CN206627793U - A kind of general configurable sensor harvester - Google Patents
A kind of general configurable sensor harvester Download PDFInfo
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Abstract
本实用新型公开一种通用可配置传感器采集装置,包括调理电路、单片机、键盘和变换电路;调理电路将采集到的传感器输出电流转换为电压后经AD转换器传送给单片机;单片机根据键盘输入的被测量与采集到的电流值间的对应关系将检测结果显示在显示屏上,同时将数字量发送给变换电路;变换电路将接收到的数字量转换为稳定的电流传输至接收端。本实用新型,不需要了解各个传感器具体测量原理,也不需要设置专门的模拟调理电路,提高传感器采集装置的通用性,且可实现输出电流和物理量之间的关系可配置化,充分的利用电流范围,提高了测量值的精度,减小了采集过程中的误差,使得后续利用此电流的装置得到更加精确的信息。
The utility model discloses a universal configurable sensor acquisition device, which comprises a conditioning circuit, a single-chip computer, a keyboard and a conversion circuit; the conditioning circuit converts the collected sensor output current into a voltage and transmits it to the single-chip computer through an AD converter; the single-chip computer The corresponding relationship between the measured value and the collected current value displays the detection result on the display screen, and at the same time sends the digital quantity to the conversion circuit; the conversion circuit converts the received digital quantity into a stable current and transmits it to the receiving end. The utility model does not need to understand the specific measurement principles of each sensor, nor does it need to set up a special analog conditioning circuit, which improves the versatility of the sensor acquisition device, and can realize the configurable relationship between the output current and the physical quantity, and make full use of the current The range improves the accuracy of the measured value and reduces the error in the acquisition process, so that the subsequent devices that use this current can obtain more accurate information.
Description
技术领域technical field
本实用新型涉及传感器技术领域,具体为一种通用可配置传感器采集装置。The utility model relates to the technical field of sensors, in particular to a universal configurable sensor acquisition device.
背景技术Background technique
传感器在工业生产中是极其重要的一部分,工业生产各个环节都需要用传感器进行检测,并且把数据反馈给控制中心,以便对出现异常节点进行及时干预,保证工业生产正常进行。因此对传感器的输出电流的采集与检测也同样至关重要。很多工业应用的传感器采集装置通用性低,通常会受限于传感器的类型。对于需要使用多种传感器的工业来说,采集装置器材繁多,占用大量的空间,并且成本太高,定期检查器材浪费大量的人力、物力和时间。Sensors are an extremely important part of industrial production. All aspects of industrial production need to be detected by sensors, and the data is fed back to the control center, so as to intervene in time for abnormal nodes and ensure the normal progress of industrial production. Therefore, the collection and detection of the output current of the sensor is also very important. Sensor acquisition devices for many industrial applications have low versatility and are usually limited by the type of sensor. For industries that need to use a variety of sensors, the acquisition device has a lot of equipment, takes up a lot of space, and the cost is too high. Regular inspection of equipment wastes a lot of manpower, material resources and time.
传感器输出电流一般在4-20mA之间,如果传感器检测物质的变化范围不大,则输出电流的变化范围也很小,其他的电流范围就会被浪费,并且在物理量有微小的变化时,电流值不能明显地表达出传感器检测物质的变化,其他利用此电流的装置也会受电流误差的影响,降低整个生产环节的精度。The output current of the sensor is generally between 4-20mA. If the change range of the sensor detects the substance is not large, the change range of the output current is also small, and other current ranges will be wasted, and when there is a small change in the physical quantity, the current The value cannot clearly express the change of the substance detected by the sensor, and other devices that use this current will also be affected by the current error, reducing the accuracy of the entire production process.
实用新型内容Utility model content
针对上述问题,本实用新型的目的在于提供一种通用性高,采集误差小,精度高的通用可配置传感器采集装置,技术方案如下:In view of the above problems, the purpose of this utility model is to provide a universal configurable sensor acquisition device with high versatility, small acquisition error and high precision. The technical solution is as follows:
一种通用可配置传感器采集装置,包括调理电路、单片机、键盘和变换电路;调理电路将采集到的传感器输出电流转换为电压,再经AD转换器将电压模拟信号转换为数字量后传送给单片机;单片机根据键盘输入的被测量与采集到的电流值间的对应关系将检测结果显示在显示屏上,同时将数字量发送给变换电路;变换电路将接收到的数字量转换为稳定的电流传输至接收端。A general-purpose configurable sensor acquisition device, including a conditioning circuit, a single-chip microcomputer, a keyboard, and a conversion circuit; the conditioning circuit converts the collected sensor output current into a voltage, and then converts the voltage analog signal into a digital quantity through an AD converter and then transmits it to the single-chip microcomputer ;The single-chip microcomputer displays the detection result on the display screen according to the corresponding relationship between the measured value input by the keyboard and the collected current value, and at the same time sends the digital quantity to the conversion circuit; the conversion circuit converts the received digital quantity into a stable current transmission to the receiving end.
进一步的,所述变换电路包括顺次连接的光耦隔离电路、DA转换电路和电压电流转换电路。Further, the conversion circuit includes an optocoupler isolation circuit, a DA conversion circuit and a voltage-to-current conversion circuit connected in sequence.
更进一步的,所述单片机采用MSP430F149低功耗单片机。Further, the single-chip microcomputer adopts MSP430F149 low-power single-chip microcomputer.
更进一步的,所述AD转换器采用16位高精度ADC-AD7793。Furthermore, the AD converter uses a 16-bit high-precision ADC-AD7793.
本实用新型的有益效果是:本实用新型直接对带有变送器的传感器输出的电流进行采集和整理,不需要了解各个传感器具体测量原理,也不需要设置专门的模拟调理电路,提高了传感器采集装置的通用性;对于需要使用多种传感器的工业生产来说,不再需要大量的空间去放置各种传感器的采集装置;同时单片机根据工业生产实际情况人为更改输出电流与物理量之间的关系,且可实现输出电流和物理量之间的关系可配置化,充分的利用电流范围,提高了测量值的精度,减小了采集过程中的误差,使得后续利用此电流的装置得到更加精确的信息。The beneficial effects of the utility model are: the utility model directly collects and organizes the current output by the sensor with a transmitter, without knowing the specific measurement principle of each sensor, and does not need to set up a special analog conditioning circuit, which improves the accuracy of the sensor. The versatility of the acquisition device; for industrial production that needs to use a variety of sensors, there is no longer a need for a lot of space to place the acquisition devices of various sensors; at the same time, the single-chip microcomputer artificially changes the relationship between the output current and the physical quantity according to the actual situation of industrial production , and can realize the configurable relationship between the output current and the physical quantity, make full use of the current range, improve the accuracy of the measured value, reduce the error in the acquisition process, and make the subsequent device using this current obtain more accurate information .
附图说明Description of drawings
图1为本实用新型通用可配置传感器采集装置的结构示意图。FIG. 1 is a schematic structural diagram of a general-purpose configurable sensor acquisition device of the present invention.
具体实施方式detailed description
下面结合附图具体实施例对本实用新型做进一步详细说明。如图1所示,一种通用可配置传感器采集装置,包括调理电路、单片机、键盘和变换电路。Below in conjunction with the specific embodiment of accompanying drawing, the utility model is described in further detail. As shown in Figure 1, a general-purpose configurable sensor acquisition device includes a conditioning circuit, a single-chip microcomputer, a keyboard and a conversion circuit.
调理电路将采集到的传感器输出电流转换为电压,使其适合于模数转换器的输入,然后经AD转换器传送给单片机。这里的调理电路为通用的调理电路,不需要根据传感器的测量原理而专门设置特定的模拟调理电路,提高了传感器采集装置的通用性。The conditioning circuit converts the collected sensor output current into a voltage, making it suitable for the input of the analog-to-digital converter, and then transmits it to the single-chip microcomputer through the AD converter. The conditioning circuit here is a general conditioning circuit, and there is no need to specially set up a specific analog conditioning circuit according to the measurement principle of the sensor, which improves the versatility of the sensor acquisition device.
AD转换电路主要作用是将模拟信号进行数字化,从而将数字量的信号传递给单片机。模数转换模块采用的是ADI公司的16位高精度ADC-AD7793。The main function of the AD conversion circuit is to digitize the analog signal, so as to transmit the digital signal to the microcontroller. What the analog-to-digital conversion module adopts is 16 high-precision ADC-AD7793 of ADI Company.
单片机的作用是根据键盘输入的被传感器测量的物理量和传感器输出电流值之间的对应关系将检测结果显示在显示屏上,同时将新的数字量发送给变换电路。调节功能主要由单片机,显示屏和键盘共同完成,由键盘输入被传感器测量的物理量和传感器输出电流值之间的对应关系,经过单片机的处理,将最后检测结果显示在显示屏上。如果需要更改输出电流量和被测量的关系,则通过键盘将二者新的关系传送给单片机。本实施例采用Texas Instruments德州仪器的MSP430F149低功耗单片机。The function of the single-chip microcomputer is to display the detection result on the display screen according to the corresponding relationship between the physical quantity measured by the sensor input by the keyboard and the output current value of the sensor, and at the same time send the new digital quantity to the conversion circuit. The adjustment function is mainly completed by the single-chip microcomputer, the display screen and the keyboard. The corresponding relationship between the physical quantity measured by the sensor and the output current value of the sensor is input by the keyboard. After processing by the single-chip microcomputer, the final detection result is displayed on the display screen. If it is necessary to change the relationship between the output current and the measured value, the new relationship between the two is transmitted to the microcontroller through the keyboard. This embodiment adopts the MSP430F149 low-power single-chip microcomputer of Texas Instruments Texas Instruments.
变换电路将接收到的数字量转换为稳定的电流传输至接收端。单片机输出信号在变换电路中依次通过光耦隔离,DA转换电路和电压电流转换电路,最后输出稳定的电流。其中光耦隔离的主要作用是提高电路的抗干扰能力,有利于输出电流的稳定;DA转换电路将数字信号转变成电压模拟信号;电压电流转换电路包括运算放大器,三极管和若干电阻、电容,作用是将DA转换电路输出的电压转变成稳定的电流。变换电路主要由TOSHIBA的TLP293_4光耦合器,美国德州仪器公司的TLC5615数模转换器等组成。The conversion circuit converts the received digital quantity into a stable current and transmits it to the receiving end. The output signal of the single-chip microcomputer passes through the optocoupler isolation, DA conversion circuit and voltage-current conversion circuit in turn in the conversion circuit, and finally outputs a stable current. Among them, the main function of optocoupler isolation is to improve the anti-interference ability of the circuit, which is beneficial to the stability of the output current; the DA conversion circuit converts the digital signal into a voltage analog signal; the voltage-current conversion circuit includes an operational amplifier, a triode and several resistors and capacitors. It converts the voltage output by the DA conversion circuit into a stable current. The conversion circuit is mainly composed of TLP293_4 optocoupler from TOSHIBA, TLC5615 digital-to-analog converter from Texas Instruments.
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