleaned, and also help to discharge the dirt debris and other sundries remaining at the bottom of the pipe 0 to be cleaned. Here, the specification of the steel brush 3 matches the specification of the pipe 0 to be cleaned.

如图13和图14所示,具体地,所述接头4主要由接头连接段41、环状布设的X个接头连接翼板42和布设在接头连接翼板42顶面中部的X个支腿连接孔43组成(X=3或4)。X个接头连接翼板42环状布设在接头4中部的外圆周面上,主要有两种布设方式:①当X=4时,即四个接头4连接翼板42互呈90°的方式环状布设在接头4中部的外圆周面上;②当X=3时,即三个接头4连接翼板42互呈120°的方式环状布设在接头4中部的外圆周面上。As shown in Figures 13 and 14, specifically, the joint 4 is mainly composed of a joint connecting section 41, X joint connecting flaps 42 arranged in a ring shape and X legs arranged in the middle of the top surface of the joint connecting flap 42 Connection holes 43 constitute (X=3 or 4). X joint connecting wing plates 42 are annularly arranged on the outer circumferential surface of the middle part of the joint 4, and there are mainly two layout methods: ① When X=4, that is, the four connecting wing plates 42 of the joint 4 are arranged at 90° each other. 2. When X=3, that is, the three joints 4 connecting wing plates 42 are arranged in a ring shape on the outer circumference of the middle part of the joint 4 so that they are 120° each other.

本实施例中,所述接头4的主要作用是作为连接支腿5和滚轮6的载体,同时还作为管路的一部分供清洁液流通。本实用新型中的两个接头4分别布设在右喷头7的左右两侧,这样的布置方式主要是基于三点进行的综合考虑:①由右喷头7产生的若干束高压射流的反推力较大,可能导致产生较大的振动;②设置于最右端的清障钻头10在清洁障碍物的过程中也需要提供可靠的支撑;③整个装置左端部分(左喷头1、清管器2、钢刷3)的支撑和导正可由清管器2和钢刷3提供,而本实用新型右端部分(右喷头7、封堵接头9和清障钻头10)的支撑和导正则需由布设在右喷头7两侧的两个接头4、支腿5和滚轮6的组合提供。In this embodiment, the main function of the joint 4 is to serve as a carrier for connecting the legs 5 and the rollers 6, and at the same time, it is also used as a part of the pipeline for the circulation of the cleaning liquid. The two joints 4 in the utility model are respectively arranged on the left and right sides of the right nozzle 7. This arrangement is mainly based on the comprehensive consideration of three points: ① The reverse thrust of several bundles of high-pressure jets generated by the right nozzle 7 is relatively large , may lead to greater vibration; ②The obstacle-clearing drill bit 10 arranged at the rightmost end also needs to provide reliable support during the process of cleaning obstacles; ③The left end part of the entire device (left nozzle 1, pipe cleaner 2, steel brush 3) The support and guidance can be provided by the pig 2 and the steel brush 3, while the support and guidance of the right end part of the utility model (the right nozzle 7, the plugging joint 9 and the obstacle removal drill 10) need to be arranged on the right nozzle. 7 provided by the combination of two joints 4 on both sides, legs 5 and rollers 6.

如图15所示,每个支腿5的顶端均连接一个滚轮6,滚轮6可设置为固定轮或万向轮。当一组安设三个滚轮时,可将其设置为万向轮以实现转向功能,从而适应弯曲管具内壁的清洁。As shown in FIG. 15 , a roller 6 is connected to the top of each supporting leg 5 , and the roller 6 can be set as a fixed wheel or a universal wheel. When a set of three rollers is installed, it can be set as a universal wheel to realize the steering function, so as to adapt to the cleaning of the inner wall of the curved pipe.

本实施例中,滚轮6为橡胶或其它适宜的材料制成,在滚轮6的中部设有用于固定连接的滚轮中心孔61,在滚轮6外圆周的表面上按一定规律均匀布设有仿生非光滑单元62,所述的仿生非光滑单元包括:凹坑型、凸包型、棱纹型和耦合型。仿生非光滑单元的仿生原型为自然界中具备防粘、脱附、减阻、降耗、耐磨等功能的动植物表面(如:蜣螂、蜻蜓、荷叶、贝壳等的表面均有按一定规律排布的凹坑、凸包或棱纹等结构)。其中,凹坑和凸包的截面形状主要为半球形、圆形和矩形,如图16-18,表面仿生非光滑单元为半球形截面凹坑型滚轮的示意图,如图19-21,表面仿生非光滑单元为圆形截面凹坑型滚轮的示意图,如图22-24,表面仿生非光滑单元为矩形截面凹坑型滚轮示意图;如图25-27,表面仿生非光滑单元为半球形截面凸包型滚轮的示意图,如图28-30,表面仿生非光滑单元为圆形截面凸包型滚轮的示意图,如图31-33,表面仿生非光滑单元为矩形截面凸包型滚轮的示意图。棱纹的截面形状主要为圆弧形、矩形、正三角形和V字形,如图34-35,表面仿生非光滑单元为圆弧形截面棱纹型滚轮的示意图;如图36-37,表面仿生非光滑单元为矩形截面棱纹型滚轮的示意图;如图38-39,表面仿生非光滑单元为正三角形截面棱纹型滚轮的示意图;如图40-41,表面仿生非光滑单元为V字形截面棱纹型滚轮的示意图。耦合型主要包括凹坑-凸包耦合、凹坑-棱纹和凸包-棱纹耦合,如图42-44,表面仿生非光滑单元为凹坑-凸包耦合型滚轮的示意图;如图45-47,表面仿生非光滑单元为凹坑-棱纹耦合型滚轮的示意图,如图48-50,表面仿生非光滑单元为凸包-棱纹耦合型滚轮的示意图。In this embodiment, the roller 6 is made of rubber or other suitable materials. A roller center hole 61 for fixed connection is provided in the middle of the roller 6, and a bionic non-smooth surface is evenly arranged on the surface of the outer circumference of the roller 6 according to certain rules. Unit 62, the bionic non-smooth unit includes: pit type, convex hull type, rib type and coupling type. The bionic prototype of the bionic non-smooth unit is the surface of animals and plants in nature with functions such as anti-adhesion, desorption, drag reduction, consumption reduction, and wear resistance (such as: the surfaces of dung beetles, dragonflies, lotus leaves, shells, etc. have certain functions. Structures such as regularly arranged pits, convex hulls or ribs). Among them, the cross-sectional shapes of pits and convex hulls are mainly hemispherical, circular and rectangular, as shown in Figure 16-18, and the schematic diagram of the surface bionic non-smooth unit is a hemispherical cross-section pit type roller, as shown in Figure 19-21, the surface bionic The non-smooth unit is a schematic diagram of a circular cross-section pit-type roller, as shown in Figure 22-24, the bionic non-smooth unit is a schematic diagram of a rectangular cross-section pit-type roller; as shown in Figure 25-27, the surface bionic non-smooth unit is a hemispherical cross-section convex The schematic diagram of the bag-shaped roller is shown in Figure 28-30. The schematic diagram of the bionic non-smooth unit is a convex-hull roller with a circular section. As shown in Figure 31-33, the schematic diagram of the bionic non-smooth unit is a convex-hull roller with a rectangular section. The cross-sectional shapes of the ribs are mainly arc-shaped, rectangular, regular triangle and V-shaped, as shown in Figure 34-35, the schematic diagram of the surface bionic non-smooth unit is a circular-arc section ribbed roller; Figure 36-37, the surface bionic The non-smooth unit is a schematic diagram of a ribbed roller with a rectangular cross-section; as shown in Figure 38-39, the schematic diagram of a bionic non-smooth unit is a ribbed roller with a regular triangular cross-section; as shown in Figure 40-41, the bionic non-smooth unit is a V-shaped cross-section Schematic diagram of a ribbed roller. The coupling type mainly includes pit-convex coupling, pit-rib and convex-rib coupling, as shown in Figure 42-44. -47, the schematic diagram of the surface bionic non-smooth unit is a pit-rib coupling type roller, as shown in Figure 48-50, the schematic diagram of the surface bionic non-smooth unit is a convex hull-rib coupling type roller.

所述滚轮6外圆周的表面上布设的仿生非光滑单元62与滚轮表面接触面的表面积占其总表面积的10%~50%;所述仿生非光滑单元62的结构参数主要有直径(宽度)a、中心距b、长度l、深度(高度)c和排布方式;其中,仿生非光滑单元62的深度(高度)c一般为其直径(宽度)a的0.5~1倍,相邻两个仿生非光滑单元的中心距b一般为其直径(宽度)a的1~3倍,弧形表面上相邻两排仿生非光滑单元的中心至滚轮圆心的夹角θ一般为5°~30°;棱纹型仿生非光滑单元的长度l为滚轮弧形表面的宽度;仿生非光滑单元62的排布方式优选为均匀布置且相邻两排交错布设的形式,也可采用放射状、同心圆状或其它适宜的排布方式。The surface area of the bionic non-smooth unit 62 arranged on the surface of the outer circumference of the roller 6 and the contact surface of the roller accounts for 10% to 50% of its total surface area; the structural parameters of the bionic non-smooth unit 62 mainly include diameter (width) a, center distance b, length l, depth (height) c, and arrangement; wherein, the depth (height) c of the bionic non-smooth unit 62 is generally 0.5 to 1 times its diameter (width) a, and two adjacent The center distance b of the bionic non-smooth unit is generally 1 to 3 times its diameter (width) a, and the angle θ between the center of two adjacent rows of bionic non-smooth units on the arc surface and the center of the roller circle is generally 5° to 30° The length l of the ribbed type bionic non-smooth unit is the width of the arc surface of the roller; the arrangement mode of the bionic non-smooth unit 62 is preferably uniformly arranged and two adjacent rows are staggered, and radial and concentric circles can also be used. or other suitable arrangements.

如图51所示,本实施例中,所述右喷头7包括两个右喷头连接段71和右喷头本体72,两个所述右喷头连接段71轴向共线设置在所述右喷头本体72的左右两端,且两个所述右喷头连接段71相互连通,两个所述右喷头连接段71远离所述右喷头本体72的一端分别与位于所述右喷头(7)左右两端的两个所述接头(4)对应连接;所述右喷头本体72的侧表面上设有若干个右喷头连接孔,所有所述右喷头连接孔均与所述管路连通,且所述喷嘴8一一对应地设置在所述右喷头连接孔处,并与所述右喷头连接孔连通。通过所述右喷头7及喷嘴8喷射出高压射流可以对待清洁管具0内壁的全断面进行有效清洁,保障清洁效果。As shown in Figure 51, in this embodiment, the right nozzle 7 includes two right nozzle connecting sections 71 and a right nozzle body 72, and the two right nozzle connecting sections 71 are axially co-linearly arranged on the right nozzle body 72, and the two right nozzle connecting sections 71 communicate with each other, and the ends of the two right nozzle connecting sections 71 away from the right nozzle body 72 are respectively connected to the left and right ends of the right nozzle (7). The two joints (4) are correspondingly connected; the side surface of the right nozzle body 72 is provided with several right nozzle connection holes, all of which are connected to the pipeline, and the nozzle 8 One-to-one correspondence is provided at the connecting hole of the right spray head, and communicated with the connecting hole of the right spray head. The high-pressure jets ejected by the right spray head 7 and the nozzle 8 can effectively clean the entire section of the inner wall of the pipe to be cleaned 0 to ensure the cleaning effect.

同样地,与左喷头1类似,综合考虑到平面与平面间的密封性能优于曲面,以及加工的难易程度,故右喷头7为N边棱柱(N≥4),在右喷头7的N个侧表面上对称地安置着若干个喷嘴8,基于应对待清洁管具0内壁的全断面进行有效清洁,当N=4时,每个侧面为五个以梅花状方式均匀设置的喷嘴8,当N>4时,每个侧面为三个以直线方式均匀安置的喷嘴8,且随着右喷头7侧面数量N的增加,每个侧面仿生喷嘴8的安置数量可适当减少,在本实用新型申请书附图中N=4。Similarly, similar to the left nozzle 1, the right nozzle 7 is an N-sided prism (N≥4), and the N side of the right nozzle 7 is Several nozzles 8 are arranged symmetrically on each side surface, and the full section of the inner wall of the pipe to be cleaned should be effectively cleaned. When N=4, each side is five uniformly arranged nozzles 8 in a quincunx-shaped manner. When N>4, each side has three nozzles 8 arranged evenly in a straight line, and along with the increase of the number N of the sides of the right nozzle 7, the number of installations of bionic nozzles 8 on each side can be appropriately reduced. In the utility model N=4 in the attached drawing of the application.

需要指出的是,本实用新型中,所述右喷头7和左喷头1均可以选用固定喷射式喷头,也可以选用旋转喷射喷头,以实现在旋转高压射流的作用下对待清洁管具0的内壁进行旋转式清洁,并推进整个装置在待清洁管具0内移动。It should be pointed out that, in the present utility model, both the right nozzle 7 and the left nozzle 1 can be fixed jet nozzles, or rotary jet nozzles can be selected, so as to realize the cleaning of the inner wall of the pipe 0 under the action of the rotating high-pressure jet. Carry out rotary cleaning, and push the whole device to move in the tube to be cleaned.

特别地,所述右喷头7和左喷头1上设置喷嘴8的数量可以根据实际情况进行调整,对于没有安装喷嘴8的右喷头连接孔和左喷头连接孔,则可以通过连接一个与之相匹配的螺钉等进行密封封堵,避免内部的清洁液漏失。In particular, the number of nozzles 8 provided on the right nozzle 7 and the left nozzle 1 can be adjusted according to the actual situation. For the right nozzle connection hole and the left nozzle connection hole without nozzles 8, it can be matched by connecting a Screws, etc. are sealed to prevent the internal cleaning fluid from leaking.

如图52和图53所示,本实施例中,所述喷嘴8包括喷嘴入口段81、喷嘴出口段82和连接本体83,所述喷嘴入口段81与喷嘴出口段82通过所述连接本体83连接,且二者相互连通,所述喷嘴入口段81与对应的所述左喷头1或右喷头7连接,所述喷嘴出口段82喷射高压射流并对待清洁管具0的内壁进行清洁。由所述喷嘴8喷出的高压射流,结合对应的右喷头7或左喷头1,可对待清洁管具0的内壁进行高压射流清洁,具有较好的清洁效果,同时,由所述左喷头1结合喷嘴8向左斜向喷射出的高压射流产生的反推力还有驱动整个清洁装置移动的效果。本实施例中,所述喷嘴8均匀布设在所述右喷头7或左喷头1上,以对待清洁管具0内壁进行全面有效的清洁。为了方便所述喷嘴8的安装和卸载,所述连接本体83优选设置为六棱柱体。As shown in FIG. 52 and FIG. 53 , in this embodiment, the nozzle 8 includes a nozzle inlet section 81 , a nozzle outlet section 82 and a connecting body 83 , and the nozzle inlet section 81 and the nozzle outlet section 82 pass through the connecting body 83 The nozzle inlet section 81 is connected to the corresponding left nozzle 1 or the right nozzle 7, and the nozzle outlet section 82 sprays a high-pressure jet and cleans the inner wall of the pipe to be cleaned 0. The high-pressure jet jet ejected by the nozzle 8, combined with the corresponding right nozzle 7 or left nozzle 1, can perform high-pressure jet cleaning on the inner wall of the pipe to be cleaned 0, and has a good cleaning effect. At the same time, the left nozzle 1 Combined with the reverse thrust produced by the high-pressure jet ejected obliquely to the left from the nozzle 8, it also has the effect of driving the entire cleaning device to move. In this embodiment, the nozzles 8 are evenly arranged on the right nozzle 7 or the left nozzle 1, so as to clean the inner wall of the pipe to be cleaned 0 comprehensively and effectively. In order to facilitate the installation and removal of the nozzle 8, the connecting body 83 is preferably configured as a hexagonal prism.

优选地,所述清管器2、钢刷3、接头4的通孔内壁面以及所述喷嘴8的内壁面均设有若干环槽84,所述若干环槽84的设置方向与清管器2、钢刷3、接头4的通孔内壁面以及所述喷嘴8的内壁面垂直。间隔且垂直地设置在所述清管器2、钢刷3、接头4的通孔内壁以及所述喷嘴8的内壁上的若干环槽84,使原本连续光滑的所述清管器2、钢刷3、接头4的通孔内壁表面以及所述喷嘴8的内壁表面变得不连续且非光滑(凹凸不平),呈现仿生非光滑形态,因而清洁液在所述清管器2、钢刷3、接头4以及喷嘴8中流动时,可以在所述环槽84内形成反转的涡流,由反转的涡流造成了环槽84内清洁液与环槽84外清洁液的“液-液”接触,从而形成“涡垫效应”;处于环槽84内部反转的涡流与在环槽84外清洁液之间的接触表面上的摩阻力形成了附加动力,这对处于环槽84外部的清洁液而言产生了“推进效应”;若干环槽84内反转的涡流,宛如若干安装在清管器2、钢刷3、接头4和喷嘴8内壁面上的“液力轴承”一般,能够有效降低清洁液在它们的内部流动过程中与它们内壁面之间的摩阻力损耗;由于若干环槽84内反转的涡流,还可改变清洁液中混杂的固相颗粒的运动状态,有利于驱离欲与清管器2、钢刷3、接头4和喷嘴8内壁面接触的固相颗粒,即产生“驱离效应”;同时,由于若干环槽84的设置,使得混杂在清洁液中的固相颗粒对所述清管器2、钢刷3、接头4和所述喷嘴8原本光滑内壁面的连续刮划变得不连续,且当混杂在清洁液中的固相颗粒撞击到凹凸不平的非光滑表面时,容易形成反弹效果而改变其运动轨迹,在此综合作用下有助于提升所述清管器2、钢刷3、接头4和所述喷嘴8内壁面的耐磨性能,延长所述清管器2、钢刷3、接头4和所述喷嘴8的使用寿命等诸多功效。Preferably, the inner wall surface of the through hole of the pig 2, the steel brush 3, the joint 4, and the inner wall surface of the nozzle 8 are all provided with a plurality of annular grooves 84, and the arrangement direction of the plurality of annular grooves 84 is the same as that of the pig. 2. The steel brush 3, the inner wall surface of the through hole of the joint 4 and the inner wall surface of the nozzle 8 are vertical. Several annular grooves 84 arranged vertically on the inner wall of the through hole of the pig 2, the steel brush 3, the joint 4, and the inner wall of the nozzle 8 make the originally continuous and smooth pipe pig 2, steel The inner wall surface of the through hole of the brush 3, the joint 4, and the inner wall surface of the nozzle 8 become discontinuous and non-smooth (uneven), presenting a bionic non-smooth form, so the cleaning liquid is in the pipe pig 2, the steel brush 3 , the joint 4 and the nozzle 8, a reverse vortex can be formed in the ring groove 84, and the reverse vortex causes the "liquid-liquid" of the cleaning liquid in the ring groove 84 and the cleaning liquid outside the ring groove 84 contact, thereby forming a "vortex pad effect"; the frictional resistance on the contact surface between the vortex in the inner ring groove 84 and the cleaning liquid outside the ring groove 84 forms an additional power, which is on the cleaning outside the ring groove 84 In terms of liquid, a "propulsion effect" is produced; the reverse eddy currents in some ring grooves 84 are like some "hydraulic bearings" installed on the inner wall surfaces of the pig 2, the steel brush 3, the joint 4 and the nozzle 8, and can Effectively reduce the frictional loss between the cleaning liquid and their inner wall during their internal flow; due to the eddy currents reversed in several ring grooves 84, the movement state of the solid phase particles mixed in the cleaning liquid can also be changed, which is beneficial to Drive away the solid phase particles that want to be in contact with the inner wall of the pig 2, steel brush 3, joint 4 and nozzle 8, that is, produce a "drive away effect"; The continuous scraping of the smooth inner wall surface of the pipe pig 2, the steel brush 3, the joint 4 and the nozzle 8 by the solid particles becomes discontinuous, and when the solid particles mixed in the cleaning liquid hit the uneven When the surface is uneven and non-smooth, it is easy to form a rebound effect and change its trajectory. Under this comprehensive effect, it helps to improve the wear resistance of the pig 2, the steel brush 3, the joint 4 and the inner wall of the nozzle 8 , prolong the service life of the pig 2, the steel brush 3, the joint 4 and the nozzle 8 and many other effects.

本实施例中,所述环槽84与对应的清管器2、钢刷3、接头4和喷嘴8内壁面接触面的表面积分别占对应的清管器2、钢刷3、接头4和喷嘴8内壁面总表面积的10%~50%;环槽84的结构参数主要包括环槽宽度w、环槽深度d、相邻环槽的中心距D(或环槽个数n),以及环槽的设置方式;其中,环槽深度d为(0.2~1.5)w,相邻环槽的中心距D为(1~10)w,环槽84的方式包括设置方向和分布方式两方面,其中环槽84的设置方向应垂直于所述清管器2、钢刷3、接头4和喷嘴8的内壁面,环槽84的分布方式优选为线性均匀分布于所述清管器2、钢刷3、接头4和喷嘴8的内壁面上,此外,环槽84的分布方式还可为放射状分布、同心圆状分布或其它适宜的分布方式等。In this embodiment, the surface area of the contact surface between the annular groove 84 and the corresponding pipe pig 2, steel brush 3, joint 4 and nozzle 8 respectively accounts for the corresponding pipe pig 2, steel brush 3, joint 4 and nozzle 8 respectively. 8 10% to 50% of the total surface area of the inner wall; the structural parameters of the ring groove 84 mainly include the ring groove width w, the ring groove depth d, the center distance D between adjacent ring grooves (or the number of ring grooves n), and the ring groove The setting method of the ring groove; wherein, the depth d of the ring groove is (0.2~1.5)w, the center distance D of adjacent ring grooves is (1~10)w, and the way of the ring groove 84 includes two aspects: the setting direction and the distribution method, among which the ring groove The setting direction of the groove 84 should be perpendicular to the inner wall surface of the pipe pig 2, the steel brush 3, the joint 4 and the nozzle 8, and the distribution mode of the ring groove 84 is preferably linear and evenly distributed in the pipe pig 2, the steel brush 3 , the inner wall of the joint 4 and the nozzle 8, in addition, the distribution of the annular grooves 84 can also be radial distribution, concentric distribution or other suitable distribution methods.

如图53所示,所述喷嘴8上靠近喷射端的收缩段呈圆锥状,且位于收缩段内壁上的所述环槽84与圆锥面垂直设置。需要说明的是,本发明中,所述右喷头7和左喷头1与对应的所述喷嘴8均为可拆卸式连接,且所述喷嘴8的类型不限于附图中的这一种,除了可以使用本发明中涉及的喷嘴8外,还可以用其它类型的喷嘴,比如更换使用空化射流喷嘴、脉冲射流喷嘴等其它类型的喷嘴,这里不做限定。As shown in FIG. 53 , the constricted section of the nozzle 8 close to the injection end is conical, and the annular groove 84 on the inner wall of the constricted section is arranged perpendicular to the conical surface. It should be noted that, in the present invention, the right spray head 7 and the left spray head 1 are detachably connected to the corresponding nozzles 8, and the type of the nozzles 8 is not limited to the one in the drawings, except In addition to the nozzle 8 involved in the present invention, other types of nozzles can also be used, such as cavitation jet nozzles, pulse jet nozzles and other types of nozzles, which are not limited here.

本发明中涉及的仿生非光滑单元62和环槽84均可通过机械加工、化学刻蚀、激光加工、3D打印和粉末冶金等方式实现。The bionic non-smooth unit 62 and the ring groove 84 involved in the present invention can be realized by mechanical processing, chemical etching, laser processing, 3D printing and powder metallurgy.

如图54所示,优选地,所述喷嘴8上设有用于调节其喷射方向和喷射角度的弯接头85,所述弯接头85的一端与所述左喷头1或右喷头7连接,另一端与所述喷嘴入口段81连接,且所述喷嘴入口段81通过所述弯接头85与对应的所述左喷头1或右喷头7连通。通过所述弯接头85可以在一定范围内调整喷嘴8喷射出的高压射流的喷射方向和喷射角度,使得整个清洁装置在清洁的过程中有更加灵活的清洁范围,确保待清洁管具0的内壁不存在清洁死角,保证清洁质量。As shown in Figure 54, preferably, the nozzle 8 is provided with an elbow joint 85 for adjusting its spray direction and spray angle, one end of the elbow joint 85 is connected with the left spray head 1 or the right spray head 7, and the other end It is connected with the nozzle inlet section 81 , and the nozzle inlet section 81 communicates with the corresponding left spray head 1 or right spray head 7 through the elbow joint 85 . The injection direction and injection angle of the high-pressure jet ejected from the nozzle 8 can be adjusted within a certain range through the elbow joint 85, so that the entire cleaning device has a more flexible cleaning range during the cleaning process, ensuring that the inner wall of the pipe to be cleaned There is no cleaning dead angle to ensure the cleaning quality.

如图55所示,本实施例中,所述清障钻头10包括清障钻头连接段101、清障钻头基底102和多个清障钻头刃具103,所述清障钻头连接段101的左端与所述右喷头7右端的所述接头4连接,右端与所述清障钻头基底102连接,多个所述清障钻头刃具103均匀设置在所述清障钻头基底102的右端面上。通过所述清障钻头10可以清洁整个清洁装置在待清洁管具0内移动过程中遇到的障碍物,尤其是清洁相对坚硬的障碍物,可通过设置在所述清障钻头基底102的右端面上的所述清障钻头刃具103刺穿并清洁。As shown in Figure 55, in the present embodiment, the described obstacle-clearing drill 10 includes an obstacle-clearing drill connecting section 101, an obstacle-clearing drill base 102 and a plurality of obstacle-clearing drill cutting tools 103, and the left end of the obstacle-clearing drill connecting section 101 is connected to The joint 4 at the right end of the right nozzle 7 is connected, and the right end is connected with the obstacle-clearing drill base 102 , and a plurality of the obstacle-clearing drill bits 103 are evenly arranged on the right end surface of the obstacle-clearing drill base 102 . Obstacles encountered during the movement of the entire cleaning device in the pipe to be cleaned 0 can be cleaned by the obstacle removal drill 10, especially for relatively hard obstacles, which can be arranged on the right end of the obstacle removal drill base 102 The clearer drill bit 103 on the face pierces and cleans.

当然,清障钻头10不限于上述涉及到的这种,也可采用包括具有喷射功能等的其它具有清障功能的钻头类型。Of course, the obstacle-clearing drill 10 is not limited to the one mentioned above, and other types of drills with the function of spraying and the like can also be used.

优选地,所述多工艺耦合式管具内壁仿生清洁装置还包括封堵接头9,所述封堵接头9设置在所述右喷头7与靠近其右端的所述接头4之间,且所述封堵接头9的一端与所述右喷头7连接,另一端与所述靠近右端的所述接头4连接。通过设置所述封堵接头9可以防止管路内的清洁液进一步向右流动,且能够尽可能地降低清洁液在管路中流动过程中的能耗和损失,提高清洁液的有效利用率,当所述清障钻头10为喷射式钻头时,可以通过选择性安装或拆卸所述封堵接头9来实现清障钻头10的清障以及清障和喷射复合式清洁。Preferably, the multi-process coupling bionic cleaning device for the inner wall of pipes also includes a plugging joint 9, which is arranged between the right spray head 7 and the joint 4 near its right end, and the One end of the blocking joint 9 is connected to the right spray head 7, and the other end is connected to the joint 4 near the right end. By setting the plug joint 9, the cleaning liquid in the pipeline can be prevented from flowing further to the right, and the energy consumption and loss during the flow of the cleaning liquid in the pipeline can be reduced as much as possible, and the effective utilization rate of the cleaning liquid can be improved. When the obstacle-clearing drill bit 10 is a jet drill bit, the obstacle-clearing drill bit 10 and combined cleaning of obstacle-clearing and jetting can be realized by selectively installing or dismounting the plugging joint 9 .

如图56所示,具体地,所述封堵接头9包括封堵接头第一连接段91、封堵接头第二连接段92和设置在二者之间的封堵隔板93,所述封堵接头第一连接段91的左端与位于所述右喷头7右端的所述接头4连接,所述封堵接头第二连接段92的右端与所述清障钻头10连接。As shown in FIG. 56 , specifically, the sealing joint 9 includes a first connecting section 91 of the sealing joint, a second connecting section 92 of the sealing joint and a sealing partition 93 arranged between them. The left end of the first connecting section 91 of the plugging joint is connected to the joint 4 located at the right end of the right nozzle 7 , and the right end of the second connecting section 92 of the plugging joint is connected to the obstacle removal drill bit 10 .

使用本实用新型清洁完管具内壁后,可使用抽吸泵将由喷头产生高压射流残留在管具内的积液吸出,再根据现场的实际情况,对本实用新型的清洁装置进行灵活调整,可分为两种情况:①若此时管具内壁已清洁干净(无残留污垢),则可将本实用新型中的清障钻头、钢刷和清管器卸去,仅留下剩余的部分并按顺序重新连接起来,将高压泵替换为高压气泵或空压机,此时由右喷头和左喷头产生的是空气射流,可对管具内壁进行及时干燥,以防其表面再次氧化锈蚀;②若此时管具内壁仍有部分残留污垢未清洁干净,视污垢的残留多寡情况,当污垢残留较多时,可使用本实用新型仍以清洁液为工作介质重新清洁一遍,当污垢残留较少时,可将高压泵替换为高压气泵或空压机,使用本实用新型以压缩空气为工作介质重新清洁一遍,在清洁的同时,亦可起到空气干燥管具内壁的作用。After the utility model is used to clean the inner wall of the pipe, the suction pump can be used to suck out the liquid accumulated in the pipe produced by the high-pressure jet flow generated by the nozzle, and then according to the actual situation on site, the cleaning device of the present utility model can be flexibly adjusted, which can be divided into two parts: There are two situations: 1. If the inner wall of the pipe has been cleaned (no residual dirt), then the obstacle-clearing drill bit, steel brush and pipe cleaner in the utility model can be removed, leaving only the remaining part and pressing Reconnect them sequentially, and replace the high-pressure pump with a high-pressure air pump or air compressor. At this time, the air jets generated by the right nozzle and the left nozzle can dry the inner wall of the pipe in time to prevent its surface from being oxidized and rusted again; ②If At this time, there are still some residual dirt on the inner wall of the pipe that has not been cleaned. Depending on the amount of residual dirt, when there is a lot of residual dirt, you can use the utility model to clean it again with the cleaning liquid as the working medium. When there is less residual dirt, The high-pressure pump can be replaced by a high-pressure air pump or an air compressor, and the utility model can be used to clean again with compressed air as the working medium. While cleaning, it can also play the role of air drying the inner wall of the pipe.

本实用新型的多工艺耦合式管具内壁仿生清洁装置,集高压射流清洁、清管器刮削、钢刷刮擦、清障钻头清障多工艺耦合式对待清洁管具内壁进行有效清洁,具有高效、环保、低耗、应用面广、灵活性和适应性强,全方位无死角且可去除常规方法难以清洁的污垢等一系列显著优势。The multi-process coupled pipe inner wall bionic cleaning device of the utility model integrates high-pressure jet cleaning, pipe pig scraping, steel brush scraping, and obstacle-removing drill to effectively clean the inner wall of the pipe to be cleaned by multi-process coupling, which has high efficiency. , environmental protection, low consumption, wide application, strong flexibility and adaptability, no dead ends in all directions, and can remove dirt that is difficult to clean by conventional methods.

实际作业时,首先将作业所需的水箱、高压泵、高压管和本实用新型的清洁装置连接起来,向水箱内蓄足清洁所需的清洁液,在待清洁管具0的两端出口处各设置一个用于收集污液等杂物的集污池(罐),将本实用新型的清洁装置置于待清洁管具0内部通孔的起始端,此时设置于清洁装置中部左右两端的滚轮6置于待清洁管具0的内壁面上,且应确保本实用新型整体对中、摆正,严禁歪斜。启动高压泵,由高压泵从水箱内往复抽吸并泵送的清洁液,流经由高压管、左喷头1、清管器2、钢刷3、接头4内的通孔组成的管路后到达右喷头7,由于受到清障钻头10(当安装了封堵接头9后为封堵接头9)的限制,清洁液不能再向右流动,而是从设置于右喷头7上的喷嘴8高速喷出,形成若干束能量相对集中的高压射流,若高压泵提供的清洁液的流量足够大,则此时的清洁液无法全部从右喷头7喷出,而是会在管路中积蓄起来,并由设置于左喷头1上的喷嘴8喷出后形成若干束能量相对集中的高压射流。由于高压射流喷射角度和喷射方向的不同,由右喷头7喷出的高压射流,主要用于全断面清洁管具内壁,故其喷射方向应指向管具的内壁面,喷射角度应控制在40°~90°的范围内;而由左喷头1喷出的高压射流,主要用于提供本实用新型向右移动的推进力,同时也具有清洁管具内壁的作用,故其喷射方向应指向与清洁装置前进方向相反的方向,喷射角度应控制在10°~30°的范围内。During actual operation, first connect the water tank, high-pressure pump, high-pressure pipe required for the operation and the cleaning device of the present utility model, store enough cleaning liquid in the water tank, and place it at the outlets at both ends of the pipe to be cleaned. Each is provided with a sewage collection pool (tank) for collecting sundries such as dirty liquid, and the cleaning device of the present utility model is placed at the starting end of the internal through hole of the pipe to be cleaned. The roller 6 is placed on the inner wall surface of the pipe to be cleaned, and it should be ensured that the utility model is centered and squared as a whole, and it is strictly forbidden to askew. Start the high-pressure pump, and the cleaning liquid pumped back and forth from the water tank by the high-pressure pump flows through the pipeline composed of the high-pressure pipe, the left nozzle 1, the pig 2, the steel brush 3, and the through holes in the joint 4, and then reaches the Right shower head 7, owing to be subject to the restriction of the obstacle removal drill bit 10 (be plugging connector 9 after installing plugging connector 9), cleaning fluid can no longer flow to the right, but is sprayed at a high speed from nozzle 8 that is arranged on the right shower nozzle 7. If the flow rate of the cleaning liquid provided by the high-pressure pump is large enough, the cleaning liquid at this time cannot be completely ejected from the right nozzle 7, but will accumulate in the pipeline and After being sprayed out from the nozzle 8 arranged on the left spray head 1, several beams of high-pressure jets with relatively concentrated energy are formed. Due to the difference in the spraying angle and direction of the high-pressure jet, the high-pressure jet sprayed from the right nozzle 7 is mainly used to clean the inner wall of the full-section pipe, so the spraying direction should point to the inner wall of the pipe, and the spraying angle should be controlled at 40° ~90°; while the high-pressure jet ejected from the left nozzle 1 is mainly used to provide the propulsion force for the utility model to move to the right, and also has the effect of cleaning the inner wall of the pipe, so its ejection direction should point to and clean In the direction opposite to the forward direction of the device, the spray angle should be controlled within the range of 10° to 30°.

由于本实用新型中各部件均为独立的零部件,因而上述提供的连接方案不是唯一的,完全可以根据实际情况灵活调整各零部件的连接顺序、数量等,从而更好地适应待清洁管具的实际情况,发挥最佳的清洁效果。Since each component in the utility model is an independent component, the connection scheme provided above is not unique, and the connection sequence and quantity of each component can be flexibly adjusted according to the actual situation, so as to better adapt to the pipe to be cleaned The actual situation, play the best cleaning effect.

本实用新型中,清洁液为清水或者其它符合要求的环保型清洁剂。In the utility model, the cleaning liquid is clear water or other environmentally friendly cleaning agents that meet the requirements.

本实用新型的多工艺耦合式管具内壁仿生清洁装置还可以配合防水型高清摄像头和强光源等一起使用,通过有线或无线传输的方式把高清摄像头拍摄到管具内部的情况实时返回电脑或监视器等供技术人员决策,以实现对管具内部情况的准确把握,做到有的放矢,从而更好地确保对管具内壁的清洁和修复等作业的效果。The multi-process coupled pipe inner wall bionic cleaning device of the utility model can also be used together with a waterproof high-definition camera and a strong light source, and the situation captured by the high-definition camera inside the pipe can be returned to the computer or monitor in real time through wired or wireless transmission. Equipment, etc. are used by technicians to make decisions, so as to accurately grasp the internal conditions of the pipe and achieve a targeted goal, so as to better ensure the effect of cleaning and repairing the inner wall of the pipe.

以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (10)

1.一种多工艺耦合式管具内壁仿生清洁装置,其特征在于:包括顺次轴向共线连接的左喷头(1)、清管器(2)、钢刷(3)、接头(4)、右喷头(7)、另一所述接头(4)和清障钻头(10),每个所述接头(4)的外侧壁上间隔环设有多个支腿(5),所述支腿(5)远离所述接头(4)的一端设有滚轮(6),且所述滚轮(6)恰好与待清洁管具(0)的内壁接触设置;1. A multi-process coupling type pipe inner wall bionic cleaning device is characterized in that: it comprises a left spray nozzle (1), a pipe cleaner (2), a steel brush (3), and a joint (4) connected axially and collinearly in sequence. ), the right spray nozzle (7), another joint (4) and the obstacle removal drill bit (10), the spacer ring on the outer wall of each joint (4) is provided with a plurality of legs (5), the described The end of the leg (5) away from the joint (4) is provided with a roller (6), and the roller (6) is set just in contact with the inner wall of the pipe to be cleaned (0); 所述左喷头(1)、清管器(2)、钢刷(3)、接头(4)和右喷头(7)的中心均设有通孔并顺次形成管路,所述左喷头(1)和右喷头(7)上均设有多个喷嘴(8),且所述喷嘴(8)分别与对应的所述左喷头(1)或右喷头(7)连通,所述左喷头(1)上的所述喷嘴(8)朝左斜向设置,所述左喷头(1)的左端与通有清洁液的外部高压管连通,清洁液从外部高压管进入所述管路后分别从位于所述左喷头(1)和右喷头(7)上的所述喷嘴(8)喷出,并形成高压射流,同时对待清洁管具(0)的内壁进行清洁,且从位于所述左喷头(1)上的所述喷嘴(8)喷出的高压射流产生的反推力驱动整个清洁装置在待清洁管具(0)内移动,同步地,所述清管器(2)、钢刷(3)和清障钻头(10)对粘附于待清洁管具(0)内壁上的污垢进行清洁。The centers of the left nozzle (1), pipe cleaner (2), steel brush (3), joint (4) and right nozzle (7) are all provided with through holes and form pipelines in sequence, and the left nozzle (1) and the right nozzle (7) are provided with a plurality of nozzles (8), and the nozzles (8) are respectively communicated with the corresponding left nozzle (1) or right nozzle (7), and the left nozzle (1) The nozzle (8) on the top is set obliquely to the left, the left end of the left spray head (1) communicates with the external high-pressure pipe with cleaning liquid, and the cleaning liquid enters the pipeline from the external high-pressure pipe and flows from the The nozzles (8) on the left nozzle (1) and the right nozzle (7) are ejected to form a high-pressure jet, and at the same time, the inner wall of the pipe to be cleaned (0) is cleaned, and from the left nozzle (1) The reverse thrust generated by the high-pressure jet ejected from the nozzle (8) on the ) drives the entire cleaning device to move in the pipe to be cleaned (0), and synchronously, the pig (2), steel brush (3) Clean the dirt adhering to the inner wall of the pipe to be cleaned (0) with the obstacle removal drill bit (10). 2.根据权利要求1所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述左喷头(1)包括顺次连接的左喷头入口段(11)、左喷头本体(12)和左喷头出口段(13),所述左喷头入口段(11)和左喷头出口段(13)分别轴向共线设置在所述左喷头本体(12)的左右两端,所述左喷头入口段(11)与所述左喷头出口段(13)连通;2. The multi-process coupling type bionic cleaning device for the inner wall of pipes according to claim 1, characterized in that: the left nozzle (1) includes a left nozzle inlet section (11) connected in sequence, a left nozzle body (12) and the left shower head outlet section (13), the left shower head inlet section (11) and the left shower head outlet section (13) are axially co-linearly arranged at the left and right ends of the left shower head body (12), and the left shower head The inlet section (11) communicates with the left spray head outlet section (13); 所述左喷头入口段(11)的左端与外部高压管连通,所述左喷头出口段(13)的右端与所述清管器(2)的左端连通;The left end of the left nozzle inlet section (11) communicates with the external high-pressure pipe, and the right end of the left nozzle outlet section (13) communicates with the left end of the pig (2); 所述左喷头本体(12)左端面上朝左斜向设有多个左喷头连接孔,所有所述左喷头连接孔均与所述管路连通,所述喷嘴(8)一一对应地设置在所述左喷头连接孔处,并与所述左喷头连接孔连通。The left end surface of the left nozzle body (12) is provided with a plurality of left nozzle connection holes obliquely to the left, all of the left nozzle connection holes are connected with the pipeline, and the nozzles (8) are arranged one by one It is at the connection hole of the left spray head and communicates with the connection hole of the left spray head. 3.根据权利要求1所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述清管器(2)包括两个清管器连接段(21)和呈圆柱形的清管器本体(22),两个所述清管器连接段(21)轴向共线设置在所述清管器本体(22)的左右两端,且两个所述清管器连接段(21)相互连通,两个所述清管器连接段(21)远离所述清管器本体(22)的一端分别与所述左喷头(1)和钢刷(3)连接,所述清管器本体(22)的侧表面和左右端面分别设有仿生非光滑单元(62)。3. The multi-process coupled bionic cleaning device for the inner wall of pipes according to claim 1, characterized in that: the pig (2) comprises two pig connecting sections (21) and a cylindrical pig The pig body (22), the two pig connecting sections (21) are axially co-linearly arranged at the left and right ends of the pig body (22), and the two pig connecting sections (21 ) communicate with each other, and two ends of the pig connecting section (21) away from the pig body (22) are respectively connected with the left nozzle (1) and the steel brush (3), and the pig The side surface and the left and right end surfaces of the body (22) are respectively provided with bionic non-smooth units (62). 4.根据权利要求3所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述仿生非光滑单元(62)为凹坑、凸包和棱纹中的一种或多种,且仿生非光滑单元(62)间隔设置在所述清管器本体(22)的侧表面和左右端面以及所述滚轮(6)的表面上,且所述仿生非光滑单元(62)排列成多行,相邻两行的所述仿生非光滑单元(62)之间交错设置。4. The multi-process coupling type bionic cleaning device for the inner wall of pipes according to claim 3, characterized in that: the bionic non-smooth unit (62) is one or more of pits, convex hulls and ribs, And the bionic non-smooth unit (62) is arranged at intervals on the side surface and the left and right end surfaces of the pig body (22) and the surface of the roller (6), and the bionic non-smooth unit (62) is arranged in multiple The bionic non-smooth units (62) of two adjacent rows are alternately arranged. 5.根据权利要求1所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述钢刷(3)包括两个钢刷连接段(31)和呈圆柱形的钢刷本体(32),两个所述钢刷连接段(31)轴向共线设置在所述钢刷本体(32)的左右两端,且两个所述钢刷连接段(31)相互连通,两个所述钢刷连接段(31)远离所述钢刷本体(32)的一端分别与所述清管器(2)和位于所述右喷头(7)左端的所述接头(4)连接,所述钢刷本体(32)的侧表面和左右端面分别设有刷毛。5. The multi-process coupling type pipe inner wall bionic cleaning device according to claim 1, characterized in that: the steel brush (3) comprises two steel brush connecting sections (31) and a cylindrical steel brush body ( 32), the two steel brush connecting sections (31) are axially co-linearly arranged at the left and right ends of the steel brush body (32), and the two steel brush connecting sections (31) are connected to each other, and the two One end of the steel brush connection section (31) away from the steel brush body (32) is respectively connected with the pig (2) and the joint (4) at the left end of the right nozzle (7), so The side surfaces and the left and right end surfaces of the steel brush body (32) are respectively provided with bristles. 6.根据权利要求1所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述右喷头(7)包括两个右喷头连接段(71)和右喷头本体(72),两个所述右喷头连接段(71)轴向共线设置在所述右喷头本体(72)的左右两端,且两个所述右喷头连接段(71)相互连通,两个所述右喷头连接段(71)远离所述右喷头本体(72)的一端分别与位于所述右喷头(7)左右两端的两个所述接头(4)对应连接;所述右喷头本体(72)的侧表面上设有若干个右喷头连接孔,所有所述右喷头连接孔均与所述管路连通,且所述喷嘴(8)一一对应地设置在所述右喷头连接孔处,并与所述右喷头连接孔连通。6. The multi-process coupling type bionic cleaning device for the inner wall of pipes according to claim 1, characterized in that: the right nozzle (7) includes two right nozzle connecting sections (71) and the right nozzle body (72), two The two right nozzle connecting sections (71) are axially arranged on the left and right ends of the right nozzle body (72), and the two right nozzle connecting sections (71) communicate with each other, and the two right nozzles One end of the connecting section (71) away from the right shower head body (72) is respectively connected to the two joints (4) located at the left and right ends of the right shower head (7); the side of the right shower head body (72) There are several right nozzle connection holes on the surface, all the right nozzle connection holes are connected with the pipeline, and the nozzles (8) are arranged one by one at the right nozzle connection holes, and are connected to the right nozzle connection holes. The connecting hole of the right nozzle is connected. 7.根据权利要求1所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述清管器(2)、钢刷(3)和接头(4)的通孔内壁面以及所述喷嘴(8)的内壁面上均间隔地设有若干环槽(84),所述若干环槽(84)垂直地设置在对应的所述清管器(2)、钢刷(3)、接头(4)和喷嘴(8)的内壁面上。7. The multi-process coupling type pipe inner wall bionic cleaning device according to claim 1, characterized in that: the inner wall surface of the through hole of the pig (2), the steel brush (3) and the joint (4) and the The inner wall surface of the nozzle (8) is evenly provided with several ring grooves (84), and the several ring grooves (84) are vertically arranged on the corresponding pipe cleaner (2), steel brush (3), On the inner wall surface of joint (4) and nozzle (8). 8.根据权利要求7所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述喷嘴(8)上设有用于调节其喷射方向和喷射角度的弯接头(85),所述弯接头(85)的一端与所述左喷头(1)或右喷头(7)连接,另一端与所述喷嘴入口段(81)连接,且所述喷嘴入口段(81)通过所述弯接头(85)与对应的所述左喷头(1)或右喷头(7)连通。8. The multi-process coupling type bionic cleaning device for the inner wall of pipes according to claim 7, characterized in that: the nozzle (8) is provided with an elbow joint (85) for adjusting its spraying direction and spraying angle, and the One end of the elbow joint (85) is connected to the left nozzle (1) or the right nozzle (7), and the other end is connected to the nozzle inlet section (81), and the nozzle inlet section (81) passes through the elbow joint (85) communicates with the corresponding left spray head (1) or right spray head (7). 9.根据权利要求至1述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:所述清障钻头(10)包括清障钻头连接段(101)、清障钻头基底(102)和多个清障钻头刃具(103),所述清障钻头连接段(101)的左端与所述右喷头(7)右端的所述接头(4)连接,右端与所述清障钻头基底(102)连接,多个所述清障钻头刃具(103)均匀设置在所述清障钻头基底(102)的右端面上。9. The multi-process coupling type bionic cleaning device for the inner wall of pipes according to claim 1, characterized in that: the obstacle removal drill (10) comprises an obstacle removal drill connecting section (101), an obstacle removal drill base (102) and A plurality of obstacle-removing drill cutting tools (103), the left end of the obstacle-clearing drill connection section (101) is connected with the joint (4) at the right end of the right spray head (7), and the right end is connected with the obstacle-clearing drill base (102 ) connection, a plurality of said obstacle-clearing drill bits (103) are evenly arranged on the right end surface of said obstacle-clearing drill base (102). 10.根据权利要求1至9任一项所述的多工艺耦合式管具内壁仿生清洁装置,其特征在于:还包括封堵接头(9),所述封堵接头(9)设置在所述右喷头(7)与靠近其右端的所述接头(4)之间,且所述封堵接头(9)的一端与所述右喷头(7)连接,另一端与所述靠近右端的所述接头(4)连接。10. The bionic cleaning device for multi-process coupling type pipe inner wall according to any one of claims 1 to 9, characterized in that: it also includes a plugging joint (9), and the blocking joint (9) is arranged on the Between the right shower head (7) and the joint (4) near its right end, and one end of the plugging joint (9) is connected with the right shower head (7), and the other end is connected with the said joint (4) near the right end. Connector (4) is connected.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862198A (en) * 2017-03-29 2017-06-20 成都理工大学 A kind of bionical cleaning device of Alternative manifold type pipe inwall and its clean method
CN111659678A (en) * 2020-06-22 2020-09-15 北京易成市政工程有限责任公司 Pipeline inner wall cleaning device for inserting method pipeline repairing
CN111705914A (en) * 2020-06-29 2020-09-25 吴丹 Municipal drainage engineering pipeline intelligence dredging system
WO2025072122A1 (en) * 2023-09-29 2025-04-03 Saudi Arabian Oil Company Jetting-based pipeline scraper

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862198A (en) * 2017-03-29 2017-06-20 成都理工大学 A kind of bionical cleaning device of Alternative manifold type pipe inwall and its clean method
CN111659678A (en) * 2020-06-22 2020-09-15 北京易成市政工程有限责任公司 Pipeline inner wall cleaning device for inserting method pipeline repairing
CN111659678B (en) * 2020-06-22 2025-06-13 北京易成市政工程有限责任公司 A pipeline inner wall cleaning device for pipeline repair using the interlacing method
CN111705914A (en) * 2020-06-29 2020-09-25 吴丹 Municipal drainage engineering pipeline intelligence dredging system
CN111705914B (en) * 2020-06-29 2021-06-22 中铁广州工程局集团市政环保工程有限公司 Municipal drainage engineering pipeline intelligence dredging system
WO2025072122A1 (en) * 2023-09-29 2025-04-03 Saudi Arabian Oil Company Jetting-based pipeline scraper

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