CN206629338U - Fixing fixture for wave soldering circuit board - Google Patents
Fixing fixture for wave soldering circuit board Download PDFInfo
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- CN206629338U CN206629338U CN201720339196.6U CN201720339196U CN206629338U CN 206629338 U CN206629338 U CN 206629338U CN 201720339196 U CN201720339196 U CN 201720339196U CN 206629338 U CN206629338 U CN 206629338U
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- 238000005476 soldering Methods 0.000 title claims description 22
- 230000007246 mechanism Effects 0.000 claims description 19
- 238000003466 welding Methods 0.000 claims description 19
- 230000002787 reinforcement Effects 0.000 claims 1
- 230000002457 bidirectional effect Effects 0.000 abstract description 8
- 230000004907 flux Effects 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 230000003014 reinforcing effect Effects 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- LQBJWKCYZGMFEV-UHFFFAOYSA-N lead tin Chemical compound [Sn].[Pb] LQBJWKCYZGMFEV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
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- Molten Solder (AREA)
Abstract
Description
技术领域technical field
本实用新型是一种波峰焊线路板固定夹具,属于焊接技术设备领域。The utility model relates to a fixture for fixing a wave soldering circuit board, which belongs to the field of welding technical equipment.
背景技术Background technique
波峰焊是指将熔化的软钎焊料(铅锡合金),经电动泵或电磁泵喷流成设计要求的焊料波峰,亦可通过向焊料池注入氮气来形成,使预先装有元器件的印制板通过焊料波峰,实现元器件焊端或引脚与印制板焊盘之间机械与电气连接的软钎焊。选择焊一般由助焊剂喷涂、预热和焊接三个部分构成。选择焊采用选择性助焊剂喷涂系统,即助焊剂喷头根据事先编制好的程序指令运行到指定位置后,仅对线路板上需要焊接的区域进行助焊剂喷涂(可点喷和线喷),不同区域的喷涂量可根据程序进行调节。由于是选择性喷涂,不仅助焊剂用量比波峰焊有很大的节省,同时也避免了对线路板上非焊接区域的污染。Wave soldering refers to spraying molten solder (lead-tin alloy) into the solder wave peak required by the design through an electric pump or electromagnetic pump. It can also be formed by injecting nitrogen into the solder pool, so that the pre-installed components The printed board realizes the soldering of the mechanical and electrical connection between the solder end of the component or the pin and the pad of the printed board through the solder wave. Selective welding generally consists of three parts: flux spraying, preheating and welding. Selective soldering adopts a selective flux spraying system, that is, after the flux spray head runs to the designated position according to the pre-programmed instructions, it only sprays flux on the area on the circuit board that needs to be soldered (point spray and line spray), different The spray volume of the area can be adjusted according to the program. Due to the selective spraying, not only the amount of flux is greatly saved compared with wave soldering, but also the pollution to the non-soldering area on the circuit board is avoided.
现有技术中的固定夹具线路板固定稳定性差,固定难度大,大大提高了作业人员的劳动强度;现有技术中的固定夹具线路板纵向无法固定,焊接过程中极易造成纵向位置的便宜,降低了焊接质量,所以急需要一种波峰焊线路板固定夹具来解决上述出现的问题。The fixing jig circuit board in the prior art has poor fixing stability and is difficult to fix, which greatly increases the labor intensity of the operator; the fixing jig circuit board in the prior art cannot be fixed vertically, and the longitudinal position is easily caused during the welding process. The soldering quality is reduced, so there is an urgent need for a wave soldering circuit board fixing fixture to solve the above-mentioned problems.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型目的是提供一种波峰焊线路板固定夹具,以解决上述背景技术中提出的问题,本实用新型结构合理,固定稳定性好,便于操作,可靠性高。In view of the deficiencies in the prior art, the purpose of this utility model is to provide a wave soldering circuit board fixing fixture to solve the problems raised in the above background technology. The utility model has reasonable structure, good fixing stability, easy operation and high reliability .
为了实现上述目的,本实用新型是通过如下的技术方案来实现:一种波峰焊线路板固定夹具,包括装置主体、横向夹持机构以及纵向固定机构,所述装置主体包括工装底座以及焊接孔,所述工装底座为长方体结构,所述焊接孔开设在工装底座上端面上,所述横向夹持机构设置在工装底座上端面中部位置,所述横向夹持机构包括电机、螺母座、夹头、卡槽、双向滚珠丝杆以及固定槽,所述固定槽开设在工装底座上端面中部位置,所述双向滚珠丝杆装配在固定槽内,且双向滚珠丝杆左端与电机相连接,所述电机固定在工装底座左端面中部位置,所述螺母座安装在双向滚珠丝杆上,所述夹头固定在螺母座上端面上,所述卡槽开设在夹头右端面上,所述纵向固定机构设置在卡槽内上端面中部位置,所述纵向固定机构包括弹簧、导套、导向杆以及固定夹板,所述导套固定在卡槽内上端面中部位置,所述弹簧装配在导套内,且弹簧上端与导套底部相连接,所述弹簧下端与导向杆上端面相连接,所述导向杆装配在导套内,所述固定夹板安装在导向杆下端面上。In order to achieve the above object, the utility model is achieved through the following technical solutions: a wave soldering circuit board fixing fixture, including a device main body, a horizontal clamping mechanism and a longitudinal fixing mechanism, the device main body includes a tooling base and a welding hole, The tooling base is a cuboid structure, the welding hole is set on the upper end surface of the tooling base, and the transverse clamping mechanism is arranged in the middle of the upper end surface of the tooling base, and the transverse clamping mechanism includes a motor, a nut seat, a chuck, Card slot, two-way ball screw and fixing slot, the fixing slot is opened in the middle of the upper end surface of the tooling base, the two-way ball screw is assembled in the fixing slot, and the left end of the two-way ball screw is connected with the motor, and the motor It is fixed in the middle of the left end face of the tooling base, the nut seat is installed on the two-way ball screw, the collet is fixed on the upper end face of the nut seat, the card slot is opened on the right end face of the collet, and the longitudinal fixing mechanism It is arranged in the middle of the upper end surface in the card slot. The longitudinal fixing mechanism includes a spring, a guide sleeve, a guide rod and a fixed splint. The guide sleeve is fixed in the middle of the upper end surface in the card slot, and the spring is assembled in the guide sleeve. And the upper end of the spring is connected with the bottom of the guide sleeve, the lower end of the spring is connected with the upper end surface of the guide rod, the guide rod is assembled in the guide sleeve, and the fixed splint is installed on the lower end surface of the guide rod.
进一步地,所述焊接孔设有四组以上,四组以上所述焊接孔等距排布在工装底座上端面上。Further, there are more than four sets of welding holes, and more than four sets of the welding holes are equidistantly arranged on the upper end surface of the tooling base.
进一步地,所述螺母座与夹头均设有两组,两组所述螺母座对称安装在双向滚珠丝杆左右两侧,所述夹头分别安装在两组螺母座上,两组所述螺母座均通过滚珠螺母与双向滚珠丝杆相连接。Further, there are two groups of nut seats and collets, the two groups of nut seats are symmetrically installed on the left and right sides of the bidirectional ball screw, the collets are respectively installed on two groups of nut seats, and the two groups of nut seats The nut seats are all connected with the two-way ball screw through the ball nut.
进一步地,所述双向滚珠丝杆右端通过轴承与固定槽相连接。Further, the right end of the bidirectional ball screw is connected to the fixing groove through a bearing.
进一步地,所述固定夹板横截面呈梯形。Further, the cross section of the fixing splint is trapezoidal.
进一步地,所述导向杆内安装有加强筋。Further, a reinforcing rib is installed inside the guide rod.
本实用新型的有益效果:本实用新型的一种波峰焊线路板固定夹具,因本实用新型添加了电机、螺母座、夹头、卡槽、双向滚珠丝杆以及固定槽,该设计实现了线路板横向位置的快速固定,便于作业人员操作,且固定稳定性好,解决了原有固定夹具线路板固定稳定性差,固定难度大,大大提高了作业人员的劳动强度的问题。Beneficial effects of the utility model: a wave soldering circuit board fixing fixture of the utility model, because the utility model adds a motor, a nut seat, a collet, a card groove, a two-way ball screw and a fixing groove, the design realizes the circuit board The fast fixing of the lateral position of the board is convenient for the operator to operate, and the fixing stability is good, which solves the problem of poor fixing stability of the circuit board of the original fixing fixture and the difficulty of fixing, which greatly improves the labor intensity of the operator.
因本实用新型添加了弹簧、导套、导向杆以及固定夹板,该设计实现了线路板纵向位置的固定,避免了线路板纵向位移的情况发生,解决了原有固定夹具线路板纵向无法固定,焊接过程中极易造成纵向位置的便宜,降低了焊接质量的问题。Because the utility model adds springs, guide sleeves, guide rods and fixing splints, this design realizes the fixing of the longitudinal position of the circuit board, avoids the occurrence of longitudinal displacement of the circuit board, and solves the problem that the original fixing fixture cannot fix the circuit board in the longitudinal direction. During the welding process, it is very easy to cause the longitudinal position to be cheap, which reduces the problem of welding quality.
因本实用新型添加了轴承,该设计便于双向滚珠丝杆的转动,因本实用新型添加了加强筋,该设计提高了导向杆的机械强度,本实用新型结构合理,固定稳定性好,便于操作,可靠性高。Because the utility model adds bearings, the design facilitates the rotation of the two-way ball screw, and because the utility model adds reinforcing ribs, the design improves the mechanical strength of the guide rod. The utility model has reasonable structure, good fixing stability, and is easy to operate , high reliability.
附图说明Description of drawings
通过阅读参照以下附图对非限制性实施例所作的详细描述,本实用新型的其它特征、目的和优点将会变得更明显:Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
图1为本实用新型一种波峰焊线路板固定夹具的结构示意图;Fig. 1 is a schematic structural view of a wave soldering circuit board fixing fixture of the present invention;
图2为本实用新型一种波峰焊线路板固定夹具中横向夹持机构的结构示意图;Fig. 2 is a structural schematic diagram of a horizontal clamping mechanism in a wave soldering circuit board fixing fixture of the present invention;
图3为本实用新型一种波峰焊线路板固定夹具中纵向固定机构的结构示意图;Fig. 3 is a structural schematic diagram of a longitudinal fixing mechanism in a wave soldering circuit board fixing fixture of the present invention;
图中:1-横向夹持机构、2-纵向固定机构、3-工装底座、4-焊接孔、11-电机、12-螺母座、13-夹头、14-卡槽、15-双向滚珠丝杆、16-固定槽、21-弹簧、22-导套、23-导向杆、24-固定夹板。In the figure: 1-horizontal clamping mechanism, 2-longitudinal fixing mechanism, 3-tooling base, 4-welding hole, 11-motor, 12-nut seat, 13-collet, 14-card slot, 15-two-way ball wire Rod, 16-fixed slot, 21-spring, 22-guide sleeve, 23-guide rod, 24-fixed splint.
具体实施方式detailed description
为使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施方式,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.
请参阅图1-图3,本实用新型提供一种技术方案:一种波峰焊线路板固定夹具,包括装置主体、横向夹持机构1以及纵向固定机构2,装置主体包括工装底座3以及焊接孔4,工装底座3为长方体结构,焊接孔4开设在工装底座3上端面上。Please refer to Figure 1-Figure 3, the utility model provides a technical solution: a wave soldering circuit board fixing fixture, including the main body of the device, a horizontal clamping mechanism 1 and a vertical fixing mechanism 2, the main body of the device includes a tooling base 3 and welding holes 4. The tooling base 3 is a cuboid structure, and the welding holes 4 are opened on the upper end surface of the tooling base 3 .
横向夹持机构1设置在工装底座3上端面中部位置,横向夹持机构1包括电机11、螺母座12、夹头13、卡槽14、双向滚珠丝杆15以及固定槽16,固定槽16开设在工装底座3上端面中部位置,双向滚珠丝杆15装配在固定槽16内,且双向滚珠丝杆15左端与电机11相连接,电机11固定在工装底座3左端面中部位置,螺母座12安装在双向滚珠丝杆15上,夹头13固定在螺母座12上端面上,卡槽14开设在夹头13右端面上,该设计实现了线路板横向位置的快速固定,便于作业人员操作,且固定稳定性好。The horizontal clamping mechanism 1 is arranged in the middle of the upper end surface of the tool base 3. The horizontal clamping mechanism 1 includes a motor 11, a nut seat 12, a collet 13, a card slot 14, a bidirectional ball screw 15 and a fixing groove 16. The fixing groove 16 is set At the middle position of the upper end face of the tooling base 3, the bidirectional ball screw 15 is assembled in the fixing groove 16, and the left end of the bidirectional ball screw 15 is connected with the motor 11, and the motor 11 is fixed at the middle position of the left end face of the tooling base 3, and the nut seat 12 is installed On the two-way ball screw 15, the collet 13 is fixed on the upper end surface of the nut seat 12, and the clamping groove 14 is opened on the right end surface of the collet 13. This design realizes the fast fixing of the lateral position of the circuit board, which is convenient for the operator to operate, and The fixed stability is good.
纵向固定机构2设置在卡槽14内上端面中部位置,纵向固定机构2包括弹簧21、导套22、导向杆23以及固定夹板24,导套22固定在卡槽14内上端面中部位置,弹簧21装配在导套22内,且弹簧21上端与导套22底部相连接,弹簧21下端与导向杆23上端面相连接,导向杆23装配在导套22内,固定夹板24安装在导向杆23下端面上,该设计实现了线路板纵向位置的固定,避免了线路板纵向位移的情况发生。The longitudinal fixing mechanism 2 is arranged at the middle position of the upper end surface in the draw-in groove 14. The longitudinal fixation mechanism 2 includes a spring 21, a guide sleeve 22, a guide rod 23 and a fixed splint 24. The guide sleeve 22 is fixed at the middle position of the upper end surface in the draw-in groove 14, and the spring 21 is assembled in the guide sleeve 22, and the upper end of the spring 21 is connected with the bottom of the guide sleeve 22, the lower end of the spring 21 is connected with the upper surface of the guide rod 23, the guide rod 23 is assembled in the guide sleeve 22, and the fixed splint 24 is installed under the guide rod 23 On the end face, this design realizes the fixing of the longitudinal position of the circuit board and avoids the occurrence of longitudinal displacement of the circuit board.
焊接孔4设有四组以上,四组以上焊接孔4等距排布在工装底座3上端面上,螺母座12与夹头13均设有两组,两组螺母座12对称安装在双向滚珠丝杆15左右两侧,夹头13分别安装在两组螺母座12上,两组螺母座12均通过滚珠螺母与双向滚珠丝杆15相连接,双向滚珠丝杆15右端通过轴承与固定槽16相连接,固定夹板24横截面呈梯形,导向杆23内安装有加强筋。There are more than four sets of welding holes 4, and more than four sets of welding holes 4 are equidistantly arranged on the upper end surface of the tooling base 3. There are two sets of nut seats 12 and chucks 13, and two sets of nut seats 12 are symmetrically installed on the two-way ball On the left and right sides of the screw rod 15, the collets 13 are respectively installed on two sets of nut seats 12, and the two sets of nut seats 12 are connected with the two-way ball screw 15 through ball nuts, and the right end of the two-way ball screw 15 passes through the bearing and the fixing groove 16 The cross-section of the fixed splint 24 is trapezoidal, and the guide rod 23 is equipped with reinforcing ribs.
具体实施方式:在进行使用时,首先作业人员对本实用新型进行检查,检查是否存在缺陷,如果存在缺陷的话就无法进行使用了,此时需要通知维修人员进行维修,如果不存在问题的话就可以进行使用,使用时,作业人员首先将线路板放置在工装底座3上,然后将线路板左端与右端分别放置在夹头13上的卡槽14内,然后作业人员运行单电机11,电机11带动双向滚珠丝杆15在固定槽16内转动,螺母座12上的滚珠螺母将双向滚珠丝杆15的旋转运动转换成直线运动,螺母座12下双向滚珠丝杆15上直线运动,两组螺母座12同时向双向滚珠丝杆15中轴线方向移动,两组螺母座12移动,带动两组夹头13移动,进而将线路板固定在卡槽14内,从而实现了线路板横向位置的固定,夹头13移动使线路板挤压固定夹板24,固定夹板24挤压导向杆23在导套22内移动,导向杆23移动从而压迫弹簧21,使弹簧21发生弹性变形,弹簧21在回弹力的作用下将固定夹板24与线路板紧密贴合,从而实现了线路板纵向位置的固定,大大提高了线路板固定时的稳定性。Specific implementation method: When using the utility model, the operator first checks the utility model to see if there is a defect. If there is a defect, it cannot be used. At this time, the maintenance personnel need to be notified to carry out maintenance. If there is no problem, it can be carried out. In use, during use, the operator first places the circuit board on the tooling base 3, then places the left end and the right end of the circuit board in the slot 14 on the chuck 13 respectively, and then the operator runs the single motor 11, and the motor 11 drives the two-way The ball screw 15 rotates in the fixed groove 16, and the ball nut on the nut seat 12 converts the rotational motion of the two-way ball screw 15 into a linear motion, and the two-way ball screw 15 under the nut seat 12 moves linearly, and the two sets of nut seats 12 Simultaneously move toward the central axis of the two-way ball screw 15, the two groups of nut seats 12 move, drive the two groups of collets 13 to move, and then fix the circuit board in the slot 14, thereby realizing the fixing of the lateral position of the circuit board, the collets 13 moves to make the circuit board squeeze the fixed splint 24, and the fixed splint 24 squeezes the guide rod 23 to move in the guide sleeve 22, and the guide rod 23 moves to press the spring 21, so that the spring 21 is elastically deformed, and the spring 21 is under the action of the rebound force The fixing splint 24 is closely attached to the circuit board, thereby realizing the fixing of the longitudinal position of the circuit board, and greatly improving the stability of the circuit board when it is fixed.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点,对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the utility model The present utility model can be realized in other specific forms without the spirit or essential features. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to be included in the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (6)
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CN201720339196.6U CN206629338U (en) | 2017-04-01 | 2017-04-01 | Fixing fixture for wave soldering circuit board |
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CN201720339196.6U CN206629338U (en) | 2017-04-01 | 2017-04-01 | Fixing fixture for wave soldering circuit board |
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CN107911947A (en) * | 2017-11-21 | 2018-04-13 | 江门市浩远电子科技有限公司 | A kind of flexible circuit board subregion cutter device |
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CN107911947A (en) * | 2017-11-21 | 2018-04-13 | 江门市浩远电子科技有限公司 | A kind of flexible circuit board subregion cutter device |
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Effective date of registration: 20180622 Address after: 528427 No. 18 South Tower Road, Nantou Town, Zhongshan, Guangdong province (1 building four floor) Patentee after: Zhongshan Aviation Electric Co., Ltd. Address before: 528437 Guangdong Zhongshan Torch Development Zone Yijingyuan 5 phase R2 D12 shop four Patentee before: Zhongshan Henghui Automation Technology Co. Ltd. |