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CN206580213U - A simple automatic feeding machine - Google Patents

A simple automatic feeding machine Download PDF

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Publication number
CN206580213U
CN206580213U CN201720027548.4U CN201720027548U CN206580213U CN 206580213 U CN206580213 U CN 206580213U CN 201720027548 U CN201720027548 U CN 201720027548U CN 206580213 U CN206580213 U CN 206580213U
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frame
plate
module
conveying
plate frame
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陈柏江
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Dongguan Zhunrui Automation Equipment Co ltd
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Dongguan Zhunrui Automation Equipment Co ltd
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Abstract

The utility model provides a simple automatic batch feeder, which comprises a frame, a material plate frame, a feeding and conveying module, a suction plate material taking module, a turnover module, a top plate module and a discharging and conveying module; the feeding and conveying module comprises a conveying plate frame horizontally erected above the rack, synchronous conveying belts are horizontally arranged on two sides of the conveying plate frame, the material plate frame is placed on the synchronous conveying belts, and a first sensor for controlling the synchronous conveying belts to stop is arranged on the upper surface of the conveying plate frame; the suction plate taking module comprises a taking cylinder which is fixed at the rear end of the conveying plate frame and arranged along the horizontal direction, a suction plate frame is fixed at the output end of the taking cylinder, a plurality of suction plates are arranged on the suction plate frame along the horizontal direction, and a second sensor for controlling the stopping of the taking cylinder is arranged between the suction plates; the whole equipment is simple in structure, low in manufacturing cost and convenient to feed and operate, another batch of materials can be conveyed through the material pushing trolley immediately after the batch of materials are conveyed, the automation degree is high, the labor cost is saved, and the equipment is suitable for being widely applied and popularized in the industry.

Description

一种简易式自动投料机A simple automatic feeding machine

技术领域technical field

本实用新型涉及一种投料机,特别涉及一种简易式自动投料机。The utility model relates to a feeding machine, in particular to a simple automatic feeding machine.

背景技术Background technique

随着电子设备的广泛应用,PCB板的需量随之增加,这就需要提高PCB板的生产规模和生产效率,为了提高生产效率就必需更多地应用自动化设备。过去在 PCB 生产过程中通常采用人工上料,不仅上料效率低,而且劳动强度大,所需人工多。后来人们发明不少半自动上料装置、自动上料装置等,但目前市面上这些上料装置普遍存在结构复杂、制造难度大、成本高、操作不方便等缺点,导致其在行业内的推广应用受到制约,如何克服此技术上的问题,诚是业界应再加以积极突破、解决的重要问题。With the wide application of electronic equipment, the demand for PCB boards increases, which requires increasing the production scale and production efficiency of PCB boards. In order to improve production efficiency, more automation equipment must be used. In the past, manual loading was usually used in the PCB production process, which not only has low feeding efficiency, but also is labor-intensive and requires a lot of labor. Later, people invented many semi-automatic feeding devices, automatic feeding devices, etc., but these feeding devices currently on the market generally have disadvantages such as complex structure, difficult manufacturing, high cost, and inconvenient operation, which lead to their promotion and application in the industry. Being constrained, how to overcome this technical problem is really an important problem that the industry should actively break through and solve.

实用新型内容Utility model content

本实用新型的目的在于提供一种简易式自动投料机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a simple automatic feeding machine to solve the problems raised in the above-mentioned background technology.

为了实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种简易式自动投料机,包括机架、料板架、进料输送模组、吸板取料模组、翻转模组、顶板模组以及出料输送模组;所述进料输送模组包括水平架设于机架上方的传送板架,所述传送板架的两侧水平设有同步传送带,所述料板架放置在同步传送带上,所述传送板架的上表面设有控制同步传送带止动的第一传感器;所述吸板取料模组包括固定于传送板架后端的沿水平方向设置的取料气缸,所述取料气缸输出端固定有吸盘架,所述吸盘架上沿水平方向设有若干吸盘,所述吸盘之间设有控制取料气缸止动的第二传感器;所述翻转模组包括横向架设于所述取料气缸上方的翻转轴、驱动所述翻转轴转动的翻转伺服电机以及套设于翻转轴且随翻转轴作翻转运动的翻转架,所述翻转架的下端部具有扣住物料板的倒勾结构;所述顶板模组包括竖直设置在传送板架下方且通过螺杆悬挂在传送板架上的安装板、竖直设置且与所述安装板连接的顶板、安装于安装板且驱动所述顶板沿竖直方向上下运动的第一顶板气缸以及设置在安装板一侧的驱动安装板往传送板架末端倾斜的第二顶板气缸;所述输送模组包括架设于机架末端且位于所述翻转架后方的若干水平设置的出料辊轮组以及驱动所述出料辊轮组转动的出料辊轮组伺服电机。A simple automatic feeding machine, including a frame, a material plate frame, a feeding and conveying module, a suction plate retrieving module, a turning module, a top plate module and a discharging and conveying module; the feeding and conveying module includes The transmission plate frame is erected horizontally above the frame, and the two sides of the transmission plate frame are horizontally provided with synchronous conveyor belts, the material plate frame is placed on the synchronous conveyor belt, and the upper surface of the transmission plate frame is provided with a control synchronous conveyor belt stop. The first sensor that moves; the suction plate retrieving module includes a retrieving cylinder fixed to the rear end of the conveying plate frame along the horizontal direction, the output end of the retrieving cylinder is fixed with a suction cup frame, and the suction cup frame A number of suction cups are provided, and a second sensor for controlling the stop of the reclaiming cylinder is arranged between the suction cups; the turning module includes a turning shaft horizontally erected above the taking-up cylinder, a turning unit that drives the turning shaft to rotate The servo motor and the overturning frame sleeved on the overturning shaft and performing overturning movement with the overturning shaft, the lower end of the overturning frame has a barb structure that buckles the material plate; the top plate module includes a vertically arranged under the conveyor plate And the mounting plate suspended on the conveying plate frame by the screw rod, the top plate that is vertically arranged and connected with the mounting plate, the first top plate cylinder that is installed on the mounting plate and drives the top plate to move up and down in the vertical direction, and is arranged on the mounting plate The drive installation plate on one side of the plate is tilted towards the second top plate cylinder at the end of the conveying plate frame; the conveying module includes several horizontally arranged discharge rollers set at the end of the frame and behind the turning frame and the drive unit The discharge roller group servo motor that describes the rotation of the discharge roller group.

进一步地,所述传送板架包括方形的底部框架、固定于底部框架一侧的第一侧边、安装于底部框架另一侧的且通过螺杆与第一侧边连接的第二侧边、通过蜗轮蜗杆传动机构连接于螺杆用于调节第一侧边和第二侧边之间距离的手轮。Further, the conveying pallet includes a square bottom frame, a first side fixed to one side of the bottom frame, a second side installed on the other side of the bottom frame and connected to the first side by a screw, and The worm gear transmission mechanism is connected to the screw rod and is used for adjusting the distance between the first side and the second side.

进一步地,所述机架的旁侧设有用于承载料板架的推料台车,所述推料台车的一端与传送板架的前端相接,所述传送板架的前端设有用于固定推料台车的固定挂钩以及驱动所述固定挂钩扣紧或松开推料台车的挂钩气缸。Further, the side of the frame is provided with a pushing trolley for carrying the pallet, one end of the pushing trolley is connected to the front end of the conveying pallet, and the front end of the conveying pallet is provided with a Fix the fixed hook of the pusher trolley and drive the hook cylinder of the fixed hook to fasten or loosen the pusher trolley.

进一步地,所述料板架呈“L”字形,所述料板架包括水平设置的且上边面具有若干并列设置的三角形凸起部的底板、设置在底板的三角形凸起部低位端的且向后方倾斜的托板。Further, the sheet rack is in the shape of an "L", and the sheet rack includes a horizontally arranged bottom plate with several triangular protrusions arranged side by side on the upper surface, and a bottom plate arranged at the lower end of the triangular protrusions on the bottom plate and extending toward the Rear sloping pallet.

进一步地,所述机架上还设有控制面板。Further, a control panel is also provided on the frame.

本实用新型的有益效果为:本实用新型通过在机架上设置进料输送模组、吸板取料模组、翻转模组、顶板模组以及出料输送模组,进料输送模组自动运输待加工的PCB板,吸板取料模组将进料输送模组上的PCB板取走之后放置翻转模组上,顶板模组将PCB板整理好之后通过翻转模组将竖直放置的PCB板变成水平放置状态,最后通过出料输送模组输出;整台设备结构简单、制造成本低且上料操作方便,当一批料输送完毕之后可以马上通过推料台车输送另外一批物料,自动化程度高,节省了人力成本,适合在行业内广泛应用推广。The beneficial effects of the utility model are as follows: the utility model is provided with a feed conveying module, a suction plate retrieving module, a turning module, a roof module and a discharge conveying module on the frame, and the feed conveying module is automatically transported For the PCB board to be processed, the suction plate retrieving module takes away the PCB board from the feeding conveying module and then places it on the flipping module. After the top plate module arranges the PCB board, the vertically placed PCB board It becomes a horizontally placed state, and finally output through the discharge conveying module; the whole equipment has simple structure, low manufacturing cost and convenient feeding operation. The high degree of automation saves labor costs and is suitable for wide application and promotion in the industry.

附图说明Description of drawings

下面结合附图和具体实施例对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

图1是本实用新型的整体结构图;Fig. 1 is the overall structural diagram of the utility model;

图2是本实用新型的推料台车和料板架的结构示意图;Fig. 2 is the structural representation of pushing trolley of the utility model and material sheet frame;

图3是本实用新型的局部结构的示意图;Fig. 3 is the schematic diagram of the local structure of the utility model;

图4是图3中A部分的放大示意图;Fig. 4 is the enlarged schematic diagram of part A in Fig. 3;

图5是本实用新型的输送模组的结构示意图。Fig. 5 is a schematic structural view of the delivery module of the present invention.

具体实施方式detailed description

以下结合附图对本实用新型进行进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

如图1和图2所示的一种简易式自动投料机,包括机架1、料板架2、进料输送模组3、吸板取料模组4、翻转模组5、顶板模组6以及出料输送模组7,机架1上还设有控制面板11;所述料板架2呈“L”字形,所述料板架2包括水平设置的且上边面具有若干并列设置的三角形凸起部22的底板21、设置在底板22的三角形凸起部22低位端的且向后方倾斜的托板23,所述三角形凸起部22的顶面上还具有若干防止PCB物料板打滑的花纹;在上料之前,先把PCB板竖直放置在三角形凸起部22上。A simple automatic feeding machine as shown in Figures 1 and 2, including a frame 1, a material plate frame 2, a feeding and conveying module 3, a suction plate retrieving module 4, a turning module 5, and a top plate module 6 And the discharge conveying module 7, the frame 1 is also provided with a control panel 11; the sheet frame 2 is in the shape of an "L", and the sheet frame 2 includes horizontally arranged triangles arranged side by side on the upper side. The bottom plate 21 of the raised part 22, the support plate 23 which is arranged at the lower end of the triangular raised part 22 of the bottom plate 22 and tilts backward, the top surface of the triangular raised part 22 also has several patterns to prevent the PCB material board from slipping ; Before loading, the PCB board is placed vertically on the triangular raised portion 22.

如图3所示,进料输送模组3包括水平架设于机架1上方的传送板架31,所述传送板架31的两侧水平设有同步传送带32,所述料板架2放置在同步传送带32上,所述传送板架31的上表面设有控制同步传送带32止动的第一传感器33,所述传送板架31包括方形的底部框架311、固定于底部框架311一侧的第一侧边312、安装于底部框架311另一侧的且通过螺杆314与第一侧边312连接的第二侧边313、通过蜗轮蜗杆传动机构连接于螺杆314用于调节第一侧边312和第二侧边313之间距离的手轮315,使得本实用新型可以适用于各种宽度的PCB板;所述机架1的旁侧设有用于承载料板架2的推料台车8,所述推料台车8的一端与传送板架31的前端相接,所述传送板架31的前端设有用于固定推料台车8的固定挂钩34以及驱动所述固定挂钩34扣紧或松开推料台车的挂钩气缸35;当料板架2上的PCB被取空,可以通过推料台车8快速更换料板架2。As shown in Fig. 3, the feed conveying module 3 includes a transfer pallet 31 horizontally erected above the frame 1, and synchronous conveyor belts 32 are horizontally arranged on both sides of the transfer pallet 31, and the feed pallet 2 is placed on On the synchronous conveyor belt 32, the upper surface of the transmission pallet 31 is provided with a first sensor 33 to control the stop of the synchronous conveyor belt 32. One side 312, the second side 313 installed on the other side of the bottom frame 311 and connected to the first side 312 through a screw 314, is connected to the screw 314 through a worm gear transmission mechanism for adjusting the first side 312 and The hand wheel 315 of the distance between the second side 313 makes the utility model applicable to PCB boards of various widths; the side of the frame 1 is provided with a pushing trolley 8 for carrying the material plate frame 2, One end of the pushing trolley 8 is connected with the front end of the transmission pallet 31, and the front end of the transmission pallet 31 is provided with a fixed hook 34 for fixing the pushing trolley 8 and driving the fixed hook 34 to fasten or Unclamp the hook cylinder 35 of the pushing trolley; when the PCB on the material pallet 2 is taken out, the material pallet 2 can be quickly replaced by the pushing trolley 8.

图3和图4所示,吸板取料模组4包括固定于传送板架31后端的沿水平方向设置的取料气缸41,所述取料气缸41输出端固定有吸盘架42,所述吸盘架42上沿水平方向设有若干吸盘43,所述吸盘43之间设有控制取料气缸41止动的第二传感器44;所述翻转模组5包括横向架设于所述取料气缸41上方的翻转轴51、驱动所述翻转轴51转动的翻转伺服电机52以及套设于翻转轴51且随翻转轴51作翻转运动的翻转架53,所述翻转架53的下端部具有扣住物料板的倒勾结构531;所述顶板模组6包括竖直设置在传送板架31下方且通过螺杆314悬挂在传送板架31上的安装板61、竖直设置且与所述安装板61连接的顶板62、安装于安装板61且驱动所述顶板62沿竖直方向上下运动的第一顶板气缸63以及设置在安装板61一侧的驱动安装板61往传送板架31末端倾斜的第二顶板气缸64。As shown in Fig. 3 and Fig. 4, the suction plate retrieving module 4 includes a retrieving cylinder 41 fixed to the rear end of the conveying plate frame 31 along the horizontal direction, and the output end of the retrieving cylinder 41 is fixed with a suction cup frame 42, and the suction cup The frame 42 is provided with some suction cups 43 along the horizontal direction, and the second sensor 44 is arranged between the suction cups 43 to control the stop of the reclaiming cylinder 41; The overturning shaft 51, the overturning servo motor 52 that drives the overturning shaft 51 to rotate, and the overturning frame 53 that is sleeved on the overturning shaft 51 and performs overturning movement with the overturning shaft 51, the lower end of the overturning frame 53 has a material plate The barb structure 531; the top plate module 6 includes a mounting plate 61 vertically arranged below the conveying plate frame 31 and suspended on the conveying plate frame 31 through a screw 314, a vertically arranged and connected with the mounting plate 61 The top plate 62, the first top plate cylinder 63 installed on the mounting plate 61 and driving the top plate 62 to move up and down in the vertical direction, and the second top plate arranged on one side of the mounting plate 61 to drive the mounting plate 61 to tilt towards the end of the conveying plate frame 31 Cylinder 64.

如图5所示,输送模组7包括架设于机架1末端且位于所述翻转架53后方的若干水平设置的出料辊轮组71以及驱动所述出料辊轮组71转动的出料辊轮组伺服电机72。As shown in Figure 5, the delivery module 7 includes several horizontally arranged discharge roller sets 71 mounted on the end of the frame 1 and behind the flip frame 53, and a discharge roller that drives the discharge roller set 71 to rotate. Roller group servo motor 72.

本实用新型的工作原理:本实用新型通过在机架1上设置进料输送模组3、吸板取料模组4、翻转模组5、顶板模组6以及出料输送模组7,上料时首先把载满待加工PCB的料板架2放置在推料台车8上,将推料台车8推往机架1旁侧并操作控制面板11通过固定挂钩34将推料台8车固定住,随后将料板架2推往传送板架31并且通过同步传送带32将料板架2往前运动,待料板架2触发第一传感器33时同步传送带32停止运动,随后取料气缸41驱动若干吸盘43往料板架2方向运动,待吸盘43接触PCB的同时触发第二传感器44,吸盘43吸紧PCB表面,取料气缸41随后会前后抖动防止一次同时取两块或以上的板,抖动完毕后取料气缸41复位;此时翻转架53在传送板架31的下方,随后在翻转轴51的驱动下翻转架53往上转动一定的幅度刚好扣住固定于吸盘43上的待加工PCB板,此时PCB板的位置还存在倾斜的情况;随后第一顶板气缸63驱动顶板62向上伸出,随后第二顶板气缸64驱动安装板61往翻转架53方向倾斜,将倾斜的PCB板推至与翻转架53贴合,完成此动作后顶板62复位;随后翻转架53进行二次翻转运动至水平,并且与出料辊轮组71等高的位置,随后出料辊轮组71把PCB板送出,完成送料的动作;整台设备结构简单、制造成本低且上料操作方便,当一批料输送完毕之后可以马上通过推料台车输送另外一批物料,自动化程度高,节省了人力成本,适合在行业内广泛应用推广。The working principle of the utility model: the utility model is provided with a feed conveying module 3, a suction plate retrieving module 4, a turning module 5, a top plate module 6 and a discharge conveying module 7 on the frame 1. At first, place the board rack 2 full of PCBs to be processed on the pushing trolley 8, push the pushing trolley 8 to the side of the frame 1 and operate the control panel 11 to push the pushing platform 8 through the fixed hook 34. Fix it, then push the pallet 2 to the conveying pallet 31 and move the pallet 2 forward through the synchronous conveyor belt 32, when the pallet 2 triggers the first sensor 33, the synchronous conveyor belt 32 stops moving, and then the reclaiming cylinder 41 drives a number of suction cups 43 to move in the direction of the pallet rack 2. When the suction cups 43 touch the PCB, the second sensor 44 is triggered. The suction cups 43 are sucked tightly to the surface of the PCB, and the retrieving cylinder 41 will then vibrate back and forth to prevent taking two or more pieces at the same time. plate, after the shaking is completed, the reclaiming cylinder 41 is reset; at this time, the turning frame 53 is below the conveying plate frame 31, and then the turning frame 53 is rotated upward by a certain range under the drive of the turning shaft 51, just to buckle and fix on the sucker 43. The PCB board to be processed, the position of the PCB board still has a tilted situation at this time; then the first top board cylinder 63 drives the top board 62 to protrude upwards, and then the second top board cylinder 64 drives the mounting board 61 to tilt toward the tilting frame 53, and the tilted Push the PCB board until it fits with the overturning frame 53. After this action, the top plate 62 is reset; then the overturning frame 53 performs a second overturning movement to the level, and is at the same height as the discharge roller set 71, and then the discharge roller set 71 Send out the PCB board to complete the feeding action; the whole equipment has simple structure, low manufacturing cost and convenient feeding operation. After one batch of material is conveyed, another batch of materials can be conveyed by the pushing trolley immediately, with a high degree of automation. The labor cost is saved, and it is suitable for wide application and promotion in the industry.

以上所述并非对本新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本新型的技术方案的范围内。The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.

Claims (5)

1. a kind of plain type automatic feeder, it is characterised in that:Including frame, flitch frame, charging conveying module, suction disc feeding mould Group, upset module, top plate module and discharging conveying module;The charging conveying module includes level frame above frame Grillage is transmitted, the both sides level of the transmission grillage is provided with synchrome conveying belt, and the flitch frame is placed on synchronous driving and taken, institute State first sensor of the upper surface provided with control synchrome conveying belt stop of transmission grillage;The suction disc feeding module includes fixing Horizontally disposed feeding cylinder in transmission grillage rear end, the feeding cylinder output end is fixed with suction cup carrier, described The second sensor provided with control feeding cylinder stop between some suckers, the sucker is provided with suction cup carrier in the horizontal direction; The upset that trip shaft, the driving trip shaft of the upset module including transverse strands above the feeding cylinder are rotated is watched Take motor and be sheathed on trip shaft and make the rollover stand of flip-flop movement with trip shaft, the bottom of the rollover stand, which has, to be clasped The overhead kick structure of material plate;The top plate module includes being vertically arranged in below transmission grillage and is suspended on transfer plate by screw rod Installing plate on frame, the top plate for being vertically arranged and being connected with the installing plate, it is installed on installing plate and drives the top plate along perpendicular The first top plate cylinder from Nogata to up and down motion and be arranged on the drive installation plate of installing plate side and incline toward transmission grillage end The second oblique top plate cylinder;The conveying module includes being set up in frame end and positioned at some levels at the rollover stand rear The discharging material roller group servomotor that the discharging material roller group and the driving discharging material roller group of setting are rotated.
2. a kind of plain type automatic feeder according to claim 1, it is characterised in that:The transmission grillage includes square Under(-)chassis, be fixed on the first side of under(-)chassis side, be installed on under(-)chassis opposite side and by screw rod and The second side of one side connection, it is connected to by Worm and worm-wheel gearing screw rod and is used to adjust first side and second side Between distance handwheel.
3. a kind of plain type automatic feeder according to claim 1, it is characterised in that:The side of the frame is provided with use In the pusher chassis of carrying flitch frame, one end of the pusher chassis connects with transmitting the front end of grillage, the transmission grillage Front end is provided with the fixed hook for being used for fixing pusher chassis and the driving fixed hook fastening or the extension for unclamping pusher chassis Hook cylinder.
4. a kind of plain type automatic feeder according to claim 3, it is characterised in that:The flitch frame is in " L " font, The flitch frame, which includes horizontally disposed and top face, to be had the bottom plate in some triangular hill portions being set up in parallel, is arranged on bottom The supporting plate of the triangular hill portion low order end and tilted rearward of plate.
5. a kind of plain type automatic feeder according to claim 1, it is characterised in that:Control is additionally provided with the frame Panel.
CN201720027548.4U 2017-01-11 2017-01-11 A simple automatic feeding machine Active CN206580213U (en)

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Application Number Priority Date Filing Date Title
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CN206580213U true CN206580213U (en) 2017-10-24

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108045898A (en) * 2018-01-18 2018-05-18 苏州丰川电子科技有限公司 For the automatic processing system of notebook part
CN112499166A (en) * 2020-11-16 2021-03-16 遂宁市广天电子有限公司 Device for automatically feeding and conveying electronic circuit board
CN116056440A (en) * 2022-12-26 2023-05-02 深圳市海铭德科技有限公司 Board feeding machine for assembling point light source line body of automobile

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108045898A (en) * 2018-01-18 2018-05-18 苏州丰川电子科技有限公司 For the automatic processing system of notebook part
CN108045898B (en) * 2018-01-18 2019-07-30 苏州丰川电子科技有限公司 Automatic processing system for notebook part
CN112499166A (en) * 2020-11-16 2021-03-16 遂宁市广天电子有限公司 Device for automatically feeding and conveying electronic circuit board
CN116056440A (en) * 2022-12-26 2023-05-02 深圳市海铭德科技有限公司 Board feeding machine for assembling point light source line body of automobile

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