CN206587953U - A kind of spraying machine profiling spray boom - Google Patents
A kind of spraying machine profiling spray boom Download PDFInfo
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Abstract
本实用新型公开了一种喷雾机仿形喷杆,包括与喷雾机车体连接的支撑悬架以及两侧的喷杆侧臂,所述支撑悬架包括主动部分和被动部分,通过悬架的被动部分隔离喷杆受到来自车体的高频运动激励,为喷杆的运动姿态主动控制提供相对稳定的平台,悬架主动部分可结合传感器、控制器、执行器等使喷杆跟踪低频的地面坡度变化,调节喷杆整体姿态。喷杆侧臂可设计为由多段桁架组成,桁架段之间通过运动关节连接,所述运动关节包括相互垂直的转轴,在驱动装置带动下,桁架段相对转轴转动,实现喷杆侧臂的局部姿态调节,有效避免喷杆碰触到障碍物。本实用新型可使喷杆式喷雾机能适应起伏地面、斜坡、山谷等各种复杂地形,拓宽喷杆式喷雾机的适用场合。
The utility model discloses a profiling spray boom for a sprayer, which comprises a support suspension connected to the sprayer body and spray boom side arms on both sides, the support suspension includes an active part and a passive part, and the The passive part isolates the spray boom from the high-frequency motion excitation from the vehicle body, providing a relatively stable platform for the active control of the spray boom's movement attitude. The active part of the suspension can be combined with sensors, controllers, actuators, etc. to make the spray boom track the low-frequency ground Slope changes, adjust the overall attitude of the spray boom. The side arm of the spray boom can be designed to be composed of multi-section trusses, and the truss sections are connected by kinematic joints. Attitude adjustment can effectively prevent the spray boom from touching obstacles. The utility model can make the spray rod type sprayer adapt to various complex terrains such as undulating ground, slopes, valleys, etc., and broaden the applicable occasions of the spray rod type sprayer.
Description
技术领域technical field
本实用新型涉及农业机械技术领域,具体为一种喷雾机仿形喷杆。The utility model relates to the technical field of agricultural machinery, in particular to a profiling spray rod of a sprayer.
背景技术Background technique
为了增加农业产量,作物必须进行病虫草害的防治,喷杆喷雾机是喷洒化学农药、肥料和植物生产调节剂等的重要机具之一,被广泛应用在大田、草坪、苗圃、果园中。作业效果和喷洒分布模式的均匀性高度相关,喷杆是大柔性弱阻尼结构,作业时喷杆的主要运动表现为横摆、侧倾、震荡等,显著的影响喷雾分布形态。In order to increase agricultural output, crops must be controlled by diseases, insect pests and weeds. Boom sprayer is one of the important machines for spraying chemical pesticides, fertilizers and plant production regulators. It is widely used in fields, lawns, nurseries and orchards. The operation effect is highly related to the uniformity of the spray distribution pattern. The spray boom is a large flexible and weak damping structure. The main movement of the spray boom during operation is yaw, roll, vibration, etc., which significantly affects the spray distribution pattern.
目前现有喷杆缺点在于难以适应倾斜、起伏等复杂田间地面,尤其是大型喷杆喷雾机,如图1所示,当喷杆碰触到地面凸起时,会影响到施药工作的进行,还容易造成设备的损坏。The disadvantage of existing spray booms is that it is difficult to adapt to complex field ground such as slopes and undulations, especially for large-scale spray boom sprayers. As shown in Figure 1, when the spray boom touches the raised ground, it will affect the progress of the spraying work. , it is also easy to cause damage to the equipment.
为了减少化学药物的漏喷和重喷,喷杆必须保持与土壤地面/作物冠层平行,还需抑制大柔性喷杆的横摆运动,因此在倾斜、起伏等复杂田间路况作用时,驾驶员不得不频繁手动调节喷杆到合适的角度和高度。In order to reduce the missed spraying and heavy spraying of chemicals, the spray boom must be kept parallel to the soil floor/crop canopy, and the lateral movement of the large flexible spray boom must be suppressed. Had to frequently manually adjust the boom to the proper angle and height.
为了缓解操作人员的负担,使其不必担心喷杆晃动导致喷雾沉积量不均匀,可以提高驾驶速度,本实用新型提出了一种仿形喷杆及其控制方法。In order to alleviate the burden of the operator, so that he does not have to worry about the uneven spray deposition caused by the shaking of the spray boom, and can increase the driving speed, the utility model proposes a profiling spray boom and its control method.
实用新型内容Utility model content
针对现有技术存在的问题,本实用新型的技术目的是提供一种可以克服现有技术缺陷的喷雾机仿形喷杆,其公开的技术方案为:Aiming at the problems existing in the prior art, the technical purpose of this utility model is to provide a sprayer profiling boom that can overcome the defects of the prior art. The disclosed technical solution is:
一种喷雾机仿形喷杆,包括与喷雾机车体连接的支撑悬架以及安装在支撑悬架左右两侧的喷杆侧臂,其特征在于:A profiling spray boom for a sprayer, comprising a support suspension connected to the sprayer body and spray boom sidearms installed on the left and right sides of the support suspension, characterized in that:
所述支撑悬架设有第二框架、喷杆中心架和减振机构,第二框架的前部安装有一凸台,减振机构设置在所述凸台上;The support suspension is provided with a second frame, a spray boom center frame and a vibration damping mechanism, a boss is installed on the front of the second frame, and the vibration damping mechanism is arranged on the boss;
所述喷杆中心架位于第二框架的前方,所述喷杆侧臂安装在所述喷杆中心架上,第二框架的上部通过对称的左右两个第二连接件与喷杆中心架连接,第二连接件的前后两端与第二框架、喷杆中心架均采用球头铰链活动连接,使第二框架、两个第二连接件与喷杆中心架构成四杆机构;The spray boom center frame is located in front of the second frame, the spray boom side arm is installed on the spray boom center frame, and the upper part of the second frame is connected to the spray boom center frame through two symmetrical left and right second connecting pieces , the front and rear ends of the second connector are movably connected with the second frame and the spray boom center frame by ball joint hinges, so that the second frame, the two second connectors and the spray boom center frame form a four-bar mechanism;
所述减振机构包括第一组件、第二组件和弹簧件,所述第一组件的上部为扇形承压部,所述承压部的顶面设有呈凸起圆弧状的横向卡槽,第一组件下部设有中心连接件;所述第二组件呈T型,上部为头部,下部为柱体;所述第一组件的中心连接件通过轴销与第二组件的头部铰接,承压部扇形的中心点落在所述轴销上,所述承压部的两侧通过左右对称设置的阻尼器与凸台的台面连接,所述阻尼器的上下两端与第一组件、凸台台面均采用万向节活动连接,所述台面上设有通孔,第二组件的下部柱体插在所述通孔中,所述弹簧件套在所述柱体上,卡在第二组件头部下表面与凸台台面之间;The damping mechanism includes a first assembly, a second assembly and a spring member. The upper part of the first assembly is a fan-shaped pressure receiving part, and the top surface of the pressure receiving part is provided with a transverse card groove in the shape of a raised arc. , the lower part of the first component is provided with a central connector; the second component is T-shaped, the upper part is a head, and the lower part is a column; the central connector of the first component is hinged to the head of the second component through a pivot pin , the fan-shaped central point of the pressure-receiving part falls on the shaft pin, and the two sides of the pressure-receiving part are connected with the table surface of the boss through the left and right symmetrical dampers, and the upper and lower ends of the damper are connected with the first assembly 1. The table tops of the bosses are connected by universal joints, and a through hole is provided on the table top. The lower cylinder of the second component is inserted into the through hole, and the spring element is set on the cylinder, and is stuck Between the lower surface of the head of the second component and the boss table;
所述喷杆中心架包括一横向设置的曲杆,所述曲杆的中间部位压在第一组件承压部的顶面,卡在所述卡槽中,且所述曲杆通过可执行直线往复运动的侧倾驱动装置与第一组件连接,所述侧倾驱动装置的一端铰接在曲杆偏于中间部位的位置,侧倾驱动装置的另一端铰接在第一组件承压部的一侧,通过控制侧倾驱动装置执行直线往复运动,可使曲杆以第一组件为支点转动,所述侧倾驱动装置与控制系统连接。The spray boom center frame includes a horizontally arranged curved rod, the middle part of the curved rod is pressed against the top surface of the pressure-bearing part of the first component, and is stuck in the card slot, and the curved rod can be executed through a straight line The reciprocating roll driving device is connected to the first assembly, one end of the roll driving device is hinged at a position where the curved rod is offset from the middle, and the other end of the roll driving device is hinged on one side of the pressure-bearing part of the first assembly The curved rod can be rotated with the first component as a fulcrum by controlling the roll driving device to perform linear reciprocating motion, and the roll driving device is connected with the control system.
在上述方案的基础上,进一步改进或优选的方案还包括:On the basis of the above scheme, further improved or preferred schemes also include:
所述第二框架侧边通过可执行直线往复运动的横摆驱动装置与喷杆中心架的侧边连接,所述横摆驱动装置的一端与第二框架活动连接,另一端与喷杆中心架活动连接,通过横摆驱动装置执行直线往复运动,喷杆中心架可相对于第二框架横向摆动,所述横摆驱动装置与控制系统连接。The side of the second frame is connected to the side of the spray boom center frame through a yaw driving device that can perform linear reciprocating motion. One end of the yaw drive device is movably connected to the second frame, and the other end is connected to the spray boom center frame. The movable connection, through the linear reciprocating motion performed by the yaw driving device, the spray boom center frame can swing laterally relative to the second frame, and the yaw driving device is connected with the control system.
所述第二组件与所述通孔为间隙配合,所述通孔内配置有橡胶套。The second component is clearance fit with the through hole, and a rubber sleeve is arranged in the through hole.
所述第二组件的头部通过连杆与所述曲杆连接,所述连杆的两端分别通过轴件与第二组件、曲杆铰接,连接第二组件头部与连杆的轴件与所述轴销的中轴线在同一直线上。The head of the second component is connected to the curved rod through a connecting rod, and the two ends of the connecting rod are respectively hinged with the second component and the curved rod through a shaft, and the shaft connecting the head of the second component to the connecting rod On the same straight line as the central axis of the pivot pin.
所述喷杆侧臂由多段桁架组成,桁架段之间通过运动关节连接,所述运动关节设有相互垂直的两个运动转轴,所述喷杆侧臂上安装有:The spray boom side arm is composed of multi-section trusses, and the truss sections are connected by kinematic joints. The kinematic joints are provided with two mutually perpendicular motion shafts. The spray boom side arm is equipped with:
1)控制与支撑悬架连接的桁架段相对于支撑悬架、外侧桁架段相对于内侧桁架段产生水平转动的折叠/展开驱动装置;1) The folding/deploying driving device that controls the horizontal rotation of the truss section connected to the supporting suspension relative to the supporting suspension, and the outer truss section relative to the inner truss section;
2)控制与支撑悬架连接的桁架段相对于支撑悬架、外侧桁架段相对于内侧桁架段产生倾斜转动的倾角调节驱动装置;2) The inclination adjustment driving device that controls the inclination rotation of the truss section connected to the supporting suspension relative to the supporting suspension, and the outer truss section relative to the inner truss section;
所述折叠/展开驱动装置、倾角调节驱动装置分别与控制系统连接。The folding/expanding drive device and the tilt adjustment drive device are respectively connected with the control system.
所述喷杆中心架包括本体框架和扩展架,所述扩展架设置在本体框架上部的前方,通过连接机构与本体框架固定连接。The spray boom center frame includes a body frame and an extension frame, and the extension frame is arranged in front of the upper part of the body frame, and is fixedly connected with the body frame through a connecting mechanism.
所述连接机构包括以镜像对称的方式设置在扩展架与本体框架之间的两组第三连接件,所述第三连接件包括内外两个单元组件;所述第二连接件的一端连接在第二框架的顶面,另一端连接在第三连接件内侧单元组件的顶面,所述内侧单元组件垂直于扩展架与本体框架;所述扩展架顶面高度低于本体框架的顶面高度,所述内侧组件的纵截面呈梯形,其顶部水平,后侧边垂直连接在本体框架顶部侧面上,前侧边倾斜延伸至所述扩展架的顶面,与扩展架顶面固定连接;所述第三连接件的外侧单元组件为直管件,后端固定连接在本体框架的顶部侧面上,前端与扩展架的顶面固定连接,且外侧单元组件的前部向内侧倾斜。The connecting mechanism includes two sets of third connecting parts arranged between the extension frame and the body frame in a mirror-symmetrical manner, the third connecting parts include two unit assemblies inside and outside; one end of the second connecting part is connected to the The top surface of the second frame, the other end is connected to the top surface of the inner unit assembly of the third connector, and the inner unit assembly is perpendicular to the extension frame and the body frame; the height of the top surface of the extension frame is lower than that of the body frame , the longitudinal section of the inner component is trapezoidal, its top is horizontal, the rear side is vertically connected to the top side of the body frame, the front side extends obliquely to the top surface of the expansion frame, and is fixedly connected to the top surface of the expansion frame; The outer unit assembly of the third connector is a straight pipe, the rear end is fixedly connected to the top side of the body frame, the front end is fixedly connected to the top surface of the extension frame, and the front part of the outer unit assembly is inclined inwardly.
本实用新型仿形喷杆针对两个喷杆侧臂设有左右两个执行直线往复运动的折叠/展开驱动装置,所述折叠/展开驱动装置与控制系统连接;所述喷杆侧臂通过竖向设置的转轴铰接在所述本体框架的侧面,所述折叠/展开驱动装置的一端通过铰链与所述扩展架连接,另一端与对应的喷杆侧臂通过铰链结构连接,通过控制折叠/展开驱动装置执行直线往复运动,可推动喷杆侧臂以所述转轴为中心向后或向前转动,控制喷杆折叠或展开。The profiling spray boom of the utility model is provided with two left and right folding/unfolding driving devices performing rectilinear reciprocating motion for the two spraying boom side arms, and the folding/expanding driving devices are connected with the control system; The rotating shaft arranged in the direction is hinged on the side of the body frame. One end of the folding/deploying drive device is connected to the extension frame through a hinge, and the other end is connected to the corresponding spray boom side arm through a hinge structure. By controlling the folding/deploying The driving device executes linear reciprocating motion, which can push the side arm of the spray boom to rotate backward or forward around the rotating shaft, so as to control the folding or unfolding of the spray boom.
进一步的,所述喷杆侧臂的内侧通过中轴线在同一直线上的第一转轴、第二转轴与本体框架铰接,所述第一转轴位于第二转轴上方,且第一转轴、第二转轴的中轴线在同一直线上;喷杆侧臂内侧的上下两端则分别通过过渡连接件与第一转轴、第二转轴连接,所述过渡连接件套在第一转轴/第二转轴上,喷杆侧臂上端通过第三转轴与套在第一转轴上的过渡连接件铰接,所述第三转轴与第一转轴相垂直;喷杆侧臂下端设有内侧倾角调节驱动装置,所述内侧倾角调节驱动装置为执行直线往复运动的驱动装置,其一端与喷杆侧臂铰接,另一端通过第四转轴与套在第二转轴上的过渡连接件铰接,所述第四转轴与第二转轴相垂直,所述内侧倾角调节驱动装置与控制系统连接,通过内侧倾角调节驱动装置执行直线往复运动,所述喷杆侧臂可以所述第三转轴为轴心转动。Further, the inner side of the spray boom side arm is hinged to the body frame through the first rotating shaft and the second rotating shaft whose central axis is on the same straight line, the first rotating shaft is located above the second rotating shaft, and the first rotating shaft, the second rotating shaft The central axis of the boom is on the same straight line; the upper and lower ends of the inner side arm of the spray boom are respectively connected to the first rotating shaft and the second rotating shaft through a transition piece. The upper end of the rod side arm is hinged to the transition connector sleeved on the first rotating shaft through the third rotating shaft, and the third rotating shaft is perpendicular to the first rotating shaft; the lower end of the spraying rod side arm is provided with an inside inclination adjustment driving device, and the inside inclination angle The adjusting driving device is a driving device that performs linear reciprocating motion, one end of which is hinged to the side arm of the spray boom, and the other end is hinged to the transition piece sleeved on the second rotating shaft through the fourth rotating shaft, and the fourth rotating shaft is connected to the second rotating shaft. Vertically, the inner inclination adjustment drive device is connected with the control system, and the inner inclination adjustment drive device performs linear reciprocating motion, and the spray boom side arm can rotate with the third rotation axis as the axis.
所述支撑悬架设有第一框架和升降驱动装置,所述第一框架位于第二框架的后方,固定安装在喷雾机车架上,通过第一连接件与第二框架连接,且与第二框架保持平行,所述第一连接件前后两端分别与第一框架、第二框架铰接,所述升降驱动装置为执行直线往复运动的驱动装置,其一端与第一框架铰接,另一端通过铰链连接在所述第一连接件上,通过控制升降驱动装置执行直线往复运动,拉动第一连接件,可带动第二框架相对于第一框架抬高或降低。The support suspension is provided with a first frame and a lifting drive device, the first frame is located behind the second frame, fixedly installed on the frame of the sprayer, connected with the second frame through the first connecting piece, and connected with the second frame. The two frames are kept parallel, the front and rear ends of the first connector are respectively hinged with the first frame and the second frame, and the lifting drive device is a drive device for linear reciprocating motion, one end of which is hinged with the first frame, and the other end passes through The hinge is connected to the first connecting piece, and by controlling the lifting drive device to perform linear reciprocating motion, pulling the first connecting piece can drive the second frame to be raised or lowered relative to the first frame.
所述喷雾机仿形喷杆还包括安装在喷杆侧臂上的若干非接触式距离传感器以及安装在喷杆中心架上的多轴动态倾角传感器,所述非接触式距离传感器、多轴动态倾角传感器分别与所述控制系统连接。The profiling boom of the sprayer also includes several non-contact distance sensors installed on the side arm of the spray boom and a multi-axis dynamic tilt sensor installed on the center frame of the spray boom. The non-contact distance sensor, multi-axis dynamic The inclination sensors are respectively connected with the control system.
用于如上所述喷雾机仿形喷杆的控制方法,过程如下:For the control method of the profiling boom of the sprayer as described above, the process is as follows:
通过分布在喷杆侧臂上的多个非接触式距离传感器检测出喷杆侧臂上多点与地面的距离;The distance between multiple points on the boom side arm and the ground is detected by multiple non-contact distance sensors distributed on the boom side arm;
通过所述多轴动态倾角传感器检测出喷杆中心架绕竖直轴的横摆角和绕水平纵轴(车尾指向车头方向)的侧倾角;The yaw angle of the spray boom center frame around the vertical axis and the roll angle around the horizontal longitudinal axis (the rear of the vehicle points to the front of the vehicle) are detected by the multi-axis dynamic inclination sensor;
通过安装在喷雾机车体上的带GPS辅助的惯性测量单元(包括惯性测量单元、加速度计、磁力计等组成)检测车体的运动姿态(侧倾、横摆、起伏等);The motion attitude (roll, yaw, heave, etc.) of the vehicle body is detected by the inertial measurement unit (including inertial measurement unit, accelerometer, magnetometer, etc.) installed on the vehicle body with GPS assistance;
通过控制系统采集所述非接触式距离传感器、多轴动态倾角传感器和车体上的惯性测量单元传输的信号,根据拉格朗日动力学方程,进行在线逆动力力学解算,算得各驱动装置所需的推力及位移,控制调节各驱动装置协同动作,实现喷杆侧臂对地面的仿形,避免喷杆碰触障碍物。The signals transmitted by the non-contact distance sensor, the multi-axis dynamic inclination sensor and the inertial measurement unit on the vehicle body are collected by the control system, and the online inverse dynamics calculation is performed according to the Lagrangian dynamics equation, and each driving device is calculated The required thrust and displacement, control and adjust the coordinated action of each driving device to realize the profiling of the side arm of the spray boom to the ground, and avoid the spray boom from touching obstacles.
有益效果:Beneficial effect:
本实用新型喷雾机仿形喷杆及其控制方法设计新颖、规划合理,所述支撑悬架包括主动部分和被动部分,通过悬架的被动部分隔离喷杆受到来自车体的高频激励,而悬架主动部分可结合传感器、执行器使喷杆跟踪低频的地面坡度变化,调节喷杆姿态,实现仿形,可有效避免喷杆碰触到障碍物,使喷杆式喷雾机能适应起伏地面,拓宽喷杆式喷雾机的适用场合。The utility model sprayer profiling spray rod and its control method are novel in design and reasonable in planning. The support suspension includes an active part and a passive part, and the passive part of the suspension is used to isolate the spray rod from high-frequency excitation from the vehicle body, while The active part of the suspension can be combined with sensors and actuators to make the boom track low-frequency ground slope changes, adjust the posture of the boom, and achieve profiling, which can effectively prevent the boom from touching obstacles, and make the boom sprayer adapt to undulating ground. Broaden the applicable occasions of the boom sprayer.
附图说明Description of drawings
图1为现有技术中喷杆式喷雾机在起伏地面工作状态的示意图;Fig. 1 is the schematic diagram of the boom type sprayer in the working state of the undulating ground in the prior art;
图2为配置本实用新型仿形喷杆的喷杆式喷雾机在起伏地面工作状态的示意图;Fig. 2 is the schematic diagram of the working state of the boom-type sprayer configured with the profiling spray boom of the utility model on the undulating ground;
图3为本实用新型仿形喷杆的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the profiling spray rod of the present utility model;
图4为本实用新型仿形喷杆的侧视结构示意图;Fig. 4 is the side view structure schematic diagram of the profiling spray rod of the present utility model;
图5为喷杆侧臂的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of the spray boom side arm;
图6为本实用新型仿形喷杆局部结构的立体前视图;Fig. 6 is the three-dimensional front view of the local structure of the profiling spray rod of the utility model;
图7为本实用新型仿形喷杆局部结构的立体后视图;Fig. 7 is the three-dimensional rear view of the local structure of the profiling spray rod of the utility model;
图8为本实用新型仿形喷杆的局部结构的俯视图;Fig. 8 is a top view of the partial structure of the profiling spray rod of the utility model;
图9为喷杆侧臂内侧上端的结构示意图;Fig. 9 is a schematic structural view of the inner upper end of the spray boom side arm;
图10为喷杆侧臂内侧下端的结构示意图;Figure 10 is a schematic structural view of the lower end of the inner side arm of the spray boom;
图11为支撑悬架一实施例的立体结构示意图一;Fig. 11 is a three-dimensional structural schematic diagram 1 of an embodiment of a support suspension;
图12为图11支撑悬架实施例的立体结构示意图二;Fig. 12 is a three-dimensional structural schematic diagram of the embodiment of the support suspension shown in Fig. 11;
图13为图11支撑悬架实施例的前视图;Figure 13 is a front view of the embodiment of the support suspension of Figure 11;
图14为图11支撑悬架实施例的后视图;Figure 14 is a rear view of the embodiment of the support suspension of Figure 11;
图15为第一组件的结构示意图;Figure 15 is a schematic structural view of the first assembly;
图16为第二组件的结构示意图;Fig. 16 is a schematic structural diagram of the second assembly;
图17为曲杆的结构示意图;Fig. 17 is the structural representation of curved bar;
图18为第二框架的结构示意图;Fig. 18 is a structural schematic diagram of the second frame;
图19为控制系统的结构示意。Fig. 19 is a schematic diagram of the structure of the control system.
具体实施方式detailed description
为了阐明本实用新型的技术方案及工作原理,下面结合附图与具体实施例对本实用新型做详细的介绍。In order to clarify the technical scheme and working principle of the utility model, the utility model will be introduced in detail below in conjunction with the accompanying drawings and specific embodiments.
如图3所示的一种喷雾机仿形喷杆,包括与喷雾机车体连接的支撑悬架以及安装在支撑悬架左右两侧的喷杆侧臂。A profiling boom of a sprayer as shown in FIG. 3 includes a support suspension connected to the body of the sprayer and spray boom side arms installed on the left and right sides of the support suspension.
如图4至图14所示,所述支撑悬架设有升降驱动机构、侧倾驱动机构、横摆驱动机构与减振机构等,具体由第一框架301、第二框架302、喷杆中心架等组件构成。As shown in Figures 4 to 14, the support suspension is provided with a lift drive mechanism, a roll drive mechanism, a yaw drive mechanism, and a damping mechanism, etc., specifically composed of the first frame 301, the second frame 302, the center of the boom frame and other components.
所述支撑悬架通过第一框架301固定在喷雾机车架上。所述第一框架301位于第二框架302的后方,由两个竖向的槽型直管构成,两槽型直管槽开口向前,对准所述第二框架302侧边的位置。所述槽型直管通过上下两个相同且平行的第一连接件501与第二框架302对应的侧边连接,所述第一连接件501前后两端分别与第二框架302的侧边、第一框架301的槽型直管铰接。The support suspension is fixed on the frame of the sprayer through the first frame 301 . The first frame 301 is located behind the second frame 302 and is composed of two vertical groove-shaped straight pipes. The openings of the two groove-shaped straight pipes are forward and aligned with the side of the second frame 302 . The trough-shaped straight pipe is connected to the corresponding side of the second frame 302 through two upper and lower identical and parallel first connecting pieces 501, and the front and rear ends of the first connecting piece 501 are respectively connected to the sides of the second frame 302, The grooved straight pipes of the first frame 301 are hinged.
升降驱动装置205为执行直线往复运动的驱动装置(如液压缸、丝杠等),第一框架301两侧各设置一个升降驱动装置203,其一端与第一框架301对应的槽型直管铰接,另一端与连接所述槽型直管的位于下方的第一连接件501铰接。所述升降驱动装置203与控制系统连接,控制系统通过控制升降驱动装置205执行直线往复运动拉动第一连接件501,可带动第二框架302相对于第一框架301抬高或降低,且在此过程中,第一框架301与第二框架302始终保持平行。The lifting drive device 205 is a drive device (such as a hydraulic cylinder, a lead screw, etc.) that performs linear reciprocating motion. An elevating drive device 203 is provided on each side of the first frame 301, and one end of the first frame 301 is hinged to the grooved straight pipe corresponding to the first frame 301. , and the other end is hinged to the first connecting piece 501 located below that connects the grooved straight pipe. The lifting drive device 203 is connected to the control system, and the control system pulls the first connecting member 501 by controlling the lifting drive device 205 to perform linear reciprocating motion, which can drive the second frame 302 to raise or lower relative to the first frame 301, and here During the process, the first frame 301 and the second frame 302 are always kept parallel.
所述第二框架302的前部安装有一凸台404,减振机构设置在所述凸台404上。所述喷杆中心架设置在第二框架302的前方,喷杆侧臂安装在所述喷杆中心架上,由所述凸台404承载减振机构和喷杆的重量。A boss 404 is mounted on the front of the second frame 302 , and the vibration damping mechanism is arranged on the boss 404 . The spray boom center frame is arranged in front of the second frame 302 , the spray boom side arms are mounted on the spray boom center frame, and the boss 404 carries the weight of the vibration damping mechanism and the spray boom.
所述喷杆中心架包括本体框架303和扩展架304,所述扩展架304设置在本体框架303上部的前方,通过连接机构与本体框架303固定连接。所述连接机构包括以镜像对称的方式设置在扩展架304与本体框架303之间的两组第三连接件,所述第三连接件包括内侧单元组件503和外侧单元组件504。The boom center frame includes a body frame 303 and an extension frame 304, the extension frame 304 is arranged in front of the upper part of the body frame 303, and is fixedly connected with the body frame 303 through a connecting mechanism. The connecting mechanism includes two sets of third connecting parts disposed between the extension frame 304 and the body frame 303 in a mirror-symmetric manner, and the third connecting parts include an inner unit assembly 503 and an outer unit assembly 504 .
第二框架302的上部通过左右两个对称分布的第二连接件502与喷杆中心架连接,第二框架302、两个第二连接件502与喷杆中心架构成了梯形的四杆结构,所述第二连接件502的后端通过球头铰链连接在第二框架302的顶面,第二连接件502的前端通过球头铰链连接在所述内侧单元组件503的顶面,如图11、图12所示。实践中可根据使用需求手动调节左右两个第二连接件502的夹角,即改变第二连接件502前端球头铰链与喷杆中心架的连接位置,构成矩形等其它形状的四杆结构,可以调节喷杆中心架的运动(横摆、侧倾等)范围以及运动灵敏度。The upper part of the second frame 302 is connected to the spray boom center frame through two symmetrically distributed second connecting pieces 502 on the left and right. The second frame 302, the two second connecting pieces 502 and the spray boom center frame form a trapezoidal four-bar structure. The rear end of the second connecting piece 502 is connected to the top surface of the second frame 302 through a ball joint, and the front end of the second connecting piece 502 is connected to the top surface of the inner unit assembly 503 through a ball joint, as shown in FIG. 11 , as shown in Figure 12. In practice, the angle between the left and right second connecting pieces 502 can be manually adjusted according to the needs of use, that is, the connection position of the ball joint hinge at the front end of the second connecting piece 502 and the spray boom center frame can be changed to form a four-bar structure of other shapes such as a rectangle. The range of motion (yaw, roll, etc.) and sensitivity of the boom steady frame can be adjusted.
所述内侧单元组件503垂直于扩展架304与本体框架303,所述扩展架304顶面高度低于本体框架303的顶面高度,所述内侧单元组件503的纵截面呈梯形,其顶部水平,后侧边垂直连接在本体框架303的顶部侧面上,前侧边倾斜延伸至所述扩展架304的顶面,与扩展架304顶面固定连接。所述外侧单元组件504为直管件,后端固定连接在本体框架303的顶部侧面上,前端与扩展架304的顶面固定连接,且外侧单元组件504的前部向内侧倾斜,如图6、图12所示。The inner unit assembly 503 is perpendicular to the extension frame 304 and the body frame 303, the height of the top surface of the extension frame 304 is lower than the height of the top surface of the body frame 303, the longitudinal section of the inner unit assembly 503 is trapezoidal, and its top is horizontal. The rear side is vertically connected to the top side of the body frame 303 , and the front side extends obliquely to the top surface of the extension frame 304 and is fixedly connected to the top surface of the extension frame 304 . The outer unit assembly 504 is a straight pipe, the rear end is fixedly connected to the top side of the body frame 303, the front end is fixedly connected to the top surface of the extension frame 304, and the front part of the outer unit assembly 504 is inclined inwardly, as shown in Figure 6, Figure 12 shows.
所述减振机构包括第一组件401、第二组件406和弹簧件403,所述第一组件401的上部为扇形承压部,所述承压部的顶面设有呈凸起圆弧状的横向卡槽,第一组件401下部设有中心连接件,如图15所示。所述第二组件406呈T型,上部为凹槽型头部,下部为柱体,如图16所示。所述第一组件401的中心连接件通过轴销407与第二组件406的头部铰接,承压部扇形的中心点落在所述轴销407上,所述承压部的两侧通过左右对称设置的阻尼器402与凸台404的台面连接,所述阻尼器402的上下两端与第一组件401、凸台台面均采用十字万向节活动连接。所述凸台404的台面上设有通孔,第二组件406的下部柱体插在所述通孔中,所述弹簧件403套在所述柱体上,卡在第二组件406头部下表面与凸台台面之间,且所述第二组件406与所述通孔为间隙配合,避免各组件之间因加工精度不准确造成机构自锁,所述通孔内配置有橡胶套。The damping mechanism includes a first assembly 401, a second assembly 406 and a spring member 403. The upper part of the first assembly 401 is a fan-shaped pressure bearing part, and the top surface of the pressure bearing part is provided with a convex arc shape. The horizontal card slot, the lower part of the first component 401 is provided with a central connecting piece, as shown in FIG. 15 . The second component 406 is T-shaped, the upper part is a groove-shaped head, and the lower part is a cylinder, as shown in FIG. 16 . The central connector of the first assembly 401 is hinged to the head of the second assembly 406 through a pivot pin 407, the fan-shaped central point of the pressure-receiving part falls on the pivot pin 407, and the two sides of the pressure-receiving part pass through the left and right The symmetrically arranged damper 402 is connected to the table top of the boss 404, and the upper and lower ends of the damper 402 are movably connected with the first component 401 and the boss table by cross universal joints. A through hole is provided on the table of the boss 404, the lower cylinder of the second component 406 is inserted into the through hole, the spring member 403 is sleeved on the cylinder, and stuck on the head of the second component 406 Between the lower surface and the boss table, and the second component 406 is in clearance fit with the through hole to avoid self-locking of the mechanism due to inaccurate machining accuracy between the components, and a rubber sleeve is arranged in the through hole.
所述本体框架303的框架中部有一横向设置的曲杆305,如图17所示,所述曲杆305的中间部位压在第一组件承压部的顶面,与承压部顶面形状契合,卡在所述卡槽中,且所述曲杆305通过可执行直线往复运动的侧倾驱动装置204(如液压缸、丝杠等)与第一组件401连接,所述侧倾驱动装置204的一端铰接在曲杆偏于中间部位的位置,侧倾驱动装置204的另一端铰接在第一组件承压部的一侧。所述侧倾驱动装置204与控制系统连接,控制系统通过控制侧倾驱动装置204执行直线往复运动,可使曲杆305以第一组件401为支点转动。The middle part of the frame of the body frame 303 has a curved rod 305 arranged horizontally. As shown in FIG. , stuck in the card slot, and the curved rod 305 is connected with the first component 401 through a tilting driving device 204 (such as a hydraulic cylinder, a lead screw, etc.) capable of linear reciprocating motion, and the tilting driving device 204 One end of the tilting drive device 204 is hinged at a position where the curved rod is biased towards the middle, and the other end of the roll driving device 204 is hinged at one side of the pressure-bearing part of the first assembly. The roll driving device 204 is connected with the control system, and the control system can make the curved rod 305 rotate around the first assembly 401 by controlling the roll driving device 204 to perform linear reciprocating motion.
所述第二组件406的头部通过连杆405与所述曲杆305连接,所述连杆405的两端分别通过轴件与第二组件406、曲杆305铰接,连接第二组件头部与连杆405的轴件与所述轴销407的中轴线在同一直线上。The head of the second component 406 is connected to the curved rod 305 through a connecting rod 405, and the two ends of the connecting rod 405 are respectively hinged to the second component 406 and the curved rod 305 through a shaft to connect the head of the second component The axis of the connecting rod 405 and the central axis of the shaft pin 407 are on the same straight line.
所述第二框架302侧边通过一可执行直线往复运动的横摆驱动装置206(如液压缸、丝杠等)与喷杆中心架的侧边连接,所述横摆驱动装置206与控制系统连接,控制系统通过控制横摆驱动装置206执行直线往复运动,使喷杆中心架带动喷杆侧臂相对于第二框架302(或车体)横向摆动。The side of the second frame 302 is connected to the side of the spray boom center frame through a yaw driving device 206 (such as a hydraulic cylinder, a lead screw, etc.) that can perform linear reciprocating motion. connected, the control system controls the yaw driving device 206 to perform linear reciprocating motion, so that the spray boom center frame drives the spray boom side arm to swing laterally relative to the second frame 302 (or vehicle body).
所述喷杆侧臂由多段桁架组成,所述喷杆侧臂上安装有:1)控制连接支撑悬架的桁架段相对于支撑悬架、外侧桁架段相对于内侧桁架段产生水平转动的折叠/展开驱动装置;2)控制连接支撑悬架的桁架段相对于支撑悬架、外侧桁架段相对于内侧桁架段产生倾斜转动的倾角调节驱动装置,所述折叠/展开驱动装置、倾角调节驱动装置分别与控制系统连接。桁架段之间通过运动关节连接,所述运动关节设有竖轴和水平纵轴两个相互垂直的运动转轴,在驱动装置带动下,桁架段相对所述运动转轴转动,可实现喷杆侧臂的局部姿态调节,如图2所示,即局部仿形,使喷雾机能适应各种复杂地形。The spray boom side arm is composed of multi-section trusses, and the spray boom side arm is equipped with: 1) The folding of the truss section connected to the support suspension relative to the support suspension, and the horizontal rotation of the outer truss section relative to the inner truss section /deployment driving device; 2) control the inclination adjustment driving device that the truss section connected to the support suspension produces tilting rotation relative to the support suspension, and the outer truss section relative to the inner truss section, the folding/unfolding driving device, the inclination adjustment driving device respectively connected with the control system. The truss sections are connected by kinematic joints. The kinematic joints are provided with two mutually perpendicular motion shafts, the vertical axis and the horizontal longitudinal axis. Driven by the driving device, the truss sections rotate relative to the motion shafts to realize spray boom side arm The local attitude adjustment, as shown in Figure 2, is local profiling, so that the sprayer can adapt to various complex terrains.
如图3所示的一实施例,所述喷杆侧臂设有内侧桁架段与外侧桁架段,所述外侧桁架段与内侧桁架段相接,二者相接处设有外侧桁架段倾角调节油缸201,以及控制外侧桁架段相对于内侧单元水平转动的驱动机构。所述内侧桁架段与支撑悬架的连接如图9、图10所示。As an embodiment shown in Figure 3, the side arm of the spray boom is provided with an inner truss section and an outer truss section, the outer truss section is connected to the inner truss section, and the inclination adjustment of the outer truss section is provided at the junction of the two Oil cylinder 201, and a driving mechanism for controlling the horizontal rotation of the outer truss section relative to the inner unit. The connection between the inner truss section and the support suspension is shown in Fig. 9 and Fig. 10 .
本实施例仿形喷杆针对两个喷杆侧臂设有左右两个执行直线往复运动的折叠/展开驱动装置205(如液压缸、丝杠等),所述折叠/展开驱动装置205与控制系统连接。In this embodiment, the profiling boom is provided with two left and right folding/deploying drive devices 205 (such as hydraulic cylinders, lead screws, etc.) that perform linear reciprocating motion for the two spray rod side arms. system connection.
所述内侧桁架段通过中轴线在同一直线上的第一转轴601、第二转轴602与本体框架303铰接,所述第一转轴601位于第二转轴上方,且第一转轴601、第二转轴602的中轴线在同一直线上。所述内侧桁架段的上下两端则分别通过过渡连接件与第一转轴601、第二转轴602连接,喷杆侧臂上端通过第三转轴与套在第一转轴601上的过渡连接件505铰接,所述第三转轴与第一转轴601相垂直。内侧桁架段下端设有内侧倾角调节驱动装置202,所述内侧倾角调节驱动装置202为执行直线往复运动的驱动装置(如液压缸、丝杠等),其一端与内侧桁架段铰接,另一端通过第四转轴与套在第二转轴602上的过渡连接件506铰接,所述第四转轴与第二转轴302相垂直。The inner truss section is hinged to the body frame 303 through the first rotating shaft 601 and the second rotating shaft 602 whose central axis is on the same straight line, the first rotating shaft 601 is located above the second rotating shaft, and the first rotating shaft 601 and the second rotating shaft 602 axis are on the same straight line. The upper and lower ends of the inner truss section are respectively connected to the first rotating shaft 601 and the second rotating shaft 602 through transitional connectors, and the upper end of the spray boom side arm is hinged to the transitional connector 505 sleeved on the first rotating shaft 601 through the third rotating shaft , the third rotation axis is perpendicular to the first rotation axis 601 . The lower end of the inner truss section is provided with an inner inclination adjustment drive device 202, the inner inclination adjustment drive device 202 is a drive device (such as a hydraulic cylinder, a screw, etc.) that performs linear reciprocating motion, one end of which is hinged with the inner truss section, and the other end is passed through The fourth rotating shaft is hinged to the transition piece 506 sleeved on the second rotating shaft 602 , and the fourth rotating shaft is perpendicular to the second rotating shaft 302 .
所述折叠/展开驱动装置207的一端与所述扩展架304的内侧铰接,另一端与套在第一转轴上601上的过渡连接件铰接,通过控制折叠/展开驱动装置207执行直线往复运动,可推动喷杆侧臂以所述第一转轴、第二转轴为中心向后或向前转动,控制内侧桁架段相对于支撑悬架折叠或展开。One end of the folding/expanding driving device 207 is hinged to the inner side of the expansion frame 304, and the other end is hinged to the transition piece sleeved on the first rotating shaft 601. By controlling the folding/expanding driving device 207 to perform linear reciprocating motion, The side arm of the spray boom can be pushed to rotate backwards or forwards around the first rotating shaft and the second rotating shaft to control the folding or unfolding of the inner truss section relative to the support suspension.
所述内侧倾角调节驱动装置202与控制系统连接,控制系统通过控制内侧倾角调节驱动装置202执行直线往复运动,使内侧桁架段以第三转轴为轴心转动,相对于支撑悬架发生倾斜。The inner inclination adjustment driving device 202 is connected with the control system, and the control system controls the inner inclination adjustment driving device 202 to perform linear reciprocating motion, so that the inner truss section rotates around the third rotating shaft and tilts relative to the supporting suspension.
所述本体框架303上安装有多轴动态倾角传感器 101,所述喷杆侧臂顺着其延伸方向设有多个非接触式距离传感器102(如超声波传感器等)及图像传感器,所述非接触式距离传感器、图像传感器、多轴动态倾角传感器分别与所述控制系统连接。The body frame 303 is equipped with a multi-axis dynamic inclination sensor 101, and the side arm of the spray boom is provided with a plurality of non-contact distance sensors 102 (such as ultrasonic sensors, etc.) and image sensors along the direction of its extension. A distance sensor, an image sensor, and a multi-axis dynamic inclination sensor are respectively connected with the control system.
本实施例中,所述仿形喷杆在支撑悬架浮动部分与内侧桁架段部分安装有蓄能器,避免喷杆展开后产生刚性冲击,喷杆触碰到障碍物以后,蓄能器油缸缩短或伸长,不会使喷杆结构产生变形失效。In this embodiment, the profiling spray boom is equipped with accumulators on the floating part of the support suspension and the inner truss section to avoid rigid impact after the spray boom is deployed. After the spray boom touches an obstacle, the accumulator cylinder Shortening or elongation will not cause deformation and failure of the boom structure.
本实施例中,各驱动装置优选采用油缸,控制系统与各传感器以及各驱动装置(如升降油缸、侧倾油缸、横摆油缸等)的电路连接及信号走向如图19所示,所述控制系统由ARM上位机与DSP下位机组成,各传感器及驱动装置的信号输出/输入端通过数模或模数转换电路与所述DSP下位机的相应接口连接。In this embodiment, each driving device preferably adopts an oil cylinder, and the circuit connection and signal direction of the control system and each sensor and each driving device (such as lifting oil cylinder, roll oil cylinder, sway oil cylinder, etc.) are shown in Figure 19. The control The system is composed of an ARM upper computer and a DSP lower computer. The signal output/input terminals of each sensor and drive device are connected to the corresponding interface of the DSP lower computer through a digital-to-analog or analog-to-digital conversion circuit.
如上所述喷雾机仿形喷杆在工作时,其控制方法如下:As mentioned above, when the profiling boom of the sprayer is working, its control method is as follows:
通过分布在喷杆侧臂上的多个非接触式距离传感器检测出喷杆侧臂上多点与地面的距离;The distance between multiple points on the boom side arm and the ground is detected by multiple non-contact distance sensors distributed on the boom side arm;
通过所述多轴动态倾角传感器检测出喷杆中心架绕竖直轴的横摆角和绕水平纵轴(车尾指向车头方向)的侧倾角;The yaw angle of the spray boom center frame around the vertical axis and the roll angle around the horizontal longitudinal axis (the rear of the vehicle points to the front of the vehicle) are detected by the multi-axis dynamic inclination sensor;
通过安装在喷雾机车体上的带GPS辅助的惯性测量单元(包括惯性测量单元、加速度计、磁力计等组成)惯性测量单元检测车体的运动姿态(侧倾、横摆、起伏等);Through the inertial measurement unit (including inertial measurement unit, accelerometer, magnetometer, etc.) installed on the sprayer body with GPS assistance, the inertial measurement unit detects the motion attitude of the vehicle body (roll, yaw, heave, etc.);
通过控制系统采集所述非接触式距离传感器、多轴动态倾角传感器和车体上的惯性测量单元传输的信号,根据拉格朗日动力学方程,进行在线逆动力力学解算,算得主动悬架横摆、侧倾驱动装置以及喷杆侧臂姿态调整驱动装置所需的推力及位移,控制调节各驱动装置协同动作,实现喷杆侧臂对地面的仿形,避免喷杆碰触障碍物,如图2所示。The control system collects the signals transmitted by the non-contact distance sensor, the multi-axis dynamic inclination sensor and the inertial measurement unit on the vehicle body, and performs online inverse dynamics calculation according to the Lagrangian dynamics equation to calculate the active suspension The thrust and displacement required by the yaw and roll driving device and the attitude adjustment driving device of the spray boom side arm, control and adjust the coordinated action of each driving device, realize the profiling of the spray boom side arm to the ground, avoid the spray boom touching obstacles, as shown in picture 2.
在喷雾机作业时,通过图像传感器可监测作物的生长状况及病虫草害的状况,便于统计病虫草害的发生规律,制定合适的作业方案。When the sprayer is working, the growth status of the crops and the status of pests and weeds can be monitored through the image sensor, which is convenient for statistics of the occurrence of diseases, insect pests and weeds, and to formulate a suitable operation plan.
本实用新型中,针对喷杆及支撑悬架横摆、侧倾频响特性,可使用六自由度运动平台及动态测试系统进行测试,主要是阶跃响应分析、频率响应分析。指定跟踪频率根据外界激励频率或地面波动的波长来设定,低于指定频率(或地面波长),幅值比近似为1,高于指定频率(或地面波长),幅值比迅速衰减为0。In the utility model, the six-degree-of-freedom motion platform and the dynamic test system can be used for testing the frequency response characteristics of the spray boom and the support suspension yaw and roll, mainly step response analysis and frequency response analysis. The specified tracking frequency is set according to the external excitation frequency or the wavelength of ground fluctuations. Below the specified frequency (or ground wavelength), the amplitude ratio is approximately 1, and above the specified frequency (or ground wavelength), the amplitude ratio rapidly decays to 0. .
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,本实用新型要求保护范围由所附的权利要求书、说明书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and the protection scope of the utility model is defined by the appended claims, the description and their equivalents.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106622773A (en) * | 2016-11-19 | 2017-05-10 | 农业部南京农业机械化研究所 | Profiling spraying rod of spraying machine and control method of profiling spraying rod |
EP3804515B1 (en) | 2019-10-10 | 2023-11-01 | HORSCH LEEB Application Systems GmbH | Agricultural distributor, preferably a field sprayer or a pneumatic fertilizer spreader |
EP3804516B1 (en) | 2019-10-10 | 2023-11-01 | HORSCH LEEB Application Systems GmbH | Agricultural distributor, preferably a field sprayer or a fertilizer spreader |
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2016
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106622773A (en) * | 2016-11-19 | 2017-05-10 | 农业部南京农业机械化研究所 | Profiling spraying rod of spraying machine and control method of profiling spraying rod |
EP3804515B1 (en) | 2019-10-10 | 2023-11-01 | HORSCH LEEB Application Systems GmbH | Agricultural distributor, preferably a field sprayer or a pneumatic fertilizer spreader |
EP3804516B1 (en) | 2019-10-10 | 2023-11-01 | HORSCH LEEB Application Systems GmbH | Agricultural distributor, preferably a field sprayer or a fertilizer spreader |
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