CN206600457U - A kind of vehicular transmission gear shift is parked mechanism assembly - Google Patents
A kind of vehicular transmission gear shift is parked mechanism assembly Download PDFInfo
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- CN206600457U CN206600457U CN201720148234.XU CN201720148234U CN206600457U CN 206600457 U CN206600457 U CN 206600457U CN 201720148234 U CN201720148234 U CN 201720148234U CN 206600457 U CN206600457 U CN 206600457U
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- 230000001360 synchronised effect Effects 0.000 claims description 2
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Abstract
本实用新型公开了一种车用变速器换档泊车机构总成,包括内换档毂、第一球轴承、泊车凸轮扭转回位弹簧、泊车凸轮、卡环、外换档毂、压力弹簧和第二球轴承;所述第一球轴承与第二球轴承间安装有空套在内换档毂上的泊车凸轮扭转回位弹簧,第一球轴承与第二球轴承间还安装有泊车凸轮和外换档毂,泊车凸轮空套在内换档毂上通过限位销进行轴向限位,所述外换档毂空套在内换档毂上并通过换档销进行周向限位,外换档毂的左右两端均设置有压力弹簧,泊车凸轮的另一端通过轴向安装进行限位的卡环连接至压力弹簧。该车用变速器换档泊车机构总成集换档变速功能和泊车功能于一体,可以应用于手动换档或电机驱动自动换档操作。
The utility model discloses a shifting and parking mechanism assembly of a vehicle transmission, comprising an inner shifting hub, a first ball bearing, a parking cam torsion return spring, a parking cam, a snap ring, an outer shifting hub, a pressure spring and the second ball bearing; a parking cam torsion return spring with an empty sleeve on the inner shift hub is installed between the first ball bearing and the second ball bearing, and a spring is also installed between the first ball bearing and the second ball bearing There is a parking cam and an outer shift hub, the parking cam is spaced on the inner shift hub through a limit pin for axial limitation, and the outer shift hub is spaced on the inner shift hub and passed through the shift pin For circumferential limit, the left and right ends of the outer shift hub are provided with pressure springs, and the other end of the parking cam is connected to the pressure spring through a snap ring axially installed for limit. The gear shifting and parking mechanism assembly of the vehicle transmission integrates gear shifting and parking functions, and can be applied to manual gear shifting or motor-driven automatic gear shifting operations.
Description
技术领域technical field
本实用新型涉及变速器技术领域,具体是一种车用变速器换档泊车机构总成。The utility model relates to the technical field of transmissions, in particular to a shifting and parking mechanism assembly of a vehicle transmission.
背景技术Background technique
首先,全地形车具有多种用途,如沙滩车、雪地车、场地车、军用越野、野外救护等,且不受道路条件的限制,在各种场合应用较广,其应用范围逐年增加,并有蔓延至全球的趋势。适合公路以外地域行驶的全地形车技术仍存在很大的发展空间,无论是军用还是民用市场都具有很大的需求;随着社会的进步和发展,随着全球自然灾害的频频发生,对全地形的要求也在不断提高,面临着更大的挑战;为使全地形车适应性更强,在满足功能要求的前提下,需尽可能精简自身的结构、空间及重量,各零部件尽可能一件多能,高度集成;其次,随着全球对汽车排放要求及标准的逐步提高,新能源汽车,如电动汽车、混合动力汽车将成为汽车发展的趋势和主流,相对应的新能源汽车变速器将趋于少档化(如两档或一档)、重量轻及体积小等方向发展,因此本实用新型提供一种集换档变速功能和泊车功能于一体的车用变速器换档泊车机构总成,可以应用于手动换档或电机驱动自动换档操作。First of all, all-terrain vehicles have multiple uses, such as ATVs, snowmobiles, field vehicles, military off-road, field rescue, etc., and are not limited by road conditions. They are widely used in various occasions, and their application range is increasing year by year. And there is a tendency to spread to the whole world. There is still a lot of room for development of all-terrain vehicle technology suitable for driving in areas other than roads, and there is a great demand for both military and civilian markets; with the progress and development of society, and the frequent occurrence of global natural disasters, the global The requirements of the terrain are also constantly improving, and they are facing greater challenges; in order to make the all-terrain vehicle more adaptable, on the premise of meeting the functional requirements, it is necessary to simplify its structure, space and weight as much as possible. One piece is multi-functional and highly integrated; secondly, with the gradual increase in global vehicle emission requirements and standards, new energy vehicles, such as electric vehicles and hybrid vehicles, will become the trend and mainstream of vehicle development, and the corresponding new energy vehicle transmission It will tend to develop in the direction of fewer gears (such as two gears or one gear), light weight and small volume. Therefore, the utility model provides a gear shifting and parking mechanism for a vehicle transmission that integrates gear shifting and parking functions. Assembly, can be applied to manual shifting or motor driven automatic shifting operation.
实用新型内容Utility model content
本实用新型的目的在于提供一种车用变速器换档泊车机构总成,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a gearshift parking mechanism assembly of a vehicle transmission to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种车用变速器换档泊车机构总成,包括内换档毂、第一球轴承、泊车凸轮扭转回位弹簧、泊车凸轮、卡环、外换档毂、压力弹簧和第二球轴承;所述第一球轴承与第二球轴承间安装有空套在内换档毂上的泊车凸轮扭转回位弹簧,第一球轴承与第二球轴承间还安装有泊车凸轮和外换档毂,泊车凸轮空套在内换档毂上通过限位销进行轴向限位,所述外换档毂空套在内换档毂上并通过换档销进行周向限位,泊车凸轮扭转回位弹簧位于第一球轴承与泊车凸轮之间,外换档毂的左右两端均设置有压力弹簧,压力弹簧套在内换档毂上,泊车凸轮的另一端通过轴向安装进行限位的卡环连接至压力弹簧;内换档毂通过第一球轴承及第二球轴承支承安装于变速器壳体轴承孔,并通过安装在内换档毂两端的O型圈对变速器壳体及内换档毂进行密封,当内换档毂旋转时,通过限位销推动泊车凸轮旋转,换档销推动外换档毂旋转和轴向移动。A gearshift parking mechanism assembly for a vehicle transmission, including an inner gearshift hub, a first ball bearing, a parking cam torsion return spring, a parking cam, a snap ring, an outer gearshift hub, a pressure spring and a second ball Bearing; a parking cam torsion return spring which is empty sleeved on the inner shift hub is installed between the first ball bearing and the second ball bearing, and a parking cam and a parking cam are also installed between the first ball bearing and the second ball bearing The outer gear shift hub, the parking cam idler is axially limited by the limit pin on the inner gear shift hub, and the outer gear shift hub is idler on the inner gear shift hub and is circumferentially limited by the gear shift pin , the torsional return spring of the parking cam is located between the first ball bearing and the parking cam, and the left and right ends of the outer shift hub are provided with pressure springs, which are sleeved on the inner shift hub, and the other end of the parking cam The snap ring limited by axial installation is connected to the pressure spring; the inner shift hub is supported and installed in the transmission housing bearing hole through the first ball bearing and the second ball bearing, and is installed through the O-shaped rings installed at both ends of the inner shift hub The ring seals the transmission housing and the inner shift hub. When the inner shift hub rotates, the parking cam is driven to rotate through the limit pin, and the shift pin pushes the outer shift hub to rotate and move axially.
作为本实用新型进一步的方案:所述内换档毂的一端设有用于输入驱动力矩的花键及用于固定输入对手件的螺纹,内换档毂的两端均设置有用于安装O型圈的第一凹槽,内换档毂上设置有用于安装泊车凸轮扭转回位弹簧的第二凹槽,内换档毂上设置有用于安装限位销及换档销的两个孔,两个孔的位置与限位销及换档销的位置相对应,内换档毂上设置有用于驱动换档拨叉的第一螺旋导孔;内换档毂上设置有用于对压力弹簧进行轴向限位的卡环安装的卡环安装槽;内换档毂上设置有用于换档定位座定位的齿形槽;内换档毂的另一端设置有用于安装档位位置传感器的扁方及用于固定档位位置传感器的卡环槽;所述第一螺旋导孔设有用于换档缓冲同步用的缓冲区。As a further solution of the utility model: one end of the inner shift hub is provided with a spline for inputting the driving torque and a screw thread for fixing the input counterpart, and both ends of the inner shift hub are provided with O-rings The inner shift hub is provided with the second groove for installing the torsion return spring of the parking cam, and the inner shift hub is provided with two holes for installing the limit pin and the shift pin. The position of the first hole corresponds to the position of the limit pin and the shift pin. The inner shift hub is provided with a first screw guide hole for driving the shift fork; the inner shift hub is provided with a shaft for the pressure spring. The snap ring installation groove is installed to the limit snap ring; the inner shift hub is provided with a toothed groove for the positioning of the shift positioning seat; the other end of the inner shift hub is provided with a flat square for installing the gear position sensor. The snap ring groove for fixing the gear position sensor; the first spiral guide hole is provided with a buffer zone for buffering and synchronizing gear shifting.
作为本实用新型进一步的方案:所述内换档毂上设有四个方形孔,四个方形孔位于安装外换档毂和两个压力弹簧的区域;所述泊车凸轮扭转回位弹簧设有定向及限位用的插脚,用于保持泊车凸轮工作状态以及复位的弯钩结构;所述泊车凸轮的外圆有一顶压作用的凸包,泊车凸轮的环形柱体上设置有用于轴向限位及工作区间回转或回位的第一腰形孔;所述压力弹簧采用了平端对顶波形弹簧结构。As a further solution of the present utility model: the inner shift hub is provided with four square holes, and the four square holes are located in the area where the outer shift hub and two pressure springs are installed; There are pins for orientation and limit, which are used to maintain the working state of the parking cam and the hook structure for reset; The first waist-shaped hole rotates or returns in the axial limit and working area; the pressure spring adopts a flat end-to-top wave spring structure.
作为本实用新型进一步的方案:所述外换档毂的环形柱体上设有用于圆周方向限位的第二腰形孔,所述外换档毂的环形柱体上还设有用于换档及泊车的第二螺旋导孔。As a further solution of the present utility model: the annular cylinder of the outer shift hub is provided with a second waist-shaped hole for limiting the position in the circumferential direction, and the annular cylinder of the outer shift hub is also provided with a second waist hole for gear shifting. And the second screw guide hole for parking.
作为本实用新型进一步的方案:所述泊车凸轮与内换档毂为间隙配合,通过限位销与内换档毂过盈配合,将泊车凸轮限定在内换档毂相应的位置,并通过泊车凸轮扭转回位弹簧与泊车凸轮安装配合实现对泊车凸轮预紧,当泊车凸轮在泊车工作状态时,相对于内换档毂在腰形孔所限定的范围内相对回转运动,非泊车工作状态与内换档毂同步转动。As a further solution of the present utility model: the parking cam and the inner shift hub are clearance fit, and the parking cam is limited to the corresponding position of the inner shift hub through the interference fit of the limit pin and the inner shift hub, and The parking cam is preloaded through the installation and cooperation of the parking cam torsion return spring and the parking cam. When the parking cam is in the parking working state, it will rotate relative to the inner shift hub within the range limited by the waist hole. The sporty, non-parking working state rotates synchronously with the inner shift hub.
作为本实用新型进一步的方案:所述外换档毂与内换档毂为间隙配合,通过换档销与内换档毂的过盈配合,所述内换档毂上的第一螺旋导孔与外换档毂上的第二螺旋导孔对齐,并通过压力弹簧及卡环对外换档毂进行轴向限位并施加预紧力,换档销处于外换档毂腰形孔中部,执行换档操作时,转动内换档毂通过换档销推动外换档毂转动同时在腰形孔所限定的范围内直线移动。As a further solution of the utility model: the outer shift hub and the inner shift hub are clearance fit, and through the interference fit between the shift pin and the inner shift hub, the first helical guide hole on the inner shift hub It is aligned with the second screw guide hole on the outer shift hub, and the outer shift hub is axially limited and pre-tightened by the pressure spring and snap ring. The shift pin is in the middle of the waist hole of the outer shift hub. During the shifting operation, the rotating inner shift hub pushes the outer shift hub to rotate through the shift pin and at the same time moves linearly within the range defined by the waist-shaped hole.
作为本实用新型进一步的方案:所述内换档毂上设有多个第一螺旋孔,所述内换档毂上安装有多个外换档毂,每个外换档毂上均设置有第二螺旋孔,多个第一螺旋孔分别与第二螺旋孔对齐安装。As a further solution of the utility model: the inner shift hub is provided with a plurality of first screw holes, the inner shift hub is equipped with a plurality of outer shift hubs, and each outer shift hub is provided with For the second screw hole, a plurality of first screw holes are respectively aligned with the second screw holes.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
该车用变速器换档泊车机构总成设计合理,结构紧凑,是一种集换档变速功能和泊车功能于一体的车用变速器换档泊车机构总成,可以应用于手动换档或电机驱动自动换档操作;与传统的选档机构及换档机构分别由各自的电机驱动相比,本实用新型仅需一台电机即可实现,具有明显的成本优势;且经过对本实用新型所属件简单的优化及数量增加,即可实现本实用新型的功能拓展,应用于多个前进档的变速器。The vehicle transmission shifting parking mechanism assembly is reasonable in design and compact in structure. It is a vehicle transmission shifting parking mechanism assembly integrating the shifting function and parking function. It can be applied to manual shifting or motor Drive automatic shifting operation; Compared with the traditional gear selection mechanism and gear shifting mechanism driven by their own motors, the utility model can be realized with only one motor, which has obvious cost advantages; Simple optimization and quantity increase can realize the function expansion of the utility model, and can be applied to transmissions with multiple forward gears.
附图说明Description of drawings
图1为本实用新型在空档状态下的结构示意图;Fig. 1 is the structural representation of the utility model under the neutral state;
图2为图1的B-B剖视图。Fig. 2 is a B-B sectional view of Fig. 1 .
图3为图1的C-C剖视图;Fig. 3 is the C-C sectional view of Fig. 1;
图4为图1的D-D剖视图;Fig. 4 is a D-D sectional view of Fig. 1;
图5为图1的E-E剖视图;Fig. 5 is the E-E sectional view of Fig. 1;
图6为本实用新型中第二换档螺旋导孔的展开图;Fig. 6 is an expanded view of the second shift screw guide hole in the utility model;
图7为本实用新型在前进档状态下的B-B剖视图。Fig. 7 is a B-B sectional view of the utility model in a forward gear state.
图8为本实用新型在前进档状态下的C-C剖视图;Fig. 8 is the C-C cross-sectional view of the utility model in the forward gear state;
图9为本实用新型在前进档状态下的D-D剖视图;Fig. 9 is a D-D cross-sectional view of the utility model in the forward gear state;
图10为本实用新型在前进档状态下的E-E剖视图;Fig. 10 is the E-E cross-sectional view of the utility model under the forward gear state;
图11为本实用新型在倒档状态下的B-B剖视图。Fig. 11 is a B-B sectional view of the utility model in a reverse gear state.
图12为本实用新型在倒档状态下的C-C剖视图;Figure 12 is a C-C sectional view of the utility model in the reverse gear state;
图13为本实用新型在倒档状态下的D-D剖视图;Fig. 13 is a D-D sectional view of the utility model in a reverse gear state;
图14为本实用新型在倒档状态下的E-E剖视图;Fig. 14 is the E-E sectional view of the utility model under the state of reverse gear;
图15为本实用新型在泊车档状态下的B-B剖视图。Fig. 15 is a B-B sectional view of the utility model in the parking gear state.
图16为本实用新型在泊车档状态下的C-C剖视图;Fig. 16 is a C-C sectional view of the utility model in the parking gear state;
图17为本实用新型在泊车档状态下的D-D剖视图;Figure 17 is a D-D cross-sectional view of the utility model in the parking gear state;
图18为本实用新型在泊车档状态下的E-E剖视图;Figure 18 is the E-E sectional view of the utility model in the state of the parking gear;
图19为本实用新型中内换档毂10的主视图;Fig. 19 is a front view of the inner shift hub 10 in the utility model;
图20为本实用新型中内换档毂10的侧视图;Fig. 20 is a side view of the inner shift hub 10 in the utility model;
图21为本实用新型中内换档毂10的局部结构示意图。FIG. 21 is a schematic diagram of a partial structure of the inner shift hub 10 of the present invention.
图22为本实用新型中内换档毂10的F-F剖视图;Fig. 22 is the F-F sectional view of the inner shift hub 10 in the utility model;
图23为本实用新型中第一换档螺旋导孔的展开图;Fig. 23 is an expanded view of the first shift screw guide hole in the utility model;
图24为本实用新型中泊车凸轮扭转回位弹簧的主视图;Fig. 24 is a front view of the parking cam torsion return spring in the utility model;
图25为本实用新型中泊车凸轮扭转回位弹簧的侧视图;Fig. 25 is a side view of the parking cam torsion return spring in the utility model;
图26为本实用新型中泊车凸轮的主视图;Fig. 26 is the front view of the parking cam in the utility model;
图27为本实用新型中泊车凸轮的侧视图;Figure 27 is a side view of the parking cam in the utility model;
图28为本实用新型中压力弹簧的主视图;Fig. 28 is the front view of the pressure spring in the utility model;
图29为本实用新型中压力弹簧的侧视图;Figure 29 is a side view of the pressure spring in the utility model;
图30为本实用新型中外换档毂的结构示意图之一;Figure 30 is one of the structural schematic diagrams of the Chinese and foreign shift hubs of the present utility model;
图31为本实用新型中外换档毂的结构示意图之二;Fig. 31 is the second structural schematic diagram of the Chinese and foreign shift hub of the utility model;
图32为本实用新型的优化结构示意图;Figure 32 is a schematic diagram of the optimized structure of the utility model;
图33为本实用新型的优化结构的B-B剖视图。Fig. 33 is a B-B sectional view of the optimized structure of the present utility model.
图34为本实用新型的优化结构的C-C剖视图;Fig. 34 is the C-C sectional view of the optimized structure of the utility model;
图35为本实用新型的优化结构的D-D剖视图;Fig. 35 is the D-D sectional view of the optimized structure of the utility model;
图36为本实用新型的优化结构的G-G剖视图;Fig. 36 is the G-G sectional view of the optimized structure of the utility model;
图37为本实用新型的优化结构的E1-E1剖视图;Fig. 37 is the E1-E1 sectional view of the optimized structure of the present utility model;
图38为本实用新型的优化结构中第二螺旋导孔a的展开图;Fig. 38 is an expanded view of the second spiral guide hole a in the optimized structure of the utility model;
图39为本实用新型的优化结构中第二螺旋导孔b的展开图。Fig. 39 is an expanded view of the second spiral guide hole b in the optimized structure of the present invention.
其中:10-内换档毂;10a-内换档毂a;11-花键;11a-螺纹;12-第一凹槽;13-孔;14-卡环安装槽;15-第一螺旋导孔;15a-第一螺旋导孔a;15b-第一螺旋导孔b;16-扁方;16a-卡环槽;17-齿形槽;17a-齿形槽a;18-第二凹槽;19-方形孔;20-第一球轴承;30-泊车凸轮扭转回位弹簧;31-插脚;32-弯钩结构;40-泊车凸轮;41-第一腰形孔;42-凸包;50-卡环;60-外换档毂;60a-外换档毂a;60b-外换档毂b;61-第二腰形孔;62-第二螺旋导孔;62a-第二螺旋导孔a;62b-第二螺旋导孔b;70-压力弹簧;80-第二球轴承;90-O型圈;100-换档销;110-限位销;120-棘爪弹簧;130-泊车棘爪;140-泊车齿轮;150-第一换档拨叉;160-换档定位座;170-第二档位拨叉;01-前进挡;011-前进挡A;012-前进挡B;013-前进挡C;02-空挡;03-倒挡;04-泊车档;05-缓冲区。Among them: 10-inner shift hub; 10a-inner shift hub a; 11-spline; 11a-thread; 12-first groove; 13-hole; 14-snap ring installation groove; 15-first screw guide Hole; 15a-the first spiral guide hole a; 15b-the first spiral guide hole b; 16-flat square; 16a-snap ring groove; 17-toothed groove; 17a-toothed groove a; 18-the second groove ; 19-square hole; 20-the first ball bearing; 30-parking cam torsion return spring; 31-pin; 32-hook structure; 40-parking cam; 41-the first waist hole; Package; 50-snap ring; 60-outer shift hub; 60a-outer shift hub a; 60b-outer shift hub b; 61-second waist hole; 62-second screw guide hole; 62a-second Spiral guide hole a; 62b-second spiral guide hole b; 70-pressure spring; 80-second ball bearing; 90-O-ring; 100-shift pin; 110-limit pin; 120-pawl spring; 130-parking pawl; 140-parking gear; 150-first shift fork; 160-shift positioning seat; 170-second gear fork; 01-forward gear; 011-forward gear A; 012 -Forward gear B; 013-Forward gear C; 02-Neutral gear; 03-Reverse gear; 04-Park gear; 05-Buffer zone.
具体实施方式detailed description
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
请参阅图1-3,一种车用变速器换档泊车机构总成,包括内换档毂10、第一球轴承20、泊车凸轮扭转回位弹簧30、泊车凸轮40、卡环50、外换档毂60、压力弹簧70和第二球轴承80;所述第一球轴承20与第二球轴承80间安装有空套在内换档毂10上的泊车凸轮扭转回位弹簧30,第一球轴承20与第二球轴承80间还安装有泊车凸轮40和外换档毂60,泊车凸轮40空套在内换档毂10上通过限位销110进行轴向限位,所述外换档毂60空套在内换档毂10上并通过换档销100进行周向限位,泊车凸轮扭转回位弹簧30位于第一球轴承20与泊车凸轮40之间,外换档毂60的左右两端均设置有压力弹簧70,压力弹簧70套在内换档毂10上,泊车凸轮40的另一端通过轴向安装进行限位的卡环50连接至压力弹簧70;Please refer to Figures 1-3, a gearshift parking mechanism assembly for a vehicle transmission, including an inner gearshift hub 10, a first ball bearing 20, a parking cam torsion return spring 30, a parking cam 40, and a snap ring 50 , the outer shift hub 60, the pressure spring 70 and the second ball bearing 80; the parking cam torsion return spring on the inner shift hub 10 is installed between the first ball bearing 20 and the second ball bearing 80 30. A parking cam 40 and an outer shift hub 60 are also installed between the first ball bearing 20 and the second ball bearing 80, and the parking cam 40 is empty sleeved on the inner shift hub 10 to limit the axial direction through the limit pin 110. position, the outer shift hub 60 is vacantly sleeved on the inner shift hub 10 and is limited in the circumferential direction by the shift pin 100, the parking cam torsion return spring 30 is located between the first ball bearing 20 and the parking cam 40 Between, the left and right ends of the outer shift hub 60 are provided with pressure springs 70, the pressure springs 70 are sleeved on the inner shift hub 10, and the other end of the parking cam 40 is connected to the pressure spring 70;
所述泊车凸轮40上安装有沿径向的限位销110,通过限位销110与内换档毂10过盈配合,将泊车凸轮40及泊车凸轮扭转回位弹簧30安装于内换档毂10对应功能部位;所述外换档毂60上安装有沿径向的换档销100,所述换档销100与内换档毂10过盈配合,通过换档销100与内换档毂10过盈配合及卡环50的卡固,将外换档毂60及压力弹簧70安装于内换档毂10对应的功能部位;当内换档毂10旋转时,通过限位销110推动泊车凸轮40旋转,换档销100推动外换档毂60旋转和轴向移动;内换档毂10通过第一球轴承20及第二球轴承80支承安装于变速器壳体轴承孔,并通过安装在内换档毂10两端的O型圈90对变速器壳体及内换档毂10进行密封,防止润滑油泄漏,同时可以充分利用变速器内部润滑油对各活动部件润滑;The parking cam 40 is equipped with a radial limit pin 110, through the interference fit between the limit pin 110 and the inner shift hub 10, the parking cam 40 and the parking cam torsion return spring 30 are installed inside. The shift hub 10 corresponds to the functional part; the outer shift hub 60 is equipped with a radial shift pin 100, and the shift pin 100 is in interference fit with the inner shift hub 10, and the shift pin 100 and the inner shift pin The interference fit of the shift hub 10 and the clamping of the snap ring 50, the outer shift hub 60 and the pressure spring 70 are installed on the corresponding functional parts of the inner shift hub 10; when the inner shift hub 10 rotates, through the limit pin 110 pushes the parking cam 40 to rotate, and the shift pin 100 pushes the outer shift hub 60 to rotate and move axially; the inner shift hub 10 is supported and installed in the transmission housing bearing hole through the first ball bearing 20 and the second ball bearing 80, And the transmission housing and the inner shift hub 10 are sealed through the O-rings 90 installed at both ends of the inner shift hub 10 to prevent lubricating oil from leaking, and at the same time, the internal lubricating oil of the transmission can be fully used to lubricate the moving parts;
内换档毂10的一端设有用于输入驱动力矩的花键11及用于固定输入对手件的螺纹11a,内换档毂10的两端均设置有用于安装O型圈90的第一凹槽12,内换档毂10上设置有用于安装泊车凸轮扭转回位弹簧30的第二凹槽18,内换档毂10上设置有用于安装限位销110及换档销100的两个孔13,两个孔13的位置与限位销110及换档销100的位置相对应,内换档毂10上设置有用于驱动第一换档拨叉150的第一螺旋导孔15;内换档毂10上设置有用于对压力弹簧70进行轴向限位的卡环50安装的卡环安装槽14;内换档毂10上设置有用于换档定位座160定位的齿形槽17;内换档毂10的另一端设置有用于安装档位位置传感器的扁方16及用于固定档位位置传感器的卡环槽16a;所述第一螺旋导孔15设有用于换档缓冲同步用的缓冲区;另外作为本实用新型的一个优选方案,在内换档毂10上增设有四个方形孔19,四个方形孔19位于安装外换档毂60和两个压力弹簧70的区域,可将本零件的中部镂空,采用铸造工艺,以进一步减轻本实用新型的重量,减少材耗,降低制造成本;所述泊车凸轮扭转回位弹簧30设有定向及限位用的插脚31,用于保持泊车凸轮40工作状态以及复位的弯钩结构32,扭转回位弹簧30套在内换档毂10上,插脚31与内换档毂10的第二凹槽18配合进行周向限位,弯钩结构32与泊车凸轮40配合实现对泊车凸轮40的周向复位,扭转回位弹簧30安装后将保持一定预紧力;所述泊车凸轮40的外圆有一顶压作用的凸包42,用于泊车时顶压泊车棘爪130,泊车凸轮40的环形柱体上设置有用于轴向限位及工作区间回转或回位的第一腰形孔41;所述压力弹簧70采用了平端对顶波形弹簧结构,可以使外换档毂60受力更均匀,换档更顺畅;所述外换档毂60的环形柱体上设有用于圆周方向限位的第二腰形孔61,使外换档毂60可在第二腰形孔61限定的范围内轴向移动,所述外换档毂60的环形柱体上还设有用于换档及泊车的第二螺旋导孔62。One end of the inner shift hub 10 is provided with a spline 11 for inputting driving torque and a thread 11a for fixing the input counterpart, and both ends of the inner shift hub 10 are provided with first grooves for installing O-rings 90 12. The inner shift hub 10 is provided with a second groove 18 for installing the parking cam torsion return spring 30, and the inner shift hub 10 is provided with two holes for installing the limit pin 110 and the shift pin 100 13. The positions of the two holes 13 correspond to the positions of the limit pin 110 and the shift pin 100, and the inner shift hub 10 is provided with a first screw guide hole 15 for driving the first shift fork 150; the inner shift The gear hub 10 is provided with a snap ring installation groove 14 for installing the snap ring 50 for axially limiting the pressure spring 70; the inner shift hub 10 is provided with a toothed groove 17 for positioning the shift positioning seat 160; The other end of the shift hub 10 is provided with a flat square 16 for installing a gear position sensor and a snap ring groove 16a for fixing the gear position sensor; Buffer zone; In addition, as a preferred solution of the present utility model, four square holes 19 are added on the inner shift hub 10, and the four square holes 19 are located in the area where the outer shift hub 60 and two pressure springs 70 are installed, which can The middle part of this part is hollowed out and adopts a casting process to further reduce the weight of the utility model, reduce material consumption, and reduce manufacturing costs; the parking cam torsional return spring 30 is provided with pins 31 for orientation and spacing, and To maintain the working state of the parking cam 40 and the hook structure 32 for reset, the torsional return spring 30 is sleeved on the inner shift hub 10, and the pin 31 cooperates with the second groove 18 of the inner shift hub 10 to limit the position in the circumferential direction. , the hook structure 32 cooperates with the parking cam 40 to realize the circumferential reset of the parking cam 40, and the torsion return spring 30 will maintain a certain pretightening force after installation; the outer circle of the parking cam 40 has a pressing effect The convex shell 42 is used to press the parking pawl 130 when parking, and the annular cylinder of the parking cam 40 is provided with a first waist-shaped hole 41 for axial limit and rotation or return of the working area; The pressure spring 70 adopts a flat end-to-top wave spring structure, which can make the outer shift hub 60 more uniform in force and smoother in shifting; Two waist-shaped holes 61 enable the outer gear shift hub 60 to move axially within the range limited by the second waist-shaped hole 61, and the annular cylinder of the outer gear shift hub 60 is also provided with a gear for shifting and parking. The second spiral guide hole 62 .
内换档毂10通过花键11a接受输入的换档力矩并转动,由限位销110驱动泊车凸轮40,由换档销100驱动外换档毂60同步转动,通过内换档毂10的第一螺旋导孔15及外换档毂60的第二螺旋导孔62驱动第一换档拨叉150,将内换档毂10、外换档毂60的旋转运动转换为第一换档拨叉150的直线运动,第一换档拨叉150可以通过安装于壳体上的移动轴(又叫滑轨)安装,即通过拨叉孔空套在移动轴上,可轴向直线移动,这是现有成熟技术,从而实现换档操作,内换档毂10上的齿形槽17设有前进档、空档、倒档、泊车档共四个功能位置,齿形槽17是用于锁止档位,是根据第一螺旋导孔15和第二螺旋导孔62的功能部位一一对应设计,即螺旋导孔旋转一定的角度到达某一档位,对应设计齿形槽进行锁档,通过内换档毂10上的齿形槽17配合安装于壳体的换档定位座160对相应档位进行锁止,进而实现换档操作;当内换档毂10转至泊车功能区间时,泊车凸轮扭转回位弹簧30与泊车凸轮40开始工作,泊车凸轮40与泊车棘爪130为顶靠配合,通过泊车凸轮40的凸包42顶压泊车棘爪130,泊车棘爪130插入泊车齿轮140齿槽,同时内换档毂10及外换档毂60的螺旋导孔驱动第一换档拨叉150退至空档位置,完成泊车锁止操作;解除泊车时,只需将内换档毂10旋转至非泊车功能区,泊车凸轮40在泊车凸轮扭转回位弹簧30作用下回归初始位置,泊车棘爪130在棘爪弹簧120的作用下,从泊车齿轮140齿槽中拔出,回归初始位置,进而完成解除泊车操作。The inner shift hub 10 receives the input shift torque and rotates through the spline 11a, the parking cam 40 is driven by the limit pin 110, and the outer shift hub 60 is driven by the shift pin 100 to rotate synchronously. The first helical guide hole 15 and the second helical guide hole 62 of the outer shift hub 60 drive the first shift fork 150 to convert the rotational motion of the inner shift hub 10 and the outer shift hub 60 into the first shift dial For the linear movement of the fork 150, the first shift fork 150 can be installed through the moving shaft (also called slide rail) installed on the housing, that is, it can be sleeved on the moving shaft through the fork hole and can move in a straight line in the axial direction. It is an existing mature technology, so as to realize the shifting operation. The toothed groove 17 on the inner shift hub 10 is provided with four functional positions: forward gear, neutral gear, reverse gear and parking gear. The toothed groove 17 is used for The locking gear is designed according to the one-to-one correspondence between the functional parts of the first helical guide hole 15 and the second helical guide hole 62, that is, the helical guide hole rotates at a certain angle to reach a certain gear position, and the tooth-shaped groove is correspondingly designed to lock the gear. , through the toothed groove 17 on the inner shift hub 10 to cooperate with the shift positioning seat 160 installed on the housing to lock the corresponding gear position, and then realize the shift operation; when the inner shift hub 10 turns to the parking function area At this time, the parking cam reverses the return spring 30 and the parking cam 40 starts to work, the parking cam 40 and the parking pawl 130 are in cooperation, and the convex shell 42 of the parking cam 40 presses the parking pawl 130, The parking pawl 130 is inserted into the tooth slot of the parking gear 140, and at the same time, the helical guide holes of the inner shift hub 10 and the outer shift hub 60 drive the first shift fork 150 back to the neutral position to complete the parking lock operation; When parking is released, it is only necessary to rotate the inner shift hub 10 to the non-parking functional area, and the parking cam 40 returns to the initial position under the action of the parking cam torsion return spring 30, and the parking pawl 130 is locked by the pawl spring 120. Under the action of the parking gear, it is pulled out from the tooth groove of the parking gear 140, returns to the initial position, and then completes the unlocking operation of parking.
针对换档过程,详细说明如下:外换档毂60通过螺旋导孔62驱动换档拨叉进行轴向直线移动,当第一换档拨叉150所驱动的齿套还未完全进入档位时,第一换档拨叉150将在外换档毂的螺旋导孔62、内换档毂第一螺旋导孔15以及安装于壳体的换档定位座160的共同作用下,先锁定档位,外换档毂60压缩一端压力弹簧70,第一换档拨叉150将在压力弹簧70的作用下适时进入已锁定的目标档位,第一换档拨叉150到达目标档位时,压力弹簧70恢复初始平衡状态,完成换档;在这整个档位切换过程中,外换档毂60实际上执行了包括选档、同步及换档三个动作:第二螺旋导孔62及第一螺旋导孔15转动的过程中,由于螺旋的特性,旋转的方向决定了所选的档位,使第一换档拨叉150按预定档位轴向直线移动,在第一换档拨叉150还未完全到达档位时,在内换档毂10换档力矩的作用下,第一换档拨叉150反作用于外换档毂60,使外换档毂60压缩一端的压力弹簧70,在换档力矩及弹簧压力的共同作用下,将第一换档拨叉150推至外换档毂60的螺旋导孔62相应的档位,同时内换档毂在第一螺旋导孔15及安装于壳体的换档定位座160的共同作用下,先锁定目标档位,此时外换档毂60将在压力弹簧70的作用下,将第一换档拨叉150推至目标档位,同时外换档毂60两端的压力弹簧70恢复初始状态,完成整个换档过程。For the shifting process, the detailed description is as follows: the outer shifting hub 60 drives the shifting fork to move axially and linearly through the screw guide hole 62. When the gear sleeve driven by the first shifting fork 150 has not fully entered the gear position , the first shift fork 150 will first lock the gear position under the combined action of the screw guide hole 62 of the outer shift hub, the first screw guide hole 15 of the inner shift hub and the shift positioning seat 160 installed in the housing, The outer shift hub 60 compresses the pressure spring 70 at one end, and the first shift fork 150 will enter the locked target gear in due course under the action of the pressure spring 70. When the first shift fork 150 reaches the target gear, the pressure spring will 70 restores the initial balance state and completes the gear shift; during the entire gear switching process, the outer shift hub 60 actually performs three actions including gear selection, synchronization and gear shifting: the second helical guide hole 62 and the first helical guide hole During the rotation of the guide hole 15, due to the characteristics of the helix, the direction of rotation determines the selected gear, so that the first shift fork 150 moves linearly in the axial direction according to the predetermined gear. When the gear position is not fully reached, under the action of the shift torque of the inner shift hub 10, the first shift fork 150 reacts against the outer shift hub 60, so that the outer shift hub 60 compresses the pressure spring 70 at one end, and the first shift fork 150 reacts against the outer shift hub 60 to compress the pressure spring 70 at one end. Under the combined action of gear torque and spring pressure, the first shift fork 150 is pushed to the corresponding gear position of the screw guide hole 62 of the outer shift hub 60, while the inner shift hub is installed in the first screw guide hole 15 and Under the combined action of the shift positioning seat 160 of the casing, the target gear position is first locked, and at this time, the outer shift hub 60 will push the first shift fork 150 to the target gear position under the action of the pressure spring 70, and at the same time The pressure springs 70 at the two ends of the outer shift hub 60 are restored to their original state, and the entire shift process is completed.
由上述可知,本实用新型将变速器完成档位切换过程中的选档、换档、同步、档位锁定及泊车的功能合并为一体,不但巧妙地解决了布置空间的问题,而且减少了零部件的数量,还降低了变速器总成的重量,减少了装配加工工序,实现了一件多能的功用,同时降低了采购成本。As can be seen from the above, the utility model combines the functions of gear selection, gear shifting, synchronization, gear locking and parking in the process of gear shifting in the transmission, which not only solves the problem of layout space skillfully, but also reduces zero The number of components also reduces the weight of the transmission assembly, reduces assembly and processing procedures, realizes a multifunctional function, and reduces procurement costs.
图1的B-B剖视图展示了内换档毂10与泊车凸轮扭转回位弹簧30的安装状态及与对手件泊车棘爪弹簧120、泊车棘爪130、泊车齿轮140的结构和及相对位置关系;图1的C-C剖视图展示了内换档毂10、限位销110与泊车凸轮40的安装状态及与对手件泊车棘爪130、泊车齿轮140的结构和相对位置关系;图1的D-D剖视图展示了内换档毂10、换档销100与外换档毂60的安装状态,内换档毂10的第一换档螺旋导孔15与外换档毂60的第二换档螺旋导孔62的相对位置,以及对手件第一换档拨叉150的结构和相对位置关系;图1的E-E剖视图展示了内换档毂10齿形槽17的结构,前进档、空档、倒档及泊车档的定位槽分布情况,以及对手件换档定位座160的滚动体相对齿形槽17顶靠的位置关系;换档螺旋导孔展开图,展示了换档螺旋导孔的形状,以及前进档、空档、倒档及泊车档的排布情况。The B-B sectional view of Fig. 1 shows the installed state of the inner shift hub 10 and the parking cam torsion return spring 30 and the structure and relative relationship with the counterpart parking pawl spring 120, parking pawl 130, and parking gear 140 Positional relationship; the C-C sectional view of Fig. 1 shows the installation state of the inner shift hub 10, the limit pin 110 and the parking cam 40 and the structure and relative positional relationship with the counterpart parking pawl 130 and the parking gear 140; Fig. The D-D sectional view of 1 shows the installation state of the inner shift hub 10, the shift pin 100 and the outer shift hub 60, the first shift screw guide hole 15 of the inner shift hub 10 and the second shift of the outer shift hub 60. The relative position of the gear screw guide hole 62, and the structure and relative positional relationship of the first shift fork 150 of the opponent; the E-E sectional view of Fig. 1 shows the structure of the toothed groove 17 of the inner shift hub 10, forward gear, neutral gear , the distribution of positioning grooves for reverse gear and parking gear, and the positional relationship between the rolling elements of the opponent's gear shift positioning seat 160 against the toothed groove 17; the expansion diagram of the shift screw guide hole shows the shift screw guide hole shape, and the arrangement of forward gear, neutral gear, reverse gear and parking gear.
作为本实用新型的优化及功能拓展,新增设两个前进档操作部位,所述外换档毂60设置有两个,分别为外换档毂a60a和外换档毂b60b,外换档毂a60a和外换档毂b60b串联连接,以适应变速器多个前进档的换档操作需求:内换档毂10设计优化拓展成图中内换档毂a10a所示,内换档毂a10a上设有第一螺旋导孔a15a和第一螺旋导孔b15b,第一螺旋导孔a15a由上至下依次为前进挡、前进挡、前进挡、空挡、倒挡和泊车档,增加一个第一螺旋导孔15b,原将有的齿形槽17优化成齿形槽a17a,增加了两个齿形槽17即前进挡B012和前进挡C013对应的齿形槽17,同时加长内换档毂10总长,增加一相同的换档销孔13;对外换档毂60设计优化拓展成图中外换档毂a60a所示,将原有的第二螺旋导孔62优化成第二螺旋导孔a62a,新增加设计一外换档毂b60b,对应的第二螺旋导孔b62b,第二螺旋导孔b62b与第二螺旋导孔a62a分别通过内换档毂10旋转,固定于内换档毂10上的换档销100分别驱动外换档毂a60a及外换档毂b60b,外换档毂a60a上的第二螺旋导孔a62a驱动对应档位的拨叉销(拨叉销与拨叉整体锻造结构),外换档毂b60b上的第二螺旋导孔b62b驱动对应档位的拨叉销(拨叉销与拨叉整体锻造结构),两个螺旋导孔只需通过换档销100安装于内换档毂10相应的位置,由内换档毂10旋转来驱动进行同步转动;同时增加压力弹簧70及换档销110各一件;图37和38展示了两组第一螺旋导孔a15a和第二螺旋导孔a62a,第一螺旋导孔b15b和第二螺旋导孔b62b在前进档C013、前进档B012、前进档A011、空档02、倒档03、泊车档04时,与第一换档拨叉150及第二档位拨叉170的位置关系,并可实现档位互锁,本实用新型档位互锁功能,主要是通过第二螺旋导孔b62b与第二螺旋导孔a62a的形状及定位齿形槽17的配合来实现:即第二螺旋导孔b62b与第二螺旋导孔a62a,在转动过程中分别驱动各自的换档拨叉进行轴向移动或静止不动来保证实现在前进档C013、前进档B012、前进档A011、空档02、倒档03、泊车档04时,两个换档拨叉处对应的位置,不会发生同时挂入两个档的情况,如第二螺旋导孔a62a从泊车档04、倒档03、空档02依次转至前进档A011时,第二螺旋导孔b62b也从从泊车档04、倒档03、空档02依次转至前进档A011,第二螺旋导孔a62a所驱动的第一换档拨叉150进行了轴向来回运动进行档位切换,而由第二螺旋导孔b62b所叉动的第二档位拨叉170则没有进行轴向移动,保持在空档位置;同理从前进档B012转至前进档C013,第二螺旋导孔a62a所驱动的拨叉150没有进行轴向移动,保持在空档位置,而由第二螺旋导孔b62b所叉动的第二档位拨叉170则进行轴向移动,进行了档位切换,这样确保了每次只能挂一个档,每个档由定位座及齿形槽配合进行锁止,实现了互锁;由上述可知,经过对本实用新型所属件简单的优化及数量增加,即可实现本实用新型的功能拓展,应用于多个前进档的变速器。As an optimization and function expansion of the present utility model, two forward gear operating parts are newly added, and the outer shift hub 60 is provided with two, respectively, the outer shift hub a60a and the outer shift hub b60b, the outer shift hub a60a and outer shift hub b60b are connected in series to meet the shifting operation requirements of multiple forward gears of the transmission: the design of inner shift hub 10 is optimized and extended to the inner shift hub a10a shown in the figure, and the inner shift hub a10a is equipped with The first helical guide hole a15a and the first helical guide hole b15b, the first helical guide hole a15a from top to bottom are forward gear, forward gear, forward gear, neutral gear, reverse gear and parking gear, add a first helical guide hole 15b, the original toothed groove 17 was optimized into toothed groove a17a, and two toothed grooves 17 were added, that is, the toothed grooves 17 corresponding to the forward gear B012 and the forward gear C013, and the total length of the inner shift hub 10 was lengthened at the same time, increasing The same gear shift pin hole 13; the design of the outer gear shift hub 60 is optimized and expanded as shown in the outer gear shift hub a60a in the figure, the original second helical guide hole 62 is optimized into the second helical guide hole a62a, and a new design is added The outer shift hub b60b, the corresponding second helical guide hole b62b, the second helical guide hole b62b and the second helical guide hole a62a respectively rotate through the inner shift hub 10, and are fixed on the shift pin 100 on the inner shift hub 10 Drive the outer shift hub a60a and the outer shift hub b60b respectively, the second screw guide hole a62a on the outer shift hub a60a drives the shift fork pin of the corresponding gear (the fork pin and the shift fork are integrally forged structure), the outer shift The second helical guide hole b62b on the hub b60b drives the shift fork pin of the corresponding gear position (the fork pin and the shift fork are integrally forged), and the two helical guide holes only need to be installed on the inner shift hub 10 through the shift pin 100 The position is driven by the rotation of the inner shift hub 10 for synchronous rotation; at the same time, one piece of pressure spring 70 and one piece of shift pin 110 are added; Figures 37 and 38 show two sets of first helical guide holes a15a and second helical guide holes a62a, the first screw guide hole b15b and the second screw guide hole b62b are in the forward gear C013, forward gear B012, forward gear A011, neutral gear 02, reverse gear 03, parking gear 04, and the first shift fork 150 and the positional relationship of the second gear shift fork 170, and the gear interlock can be realized. The gear interlock function of the utility model is mainly through the shape of the second helical guide hole b62b and the second helical guide hole a62a and the positioning teeth Shaped groove 17 to achieve: that is, the second helical guide hole b62b and the second helical guide hole a62a, respectively drive the shift fork to move axially or stand still during the rotation process to ensure the realization of the forward gear C013 , forward gear B012, forward gear A011, neutral gear 02, reverse gear 03, and parking gear 04, the corresponding positions of the two shift forks will not be engaged in two gears at the same time, such as the second screw When the guide hole a62a turns from the parking gear 04, the reverse gear 03, and the neutral gear 02 to the forward gear A011 in turn, the second spiral guide hole b62b also turns from the parking gear 04, the reverse gear 03, and the neutral gear 02 to the front gear in turn. In gear A011, the first shift fork 150 driven by the second helical guide hole a62a moves back and forth in the axial direction to switch gears, and the second gear fork 170 driven by the second helical guide hole b62b Then there is no axial movement, and it remains in the neutral position; similarly, from the forward gear B012 to the forward gear C013, the shift fork 150 driven by the second helical guide hole a62a does not move axially, and remains in the neutral position, while The second gear shift fork 170 moved by the second helical guide hole b62b moves axially to switch gears, which ensures that only one gear can be engaged at a time. The slots cooperate to lock and realize interlocking; as can be seen from the above, through simple optimization and increase in the number of the parts of the utility model, the function expansion of the utility model can be realized, and it can be applied to transmissions with multiple forward gears.
本实用新型的另一拓展应用,通过电机对内换档毂花键11进行驱动,实现选换档操作,也可应用于电动汽车或混动汽车变速器,与传统的选档机构及换档机构分别由各自的电机驱动相比,本实用新型仅需一台电机即可实现,具有明显的成本优势。Another expanded application of the utility model is to drive the inner gear shift hub spline 11 by the motor to realize the gear selection and shift operation. It can also be applied to the transmission of electric vehicles or hybrid vehicles. Compared with being driven by their own motors, the utility model can be realized with only one motor, and has obvious cost advantages.
对于第一球轴承20、第二球轴承80、O型圈90、花键11、螺纹11a等零件或功能部位等本实用新型未特殊表述的部分,可根据具体变速器实施的要求,参考通用零部件相对应的技术条件及标准进行选用实施。For parts or functional parts such as the first ball bearing 20, the second ball bearing 80, the O-ring 90, the spline 11, the screw thread 11a, etc. that are not specifically described in the utility model, according to the requirements of the implementation of the specific transmission, refer to the general parts The technical conditions and standards corresponding to the components are selected and implemented.
本实用新型的工作原理是:内换档毂10通过花键11a接受输入的换档力矩并转动,由限位销110驱动泊车凸轮40,由换档销100驱动外换档毂60同步转动,通过内换档毂10的第一螺旋导孔15及外换档毂60的第二螺旋导孔62驱动第一换档拨叉150,将内换档毂10、外换档毂60的旋转运动转换为第一换档拨叉150的直线运动,从而实现换档操作,内换档毂10上的齿形槽17设有前进档、空档、倒档、泊车档共四个功能位置,通过内换档毂10上的齿形槽17配合安装于壳体的换档定位座160对相应档位进行锁止,进而实现换档操作;当内换档毂10转至泊车功能区间时,泊车凸轮扭转回位弹簧30与泊车凸轮40开始工作,泊车凸轮40与泊车棘爪130为顶靠配合,通过泊车凸轮40的凸包42顶压泊车棘爪130,泊车棘爪130插入泊车齿轮140齿槽,同时内换档毂10及外换档毂60的螺旋导孔驱动第一换档拨叉150退至空档位置,完成泊车锁止操作;解除泊车时,只需将内换档毂10旋转至非泊车功能区,泊车凸轮40在泊车凸轮扭转回位弹簧30作用下回归初始位置,泊车棘爪130在棘爪弹簧120的作用下,从泊车齿轮140齿槽中拔出,回归初始位置,进而完成解除泊车操作。The working principle of the utility model is: the inner shift hub 10 receives the input shift torque through the spline 11a and rotates, the parking cam 40 is driven by the limit pin 110, and the outer shift hub 60 is driven to rotate synchronously by the shift pin 100 , the first shift fork 150 is driven through the first helical guide hole 15 of the inner shift hub 10 and the second helical guide hole 62 of the outer shift hub 60 to rotate the inner shift hub 10 and the outer shift hub 60 The motion is converted into the linear motion of the first shift fork 150, thereby realizing the shifting operation. The toothed groove 17 on the inner shift hub 10 is provided with four functional positions of forward gear, neutral gear, reverse gear and park gear , through the toothed groove 17 on the inner shift hub 10 to cooperate with the shift positioning seat 160 installed on the housing to lock the corresponding gear position, and then realize the shift operation; when the inner shift hub 10 turns to the parking function area At this time, the parking cam reverses the return spring 30 and the parking cam 40 starts to work, the parking cam 40 and the parking pawl 130 are in cooperation, and the convex shell 42 of the parking cam 40 presses the parking pawl 130, The parking pawl 130 is inserted into the tooth slot of the parking gear 140, and at the same time, the helical guide holes of the inner shift hub 10 and the outer shift hub 60 drive the first shift fork 150 back to the neutral position to complete the parking lock operation; When parking is released, it is only necessary to rotate the inner shift hub 10 to the non-parking functional area, and the parking cam 40 returns to the initial position under the action of the parking cam torsion return spring 30, and the parking pawl 130 is locked by the pawl spring 120. Under the action of the parking gear, it is pulled out from the tooth groove of the parking gear 140, returns to the initial position, and then completes the unlocking operation of parking.
针对换档过程,详细说明如下:外换档毂60通过螺旋导孔62驱动换档拨叉进行轴向直线移动,当第一换档拨叉150所驱动的齿套还未完全进入档位时,第一换档拨叉150将在外换档毂的螺旋导孔62、内换档毂第一螺旋导孔15以及安装于壳体的换档定位座160的共同作用下,先锁定档位,外换档毂60压缩一端压力弹簧70,第一换档拨叉150将在压力弹簧70的作用下适时进入已锁定的目标档位,第一换档拨叉150到达目标档位时,压力弹簧70恢复初始平衡状态,完成换档;在这整个档位切换过程中,外换档毂60实际上执行了包括选档、同步及换档三个动作:第二螺旋导孔62及第一螺旋导孔15转动的过程中,由于螺旋的特性,旋转的方向决定了所选的档位,使第一换档拨叉150按预定档位轴向直线移动,在第一换档拨叉150还未完全到达档位时,在内换档毂10换档力矩的作用下,第一换档拨叉150反作用于外换档毂60,使外换档毂60压缩一端的压力弹簧70,在换档力矩及弹簧压力的共同作用下,将第一换档拨叉150推至外换档毂60的螺旋导孔62相应的档位,同时内换档毂在第一螺旋导孔15及安装于壳体的换档定位座160的共同作用下,先锁定目标档位,此时外换档毂60将在压力弹簧70的作用下,将第一换档拨叉150推至目标档位,同时外换档毂60两端的压力弹簧70恢复初始状态,完成整个换档过程。For the shifting process, the detailed description is as follows: the outer shifting hub 60 drives the shifting fork to move axially and linearly through the screw guide hole 62. When the gear sleeve driven by the first shifting fork 150 has not fully entered the gear position , the first shift fork 150 will first lock the gear position under the combined action of the screw guide hole 62 of the outer shift hub, the first screw guide hole 15 of the inner shift hub and the shift positioning seat 160 installed in the housing, The outer shift hub 60 compresses the pressure spring 70 at one end, and the first shift fork 150 will enter the locked target gear in due course under the action of the pressure spring 70. When the first shift fork 150 reaches the target gear, the pressure spring will 70 restores the initial balance state and completes the gear shift; during the entire gear switching process, the outer shift hub 60 actually performs three actions including gear selection, synchronization and gear shifting: the second helical guide hole 62 and the first helical guide hole During the rotation of the guide hole 15, due to the characteristics of the helix, the direction of rotation determines the selected gear, so that the first shift fork 150 moves linearly in the axial direction according to the predetermined gear. When the gear position is not fully reached, under the action of the shift torque of the inner shift hub 10, the first shift fork 150 reacts against the outer shift hub 60, so that the outer shift hub 60 compresses the pressure spring 70 at one end, and the first shift fork 150 reacts against the outer shift hub 60 to compress the pressure spring 70 at one end. Under the combined action of gear torque and spring pressure, the first shift fork 150 is pushed to the corresponding gear position of the screw guide hole 62 of the outer shift hub 60, while the inner shift hub is installed in the first screw guide hole 15 and Under the combined action of the shift positioning seat 160 of the casing, the target gear position is first locked, and at this time, the outer shift hub 60 will push the first shift fork 150 to the target gear position under the action of the pressure spring 70, and at the same time The pressure springs 70 at the two ends of the outer shift hub 60 are restored to their original state, and the entire shift process is completed.
该车用变速器换档泊车机构总成设计合理,结构紧凑,是一种集换档变速功能和泊车功能于一体的车用变速器换档泊车机构总成,可以应用于手动换档或电机驱动自动换档操作;与传统的选档机构及换档机构分别由各自的电机驱动相比,本实用新型仅需一台电机即可实现,具有明显的成本优势;且经过对本实用新型所属件简单的优化及数量增加,即可实现本实用新型的功能拓展,应用于多个前进档的变速器。The vehicle transmission shifting parking mechanism assembly is reasonable in design and compact in structure. It is a vehicle transmission shifting parking mechanism assembly integrating the shifting function and parking function. It can be applied to manual shifting or motor Drive automatic shifting operation; Compared with the traditional gear selection mechanism and gear shifting mechanism driven by their own motors, the utility model can be realized with only one motor, which has obvious cost advantages; Simple optimization and quantity increase can realize the function expansion of the utility model, and can be applied to transmissions with multiple forward gears.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下做出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.
Claims (7)
- The mechanism assembly 1. a kind of vehicular transmission gear shift is parked, it is characterised in that including interior hub range shift(10), the first ball bearing (20), cam of parking reverse return spring(30), cam of parking(40), snap ring(50), outer hub range shift(60), compression spring(70) With the second ball bearing(80);First ball bearing(20)With the second ball bearing(80)Between empty set is installed in interior hub range shift(10) On park cam reverse return spring(30), the first ball bearing(20)With the second ball bearing(80)Between be also equipped with cam of parking (40)With outer hub range shift(60), cam of parking(40)Empty set is in interior hub range shift(10)It is upper to pass through spacer pin(110)Carry out axial limit Position, the outer hub range shift(60)Empty set is in interior hub range shift(10)Go up and pass through gear shift pin(100)Carry out circumferential spacing, cam of parking Reverse return spring(30)Positioned at the first ball bearing(20)With cam of parking(40)Between, outer hub range shift(60)Left and right ends it is equal It is provided with compression spring(70), compression spring(70)Cover in interior hub range shift(10)On, cam of parking(40)The other end pass through axle Spacing snap ring is carried out to installing(50)It is connected to compression spring(70);Interior hub range shift(10)Pass through the first ball bearing(20)And the Two ball bearings(80)Supporting is installed on case of transmission bearing hole, and by installed in interior hub range shift(10)The O-ring at two ends (90)To case of transmission and interior hub range shift(10)Sealed, when interior hub range shift(10)During rotation, pass through spacer pin(110)Push away Dynamic cam of parking(40)Rotation, gear shift pin(100)Promote outer hub range shift(60)Rotation and axial movement.
- The mechanism assembly 2. vehicular transmission gear shift according to claim 1 is parked, it is characterised in that the interior hub range shift (10)One end be provided with and be used to input the spline of driving moment(11)And the screw thread for fixed input opponent's part(11a), inside change Shelves hub(10)Two ends be provided with for mounting O-shaped rings(90)The first groove(12), interior hub range shift(10)On be provided with use In installation park cam reverse return spring(30)The second groove(18), interior hub range shift(10)On be provided with for installing spacing Pin(110)And gear shift pin(100)Two holes(13), two holes(13)Position and spacer pin(110)And gear shift pin(100)'s Position is corresponding, interior hub range shift(10)On be provided with for driving selector fork(150)The first spiral guide hole(15);Interior gear shift Hub(10)On be provided with for compression spring(70)Carry out the snap ring of axial limiting(50)The snap ring mounting groove of installation(14);It is interior Hub range shift(10)On be provided with for gear shift positioning seat(160)The serrate slot of positioning(17);Interior hub range shift(10)The other end set It is equipped with the flat for installing gear position sensor(16)And for fixing the annular groove of gear position sensor(16a);Institute State the first spiral guide hole(15)Provided with the buffering area for gear shift buffer synchronisation.
- The mechanism assembly 3. vehicular transmission gear shift according to claim 1 is parked, it is characterised in that the interior hub range shift (10)Provided with four square openings(19), four square openings(19)Positioned at the outer hub range shift of installation(60)With two compression springs(70) Region;The cam of parking reverses return spring(30)Provided with orientation and spacing pin(31), parked for holding convex Wheel(40)Working condition and the crotch structure of reset(32);The cam of parking(40)It is cylindrical have a top pressure act on convex closure (42), cam of parking(40)Circular cylinder on be provided with for axial limiting and operation interval revolution or return the first kidney-shaped Hole(41);The compression spring(70)Flush end is employed to top wavy spring structure.
- The mechanism assembly 4. vehicular transmission gear shift according to claim 1 is parked, it is characterised in that the outer hub range shift (60)Circular cylinder be provided with and be used for spacing the second mounting hole of circumferencial direction(61), the outer hub range shift(60)Circular column It is additionally provided with body for gear shift and the second spiral guide hole parked(62).
- The mechanism assembly 5. vehicular transmission gear shift according to claim 1 is parked, it is characterised in that cam of parking(40)With Interior hub range shift(10)Coordinate for gap, pass through spacer pin(110)With interior hub range shift(10)Interference fit, by cam of parking(40)Limit It is scheduled on interior hub range shift(10)Corresponding position, and return spring is reversed by cam of parking(30)With cam of parking(40)Installation is matched somebody with somebody Close and realize to cam of parking(40)Pretension, when cam of parking(40)During car working condition on the berth, relative to interior hub range shift(10) Mounting hole(41)Relative gyration in limited range, non-working condition and the interior hub range shift of parking(10)Synchronous axial system.
- The mechanism assembly 6. vehicular transmission gear shift according to claim 1 is parked, it is characterised in that the outer hub range shift (60)With interior hub range shift(10)Coordinate for gap, pass through gear shift pin(100)With the interference fit of interior hub range shift, the interior hub range shift (10)On the first spiral guide hole(15)With outer hub range shift(60)On the second spiral guide hole(62)Alignment, and pass through compression spring (70)And snap ring(50)External hub range shift(60)Carry out axial limiting and apply pretightning force, gear shift pin(100)In outer hub range shift (60)Mounting hole(61)Middle part, when performing gear-change operation, rotates interior hub range shift(10)Pass through gear shift pin(100)Promote outer hub range shift (60)Rotate simultaneously in mounting hole(61)Moved linearly in limited range.
- The mechanism assembly 7. vehicular transmission gear shift according to claim 1 is parked, it is characterised in that the interior hub range shift (10)It is provided with multiple first spiral guide holes(15), the interior hub range shift(10)On multiple outer hub range shifts are installed(60), each Outer hub range shift(60)On be provided with the second spiral guide hole(62), multiple first spiral guide holes(15)Respectively with the second spiral guide hole (62)Alignment is installed.
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CN201720148234.XU CN206600457U (en) | 2017-02-20 | 2017-02-20 | A kind of vehicular transmission gear shift is parked mechanism assembly |
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CN201720148234.XU CN206600457U (en) | 2017-02-20 | 2017-02-20 | A kind of vehicular transmission gear shift is parked mechanism assembly |
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CN201720148234.XU Expired - Fee Related CN206600457U (en) | 2017-02-20 | 2017-02-20 | A kind of vehicular transmission gear shift is parked mechanism assembly |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106763733A (en) * | 2017-02-20 | 2017-05-31 | 赣州经纬科技股份有限公司 | A kind of vehicular transmission gear shift is parked mechanism assembly |
WO2019174356A1 (en) * | 2018-03-13 | 2019-09-19 | 浙江鑫可精密机械有限公司 | Gear shifting assembly for transmission, transmission, and automobile |
-
2017
- 2017-02-20 CN CN201720148234.XU patent/CN206600457U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106763733A (en) * | 2017-02-20 | 2017-05-31 | 赣州经纬科技股份有限公司 | A kind of vehicular transmission gear shift is parked mechanism assembly |
CN106763733B (en) * | 2017-02-20 | 2018-04-27 | 赣州经纬科技股份有限公司 | A kind of vehicular transmission gear shift is parked mechanism assembly |
WO2019174356A1 (en) * | 2018-03-13 | 2019-09-19 | 浙江鑫可精密机械有限公司 | Gear shifting assembly for transmission, transmission, and automobile |
US11313459B2 (en) | 2018-03-13 | 2022-04-26 | Zhejiang SIEKON Transmission Technology Co., Ltd. | Gear shifting assembly of transmission, transmission and automobile |
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