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CN206616141U - A processing platform for mobile terminal curved glass forming - Google Patents

A processing platform for mobile terminal curved glass forming Download PDF

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CN206616141U
CN206616141U CN201720203637.XU CN201720203637U CN206616141U CN 206616141 U CN206616141 U CN 206616141U CN 201720203637 U CN201720203637 U CN 201720203637U CN 206616141 U CN206616141 U CN 206616141U
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詹胜文
傅思健
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Dongguan Entebeisi Intelligent Technology Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

The utility model discloses a fashioned processing platform of mobile terminal curved surface glass, processing platform includes: the utility model provides a be used for preheating the first platform of preheating of placing to the 3D curved surface forming die who places monolithic plane glass blank that is the assembly line form setting, the second preheats the platform, the third preheats platform and fourth and preheats the platform, a first hot pressing platform for placing to the monolithic plane glass blank of placing in 3D curved surface forming die carries out the die mould processing, second hot pressing platform and third hot pressing platform, a first cooling platform for cooling off the placing for smart mobile phone 3D curved surface glass product to monolithic plane glass blank hot briquetting stage by stage, the second cooling platform, third cooling platform and fourth cooling platform. The utility model discloses a processing platform of continuous multistation is used for carrying out hot briquetting to smart mobile phone 3D curved surface glass product with monolithic plane glass blank stage by stage, but once continuous processing goes out a plurality of finished products, has effectively improved production efficiency.

Description

一种移动终端曲面玻璃成型的加工平台A processing platform for mobile terminal curved glass forming

技术领域technical field

本实用新型涉及热压设备技术领域,尤其涉及的是一种移动终端曲面玻璃成型的加工平台。The utility model relates to the technical field of hot pressing equipment, in particular to a processing platform for forming curved glass of a mobile terminal.

背景技术Background technique

随着移动终端(智能手机、平板电脑等)的发展,除了三星、LG推出了曲面屏智能手机,像苹果推出的智能手机则更多的采用边沿带圆弧倒角的非平面玻璃,即玻璃中间区域为平面且在边缘部位采用曲面进行过渡,上述这些非平面玻璃都属于本实用新型智能手机3D曲面玻璃的涉及和使用范畴。With the development of mobile terminals (smartphones, tablet computers, etc.), in addition to Samsung and LG launching smartphones with curved screens, smartphones like Apple’s use more non-flat glass with rounded edges, that is, glass The middle area is plane and the edges are transitioned by curved surfaces. The above-mentioned non-planar glasses all belong to the related and used category of the smart phone 3D curved glass of the present invention.

现有技术用来加工曲面玻璃产品设备中构成预热机构的预热上加热板在没有接触模具的状态下预热从而使得热传导效率很低,无法让模具快速地上升到所要求的预热温度,被成型机构加热到高温后成型的模具被送到冷却线进行冷却,使得凭借温度的急剧变化而成型的具备曲面部的玻璃频繁地发生破损现象,而且也延长了曲面玻璃整体成型的时间周期。The existing technology is used to process curved glass products. The preheating upper heating plate that constitutes the preheating mechanism is preheated without contacting the mold, so that the heat conduction efficiency is very low, and the mold cannot be quickly raised to the required preheating temperature. After being heated to a high temperature by the forming mechanism, the formed mold is sent to the cooling line for cooling, which makes the glass with a curved surface formed by the sharp change of temperature frequently breakage, and also prolongs the overall forming time period of the curved glass .

在预热过程中,由于气压的作用可能会导致用来加工曲面玻璃的模具出现悬空在成型室的现象,就可能会导致放置在模具中的单片平面玻璃毛坯与模具分离或者出现空隙,导致压型不彻底,无法生产出带圆弧倒角的曲面玻璃,降低了良品率。During the preheating process, due to the effect of air pressure, the mold used to process the curved glass may be suspended in the forming chamber, which may cause the single piece of flat glass blank placed in the mold to separate from the mold or have a gap, resulting in If the molding is not complete, it is impossible to produce curved glass with arc chamfering, which reduces the yield rate.

另外,由于3D曲面玻璃的加工难度较大,工艺路线也较为复杂,成型压力难以控制,现有的非平面玻璃一般都采用冷加工方式,即对平面玻璃的边缘进行研磨和抛光,以获得所需的弧面边缘;但是,这种采用冷加工方式容易在非平面玻璃上留下细小的裂纹,大大降低了非平面玻璃的良品率;而且,冷加工方式所能加工的弧度圆角大小也受到限制。In addition, because the processing of 3D curved glass is difficult, the process route is relatively complicated, and the forming pressure is difficult to control, the existing non-flat glass generally adopts cold processing, that is, the edge of the flat glass is ground and polished to obtain the required The arc edge; however, this cold processing method is easy to leave small cracks on the non-planar glass, which greatly reduces the yield of non-planar glass; moreover, the arc fillet size that can be processed by the cold processing method is also limited.

传统的玻璃成品加工过程中加工平台单一、数量受到限制,加工效率低,无法快速得到高质量的曲面玻璃。In the traditional glass product processing process, the processing platform is single, the number is limited, the processing efficiency is low, and high-quality curved glass cannot be obtained quickly.

因此,现有技术尚有待改进和发展。Therefore, the prior art still needs to be improved and developed.

实用新型内容Utility model content

本实用新型要解决的技术问题在于,针对现有技术的上述缺陷,提供一种移动终端曲面玻璃成型的加工平台,旨在通过提供一种连续多工位的加工平台用于将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品,一次可连续加工出多个成品,有效提高了生产效率。The technical problem to be solved by the utility model is to provide a mobile terminal curved glass forming processing platform for the above-mentioned defects of the prior art, aiming to provide a continuous multi-station processing platform for forming a single piece of flat glass The blank is hot-pressed into 3D curved glass products for smartphones in stages, and multiple finished products can be processed continuously at one time, which effectively improves production efficiency.

本实用新型解决技术问题所采用的技术方案如下:The technical solution adopted by the utility model to solve technical problems is as follows:

一种移动终端曲面玻璃成型的加工平台,包括用于放置单片平面玻璃毛坯的3D曲面成型模具,所述加工平台还包括:呈流水线形式设置的用于对放置单片平面玻璃毛坯的3D曲面成型模具进行预热放置的第一预热平台、第二预热平台、第三预热平台和第四预热平台,用于对放置于3D曲面成型模具中的单片平面玻璃毛坯进行压型加工放置的第一热压平台、第二热压平台和第三热压平台,用于对将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品进行冷却放置的第一冷却平台、第二冷却平台、第三冷却平台和第四冷却平台。A processing platform for mobile terminal curved glass molding, including a 3D curved surface forming mold for placing a single piece of flat glass blank, the processing platform also includes: a 3D curved surface for placing a single piece of flat glass blank in the form of an assembly line The first preheating platform, the second preheating platform, the third preheating platform and the fourth preheating platform where the forming mold is preheated are used to press the single piece of flat glass blank placed in the 3D curved surface forming mold The first hot-pressing platform, the second hot-pressing platform and the third hot-pressing platform for processing and placing are used to cool and place the first cooling platform for cooling and placing a single piece of flat glass blank into a 3D curved glass product for smartphones in stages , the second cooling platform, the third cooling platform and the fourth cooling platform.

所述的移动终端曲面玻璃成型的加工平台,其中,所述第一预热平台、第二预热平台、第三预热平台、第四预热平台、第一热压平台、第二热压平台、第三热压平台、第一冷却平台、第二冷却平台、第三冷却平台、第四冷却平台依次呈流水线形式进行排列,并全部放置于一封闭且可换气的成型室中。The mobile terminal curved glass forming processing platform, wherein the first preheating platform, the second preheating platform, the third preheating platform, the fourth preheating platform, the first hot press platform, the second hot press The platform, the third hot-pressing platform, the first cooling platform, the second cooling platform, the third cooling platform, and the fourth cooling platform are arranged sequentially in an assembly line, and all are placed in a closed and ventilated molding chamber.

所述的移动终端曲面玻璃成型的加工平台,其中,所述加工平台还包括用于将放置单片平面玻璃毛坯的3D曲面成型模具送入所述成型室的送料平台,以及用于将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品从所述成型室送出的出料平台。The mobile terminal curved glass molding processing platform, wherein the processing platform also includes a feeding platform for feeding a 3D curved surface forming mold for placing a single piece of flat glass blank into the molding chamber, and a feeding platform for feeding a single piece of flat glass blank into the molding chamber. The planar glass blank is thermocompressed in stages into a discharge platform for smartphone 3D curved glass products to be sent out from the forming chamber.

所述的移动终端曲面玻璃成型的加工平台,其中,所述第一预热平台、第二预热平台、第三预热平台和第四预热平台上方依次分别设置有用于以热传导的方式分阶段加热3D曲面成型模具将其预热到预设温度的第一预热模组、第二预热模组、第三预热模组和第四预热模组。The processing platform for forming curved glass for mobile terminals, wherein, above the first preheating platform, the second preheating platform, the third preheating platform and the fourth preheating platform, there are respectively arranged in sequence above the first preheating platform, for separating The first preheating module, the second preheating module, the third preheating module and the fourth preheating module are used to heat the 3D curved surface forming mold in stages to preheat it to a preset temperature.

所述的移动终端曲面玻璃成型的加工平台,其中,所述第一预热模组加热的预设温度为650度,输出压力为4-15kg;所述第二预热模组加热的预设温度为750度,输出压力为4-15kg;所述第三预热模组加热的预设温度为850度,输出压力为4-15kg;所述第四预热模组加热的预设温度为950度,输出压力为4-20kg;所述3D曲面成型模具的预热温度依次从低到高逐渐进行预热。The mobile terminal curved glass forming processing platform, wherein, the preset heating temperature of the first preheating module is 650 degrees, and the output pressure is 4-15kg; the preset heating temperature of the second preheating module is The temperature is 750 degrees, and the output pressure is 4-15kg; the preset temperature of the third preheating module is 850 degrees, and the output pressure is 4-15kg; the preset temperature of the fourth preheating module is 950 degrees, the output pressure is 4-20kg; the preheating temperature of the 3D curved surface forming mold is gradually preheated from low to high.

所述的移动终端曲面玻璃成型的加工平台,其中,所述第一热压平台、第二热压平台和第三热压平台上方依次分别设置有用于将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品的第一热压模组、第二热压模组和第三热压模组。The processing platform for forming curved glass for a mobile terminal, wherein, above the first hot-pressing platform, the second hot-pressing platform and the third hot-pressing platform, there are respectively arranged on the top of the first hot-pressing platform and the third hot-pressing platform for hot-pressing and forming a single piece of flat glass blank in stages. The first hot-pressing module, the second hot-pressing module and the third hot-pressing module for smartphone 3D curved glass products.

所述的移动终端曲面玻璃成型的加工平台,其中,所述第一热压模组、第二热压模组以及第三热压模组进行热压成型的温度均为950度,输出压力均为0.001Mpa-0.8Mpa。The processing platform for forming curved glass for mobile terminals, wherein, the temperature of the first hot-pressing module, the second hot-pressing module and the third hot-pressing module are all 950 degrees for hot-pressing, and the output pressures are all 950 degrees. 0.001Mpa-0.8Mpa.

所述的移动终端曲面玻璃成型的加工平台,其中,所述第一冷却平台、第二冷却平台、第三冷却平台和第四冷却平台上方依次分别设置有用于以热传导的方式分阶段冷却3D曲面成型模具的第一冷却模组、第二冷却模组、第三冷却模组和第四冷却模组。The processing platform for forming curved glass for mobile terminals, wherein, above the first cooling platform, the second cooling platform, the third cooling platform and the fourth cooling platform, there are respectively provided in turn for cooling the 3D curved surface in stages by means of heat conduction. The first cooling module, the second cooling module, the third cooling module and the fourth cooling module of the forming mold.

所述的移动终端曲面玻璃成型的加工平台,其中,所述3D曲面玻璃成型模具用于放置单片平面玻璃毛坯进行热压成型。The mobile terminal curved glass forming processing platform, wherein, the 3D curved glass forming mold is used to place a single flat glass blank for hot press forming.

附图说明Description of drawings

图1是本实用新型移动终端曲面玻璃成型的加工平台的结构示意图。Fig. 1 is a structural schematic diagram of a processing platform for forming curved glass for a mobile terminal of the present invention.

图2是本实用新型移动终端曲面玻璃成型的加工平台与加工模组配合使用的较佳实施例结构示意图。Fig. 2 is a structural diagram of a preferred embodiment of the utility model in which the processing platform for forming curved glass of the mobile terminal is used in conjunction with the processing module.

具体实施方式detailed description

为使本实用新型的目的、技术方案及优点更加清楚、明确,以下参照附图并举实施例对本实用新型进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model more clear and definite, the utility model will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1和图2所示,单片的平面玻璃毛坯放置在预先做好的3D曲面成型模具(图未示出)中,并经过该热压设备之后成型出3D曲面玻璃产品。As shown in Figure 1 and Figure 2, a single piece of flat glass blank is placed in a pre-made 3D curved surface forming mold (not shown in the figure), and after passing through the hot pressing equipment, a 3D curved surface glass product is formed.

本实用新型移动终端曲面玻璃成型的加工平台包括用于放置单片平面玻璃毛坯的3D曲面成型模具,图1中,所述加工平台还包括:呈流水线形式设置的用于对放置单片平面玻璃毛坯的3D曲面成型模具进行预热放置的第一预热平台11、第二预热平台12、第三预热平台13和第四预热平台14,用于对放置于3D曲面成型模具中的单片平面玻璃毛坯进行压型加工放置的第一热压平台21、第二热压平台22和第三热压平台23,用于对将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品进行冷却放置的第一冷却平台31、第二冷却平台32、第三冷却平台33和第四冷却平台34。The processing platform for forming the curved glass of the mobile terminal of the utility model includes a 3D curved surface forming mold for placing a single piece of flat glass blank. The first preheating platform 11, the second preheating platform 12, the third preheating platform 13 and the fourth preheating platform 14 placed on the 3D curved surface forming mold of the blank are used to place the 3D curved surface forming mold The first hot-pressing platform 21, the second hot-pressing platform 22, and the third hot-pressing platform 23 placed on a single piece of flat glass blank are used for stepwise hot-pressing molding of a single piece of flat glass blank into a smartphone 3D The first cooling platform 31 , the second cooling platform 32 , the third cooling platform 33 and the fourth cooling platform 34 are placed for cooling the curved glass products.

所述第一预热平台11、第二预热平台12、第三预热平台13、第四预热平台14、第一热压平台21、第二热压平台22、第三热压平台23、第一冷却平台31、第二冷却平台32、第三冷却平台33、第四冷却平台34依次呈流水线形式进行排列,并全部放置于一封闭且可换气的成型室400(图2)中。The first preheating platform 11, the second preheating platform 12, the third preheating platform 13, the fourth preheating platform 14, the first hot pressing platform 21, the second hot pressing platform 22, the third hot pressing platform 23 , the first cooling platform 31, the second cooling platform 32, the third cooling platform 33, and the fourth cooling platform 34 are arranged in the form of an assembly line in turn, and all are placed in a closed and ventilated molding chamber 400 (Figure 2) .

所述加工平台还包括用于将放置单片平面玻璃毛坯的3D曲面成型模具送入所述成型室的送料平台41,以及用于将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品从所述成型室送出的出料平台42。当3D曲面成型模具在送料平台41或者出料平台42上运动时,均通过相应的气缸驱动推杆推动3D曲面成型模具进行进料或者出料。The processing platform also includes a feeding platform 41 for sending the 3D curved surface forming mold on which a single piece of flat glass blank is placed into the forming chamber, and is used for hot-pressing the single piece of flat glass blank into a smartphone 3D curved surface in stages. A discharge platform 42 for glass products to be sent out from the forming chamber. When the 3D curved surface forming mold moves on the feeding platform 41 or the discharging platform 42, the corresponding air cylinder drives the push rod to push the 3D curved surface forming mold to feed or discharge material.

如图2所示,所述第一预热平台11、第二预热平台12、第三预热平台13和第四预热平台14上方依次分别设置有用于以热传导的方式分阶段加热3D曲面成型模具将其预热到预设温度的第一预热模组210、第二预热模组220、第三预热模组230和第四预热模组240。As shown in Figure 2, above the first preheating platform 11, the second preheating platform 12, the third preheating platform 13, and the fourth preheating platform 14, there are respectively provided in sequence above the 3D curved surface for heating the 3D curved surface in stages by means of heat conduction. The forming mold is preheated to a first preheating module 210 , a second preheating module 220 , a third preheating module 230 and a fourth preheating module 240 to a preset temperature.

呈流水线形式排布的第一预热模组210、第二预热模组220、第三预热模组230和第四预热模组240,所述第一热压模组110位于第四预热模组240之后,所述3D曲面成型模具在经过第一热压模组110之前,依次经过第一预热模组210、第二预热模组220、第三预热模组230和第四预热模组240,用于以热传导的方式分阶段加热3D曲面成型模具。The first preheating module 210, the second preheating module 220, the third preheating module 230 and the fourth preheating module 240 arranged in the form of a pipeline, the first hot pressing module 110 is located in the fourth After the preheating module 240, the 3D curved surface forming mold passes through the first preheating module 210, the second preheating module 220, the third preheating module 230 and the The fourth preheating module 240 is used to heat the 3D curved surface forming mold in stages by means of heat conduction.

具体的,所述第一预热模组210包括副气缸211、副上冷却板212、副上加热板213、副下加热板214和副下冷却板215,所述副气缸211垂直设置,副上冷却板212、副上加热板213、副下加热板214和副下冷却板215也均放置于所述成型室400中,副上冷却板212连接在副气缸211的下端,副上加热板213连接在副上冷却板212之下,副上加热板213的底面用于与所述3D曲面成型模具的顶面相接触,副下加热板214的顶面用于与所述3D曲面成型模具的底面相接触,副下加热板214连接在副下冷却板215之上;所述第二预热模组220、第三预热模组230均采用与第一预热模组210相同的零件配置,所述第四预热模组240采用与第一热压模组110相同的零件配置,以减缓3D曲面成型模具的温升速度,且所述第四预热模组240采用副气缸211替换主气缸111,避免在正式热压之前对3D曲面成型模具施加过大的压力。Specifically, the first preheating module 210 includes an auxiliary cylinder 211, an auxiliary upper cooling plate 212, an auxiliary upper heating plate 213, an auxiliary lower heating plate 214, and an auxiliary lower cooling plate 215. The auxiliary cylinder 211 is vertically arranged, and the auxiliary The upper cooling plate 212, the auxiliary upper heating plate 213, the auxiliary lower heating plate 214 and the auxiliary lower cooling plate 215 are also placed in the molding chamber 400, the auxiliary upper cooling plate 212 is connected to the lower end of the auxiliary cylinder 211, and the auxiliary upper heating plate 213 is connected under the auxiliary upper cooling plate 212, the bottom surface of the auxiliary upper heating plate 213 is used to contact the top surface of the 3D curved surface forming mold, and the top surface of the auxiliary lower heating plate 214 is used for contacting the top surface of the 3D curved surface forming mold. The bottom surfaces are in contact, and the sub-lower heating plate 214 is connected to the sub-lower cooling plate 215; the second preheating module 220 and the third preheating module 230 adopt the same parts configuration as the first preheating module 210 , the fourth preheating module 240 adopts the same parts configuration as the first hot pressing module 110 to slow down the temperature rise rate of the 3D curved surface forming mold, and the fourth preheating module 240 is replaced by the auxiliary cylinder 211 The main cylinder 111 avoids applying excessive pressure to the 3D curved surface forming mold before the formal hot pressing.

较好的是,所述副上加热板213与副上冷却板212之间通过多个隔套216相连接,以及副下加热板214与副下冷却板215之间通过多个隔套217相连接,所述隔套216和217的接触面积不如双面格栅板116和117,在预热阶段相对于双面格栅板116和117而言,隔套216和217可加快3D曲面成型模具的温升速度。Preferably, the auxiliary upper heating plate 213 and the auxiliary upper cooling plate 212 are connected through a plurality of spacers 216, and the auxiliary lower heating plate 214 and the auxiliary lower cooling plate 215 are connected through a plurality of spacers 217. connection, the contact area of the spacers 216 and 217 is not as good as that of the double-sided grid plates 116 and 117. Compared with the double-sided grid plates 116 and 117 in the preheating stage, the spacers 216 and 217 can speed up the 3D curved surface forming mold temperature rise rate.

所述第一预热模组210加热的预设温度为650度,输出压力为4-15kg;所述第二预热模组220加热的预设温度为750度,输出压力为4-15kg;所述第三预热模组230加热的预设温度为850度,输出压力为4-15kg;所述第四预热模组240加热的预设温度为950度,输出压力为4-20kg;所述3D曲面成型模具的预热温度依次从低到高逐渐进行预热。The preset heating temperature of the first preheating module 210 is 650 degrees, and the output pressure is 4-15 kg; the preset heating temperature of the second preheating module 220 is 750 degrees, and the output pressure is 4-15 kg; The preset temperature heated by the third preheating module 230 is 850 degrees, and the output pressure is 4-15 kg; the preset temperature heated by the fourth preheating module 240 is 950 degrees, and the output pressure is 4-20 kg; The preheating temperature of the 3D curved surface forming mold is gradually preheated sequentially from low to high.

本实用新型中,所述第一热压平台21、第二热压平台22和第三热压平台23上方依次分别设置有用于将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品的第一热压模组110、第二热压模组120和第三热压模组130。In the present utility model, above the first hot-pressing platform 21 , the second hot-pressing platform 22 and the third hot-pressing platform 23 , respectively, there are devices for hot-pressing a single piece of planar glass blank into a smart phone 3D curved glass in stages. The first heat-pressing die set 110 , the second heat-pressing die set 120 and the third heat-pressing die set 130 of the product.

呈流水线形式排布的第一热压模组110、第二热压模组120和第三热压模组130,装有单片平面玻璃毛坯的3D曲面成型模具沿图示箭头方向,依次经过第一热压模组110、第二热压模组120和第三热压模组130,用于将单片平面玻璃毛坯分阶段热压成型为智能手机3D曲面玻璃产品。The first hot-pressing module 110, the second hot-pressing module 120 and the third hot-pressing module 130 arranged in the form of an assembly line, the 3D curved surface forming mold equipped with a single flat glass blank passes through the The first hot-pressing module 110 , the second hot-pressing module 120 and the third hot-pressing module 130 are used for hot-pressing a single piece of flat glass blank into a smart phone 3D curved glass product in stages.

具体的,所述第一热压模组110包括主气缸111、主上冷却板112、主上加热板113、主下加热板114和主下冷却板115,所述主气缸111垂直设置,主上冷却板112、主上加热板113、主下加热板114和主下冷却板115均放置于一封闭且可换气的成型室400中,主上冷却板112连接在主气缸111的下端,主上加热板113连接在主上冷却板112之下,主上加热板113的底面用于与所述3D曲面成型模具的顶面相接触,主下加热板114的顶面用于与所述3D曲面成型模具的底面相接触,主下加热板114连接在主下冷却板115之上;所述第二热压模组120和第三热压模组130均采用与第一热压模组110相同的零件配置。Specifically, the first hot-pressing module 110 includes a main cylinder 111, a main upper cooling plate 112, a main upper heating plate 113, a main lower heating plate 114, and a main lower cooling plate 115. The main cylinder 111 is vertically arranged, and the main The upper cooling plate 112, the main upper heating plate 113, the main lower heating plate 114 and the main lower cooling plate 115 are all placed in a closed and breathable molding chamber 400, the main upper cooling plate 112 is connected to the lower end of the main cylinder 111, The main upper heating plate 113 is connected under the main upper cooling plate 112, the bottom surface of the main upper heating plate 113 is used to contact the top surface of the 3D curved surface forming mold, and the top surface of the main lower heating plate 114 is used to contact with the 3D curved surface forming mold. The bottom surfaces of the curved surface molding dies are in contact, and the main lower heating plate 114 is connected on the main lower cooling plate 115; Same part configuration.

较好的是,所述主上加热板113与主上冷却板112之间设置有一双面格栅板116,以及主下加热板114与主下冷却板115之间设置有一双面格栅板117,所述双面格栅板116和117的两面分别加工有格栅槽,在装配后可减缓3D曲面成型模具的温升速度。Preferably, a double-sided grid plate 116 is arranged between the main upper heating plate 113 and the main upper cooling plate 112, and a double-sided grid plate is arranged between the main lower heating plate 114 and the main lower cooling plate 115. 117, the two sides of the double-sided grid plates 116 and 117 are respectively processed with grid grooves, which can slow down the temperature rise rate of the 3D curved surface forming mold after assembly.

所述第一热压模组110、第二热压模组120以及第三热压模组130进行热压成型的温度均为950度,输出压力均为0.001Mpa-0.8Mpa。The temperatures of the first hot-pressing die set 110 , the second hot-pressing die set 120 and the third hot-pressing die set 130 are all 950°C, and the output pressures are all 0.001Mpa-0.8Mpa.

本实用新型中,所述第一冷却平台31、第二冷却平台32、第三冷却平台33和第四冷却平台34上方依次分别设置有用于以热传导的方式分阶段冷却3D曲面成型模具的第一冷却模组310、第二冷却模组320、第三冷却模组330和第四冷却模组340。In the present utility model, above the first cooling platform 31 , the second cooling platform 32 , the third cooling platform 33 and the fourth cooling platform 34 , there are respectively provided first cooling platforms for cooling the 3D curved surface forming mold in stages by means of heat conduction. The cooling module 310 , the second cooling module 320 , the third cooling module 330 and the fourth cooling module 340 .

呈流水线形式排布的第一冷却模组310、第二冷却模组320、第三冷却模组330和第四冷却模组340,所述第一冷却模组310位于第三热压模组130之后,所述3D曲面成型模具在经过所述第三热压模组130之后,依次经过第一冷却模组310、第二冷却模组320、第三冷却模组330和第四冷却模组340,用于以热传导的方式分阶段冷却3D曲面成型模具。The first cooling module 310 , the second cooling module 320 , the third cooling module 330 and the fourth cooling module 340 arranged in an assembly line, the first cooling module 310 is located in the third hot-pressing module 130 After that, the 3D curved surface forming mold passes through the first cooling module 310 , the second cooling module 320 , the third cooling module 330 and the fourth cooling module 340 after passing through the third hot pressing module 130 , used to cool the 3D curved surface forming mold in stages by means of heat conduction.

优选地,所述第一冷却模组310采用与第一热压模组130相同的零件配置,以保证在冷却的初期对3D曲面成型模具起到稳定的保压作用,而所述第二冷却模组320采用与第四预热模组240相同的零件配置,以加快3D曲面成型模具的退温速度。Preferably, the first cooling module 310 adopts the same part configuration as the first hot-pressing module 130, so as to ensure a stable pressure-holding effect on the 3D curved surface forming mold at the initial stage of cooling, while the second cooling The module 320 adopts the same component configuration as the fourth preheating module 240 to speed up the cooling speed of the 3D curved surface forming mold.

首先通过第一冷却模组310进行冷却的同时进行稳定保压,然后通过第二冷却模组320进行冷却、以加速模具及放置于其内的成型产品退温速度,既提高了生产效率,又有效的防止了产品碎裂;有效的解决了热压设备成型曲面玻璃后,对其采用自然冷却方式、生产效率低,而采用液冷板急冷方式容易造成产品碎裂的问题。Firstly, it is cooled by the first cooling module 310 while stabilizing the pressure, and then it is cooled by the second cooling module 320 to accelerate the cooling speed of the mold and the molded product placed in it, which not only improves the production efficiency, but also It effectively prevents the product from breaking; it effectively solves the problem that after the hot-press equipment forms the curved glass, the natural cooling method is used for it, the production efficiency is low, and the product is easily broken by the liquid-cooled plate quenching method.

所述第三冷却模组330及第四冷却模组340为急冷方式,将两个液冷板分别与3D曲面成型模具10上下端面的贴合,然后通过不断循环流动于液冷板内的冷却液,与模具进行热交换,以对模具及其内的成型后产品进行急速降温。此降温是在3D曲面成型模具10及产品、已通过第一冷却模组310稳定保压并冷却、而再次通过第二冷却模组320退温二者至一定温度后进行的,此时进行急冷降温只会进一步加快产品的生产效率,而不会造成产品在极短的时间由高温降低至低温,产品碎裂。高温及低温是相对而言,根据不同的毛坯或成型后产品的不同曲面,而要求不同,为本领域的公知常识,在此不再进行一一举例说明。The third cooling module 330 and the fourth cooling module 340 adopt a rapid cooling method, and the two liquid cooling plates are respectively attached to the upper and lower end surfaces of the 3D curved surface forming mold 10, and then cooled by continuous circulation in the liquid cooling plate. The fluid is used for heat exchange with the mold to rapidly cool down the mold and the molded products in it. This cooling is carried out after the 3D curved surface forming mold 10 and the product have been stabilized and cooled by the first cooling module 310, and then cooled by the second cooling module 320 to a certain temperature. At this time, rapid cooling is performed. Cooling will only further accelerate the production efficiency of the product, and will not cause the product to drop from high temperature to low temperature in a very short time, causing the product to break. High temperature and low temperature are relatively speaking, and they have different requirements according to different blanks or different curved surfaces of molded products, which are common knowledge in the field, and will not be described here one by one.

具体的,所述第一冷却模组310的主上加热板113与主上冷却板112之间设置有一双面格栅板116,主下加热板114与主下冷却板115之间设置有一双面格栅板117,以及所述第二冷却模组320的副上加热板213与副上冷却板212之间设置有一双面格栅板216,副下加热板214与副下冷却板215之间设置有一双面格栅板217。Specifically, a double-sided grid plate 116 is arranged between the main upper heating plate 113 and the main upper cooling plate 112 of the first cooling module 310, and a double-sided grid plate 116 is arranged between the main lower heating plate 114 and the main lower cooling plate 115. A double-sided grid plate 216 is arranged between the side grid plate 117 and the auxiliary upper heating plate 213 and the auxiliary upper cooling plate 212 of the second cooling module 320, and a double-sided grid plate 216 is arranged between the auxiliary lower heating plate 214 and the auxiliary lower cooling plate 215. A double-sided grid plate 217 is arranged between them.

同时,在压型过程中,在成型室400中充满氮气以防止氧化,可在3D曲面成型模具10的温度为高温的状态下反复进行成型循环,在单片平面玻璃毛坯放入3D曲面成型模具(上模与下模之间)的状态下,通过高温环境(950度)进行加压使得单片平面玻璃毛坯成型为弯曲状态。At the same time, in the molding process, the molding chamber 400 is filled with nitrogen to prevent oxidation, and the molding cycle can be repeated when the temperature of the 3D curved surface molding mold 10 is high, and the single flat glass blank is placed in the 3D curved surface molding mold In the state (between the upper mold and the lower mold), the single-piece flat glass blank is formed into a curved state by applying pressure in a high-temperature environment (950 degrees).

本实用新型加工出的一种智能手机3D曲面玻璃,或其两侧边沿弯曲,或其四边沿均弯曲,或其中间大面横向弯曲,既可以是屏、后盖或保护屏中的一种产品,也可以是这三种3D曲面玻璃中的任意两种或三种产品的组合,重要的是,该3D曲面玻璃经由上述加工平台进行热压成型,以降低3D曲面玻璃成型过程中的材料内应力,减小细小裂纹的产生,进而提升非平面玻璃的良品率。The 3D curved surface glass for smart phones processed by the utility model, or its two sides are curved, or its four edges are curved, or its middle large surface is transversely curved, can be either a screen, a back cover or a protective screen. The product can also be any two or a combination of these three types of 3D curved glass. What is important is that the 3D curved glass is hot-pressed through the above-mentioned processing platform to reduce the material cost during the 3D curved glass forming process. Internal stress, reducing the generation of small cracks, thereby improving the yield rate of non-planar glass.

应当理解的是,以上所述仅为本实用新型的较佳实施例而已,并不足以限制本实用新型的技术方案,对本领域普通技术人员来说,在本实用新型的精神和原则之内,可以根据上述说明加以增减、替换、变换或改进,而所有这些增减、替换、变换或改进后的技术方案,都应属于本实用新型所附权利要求的保护范围。It should be understood that the above description is only a preferred embodiment of the utility model, and is not enough to limit the technical solution of the utility model. For those of ordinary skill in the art, within the spirit and principles of the utility model, Additions, subtractions, substitutions, changes or improvements can be made according to the above description, and all technical solutions after these additions, substitutions, changes or improvements should belong to the protection scope of the appended claims of the utility model.

Claims (8)

1. a kind of processing platform of mobile terminal bend glass shaping, including for placing the 3D curved surfaces of monolithic flat glass blank Mould, it is characterised in that the processing platform also includes:It is used in what streamline form was set to placing monolithic plane glass The 3D curved surface formings mould of glass blank carry out the first preheating platform of preheating placement, the second preheating platform, the 3rd preheating platform and 4th preheating platform, for carrying out Profile procoess placement to the monolithic flat glass blank being positioned in 3D curved surface forming moulds First hot pressing platform, the second hot pressing platform and the 3rd hot pressing platform, for monolithic flat glass blank is hot pressed into stage by stage Type is that the first cooling platform, the second cooling platform, the 3rd cooling of the progress cooling placement of smart mobile phone 3D bend glasses product are put down Platform and the 4th cooling platform.
2. the processing platform of mobile terminal bend glass shaping according to claim 1, it is characterised in that described first is pre- Hot platform, the second preheating platform, the 3rd preheating platform, the 4th preheating platform, the first hot pressing platform, the second hot pressing platform, the 3rd Hot pressing platform, the first cooling platform, the second cooling platform, the 3rd cooling platform, the 4th cooling platform are in streamline form successively Arranged, and be all positioned in the forming room of a closing and ventilating.
3. the processing platform of mobile terminal bend glass shaping according to claim 2, it is characterised in that the processing is put down Platform also includes being used for the material conveying platform that the 3D curved surface formings mould for placing monolithic flat glass blank is sent into the forming room, with And for being given monolithic flat glass blank is hot-forming stage by stage from the forming room for smart mobile phone 3D bend glasses product The outfeed platforms gone out.
4. the processing platform of mobile terminal bend glass shaping according to claim 1, it is characterised in that described first is pre- It is separately provided for successively with heat transfer above hot platform, the second preheating platform, the 3rd preheating platform and the 4th preheating platform Mode heat stage by stage 3D curved surface forming moulds be preheating to the first pre- thermal module of preset temperature, the second pre- thermal module, 3rd pre- thermal module and the 4th pre- thermal module.
5. the processing platform of mobile terminal bend glass shaping according to claim 4, it is characterised in that described first is pre- The preset temperature of thermal module heating is 650 degree, and output pressure is 4-15kg;The preset temperature of the second pre- thermal module heating is 750 degree, output pressure is 4-15kg;The preset temperature of the 3rd pre- thermal module heating is 850 degree, and output pressure is 4- 15kg;The preset temperature of the 4th pre- thermal module heating is 950 degree, and output pressure is 4-20kg;The 3D curved surface formings mould The preheating temperature of tool is gradually preheated from low to high successively.
6. the processing platform of mobile terminal bend glass shaping according to claim 1, it is characterised in that first heat It is separately provided for monolithic flat glass blank sublevel successively above flattening bench, the second hot pressing platform and the 3rd hot pressing platform Hot-forming the first hot pressing module, the second hot pressing module and the 3rd hot pressing module for smart mobile phone 3D bend glass products of section.
7. the processing platform of mobile terminal bend glass shaping according to claim 6, it is characterised in that first heat It is 950 degree that pressing mold group, the second hot pressing module and the 3rd hot pressing module, which carry out hot-forming temperature, and output pressure is 0.001Mpa-0.8Mpa。
8. the processing platform of mobile terminal bend glass shaping according to claim 1, it is characterised in that described first is cold But it is separately provided for successively with heat transfer above platform, the second cooling platform, the 3rd cooling platform and the 4th cooling platform Mode cool down stage by stage 3D curved surface forming moulds first cooling module, second cooling module, the 3rd cooling module and the 4th Cool down module.
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