CN206606199U - Overthrow preventing device and rail examination vehicle carriage on a kind of steel rail ultrasonic flaw detecting car - Google Patents
Overthrow preventing device and rail examination vehicle carriage on a kind of steel rail ultrasonic flaw detecting car Download PDFInfo
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- CN206606199U CN206606199U CN201720282851.9U CN201720282851U CN206606199U CN 206606199 U CN206606199 U CN 206606199U CN 201720282851 U CN201720282851 U CN 201720282851U CN 206606199 U CN206606199 U CN 206606199U
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Abstract
一种钢轨超声波探伤车上的防倾覆装置,包括桥轴(1)、安装在桥轴(1)两端的行走轮(2)以及挡板装置(3),所述挡板装置(3)包括位于外侧的挡板(32)以及与挡板(32)内侧固定的安装轴(34),挡板(32)通过安装轴(34)安装在行走轮2的外侧,挡板(32)的直径大于安装轴(34)的直径,并且挡板(32)的周边均高出安装轴(34)的外表面,行走轮(2)外侧面距离挡板(32)的内侧面之间的距离大于钢轨(4)的上部分的宽度。本实用新型还公开一种具有上述钢轨超声波探伤车上的防倾覆装置的钢轨探伤车车架。本实用新型具有以下优点:防止了钢轨探伤车的倾覆,避免了事故的发生,并且该挡板的结构最精简,最大程度减轻整车重量。
An anti-overturning device on a rail ultrasonic flaw detection vehicle, comprising a bridge shaft (1), traveling wheels (2) installed at both ends of the bridge shaft (1), and a baffle device (3), the baffle device (3) comprising The baffle plate (32) positioned at the outside and the installation shaft (34) fixed with the inboard of the baffle plate (32), the baffle plate (32) is installed on the outside of the road wheel 2 by the installation shaft (34), and the diameter of the baffle plate (32) greater than the diameter of the mounting shaft (34), and the periphery of the baffle (32) is higher than the outer surface of the mounting shaft (34), the distance between the outer side of the road wheel (2) and the inner side of the baffle (32) is greater than The width of the upper part of the rail (4). The utility model also discloses a frame of a rail flaw detection vehicle provided with the anti-overturning device on the rail ultrasonic flaw detection vehicle. The utility model has the following advantages: the overturning of the rail flaw detection vehicle is prevented, accidents are avoided, and the structure of the baffle plate is the most concise, and the weight of the whole vehicle is reduced to the greatest extent.
Description
技术领域technical field
本实用新型涉及一种钢轨探伤车,尤其涉及的是一种钢轨超声波探伤车上的防倾覆装置。The utility model relates to a rail flaw detection car, in particular to an anti-overturning device on a rail ultrasonic flaw detection car.
背景技术Background technique
钢轨探伤车是探测钢轨的轨头和轨腰范围内(包括接头附近)的疲劳缺陷和焊接缺陷,以及轨底锈蚀和月牙掉块、轨头压溃等损伤情况的专用车辆设备。目前国内人工推进的各种小型和便携式钢轨探伤车,其虽具有小巧,灵活的特点,但由于其是在两列火车的间隙之间进行钢轨探伤检测,且其整车重量一般也在100公斤以上。The rail flaw detection vehicle is a special vehicle equipment for detecting fatigue defects and welding defects within the rail head and rail waist (including near the joint), as well as rail bottom corrosion, crescent block falling, rail head crushing and other damages. At present, various small and portable rail flaw detection vehicles manually propelled in China have the characteristics of small size and flexibility, but because they are used for rail flaw detection between two trains, and the weight of the whole vehicle is generally 100 kg. above.
专利申请号201320347294.6公布了一种便携式可拆装的钢轨探伤车车架,其包括两端安装驱动轮且之间连接驱动桥包的驱动桥,两端安装从动轮的从动桥,安装在驱动桥和从动桥之上的车架底座框架,所述车架底座框架(1)左、右两边构件的前、后端部与驱动桥和从动桥(12)之间,分别卡接一块与左、右两边构件下端面及与驱动桥和从动桥上端面相吻合的固定座(8),与固定座相对应的左、右两边构件上端面上,分别卡接一块与左、右两边构件上端面相吻合的锁紧座(9),U型螺杆(7)分别从驱动桥和从动桥的下端面自下而上的穿过固定座和锁紧座上开设的螺孔,由螺母连接固定。提高了钢轨探伤车在轨检测的安全性和稳定性。但该结构虽然便于安全快速拆装,又能保持整车稳定性,但是钢轨探伤车的整车重量仍然很重。Patent application number 201320347294.6 discloses a portable and detachable rail flaw detection car frame, which includes a drive axle with drive wheels installed at both ends and a drive axle package connected between them, and a driven axle with driven wheels installed at both ends, installed on the drive axle. The frame base frame on the bridge and the driven axle, the front and rear ends of the left and right members of the frame base frame (1) and the drive axle and the driven bridge (12) are respectively clamped by a piece The fixing seat (8) that matches the lower end faces of the left and right members and the upper end faces of the driving axle and driven axle, and the upper end faces of the left and right members corresponding to the fixing seat, are snapped together with the left and right sides respectively. The locking seat (9) on which the upper end faces of the components match, the U-shaped screw rod (7) passes through the screw holes provided on the fixing seat and the locking seat from bottom to top respectively from the lower end faces of the driving axle and the driven axle, and is fixed by a nut. The connection is fixed. The safety and stability of the on-rail detection of the rail flaw detection vehicle are improved. However, although this structure is convenient for safe and fast disassembly and assembly, and can maintain the stability of the whole vehicle, the weight of the whole vehicle of the rail flaw detection vehicle is still very heavy.
目前钢轨探伤车大量应用于高速铁路上。而高速铁路普遍采用无砟轨道,无砟轨道是指采用混凝土、沥青混合料等整体基础取代散粒碎石道床的轨道结构,并大量采用高架的方式,无砟轨道的道床结构与有砟轨道的道床结构差异较大,没有边坡,在车辆脱轨时极容易中心偏移,向横向一侧发生倾覆事故,造成严重的损失,因此探伤车上设置倾覆装置非常必要。At present, rail flaw detection vehicles are widely used in high-speed railways. Ballastless track is commonly used in high-speed railways. Ballastless track refers to the track structure that uses concrete, asphalt mixture, etc. There is a big difference in the structure of the ballast bed, and there is no side slope. When the vehicle derails, it is very easy to shift the center, and an overturning accident occurs to the lateral side, causing serious losses. Therefore, it is necessary to install an overturning device on the flaw detection vehicle.
实用新型内容Utility model content
本实用新型所要解决的技术问题在于提供了一种能够最大程度减轻整车重量并且能够防止钢轨探伤车倾覆的防倾覆装置。The technical problem to be solved by the utility model is to provide an anti-overturning device that can reduce the weight of the whole vehicle to the greatest extent and prevent the rail flaw detection vehicle from overturning.
本实用新型是通过以下技术方案解决上述技术问题的:一种钢轨超声波探伤车上的防倾覆装置,包括桥轴(1)、安装在桥轴(1)两端的探伤车的行走轮(2),还包括安装在两侧行走轮(2)的外侧的挡板装置(3),所述挡板装置(3)包括位于外侧的挡板(32)以及与挡板(32)内侧固定的安装轴(34),所述挡板(32)通过安装轴(34)安装在在行走轮2的外侧,挡板(32)的直径大于安装轴(34)的直径,并且挡板(32)的周边均高出安装轴(34)的外表面,行走轮(2)外侧面距离挡板(32)的内侧面之间的距离大于钢轨(4)的上部分的宽度。The utility model solves the above-mentioned technical problems through the following technical solutions: an anti-overturning device on a rail ultrasonic flaw detection vehicle, comprising a bridge shaft (1), and walking wheels (2) of the flaw detection vehicle installed at both ends of the bridge shaft (1) , also comprises the baffle device (3) that is installed on the outside of both sides road wheel (2), and described baffle device (3) comprises the baffle (32) that is positioned at the outside and the installation that is fixed with the inside of baffle (32) Axle (34), described baffle plate (32) is installed on the outside of road wheel 2 by installation shaft (34), and the diameter of baffle plate (32) is greater than the diameter of installation shaft (34), and the diameter of baffle plate (32) The periphery is higher than the outer surface of the mounting shaft (34), and the distance between the outer surface of the road wheel (2) and the inner surface of the baffle (32) is greater than the width of the upper part of the rail (4).
优化的,所述挡板装置(3)枢转的固定在行走轮(2)的外侧。Optimally, the baffle device (3) is pivotally fixed on the outer side of the road wheel (2).
作为具体的方案,安装轴(34)通过轴承固定在桥轴(1)的端部。As a specific solution, the mounting shaft (34) is fixed on the end of the bridge shaft (1) through a bearing.
或者优化的,安装轴(34)与桥轴(1)的端部固定。Or optimally, the mounting shaft (34) is fixed to the end of the bridge shaft (1).
或者优化的,安装轴(34)与行走轮(2)固定在一起。Or optimally, the installation shaft (34) is fixed together with the road wheel (2).
优化的,挡板(32)与安装轴(34)同轴或者不同轴。Optimally, the baffle (32) is coaxial or not coaxial with the installation shaft (34).
优化的,挡板(32)与安装轴(34)焊接在一起,或者挡板(32)与安装轴(34)一体成型。Optimally, the baffle (32) and the installation shaft (34) are welded together, or the baffle (32) and the installation shaft (34) are integrally formed.
本实用新型还公开一种具有上述任一项技术方案所述的钢轨超声波探伤车上的防倾覆装置的钢轨探伤车车架。The utility model also discloses a frame of a rail flaw detection vehicle provided with the anti-overturning device on the rail ultrasonic flaw detection vehicle described in any one of the above technical solutions.
本实用新型相比现有技术具有以下优点:当钢轨探伤车脱轨时,由于防倾覆装置的挡板阻止了车体的进一步横向移动,最终在摩擦力的作用下,钢轨探伤车停下来,防止了钢轨探伤车的倾覆,避免了事故的发生,并且该挡板的结构最精简,最大程度减轻整车重量。Compared with the prior art, the utility model has the following advantages: when the rail flaw detection vehicle derails, because the baffle plate of the anti-overturning device prevents the further lateral movement of the car body, finally under the action of friction, the rail flaw detection vehicle stops to prevent It prevents the overturning of the rail flaw detection vehicle and avoids the occurrence of accidents, and the structure of the baffle is the most streamlined, which reduces the weight of the vehicle to the greatest extent.
附图说明Description of drawings
图1是本实用新型实施例的正常行使状态下的电动钢轨探伤车的轮轴结构的正视图;Fig. 1 is the front view of the wheel shaft structure of the electric rail flaw detection vehicle under the normal running state of the embodiment of the utility model;
图2是本实用新型实施例的脱轨状态下的电动钢轨探伤车的轮轴结构的正视图。Fig. 2 is a front view of the axle structure of the electric rail flaw detection vehicle in the derailed state of the embodiment of the utility model.
具体实施方式detailed description
下面对本实用新型的实施例作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The following is a detailed description of the embodiments of the present utility model. This embodiment is implemented on the premise of the technical solution of the present utility model, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present utility model is not limited to the following the described embodiment.
请参阅图1所示,本实施例的钢轨超声波探伤车上的防倾覆装置包括桥轴1、安装在桥轴1两端的钢轨探伤车的行走轮2,以及分别安装在两侧行走轮2的挡板装置3。Please refer to Fig. 1, the anti-overturning device on the rail ultrasonic flaw detection vehicle of the present embodiment includes a bridge shaft 1, the traveling wheels 2 of the rail flaw detection vehicle installed at both ends of the bridge shaft 1, and the traveling wheels 2 installed on both sides respectively. Baffle device 3.
所述挡板装置3可以是可枢转的固定在行走轮2的外侧,如挡板装置3通过轴承固定在桥轴1的端部,挡板装置3可以绕桥轴1转动。The baffle device 3 can be pivotably fixed on the outside of the road wheel 2, such as the baffle device 3 is fixed on the end of the bridge shaft 1 through a bearing, and the baffle device 3 can rotate around the bridge shaft 1.
或者所述挡板装置3也可以直接固定在行走轮2的外侧,如挡板装置3的直径较小的一端固定在桥轴1的端部,或者挡板装置3的直径较小的一端固定在行走轮2上。Or described baffle device 3 also can be directly fixed on the outside of road wheel 2, as the end that the smaller diameter of baffle device 3 is fixed on the end of axle shaft 1, or the lesser end of diameter of baffle device 3 is fixed On walking wheels 2.
具体的,所述挡板装置3包括位于外侧的挡板32以及与挡板32内侧固定的安装轴34,挡板32的直径大于安装轴34的直径,并且挡板32的周边均高出安装轴34的外表面,挡板32整体呈圆形。行走轮2外侧面距离挡板32的内侧面之间的距离大于钢轨4的上部分的宽度。Specifically, the baffle device 3 includes a baffle 32 located on the outside and an installation shaft 34 fixed to the inside of the baffle 32. The diameter of the baffle 32 is larger than the diameter of the installation shaft 34, and the periphery of the baffle 32 is higher than the installation shaft. The outer surface of the shaft 34 and the baffle plate 32 are generally circular. The distance between the outer side of the road wheel 2 and the inner side of the baffle 32 is greater than the width of the upper part of the rail 4 .
优选的,挡板32可以与安装轴34同轴或者不同轴。Preferably, the baffle plate 32 can be coaxial or not coaxial with the installation shaft 34 .
优选的,挡板32与安装轴34焊接在一起,或者挡板32与安装轴34一体成型。Preferably, the baffle 32 and the installation shaft 34 are welded together, or the baffle 32 and the installation shaft 34 are integrally formed.
当挡板装置3可以是可枢转的固定在行走轮2的外侧时,安装轴34通过轴承固定在桥轴1的端部,挡板装置3可以绕桥轴1转动。When the baffle device 3 can be pivotally fixed on the outer side of the road wheel 2, the mounting shaft 34 is fixed on the end of the bridge shaft 1 through a bearing, and the baffle device 3 can rotate around the bridge shaft 1.
当挡板装置3可以是固定在行走轮2的外侧时,安装轴34固定在桥轴1的端部,或者固定在行走轮2上。When the baffle device 3 can be fixed on the outer side of the road wheel 2 , the installation shaft 34 is fixed on the end of the axle shaft 1 or on the road wheel 2 .
钢轨探伤车正常运行时,两个行走轮2分别在对应侧的钢轨4上转动,当由于意外情况钢轨探伤车脱轨时,如图2所示,由于惯性的作用,钢轨探伤车会朝向横向一侧倾斜,此时,倾斜方向反向的行走轮2一侧的挡板装置3落到钢轨4上,由于挡板装置3具有挡板32和安装轴34,安装轴34抵在钢轨4的上表面,挡板32卡在钢轨4的外侧面,阻止了钢轨探伤车的进一步倾斜,并且由于两侧的行走轮2均脱离了轨道,在摩擦阻力的作用下,钢轨探伤车最终会停下来,防止了倾覆的发生。When the rail flaw detection vehicle is in normal operation, the two traveling wheels 2 rotate on the corresponding side rails 4 respectively. When the rail flaw detection vehicle derails due to an accident, as shown in Figure 2, due to the effect of inertia, the rail flaw detection vehicle will move toward a horizontal direction. Side tilting, at this time, the baffle device 3 on the side of the traveling wheel 2 in the opposite direction of inclination falls on the rail 4, because the baffle device 3 has a baffle 32 and an installation shaft 34, and the installation shaft 34 is against the top of the rail 4 On the surface, the baffle plate 32 is stuck on the outer side of the rail 4, which prevents the further tilting of the rail flaw detection vehicle, and because the traveling wheels 2 on both sides are detached from the track, the rail flaw detection vehicle will eventually stop under the action of frictional resistance. Prevent overturning from happening.
该挡板装置3采用简单的挡板32和安装轴34结构,最大程度的减轻了整车重量,并且防止了钢轨探伤车的倾覆,避免了事故的发生。The baffle device 3 adopts a simple baffle 32 and installation shaft 34 structure, which reduces the weight of the whole vehicle to the greatest extent, prevents the overturning of the rail flaw detection vehicle, and avoids accidents.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108973530A (en) * | 2018-08-15 | 2018-12-11 | 合肥海源机械有限公司 | A kind of driven bridge of the dedicated Quick Release of rail detector car and rail detector car |
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Cited By (1)
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CN108973530A (en) * | 2018-08-15 | 2018-12-11 | 合肥海源机械有限公司 | A kind of driven bridge of the dedicated Quick Release of rail detector car and rail detector car |
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