CN206616366U - A kind of Alkali reduction machine for dyeing - Google Patents
A kind of Alkali reduction machine for dyeing Download PDFInfo
- Publication number
- CN206616366U CN206616366U CN201720063362.4U CN201720063362U CN206616366U CN 206616366 U CN206616366 U CN 206616366U CN 201720063362 U CN201720063362 U CN 201720063362U CN 206616366 U CN206616366 U CN 206616366U
- Authority
- CN
- China
- Prior art keywords
- lye
- tank
- alkali
- vat
- alkali liquor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003513 alkali Substances 0.000 title claims abstract description 77
- 238000004043 dyeing Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- 230000006835 compression Effects 0.000 claims abstract description 18
- 238000007906 compression Methods 0.000 claims abstract description 18
- 239000004744 fabric Substances 0.000 claims abstract description 18
- 239000002585 base Substances 0.000 claims abstract description 10
- 238000010992 reflux Methods 0.000 claims abstract description 8
- 239000007788 liquid Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000004064 recycling Methods 0.000 abstract description 4
- 239000010865 sewage Substances 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000005441 aurora Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000010148 water-pollination Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of Alkali reduction machine for dyeing, belong to dyeing apparatus technical field, including casing, lye tank (vat) is provided with inside the left side of the casing, the top of the lye tank (vat) is provided with concentration of lye meter, the concentration of lye meter stretches into lye tank (vat) inner bottom, the top inner side of the lye tank (vat) is provided with level sensor, the right upper portion of the lye tank (vat) is provided with refluxing opening, support base is provided with inside the right side of the casing, the top of the support base is provided with recycle of alkali liquor groove and water pump, one end of the water pump is connected with recycle of alkali liquor groove, the other end of the water pump is provided with filter, the surface of the recycle of alkali liquor groove is provided with initiative compression roller and driven rollers, the front of the initiative compression roller is provided with the first cloth rewinder roll, the top of the lye tank (vat) is provided with the first alkali liquor storage tank, second alkali liquor storage tank and clear water storage tank.The utility model can realize the recycling of alkali lye, reach reduction sewage discharge, save the effect of production cost.
Description
Technical field
The utility model discloses a kind of Alkali reduction machine for dyeing, belongs to dyeing apparatus technical field.
Background technology
Alkali reduction machine is to improve the configuration of surface and internal performance of polyester filament, improves the circumnutating property of fiber, flexibility
Drapability, antistatic behaviour, and mitigate gigging, play proclivity, improve water suction hydrophily, reduce aurora, make fabric property more
Close to wool fabric and a kind of special purpose machinery of real silk fabric product.The Alkali reduction machine that current dyeing and finishing industry is used has two kinds of forms,
Batch (-type) and continous way, they can meet technique and fabric final effect, and the defect of two kinds of machines is to be required for expending a large amount of
Water, if not recycling, a large amount of wastes of water resource and base material can be caused, expense and the life of sewage disposal is also increased
Produce cost.
Utility model content
In view of the deficienciess of the prior art, the purpose of this utility model is to provide for a kind of alkali for dyeing
Deweighing machine, to solve the problems mentioned in the above background technology.
To achieve the above object, the utility model provides following technical scheme to realize:
Lye tank (vat) is provided with inside a kind of Alkali reduction machine for dyeing, including casing, the left side of the casing, it is described
The top of lye tank (vat) is provided with concentration of lye meter, and the concentration of lye meter stretches into lye tank (vat) inner bottom, the alkali lye
The top inner side of groove is provided with level sensor, and the right upper portion of the lye tank (vat) is provided with inside refluxing opening, the right side of the casing
Provided with support base, the top of the support base is provided with recycle of alkali liquor groove and water pump, one end and the recycle of alkali liquor groove phase of the water pump
Connection, the other end of the water pump is provided with filter, and the filter is connected with water pump and refluxing opening respectively, the filter
Inside be provided with some screen packs, the surface of the recycle of alkali liquor groove is provided with initiative compression roller and driven rollers, the active pressure
The front of roller, which is provided with the outside of the first cloth rewinder roll, the right-hand member of the casing, is provided with support bar, and the support bar is provided with the second cloth rewinder roll, institute
The top for stating lye tank (vat) is provided with the first alkali liquor storage tank, the second alkali liquor storage tank and clear water storage tank, first alkali liquor storage tank and alkali lye
The first magnetic valve is provided between groove, the second magnetic valve, the clear water storage tank are provided between second alkali liquor storage tank and lye tank (vat)
It is provided between lye tank (vat) on the outside of the 3rd magnetic valve, the left end of the casing and is provided with controller.
As preferred:The controller controls the first magnetic valve, the second magnetic valve, the 3rd magnetic valve and water by electric signal
Pump.
As preferred:The initiative compression roller is located at the underface of driven rollers, and the initiative compression roller is connected with motor.
As preferred:First cloth rewinder roll is identical with the height of initiative compression roller.
As preferred:Concentration of lye in first alkali liquor storage tank is higher than the concentration of lye in the second alkali liquor storage tank.
The beneficial effects of the utility model:
1. the setting of initiative compression roller and driven rollers, can extrude alkali lye unnecessary in cloth, then will by recovery system
Unnecessary alkali lye is back in lye tank (vat), and can remove the impurity in unnecessary alkali lye by the screen pack in filter, it is to avoid
Alkali lye in lye tank (vat) is polluted, the abundant recycling of alkali lye is realized, reaches reduction sewage discharge, saving is produced into
This effect.
2. when the concentration of lye that concentration of lye meter is detected in lye tank (vat) is too low, controller controls the first magnetic valve
Open, in the high-concentration alkali liquor injection lye tank (vat) in the first alkali liquor storage tank, when concentration of lye is too high, the electricity of controller control the 3rd
Magnet valve is opened, and injected clear water, so that the concentration of alkali lye is controlled in certain limit, improves production matter to reduce concentration of lye
Amount, and the setting of level sensor can sense distance of the alkali lye liquid level at the top of lye tank (vat), if liquid level is too low, liquid level sensing
Signal is passed to controller by device, and controller controls the second magnetic valve to open, and injects the alkali lye with concentration, smoothly enters to produce
OK, it if liquid level is too high, can switch off the pump, prevent that liquid level is too high and spills alkali lye, cause to waste.
Brief description of the drawings
Fig. 1 is a kind of structural representation of Alkali reduction machine for dyeing of the utility model.
Reference:1st, casing;2nd, lye tank (vat);3rd, concentration of lye meter;4th, level sensor;5th, refluxing opening;6th, mistake
Filter;7th, screen pack;8th, water pump;9th, support base;10th, support bar;11st, the second cloth rewinder roll;12nd, recycle of alkali liquor groove;13rd, actively press
Roller;14th, driven rollers;15th, the first cloth rewinder roll;16th, the first magnetic valve;17th, the first alkali liquor storage tank;18th, the second magnetic valve;19th,
Two alkali liquor storage tanks;20th, the 3rd magnetic valve;21st, clear water storage tank;22nd, controller.
Embodiment
The Alkali reduction machine for dyeing a kind of to the utility model of reference picture 1 is described further.
Lye tank (vat) 2 is provided with inside a kind of Alkali reduction machine for dyeing, including casing 1, the left side of the casing 1,
The top of the lye tank (vat) 2 is provided with concentration of lye meter 3, and the concentration of lye meter 3 stretches into the inner bottom of lye tank (vat) 2,
The top inner side of the lye tank (vat) 2 is provided with level sensor 4, and the right upper portion of the lye tank (vat) 2 is provided with refluxing opening 5, the machine
Support base 9 is provided with inside the right side of shell 1, the top of the support base 9 is provided with recycle of alkali liquor groove 12 and water pump 8, the water pump 8
One end is connected with recycle of alkali liquor groove 12, and the other end of the water pump 8 is provided with filter 6, the filter 6 respectively with water pump 8
It is connected with refluxing opening 5, the inside of the filter 6 is provided with some screen packs 7, and the surface of the recycle of alkali liquor groove 12 is provided with
Initiative compression roller 13 and driven rollers 14, the front of the initiative compression roller 13 are provided with the outside of the first cloth rewinder roll 15, the right-hand member of the casing 1
Provided with support bar 10, the support bar 10 is provided with the second cloth rewinder roll 11, and the top of the lye tank (vat) 2 is provided with the first alkali liquor storage tank
17th, the second alkali liquor storage tank 19 and clear water storage tank 21, are provided with the first magnetic valve between first alkali liquor storage tank 17 and lye tank (vat) 2
16, be provided with the second magnetic valve 18 between second alkali liquor storage tank 19 and lye tank (vat) 2, the clear water storage tank 21 and lye tank (vat) 2 it
Between be provided with the outside of the 3rd magnetic valve 20, the left end of the casing 1 and be provided with controller 22;The controller 22 passes through electric signal control
First magnetic valve 16, the second magnetic valve 18, the 3rd magnetic valve 20 and water pump 8, the initiative compression roller 13 are located at driven rollers 14
Underface, the initiative compression roller 13 is connected with motor, and first cloth rewinder roll 15 is identical with the height of initiative compression roller 13, described
Concentration of lye in first alkali liquor storage tank 17 is higher than the concentration of lye in the second alkali liquor storage tank 19.
The setting of initiative compression roller 13 and driven rollers 14, can extrude alkali lye unnecessary in cloth, then pass through recovery system
Unnecessary alkali lye is back in lye tank (vat) 2, and can remove by the screen pack 7 in filter 6 impurity in unnecessary alkali lye,
Avoid polluting the alkali lye in lye tank (vat) 2, realize the abundant recycling of alkali lye, reach reduction sewage discharge, save
The effect of production cost.
When the concentration of lye that concentration of lye meter 3 is detected in lye tank (vat) 2 is too low, controller 22 controls the first electromagnetism
Valve 16 is opened, in the high-concentration alkali liquor injection lye tank (vat) 2 in the first alkali liquor storage tank 17, when concentration of lye is too high, controller 22
The 3rd magnetic valve 20 is controlled to open, injected clear water is to reduce concentration of lye, so that the concentration of alkali lye is controlled in certain limit,
The quality of production is improved, and the setting of level sensor 4 can sense distance of the alkali lye liquid level apart from the top of lye tank (vat) 2, if liquid
Face is too low, and signal is passed to controller 22 by level sensor 4, and controller 22 controls the second magnetic valve 18 to open, and injects with dense
The alkali lye of degree, is smoothed out to produce, if liquid level is too high, can switch off the pump 8, prevents that liquid level is too high and spills alkali lye,
Cause to waste.
Described above is only preferred embodiment of the present utility model, and protection domain of the present utility model is not limited merely to
Above-described embodiment, all technical schemes belonged under the utility model thinking belong to protection domain of the present utility model.It should refer to
Go out, for those skilled in the art, some improvement under the premise of the utility model principle is not departed from and
Retouching, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (5)
1. a kind of Alkali reduction machine for dyeing, including casing, it is characterised in that:Alkali is provided with inside the left side of the casing
Liquid bath, the top of the lye tank (vat) is provided with concentration of lye meter, and the concentration of lye meter stretches into lye tank (vat) inner bottom,
The top inner side of the lye tank (vat) is provided with level sensor, and the right upper portion of the lye tank (vat) is provided with refluxing opening, the casing
Support base is provided with inside right side, the top of the support base is provided with recycle of alkali liquor groove and water pump, one end of the water pump and alkali lye
Accumulator tank is connected, and the other end of the water pump is provided with filter, and the filter is connected with water pump and refluxing opening respectively, institute
The inside for stating filter is provided with some screen packs, and the surface of the recycle of alkali liquor groove is provided with initiative compression roller and driven rollers, institute
The front for stating initiative compression roller is provided with the outside of the first cloth rewinder roll, the right-hand member of the casing and is provided with support bar, and the support bar is provided with the
Two cloth rewinder rolls, the top of the lye tank (vat) is provided with the first alkali liquor storage tank, the second alkali liquor storage tank and clear water storage tank, the first alkali lye storage
The first magnetic valve is provided between tank and lye tank (vat), the second magnetic valve is provided between second alkali liquor storage tank and lye tank (vat), it is described
It is provided between clear water storage tank and lye tank (vat) on the outside of the 3rd magnetic valve, the left end of the casing and is provided with controller.
2. a kind of Alkali reduction machine for dyeing according to claim 1, it is characterised in that:The controller passes through
Electric signal controls the first magnetic valve, the second magnetic valve, the 3rd magnetic valve and water pump.
3. a kind of Alkali reduction machine for dyeing according to claim 1, it is characterised in that:The initiative compression roller position
In the underface of driven rollers, the initiative compression roller is connected with motor.
4. a kind of Alkali reduction machine for dyeing according to claim 1, it is characterised in that:First cloth rewinder roll with
The height of initiative compression roller is identical.
5. a kind of Alkali reduction machine for dyeing according to claim 1, it is characterised in that:The first alkali lye storage
Concentration of lye in tank is higher than the concentration of lye in the second alkali liquor storage tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720063362.4U CN206616366U (en) | 2017-01-10 | 2017-01-10 | A kind of Alkali reduction machine for dyeing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720063362.4U CN206616366U (en) | 2017-01-10 | 2017-01-10 | A kind of Alkali reduction machine for dyeing |
Publications (1)
Publication Number | Publication Date |
---|---|
CN206616366U true CN206616366U (en) | 2017-11-07 |
Family
ID=60229934
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201720063362.4U Expired - Fee Related CN206616366U (en) | 2017-01-10 | 2017-01-10 | A kind of Alkali reduction machine for dyeing |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN206616366U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109763286A (en) * | 2019-01-22 | 2019-05-17 | 嘉兴市大桥印染有限公司 | Fibrillation Alkali reduction machine recirculating system |
-
2017
- 2017-01-10 CN CN201720063362.4U patent/CN206616366U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109763286A (en) * | 2019-01-22 | 2019-05-17 | 嘉兴市大桥印染有限公司 | Fibrillation Alkali reduction machine recirculating system |
CN109763286B (en) * | 2019-01-22 | 2021-05-25 | 嘉兴市大桥印染有限公司 | Fiber-opening alkali deweighting machine recirculation system |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171107 Termination date: 20180110 |
|
CF01 | Termination of patent right due to non-payment of annual fee |