CN206616266U - The liner straight tube and perforated baffle hybrid device of multi-stage magnetic field arc ion plating - Google Patents
The liner straight tube and perforated baffle hybrid device of multi-stage magnetic field arc ion plating Download PDFInfo
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Abstract
多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置,属于材料表面处理技术领域,本实用新型为解决多级磁场过滤装置中大颗粒对薄膜的污染和等离子体传输过程中的损失问题。本实用新型的装置包括:偏压电源、弧电源、电弧离子镀靶源、多级磁场装置、多级磁场电源、内衬正偏压直管和多孔挡板复合型装置、正偏压电源、样品台、偏压电源波形示波器和真空室;薄膜沉积:连接装置,启动系统,待真空室内的真空度小于10‑4Pa时,通入工作气体,开启镀膜电源,偏压电源调节电弧等离子体的能量,通过内衬正偏压直管和多孔挡板复合型装置和多级磁场装置来消除大颗粒缺陷和提高电弧等离子体在多级磁场过滤装置的传输效率,设置工艺参数,进行薄膜制备。
The multi-stage magnetic field arc ion plating liner straight tube and porous baffle composite device belongs to the technical field of material surface treatment. loss problem. The device of the present invention includes: bias power supply, arc power supply, arc ion plating target source, multi-stage magnetic field device, multi-stage magnetic field power supply, lined positive bias straight tube and porous baffle composite device, positive bias power supply, Sample stage, bias power waveform oscilloscope and vacuum chamber; thin film deposition: connect the device, start the system, and when the vacuum degree in the vacuum chamber is less than 10 ‑4 Pa, feed the working gas, turn on the coating power supply, and adjust the arc plasma by the bias power supply Eliminate large particle defects and improve the transmission efficiency of arc plasma in the multi-stage magnetic field filter device through the lined positive bias straight tube and porous baffle composite device and multi-stage magnetic field device, set process parameters, and prepare thin films .
Description
技术领域technical field
本发明涉及多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置,属于材料表面处理技术领域。The invention relates to a multi-stage magnetic field arc ion plating liner straight pipe and porous baffle composite device, which belongs to the technical field of material surface treatment.
背景技术Background technique
在电弧离子镀制备薄膜的过程中,由于弧斑电流密度高达2.5~5×1010A/m2,引起靶材表面的弧斑位置处出现熔融的液态金属,在局部等离子体压力的作用下以液滴的形式喷溅出来,附着在薄膜表面或镶嵌在薄膜中形成“大颗粒”(Macroparticles)缺陷(BoxmanR L, Goldsmith S. Macroparticle contamination in cathodic arc coatings:generation, transport and control [J]. Surf Coat Tech, 1992, 52(1): 39-50.)。在电弧等离子体中,由于电子的运动速度远远大于离子的运动速度,单位时间内到达大颗粒表面的电子数大于离子数,使大颗粒呈现负电性。相对于厚度级别为微米或亚微米的薄膜,尺寸在0.1-10微米的大颗粒缺陷就像PM2.5对空气质量的污染一样,对薄膜的质量和性能有着严重的危害。随着薄膜材料和薄膜技术应用的日益广泛,大颗粒缺陷问题的解决与否成为电弧离子镀方法进一步发展的瓶颈,严重制约了其在新一代薄膜材料制备中的应用。In the process of preparing thin films by arc ion plating, because the arc spot current density is as high as 2.5~5×10 10 A/m 2 , molten liquid metal appears at the arc spot position on the target surface, and under the action of local plasma pressure Splashed out in the form of droplets, attached to the surface of the film or embedded in the film to form "Macroparticles" defects (BoxmanR L, Goldsmith S. Macroparticle contamination in cathodic arc coatings: generation, transport and control [J]. Surf Coat Tech, 1992, 52(1): 39-50.). In the arc plasma, since the movement speed of electrons is much greater than that of ions, the number of electrons reaching the surface of large particles per unit time is greater than the number of ions, making large particles negatively charged. Compared with films with a thickness level of micron or submicron, large particle defects with a size of 0.1-10 microns are like PM2.5 pollution to air quality, which has serious harm to the quality and performance of the film. With the increasing application of thin film materials and thin film technology, the solution to the problem of large particle defects has become a bottleneck for the further development of arc ion plating, which seriously restricts its application in the preparation of new generation thin film materials.
目前,为了解决电弧离子镀方法在使用低熔点的纯金属或多元合金材料易产生大颗粒缺陷问题,目前主要采用磁过滤的办法过滤掉大颗粒,如中国专利用于材料表面改性的等离子体浸没离子注入装置(公开号:CN1150180,公开日期:1997年5月21日)中采用90°磁过滤弯管对脉冲阴极弧的大颗粒进行过滤,美国学者Anders等人(Anders S, Anders A,Dickinson M R, MacGill R A, Brown I G. S-shaped magnetic macroparticle filterfor cathodic arc deposition [J]. IEEE Trans Plasma Sci, 1997, 25(4): 670-674.)和河南大学的张玉娟等(张玉娟, 吴志国, 张伟伟等. 磁过滤等离子体制备TiN薄膜中沉积条件对薄膜织构的影响. 中国有色金属学报. 2004, 14(8): 1264-1268.)在文章中制作了“S”磁过滤弯管对阴极弧的大颗粒进行过滤,还有美国学者Anders等人(AndersA, MacGill R A. Twist filter for the removal of macroparticles from cathodicarc plasmas [J]. Surf Coat Tech, 2000, 133-134: 96-100.)提出的Twist filter的磁过滤,这些方法虽然在过滤和消除大颗粒方面有一定效果,但是等离子体的传输效率损失严重,使离子流密度大大降低。基于即能过滤大颗粒又能保证效率的基础上,中国专利真空阴极弧直管过滤器(公开号:CN1632905,公开日期:2005年6月29日)中提出直管过滤的方法,但是这又降低了过滤效果。总之,相关的研究人员通过对比各种磁过滤方法(Anders A.Approaches to rid cathodic arc plasmas of macro- and nanoparticles: a review[J]. Surf Coat Tech, 1999, 120-121319-330.和Takikawa H, Tanoue H. Review ofcathodic arc deposition for preparing droplet-free thin films [J]. IEEE TransPlasma Sci, 2007, 35(4): 992-999.)发现电弧离子镀等离子体通过磁过滤装置后保持高的传输效率和消除大颗粒非常难以兼顾,严重影响着该技术在优质薄膜沉积中的应用。另外在基体上采用偏压的电场抑制方法,当基体上施加负偏压时,电场将对带负电的大颗粒产生排斥作用,进而减少薄膜表面大颗粒缺陷的产生。德国学者Olbrich等人(OlbrichW, Fessmann J, Kampschulte G, Ebberink J. Improved control of TiN coatingproperties using cathodic arc evaporation with a pulsed bias [J]. Surf CoatTech, 1991, 49(1-3): 258-262.和Fessmann J, Olbrich W, Kampschulte G, EbberinkJ. Cathodic arc deposition of TiN and Zr(C, N) at low substrate temperatureusing a pulsed bias voltage [J]. Mat Sci Eng A, 1991, 140: 830-837.)采用脉冲偏压来取代传统的直流偏压,形成了一种新的物理气相沉积技术——脉冲偏压电弧离子镀技术,不但大大减少了薄膜表面大颗粒的数目,还克服了传统直流偏压引起的基体温度过高、薄膜内应力较大等问题。大连理工大学的林国强等人(林国强. 脉冲偏压电弧离子镀的工艺基础研究 [D]. 大连理工大学, 2008.和黄美东, 林国强, 董闯, 孙超, 闻立时. 偏压对电弧离子镀薄膜表面形貌的影响机理 [J]. 金属学报, 2003, 39(5): 510-515.)针对脉冲偏压引起大颗粒缺陷减少的机理进行了深入分析,通过对脉冲偏压幅值、频率和脉冲宽度等工艺参数的调整,可以改善电弧等离子体的鞘层运动特性,减少薄膜表面的大颗粒缺陷数目,提高薄膜的质量,在实际的生产中被广泛应用,但是仍不能完全消除大颗粒缺陷。国内学者(魏永强, 宗晓亚, 蒋志强, 文振华, 陈良骥. 多级磁场直管磁过滤与脉冲偏压复合的电弧离子镀方法, 公开号:CN103276362A,公开日期:2013年9月4日)提出了多级磁场直管磁过滤与脉冲偏压复合的电弧离子镀方法,通过多级磁场过滤装置来消除大颗粒缺陷并提升等离子体的传输效率,但是管内壁的污染问题和管内壁上等离子体的损失没有得到很好的解决,后期相关学者(魏永强, 宗晓亚, 侯军兴, 刘源, 刘学申, 蒋志强,符寒光. 内衬正偏压直管的多级磁场电弧离子镀方法, 公开号:CN105925940A,公开日期:2016年9月7日)提出了内衬正偏压直管的多级磁场电弧离子镀方法来解决对管内壁的污染问题。还有学者提出了双层挡板的方法(Zhao Y, Lin G, Xiao J, Lang W, Dong C, GongJ, Sun C. Synthesis of titanium nitride thin films deposited by a newshielded arc ion plating [J]. Appl Surf Sci, 2011, 257(13): 5694-5697.),研究了挡板间距对薄膜表面形貌、大颗粒清除效果及沉积速率的影响规律。还有学者(张涛, 侯君达, 刘志国, 张一聪. 磁过滤的阴极弧等离子体源及其薄膜制备[J]. 中国表面工程,2002, 02): 11-15+20-12.)借鉴Bilek板的方法(Bilek M M M, Yin Y, McKenzie D R,Milne W I A M W I. Ion transport mechanisms in a filtered cathodic vacuum arc(FCVA) system [C]. Proceedings of the Discharges and Electrical Insulation inVacuum, 1996 Proceedings ISDEIV, XVIIth International Symposium on, 1996:962-966 vol.2),在90度弯管磁过滤装置的弯管上施加正偏压来提高等离子体的传输效率。At present, in order to solve the problem that the arc ion plating method is easy to produce large particle defects when using low-melting point pure metals or multi-element alloy materials, at present, the method of magnetic filtration is mainly used to filter out large particles, such as the plasma of the Chinese patent for material surface modification In the immersion ion implantation device (public number: CN1150180, date of publication: May 21, 1997), a 90° magnetic filter elbow is used to filter the large particles of the pulsed cathodic arc. American scholars Anders et al. (Anders S, Anders A, Dickinson M R, MacGill R A, Brown I G. S-shaped magnetic macroparticle filter for cathodic arc deposition [J]. IEEE Trans Plasma Sci, 1997, 25(4): 670-674.) and Zhang Yujuan from Henan University (Zhang Yujuan, Wu Zhiguo , Zhang Weiwei et al. Effects of deposition conditions on film texture in the preparation of TiN films by magnetic filtration plasma. Chinese Journal of Nonferrous Metals. 2004, 14(8): 1264-1268.) In the article, "S" magnetic filter bends were fabricated To filter the large particles of the cathodic arc, there are also American scholars Anders et al. .) The magnetic filtration of the Twist filter proposed. Although these methods have certain effects in filtering and eliminating large particles, the transmission efficiency of the plasma is seriously lost, which greatly reduces the ion current density. On the basis of not only being able to filter large particles but also ensuring efficiency, the Chinese Patent Vacuum Cathode Arc Straight Tube Filter (publication number: CN1632905, publication date: June 29, 2005) proposes a straight tube filtration method, but this is Reduced filtering effect. In short, related researchers compared various magnetic filtration methods (Anders A. Approaches to rid cathodic arc plasmas of macro- and nanoparticles: a review[J]. Surf Coat Tech, 1999, 120-121319-330. and Takikawa H , Tanoue H. Review of cathodic arc deposition for preparing droplet-free thin films [J]. IEEE TransPlasma Sci, 2007, 35(4): 992-999.) found that the arc ion plating plasma maintains high transmission after passing through the magnetic filter device Efficiency and elimination of large particles are very difficult to balance, seriously hindering the application of this technology in high-quality thin film deposition. In addition, a biased electric field suppression method is used on the substrate. When a negative bias is applied to the substrate, the electric field will repel the negatively charged large particles, thereby reducing the generation of large particle defects on the film surface. German scholars Olbrich et al. (OlbrichW, Fessmann J, Kampschulte G, Ebberink J. Improved control of TiN coating properties using cathodic arc evaporation with a pulsed bias [J]. Surf CoatTech, 1991, 49(1-3): 258-262. and Fessmann J, Olbrich W, Kampschulte G, EbberinkJ. Catholic arc deposition of TiN and Zr(C, N) at low substrate temperature using a pulsed bias voltage [J]. Mat Sci Eng A, 1991, 140: 830-837.) Using pulse bias voltage to replace the traditional DC bias voltage, a new physical vapor deposition technology - pulse bias voltage arc ion plating technology has been formed, which not only greatly reduces the number of large particles on the surface of the film, but also overcomes the traditional DC bias voltage The substrate temperature is too high and the internal stress of the film is relatively large. Lin Guoqiang from Dalian University of Technology et al. Influence mechanism of film surface morphology[J]. Acta Metallica Sinica, 2003, 39(5): 510-515.) conducted an in-depth analysis on the mechanism of the reduction of large particle defects caused by pulse bias voltage, through the pulse bias amplitude, The adjustment of process parameters such as frequency and pulse width can improve the motion characteristics of the arc plasma sheath, reduce the number of large particle defects on the surface of the film, and improve the quality of the film. It is widely used in actual production, but it still cannot completely eliminate large defects. Particle defects. Domestic scholars (Wei Yongqiang, Zong Xiaoya, Jiang Zhiqiang, Wen Zhenhua, Chen Liangji. Arc ion plating method combined with multi-stage magnetic field straight tube magnetic filtration and pulse bias voltage, publication number: CN103276362A, publication date: September 4, 2013) A multi-stage magnetic field straight tube magnetic filter and pulse bias composite arc ion plating method was proposed. The multi-stage magnetic field filter device was used to eliminate large particle defects and improve the transmission efficiency of the plasma. However, the pollution of the inner wall of the tube and the plasma on the inner wall of the tube The loss of body has not been well solved, and related scholars in the later period (Wei Yongqiang, Zong Xiaoya, Hou Junxing, Liu Yuan, Liu Xueshen, Jiang Zhiqiang, Fu Hanguang. Multi-stage magnetic field arc ion plating method for straight tubes lined with positive bias, Publication No. : CN105925940A, date of disclosure: September 7, 2016) A multi-stage magnetic field arc ion plating method for lining positive bias straight pipes is proposed to solve the pollution problem on the inner wall of the pipe. Some scholars proposed the method of double-layer baffle (Zhao Y, Lin G, Xiao J, Lang W, Dong C, GongJ, Sun C. Synthesis of titanium nitride thin films deposited by a newshielded arc ion plating [J]. Appl Surf Sci, 2011, 257(13): 5694-5697.), studied the effect of baffle spacing on the surface morphology of the film, the removal effect of large particles and the deposition rate. There are also scholars (Zhang Tao, Hou Junda, Liu Zhiguo, Zhang Yicong. Magnetically filtered cathodic arc plasma source and its thin film preparation [J]. China Surface Engineering, 2002, 02): 11-15+20-12. Method (Bilek M M M, Yin Y, McKenzie D R, Milne W I A M W I. Ion transport mechanisms in a filtered cathodic vacuum arc (FCVA) system [C]. Proceedings of the Discharges and Electrical Insulation in Vacuum, 1996 Proceedings ISDEIV, XVIIth International Symposium on, 1996:962-966 vol.2), applying a positive bias voltage on the elbow of the 90-degree elbow magnetic filter device to improve the transmission efficiency of the plasma.
发明内容Contents of the invention
本发明目的是为了为解决传统电弧离子镀方法采用低熔点的纯金属或多元合金材料和非金属材料(比如石墨)作为靶材易产生大颗粒缺陷、弯曲型磁过滤技术引起电弧等离子体传输效率低等问题,结合多级磁场过滤方法及内衬正偏压直管和多孔挡板复合型装置自身形状和结构组合的机械阻挡屏蔽及正偏压电场吸引的复合作用消除电弧等离子体中含有的大颗粒缺陷,同时保证电弧等离子体以较高的传输效率通过多级磁场过滤装置及内衬正偏压直管和多孔挡板复合型装置,使工件表面在施加负偏压的情况可以连续、致密的制备优质薄膜,同时实现对薄膜中元素含量添加控制、降低使用合金靶的生产成本、提高薄膜的沉积效率和减少大颗粒缺陷对薄膜生长和性能的不利影响,提出了多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置。The purpose of the present invention is to solve the traditional arc ion plating method using low-melting point pure metal or multi-element alloy material and non-metallic material (such as graphite) as the target material, which is easy to produce large particle defects, and the arc plasma transmission efficiency caused by the curved magnetic filter technology. Low-level problems, combined with the multi-stage magnetic field filtering method and the combination of the shape and structure of the lined positive bias straight tube and porous baffle composite device, the mechanical barrier shielding and the composite effect of positive bias electric field attraction eliminate arc plasma At the same time, ensure that the arc plasma passes through the multi-stage magnetic field filter device and the composite device lined with positive bias straight tube and porous baffle with high transmission efficiency, so that the surface of the workpiece can be continuous when negative bias is applied. , dense and high-quality film preparation, and at the same time realize the control of element content in the film, reduce the production cost of using alloy targets, improve the deposition efficiency of the film and reduce the adverse effects of large particle defects on the film growth and performance. A multi-level magnetic field arc is proposed. Ion-plating lined straight tube and porous baffle composite device.
本发明所使用的装置包括偏压电源1、弧电源2、电弧离子镀靶源3、多级磁场装置4、多级磁场电源5、内衬正偏压直管和多孔挡板复合型装置6、正偏压电源7、样品台8、偏压电源波形示波器9和真空室10;The device used in the present invention includes a bias power supply 1, an arc power supply 2, an arc ion plating target source 3, a multi-stage magnetic field device 4, a multi-stage magnetic field power supply 5, a lined positive bias straight pipe and a composite device 6 of a porous baffle , a positive bias power supply 7, a sample stage 8, a bias power supply waveform oscilloscope 9 and a vacuum chamber 10;
该装置中:In this device:
待处理基体工件置于真空室10内的样品台8上,内衬正偏压直管和多孔挡板复合型装置6与真空室10和多级磁场装置4之间绝缘,工件和样品台8接偏压电源1的负极输出端,电弧离子镀靶源3安装在真空室10上,接弧电源2的负极输出端,多级磁场装置4的各级磁场接多级磁场电源5的各个输出端,正负极接法可以依据输出磁场方向进行确定,内衬正偏压直管和多孔挡板复合型装置6接正偏压电源7的正极输出端,开启外部水冷循环系统;The workpiece to be processed is placed on the sample stage 8 in the vacuum chamber 10, and the composite device 6 is lined with a positive bias straight tube and a porous baffle plate, and the vacuum chamber 10 and the multi-stage magnetic field device 4 are insulated. The workpiece and the sample stage 8 Connect the negative output end of the bias power supply 1, the arc ion plating target source 3 is installed on the vacuum chamber 10, connect the negative output end of the arc power supply 2, and connect the magnetic fields of each level of the multi-stage magnetic field device 4 to each output of the multi-stage magnetic field power supply 5 terminal, the positive and negative pole connections can be determined according to the direction of the output magnetic field, the lined positive bias straight tube and porous baffle composite device 6 is connected to the positive output terminal of the positive bias power supply 7, and the external water cooling circulation system is turned on;
薄膜沉积:真空室10内抽真空,待真空室10内的真空度小于10-4Pa时,通入工作气体至0.01Pa~10Pa,偏压电源1和偏压电源波形示波器9开启,偏压电源1输出的偏压幅值,脉冲频率和脉冲宽度调节,偏压电源1输出脉冲的峰值电压值为0~1.2kV,脉冲频率为0Hz~80kHz,脉冲宽度1~90%;Thin film deposition: vacuumize the vacuum chamber 10, when the vacuum degree in the vacuum chamber 10 is less than 10 -4 Pa, feed the working gas to 0.01Pa ~ 10Pa, turn on the bias power supply 1 and the bias power waveform oscilloscope 9, and the bias voltage The bias amplitude, pulse frequency and pulse width output by power supply 1 are adjusted. The peak voltage value of the output pulse of bias power supply 1 is 0-1.2kV, the pulse frequency is 0Hz-80kHz, and the pulse width is 1-90%;
弧电源2开启,通过电弧的弧斑运动对电弧离子镀靶源3的表面进行清洗,调节需要的工艺参数,弧电源2输出的电流值为10~300A,通过多级磁场电源5调节多级磁场装置4,保持电弧等离子体在电弧离子镀靶源3稳定产生和对大颗粒缺陷进行过滤消除,使电弧等离子体以较高的传输效率通过多级磁场装置4到达基体表面,进行薄膜的快速沉积,电弧离子镀靶源3和多级磁场装置4通过水冷方式避免工作过程中的温度升高问题;The arc power supply 2 is turned on, and the surface of the arc ion plating target source 3 is cleaned through the arc spot movement of the arc, and the required process parameters are adjusted. The magnetic field device 4 keeps the arc plasma stably generated in the arc ion plating target source 3 and filters and eliminates large particle defects, so that the arc plasma reaches the surface of the substrate through the multi-level magnetic field device 4 with high transmission efficiency, and the thin film is rapidly deposited. Deposition, arc ion plating target source 3 and multi-level magnetic field device 4 are water-cooled to avoid the problem of temperature rise during the working process;
正偏压电源7开启,内衬正偏压直管和多孔挡板复合型装置6保持直流正偏压,输出电压调整,内衬正偏压直管和多孔挡板复合型装置6对大颗粒进行吸引,对沉积离子进行排斥,减少等离子体在管内传输过程中的损耗,提高等离子体的传输效率和薄膜的沉积速度;内衬正偏压直管和多孔挡板复合型装置6与多级磁场装置4之间活动绝缘装配在一起,内衬正偏压直管和多孔挡板复合型装置6可以视表面污染程度及时拆卸清理和安装,避免了无衬板状态下多级磁场装置4的管内壁污染和难于清理的问题;内衬正偏压直管和多孔挡板复合型装置6的直管长度H和多级磁场装置4的长度相同,直管的内径D大于电弧离子镀靶源3的外径,外径小于多级磁场装置4的内径;内衬正偏压直管和多孔挡板复合型装置6中的多孔挡板间距与多级磁场装置4的各级磁场长度相配合,直管和多孔挡板通过螺栓螺母连接固定在一起,多孔挡板可以配合直管的内径D设计挡板大小、挡板间距和结构组合,挡板通过螺栓连接和利用螺母进行位置固定,便于拆解组装和清理污染物,多孔挡板中的孔径大小、类型及各级挡板的结构组合根据不同靶材和工艺参数进行选择;内衬正偏压直管和多孔挡板复合型装置6中直管和多孔挡板的材料可选择无磁性、耐清理的304不锈钢材料,直管根据长度和刚度需要选择合适的厚度,多孔挡板根据孔径的大小、类型和各级挡板的结构布局,按照实际设计参数加工即可;正偏压电源7的电压参数为0 ~ +200V,直流电压电源,在沉积过程中可以对大颗粒缺陷产生持续稳定的吸引,大大减少大颗粒通过多级磁场装置4的机率。The positive bias power supply 7 is turned on, the composite device 6 lined with positive bias straight tube and porous baffle maintains the DC positive bias, the output voltage is adjusted, and the composite device 6 is lined with positive bias straight tube and porous baffle for large particles Attract and repel the deposited ions, reduce the loss of the plasma in the process of transmission in the tube, improve the transmission efficiency of the plasma and the deposition speed of the film; lined with positive bias straight tube and porous baffle composite device 6 and multi-stage The magnetic field devices 4 are movable and insulated and assembled together, and the composite device 6 lined with positive bias straight pipes and porous baffles can be disassembled, cleaned and installed in time depending on the degree of surface contamination, avoiding the multi-stage magnetic field device 4 in the state of no liner. Contamination of the inner wall of the tube and difficulty in cleaning; the straight tube length H of the lined positive bias straight tube and porous baffle composite device 6 is the same as the length of the multi-stage magnetic field device 4, and the inner diameter D of the straight tube is larger than the arc ion plating target source 3, the outer diameter is smaller than the inner diameter of the multi-stage magnetic field device 4; the spacing of the porous baffles in the composite device 6 of the lined positive bias straight pipe and the porous baffle is matched with the length of the magnetic field of each level of the multi-stage magnetic field device 4 , the straight pipe and the porous baffle are fixed together by bolts and nuts. The porous baffle can match the inner diameter D of the straight pipe to design the baffle size, baffle spacing and structural combination. The baffle is fixed by bolts and nuts, which is convenient Disassembly and assembly and cleaning of pollutants, the size and type of pores in the porous baffle and the structural combination of all levels of baffles are selected according to different target materials and process parameters; lined with positive bias straight tube and porous baffle Composite device 6 The material of the straight pipe and the porous baffle can be non-magnetic and cleaning-resistant 304 stainless steel. The straight pipe should be selected according to the length and stiffness. The thickness of the porous baffle should be based on the size and type of the aperture and the structure layout of the baffles at all levels. , can be processed according to the actual design parameters; the voltage parameter of the positive bias power supply 7 is 0 ~ +200V, and the DC voltage power supply can generate continuous and stable attraction to large particle defects during the deposition process, greatly reducing the large particles passing through the multi-stage magnetic field Chance of device 4.
根据薄膜制备的需要,调整相关的工艺参数进行纯金属薄膜、不同元素比例的化合物陶瓷薄膜、功能薄膜及具有纳米多层或梯度结构的优质薄膜制备。According to the needs of film preparation, adjust the relevant process parameters to prepare pure metal films, compound ceramic films with different element ratios, functional films and high-quality films with nano-multilayer or gradient structures.
本发明的优点:a. 内衬正偏压直管和多孔挡板复合型装置通过施加正偏压可以对大颗粒进行有效吸引,对沉积离子进行排斥,减少等离子体在管内传输过程中的损耗,进一步提高电弧等离子体的传输效率和薄膜的沉积速度;b. 多级磁场过滤装置可以通过磁力线保证电弧等离子体的高效传输,改变大颗粒缺陷的运动路径来消除电弧等离子体中的大颗粒缺陷;c. 内衬正偏压直管和多孔挡板复合型装置可以通过自身形状和结构组合实现机械阻挡屏蔽效应,限制大颗粒缺陷的运动路径来消除电弧等离子体中的大颗粒缺陷;d. 通过脉冲偏压参数进行调整,包括幅值、脉冲宽度和频率实现对电弧等离子体能量的调节和对残留的大颗粒缺陷进行消除;e. 所制备薄膜的微观结构和性能可以通过脉冲偏压参数进行调整,利用脉冲偏压的幅值、脉冲宽度和频率实现高能离子对薄膜生长的钉扎效应,改善薄膜生长的晶体组织和应力状态,提高结合强度;f. 所制备的薄膜避免了大颗粒缺陷,薄膜晶体组织更加致密,可以进一步提高薄膜的力学性能。Advantages of the present invention: a. The composite device lined with positive bias straight tube and porous baffle can effectively attract large particles, repel deposited ions, and reduce the loss of plasma in the process of transmission in the tube by applying positive bias voltage , to further improve the transmission efficiency of the arc plasma and the deposition rate of the film; b. The multi-stage magnetic field filter device can ensure the efficient transmission of the arc plasma through the magnetic field lines, and change the movement path of the large particle defects to eliminate the large particle defects in the arc plasma ; c. The composite device lined with positive bias straight tube and porous baffle can realize the mechanical barrier shielding effect through its own shape and structure combination, and limit the movement path of large particle defects to eliminate large particle defects in arc plasma; d. Adjust the pulse bias parameters, including amplitude, pulse width and frequency to adjust the arc plasma energy and eliminate the remaining large particle defects; e. The microstructure and performance of the prepared film can be adjusted by the pulse bias parameters Adjust the amplitude, pulse width and frequency of pulse bias to realize the pinning effect of high-energy ions on film growth, improve the crystal structure and stress state of film growth, and increase the bonding strength; f. The prepared film avoids large particles Defects, the thin film crystal structure is denser, which can further improve the mechanical properties of the film.
多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置,可以结合采用传统直流磁控溅射、脉冲磁控溅射、传统电弧离子镀和脉冲阴极弧与直流偏压、脉冲偏压或直流脉冲复合偏压装置进行薄膜沉积,来制备纯金属薄膜、不同元素比例的化合物陶瓷薄膜、功能薄膜及具有纳米多层或梯度结构的优质薄膜。The multi-stage magnetic field arc ion plating lined straight tube and porous baffle composite device can be combined with traditional DC magnetron sputtering, pulse magnetron sputtering, traditional arc ion plating and pulse cathode arc with DC bias, pulse bias High voltage or DC pulse composite bias device for thin film deposition to prepare pure metal thin films, compound ceramic thin films with different element ratios, functional thin films and high-quality thin films with nano-multilayer or gradient structures.
附图说明Description of drawings
图1是本发明多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置的装配简图;图2是内衬正偏压直管和多孔挡板复合型装置的结构及拆解简图;图3是一种多孔挡板结构及4种典型多孔挡板简图。Fig. 1 is the assembly diagram of the liner straight pipe and porous baffle composite device of multistage magnetic field arc ion plating of the present invention; Fig. 2 is the structure and disassembly of liner positive bias straight pipe and porous baffle composite device Diagram; Figure 3 is a diagram of a porous baffle structure and four typical porous baffles.
具体实施方式detailed description
具体实施方式一:下面结合图1、图2和图3说明本实施方式,本实施方式多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置所使用装置包括偏压电源1、弧电源2、电弧离子镀靶源3、多级磁场装置4、多级磁场电源5、内衬正偏压直管和多孔挡板复合型装置6、正偏压电源7、样品台8、偏压电源波形示波器9和真空室10;Specific Embodiment 1: The present embodiment will be described below in conjunction with Fig. 1, Fig. 2 and Fig. 3. The device used in the lined straight pipe and porous baffle composite device of the multi-stage magnetic field arc ion plating in the present embodiment includes a bias power supply 1, Arc power source 2, arc ion plating target source 3, multi-stage magnetic field device 4, multi-stage magnetic field power source 5, composite device lined with positive bias straight tube and porous baffle 6, positive bias power source 7, sample stage 8, bias A piezoelectric source waveform oscilloscope 9 and a vacuum chamber 10;
该装置中:In this device:
待处理基体工件置于真空室10内的样品台8上,内衬正偏压直管和多孔挡板复合型装置6与真空室10和多级磁场装置4之间绝缘,工件和样品台8接偏压电源1的负极输出端,电弧离子镀靶源3安装在真空室10上,接弧电源2的负极输出端,多级磁场装置4的各级磁场接多级磁场电源5的各个输出端,正负极接法可以依据输出磁场方向进行确定,内衬正偏压直管和多孔挡板复合型装置6接正偏压电源7的正极输出端,开启外部水冷循环系统;The workpiece to be processed is placed on the sample stage 8 in the vacuum chamber 10, and the composite device 6 is lined with a positive bias straight tube and a porous baffle plate, and the vacuum chamber 10 and the multi-stage magnetic field device 4 are insulated. The workpiece and the sample stage 8 Connect the negative output end of the bias power supply 1, the arc ion plating target source 3 is installed on the vacuum chamber 10, connect the negative output end of the arc power supply 2, and connect the magnetic fields of each level of the multi-stage magnetic field device 4 to each output of the multi-stage magnetic field power supply 5 terminal, the positive and negative pole connections can be determined according to the direction of the output magnetic field, the lined positive bias straight tube and porous baffle composite device 6 is connected to the positive output terminal of the positive bias power supply 7, and the external water cooling circulation system is turned on;
薄膜沉积:真空室10内抽真空,待真空室10内的真空度小于10-4Pa时,通入工作气体至0.01Pa~10Pa,开启偏压电源1和偏压电源波形示波器9,并调节偏压电源1输出的偏压幅值,脉冲频率和脉冲宽度,偏压电源1输出脉冲的峰值电压值为0~1.2kV,脉冲频率为0Hz~80kHz,脉冲宽度1~90%;Thin film deposition: vacuumize the vacuum chamber 10, and when the vacuum degree in the vacuum chamber 10 is less than 10 -4 Pa, feed the working gas to 0.01Pa ~ 10Pa, turn on the bias power supply 1 and the bias power waveform oscilloscope 9, and adjust The bias voltage amplitude, pulse frequency and pulse width output by bias power supply 1, the peak voltage value of the output pulse of bias power supply 1 is 0-1.2kV, the pulse frequency is 0Hz-80kHz, and the pulse width is 1-90%;
弧电源2开启,通过电弧的弧斑运动对电弧离子镀靶源3的表面进行清洗,调节需要的工艺参数,弧电源2输出的电流值为10~300A,通过多级磁场电源5调节多级磁场装置4,保持电弧等离子体在电弧离子镀靶源3稳定产生和对大颗粒缺陷进行过滤消除,电弧等离子体以较高的传输效率通过多级磁场装置4到达基体表面,进行薄膜的快速沉积,电弧离子镀靶源3和多级磁场装置4通过水冷方式避免工作过程中的温度升高问题;The arc power supply 2 is turned on, and the surface of the arc ion plating target source 3 is cleaned through the arc spot movement of the arc, and the required process parameters are adjusted. The magnetic field device 4 keeps the arc plasma stably generated in the arc ion plating target source 3 and filters and eliminates large particle defects. The arc plasma reaches the surface of the substrate through the multi-level magnetic field device 4 with high transmission efficiency for rapid deposition of the film , the arc ion plating target source 3 and the multi-level magnetic field device 4 avoid the problem of temperature rise during the working process through water cooling;
正偏压电源7开启,内衬正偏压直管和多孔挡板复合型装置6保持直流正偏压,调整输出电压,使内衬正偏压直管和多孔挡板复合型装置6对大颗粒进行吸引,对沉积离子进行排斥,减少等离子体在管内传输过程中的损耗,提高等离子体的传输效率和薄膜的沉积速度;内衬正偏压直管和多孔挡板复合型装置6与多级磁场装置4之间活动绝缘装配在一起,内衬正偏压直管和多孔挡板复合型装置6可以视表面污染程度及时拆卸清理和安装,避免了无衬板状态下多级磁场装置4的管内壁污染和难于清理的问题;内衬正偏压直管和多孔挡板复合型装置6的直管长度H和多级磁场装置4的长度相同,直管的内径D大于电弧离子镀靶源3的外径,外径小于多级磁场装置4的内径;内衬正偏压直管和多孔挡板复合型装置6中的多孔挡板间距与多级磁场装置4的各级磁场长度相配合,直管和多孔挡板通过螺栓螺母连接固定在一起,多孔挡板可以配合直管的内径D设计挡板大小、挡板间距和结构组合,挡板通过螺栓连接和利用螺母进行位置固定,便于拆解组装和清理污染物,多孔挡板中的孔径大小、类型及各级挡板的结构组合根据不同靶材和工艺参数进行选择;内衬正偏压直管和多孔挡板复合型装置6中直管和多孔挡板的材料可选择无磁性、耐清理的304不锈钢材料,直管根据长度和刚度需要选择合适的厚度,多孔挡板根据孔径的大小、类型和各级挡板的结构布局,按照实际设计参数加工即可;正偏压电源7的电压参数为0 ~ +200V,为直流电压,在沉积过程中可以对大颗粒缺陷产生持续稳定的吸引,大大减少大颗粒通过多级磁场装置4的机率。The positive bias power supply 7 is turned on, the composite device 6 of the lined positive bias straight pipe and the porous baffle plate maintains the DC positive bias, and the output voltage is adjusted so that the lining positive bias straight pipe and the porous baffle composite device 6 are large Particles are attracted, the deposited ions are repelled, the loss of plasma in the process of transmission in the tube is reduced, and the transmission efficiency of plasma and the deposition speed of the film are improved; The multi-stage magnetic field devices 4 are assembled together with movable insulation, and the composite device 6 lined with positive bias straight pipes and porous baffles can be disassembled, cleaned and installed in time depending on the degree of surface pollution, avoiding the multi-stage magnetic field device 4 in the state of no liner The inner wall of the tube is polluted and difficult to clean; the straight tube length H of the lined positive bias straight tube and porous baffle composite device 6 is the same as the length of the multi-stage magnetic field device 4, and the inner diameter D of the straight tube is larger than the arc ion plating target The outer diameter of the source 3, the outer diameter is less than the inner diameter of the multistage magnetic field device 4; Matching, the straight pipe and the porous baffle are fixed together by bolts and nuts. The porous baffle can match the inner diameter D of the straight pipe to design the baffle size, baffle spacing and structural combination. The baffle is fixed by bolts and nuts. It is easy to disassemble and assemble and clean up pollutants. The size and type of pores in the porous baffle and the structural combination of all levels of baffles are selected according to different target materials and process parameters; the composite device is lined with positive bias straight pipe and porous baffle 6. The material of the straight pipe and porous baffle can be non-magnetic and cleaning-resistant 304 stainless steel. The straight pipe should be selected according to the length and rigidity. The thickness of the porous baffle should be based on the size, type and structure of the baffles at all levels. The layout can be processed according to the actual design parameters; the voltage parameter of the positive bias power supply 7 is 0 ~ +200V, which is a DC voltage, which can generate continuous and stable attraction to large particle defects during the deposition process, greatly reducing the number of large particles passing through multiple stages. Chance of magnetic field device 4.
偏压电源1的输出波形为直流、单脉冲、直流脉冲复合或多脉冲复合。The output waveform of the bias power supply 1 is direct current, single pulse, direct current pulse compound or multiple pulse compound.
弧电源2的输出直流、单脉冲、直流脉冲复合或多脉冲复合。The output of arc power source 2 is DC, single pulse, DC pulse composite or multi-pulse composite.
电弧离子镀靶源3采用高熔点或低熔点的纯金属或多元合金材料,可以使用单个靶、多个靶或复合靶,进行纯金属薄膜、不同元素比例的化合物陶瓷薄膜、功能薄膜、多元多层、超晶格、具有纳米多层或梯度结构的优质薄膜。The arc ion plating target source 3 adopts high melting point or low melting point pure metal or multi-element alloy material, and can use a single target, multiple targets or composite targets to process pure metal thin films, compound ceramic thin films with different element ratios, functional thin films, multi-element and multi-element layers, superlattices, high-quality thin films with nano-multilayer or gradient structures.
工作气体选用氩气,或工作气体选用氮气、乙炔、甲烷、硅烷或氧气中一种或多种的混合气体,来制备纯金属薄膜、不同元素比例的化合物陶瓷薄膜、功能薄膜、多元多层、超晶格、具有纳米多层或梯度结构的薄膜。The working gas is argon, or the working gas is a mixture of one or more of nitrogen, acetylene, methane, silane or oxygen to prepare pure metal films, compound ceramic films with different element ratios, functional films, multi-layers, Superlattices, thin films with nanoscale multilayer or gradient structures.
多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置,可以在内衬正偏压直管和多孔挡板复合型装置中利用施加的正偏压对大颗粒进行吸引,有效避免低熔点材料所产生的大颗粒问题;同时对沉积离子进行排斥,减少等离子体在复合型装置内传输过程中的损耗,提高等离子体的传输效率和薄膜的沉积速度;内衬正偏压直管和多孔挡板复合型装置通过直管的内径、多孔挡板的孔径大小、类型变化和各级挡板间的结构组合及复合型装置的结构组合,可以实现对大颗粒缺陷的机械阻挡屏蔽,减少大颗粒通过复合型装置到达沉积样品表面的概率;内衬正偏压直管和多孔挡板复合型装置可以实现快速拆卸安装,避免了无衬板状态下多级磁场装置的管内壁污染清理的问题;通过调整工件上所施加负偏压参数,有利于改善靶基之间等离子体的区间电势分布,充分吸引复合等离子体向工件运动,实现薄膜的快速沉积;同时还利用电弧离子镀技术的产生稳定持续、离化率高的金属等离子体,有利于高离化率离子在工件表面的化学合成反应,制备不同元素比例的化合物陶瓷薄膜、功能薄膜、多元多层、超晶格和具有梯度结构的薄膜或纯金属薄膜。The multi-stage magnetic field arc ion plating lined straight pipe and porous baffle composite device can use the applied positive bias to attract large particles in the lined positive bias straight pipe and porous baffle composite device, effectively avoiding The problem of large particles produced by low melting point materials; at the same time, the deposited ions are repelled to reduce the loss of plasma during the transmission process in the composite device, and improve the transmission efficiency of plasma and the deposition speed of the film; the liner is positively biased straight tube The composite device with porous baffles can realize the mechanical blocking and shielding of large particle defects through the inner diameter of the straight pipe, the aperture size and type of the porous baffles, the structural combination of the baffles at all levels, and the structural combination of the composite device. Reduce the probability of large particles reaching the surface of the deposition sample through the composite device; the composite device lined with a positive bias straight tube and a porous baffle can be quickly disassembled and installed, avoiding the cleaning of the inner wall of the tube in a multi-stage magnetic field device without a liner problem; by adjusting the negative bias parameters applied to the workpiece, it is beneficial to improve the interval potential distribution of the plasma between the target bases, fully attract the composite plasma to move to the workpiece, and realize the rapid deposition of the film; at the same time, the arc ion plating technology is also used The stable and continuous generation of metal plasma with high ionization rate is beneficial to the chemical synthesis reaction of high ionization rate ions on the surface of the workpiece, and the preparation of compound ceramic films, functional films, multi-layers, superlattices and materials with different element ratios Films with gradient structures or pure metal films.
具体实施方式二:本实施方式与实施方式一的不同之处在于,该装置还可实现另外功能:可以结合传统直流磁控溅射、脉冲磁控溅射、传统电弧离子镀和脉冲阴极弧与直流偏压、脉冲偏压或直流脉冲复合偏压装置进行薄膜沉积,来制备纯金属薄膜、不同元素比例的化合物陶瓷薄膜、功能薄膜及具有纳米多层或梯度结构的优质薄膜。Embodiment 2: The difference between this embodiment and Embodiment 1 is that the device can also realize other functions: it can combine traditional DC magnetron sputtering, pulse magnetron sputtering, traditional arc ion plating and pulse cathode arc with DC bias, pulse bias or DC pulse composite bias device for film deposition to prepare pure metal films, compound ceramic films with different element ratios, functional films and high-quality films with nano-multilayer or gradient structures.
具体实施方式三:本实施方式与实施方式二的不同之处在于,多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置连接,弧电源2开启,多级磁场电源5开启调节多级磁场装置4,正偏压电源7开启,内衬正偏压直管和多孔挡板复合型装置6保持直流正偏压,偏压电源1开启,工艺参数调整,进行薄膜沉积,制备具有不同应力状态、微观结构和元素比例的多层结构薄膜,其他与实施方式二相同。Specific embodiment three: The difference between this embodiment and embodiment two is that the lined straight pipe of the multi-stage magnetic field arc ion plating is connected with the composite device of the porous baffle, the arc power supply 2 is turned on, and the multi-stage magnetic field power supply 5 is turned on and adjusted The multi-stage magnetic field device 4, the positive bias power supply 7 is turned on, the composite device 6 lined with a positive bias straight tube and the porous baffle maintains a DC positive bias, the bias power supply 1 is turned on, the process parameters are adjusted, and thin film deposition is performed to prepare a The multilayer structure films with different stress states, microstructures and element ratios are the same as the second embodiment.
具体实施方式四:本实施方式与实施方式一的不同之处在于,多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置连接,弧电源2开启,多级磁场电源5开启调节多级磁场装置4,正偏压电源7开启,内衬正偏压直管和多孔挡板复合型装置6保持直流正偏压,偏压电源1开启,工艺参数调整,进行薄膜沉积,并结合传统直流磁控溅射、脉冲磁控溅射、传统电弧离子镀和脉冲阴极弧与直流偏压、脉冲偏压或直流脉冲复合偏压装置进行薄膜沉积,制备具有不同应力状态、微观结构和元素比例的多层结构薄膜,其他与实施方式二相同。Embodiment 4: The difference between this embodiment and Embodiment 1 is that the lined straight pipe of the multi-stage magnetic field arc ion plating is connected to the composite device of the porous baffle, the arc power supply 2 is turned on, and the multi-stage magnetic field power supply 5 is turned on and adjusted The multi-stage magnetic field device 4, the positive bias power supply 7 is turned on, the composite device 6 lined with a positive bias straight tube and the porous baffle maintains a DC positive bias, the bias power supply 1 is turned on, the process parameters are adjusted, and thin film deposition is performed, and combined Traditional DC magnetron sputtering, pulsed magnetron sputtering, traditional arc ion plating and pulsed cathodic arc and DC bias, pulse bias or DC pulse composite bias device for film deposition, preparation of different stress states, microstructures and elements The ratio of the multilayer structure film, the other is the same as the second embodiment.
可以使用2套或者以上的电弧离子镀靶源3、多级磁场装置4和内衬正偏压直管和多孔挡板复合型装置6组合的多级磁场电弧离子镀的内衬直管和多孔挡板复合型装置进行以各种纯金属元素和多元合金材料为靶材的薄膜沉积,并结合传统直流磁控溅射、脉冲磁控溅射、传统电弧离子镀和脉冲阴极弧与直流偏压、脉冲偏压或直流脉冲复合偏压装置进行薄膜沉积,制备具有不同应力状态、微观结构和元素比例的多层结构薄膜。Two or more sets of arc ion plating target source 3, multi-stage magnetic field device 4, lined positive bias straight pipe and porous baffle composite device 6 can be used to combine the lined straight pipe and porous baffle plate of multi-stage magnetic field arc ion plating The baffle composite device performs thin film deposition with various pure metal elements and multi-element alloy materials as targets, and combines traditional DC magnetron sputtering, pulse magnetron sputtering, traditional arc ion plating and pulse cathode arc with DC bias , Pulse bias voltage or DC pulse composite bias voltage device for film deposition to prepare multi-layer structure films with different stress states, microstructures and element ratios.
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CN109989010A (en) * | 2017-12-30 | 2019-07-09 | 魏永强 | The arc ion plating of combination field and liner special pipe and perforated baffle composite filter |
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