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CN206579020U - A kind of automatic demoulding discharging device of oil sealing vulcanizing press - Google Patents

A kind of automatic demoulding discharging device of oil sealing vulcanizing press Download PDF

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Publication number
CN206579020U
CN206579020U CN201720194625.5U CN201720194625U CN206579020U CN 206579020 U CN206579020 U CN 206579020U CN 201720194625 U CN201720194625 U CN 201720194625U CN 206579020 U CN206579020 U CN 206579020U
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manipulator
discharging device
oil
automatic demoulding
oil seal
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赵丹丹
韩文广
张国鹏
田忠江
张庆雪
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Shandong University of Science and Technology
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Shandong University of Science and Technology
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Abstract

本实用新型公开了一种油封平板硫化机的自动脱模放料装置,包括在平板硫化机上安装一个左右方向的滑轨和在平板硫化机一侧安装一个油封自动脱模放料装置。其中,左右方向的滑轨与前后方向的滑轨相连;油封自动脱模放料装置包含自动抓、放机械手,机械手包含多个末端执行器,机械手安装在支架导轨上,支架导轨的右下方安装有成品盒、骨架盒和胶料盒。本实用新型取得的有益效果是:该装置可以实现油封的自动脱模,骨架和胶坯的自动放置,有效的减轻了劳动者的工作量,提高了油封的生产效率;采用机械手对油封、骨架和橡胶进行取放,提高了油封产品的清洁度,有效的避免了人力操作产生的杂质和灰尘。

The utility model discloses an automatic demoulding and discharging device for an oil-sealed flat vulcanizing machine, which comprises a left-right slide rail installed on the flat vulcanizing machine and an oil-sealed automatic demoulding and discharging device installed on one side of the flat vulcanizing machine. Among them, the slide rails in the left and right directions are connected with the slide rails in the front and rear directions; the oil seal automatic demoulding and discharging device includes an automatic grasping and releasing manipulator, and the manipulator includes multiple end effectors. There are finished box, skeleton box and rubber box. The beneficial effects obtained by the utility model are: the device can realize the automatic demoulding of the oil seal, the automatic placement of the skeleton and the rubber base, which effectively reduces the workload of the laborers and improves the production efficiency of the oil seal; Picking and placing with rubber improves the cleanliness of the oil seal product and effectively avoids impurities and dust generated by manual operation.

Description

一种油封平板硫化机的自动脱模放料装置An automatic demoulding and discharging device for an oil-sealed flat vulcanizing machine

技术领域technical field

本实用新型涉及油封生产设备技术领域,具体的是一种油封平板硫化机的自动脱模放料装置。The utility model relates to the technical field of oil seal production equipment, in particular to an automatic demoulding and discharging device for an oil seal flat vulcanizing machine.

背景技术Background technique

油封是旋转密封件中结构最复杂、应用最广泛的橡胶元件。油封凭借它密封性能好、机构简单、价格低廉等优点,使其成为工业机器设备中一个必不可少的零件,在大到航天、航空、石油、化工等设备,小到日用泵、管阀、轴承等零件中都得到了广泛应用。目前,油封的生产主要是采用平板硫化机,将橡胶和骨架进行硫化成型。采用平板硫化机生产油封的主要工作过程是,首先将油封的模具板安装在硫化机上,将骨架和橡胶分别放入模腔内相应位置,然后启动硫化机进行硫化,硫化完成后,将硫化后的油封脱模,放入成品盒中,重新放入骨架和橡胶,再次进行硫化,如此往复循环进行加工油封。其中,将骨架和橡胶放入模腔中,以及将加工后的油封脱模放入成品盒中,都需要人工进行操作,而且一次硫化,同时生产多个油封,这就需要人工一次放入多个骨架、多个橡胶和对多个油封进行脱模。因此,油封目前的生产过程消耗了大量人力、工作效率低、生产成本高,而且人工操作容易产生杂质,影响油封的清洁度,从而影响油封的质量。The oil seal is the most complex and widely used rubber component in the rotary seal. Due to its good sealing performance, simple mechanism, and low price, the oil seal has become an indispensable part of industrial machinery and equipment, ranging from aerospace, aviation, petroleum, chemical and other equipment to daily pumps and pipe valves. , bearings and other parts have been widely used. At present, the production of oil seals mainly uses a flat vulcanizing machine to vulcanize the rubber and the skeleton. The main working process of using a flat vulcanizer to produce oil seals is to first install the mold plate of the oil seal on the vulcanizer, put the skeleton and rubber into the corresponding positions in the mold cavity, and then start the vulcanizer to vulcanize. After the vulcanization is completed, the vulcanized Remove the oil seal from the mold, put it into the finished product box, put the skeleton and rubber back in, vulcanize again, and process the oil seal in such a reciprocating cycle. Among them, putting the skeleton and rubber into the mold cavity, and demoulding the processed oil seal into the finished product box all require manual operations, and one vulcanization produces multiple oil seals at the same time, which requires manual insertion of multiple oil seals at a time. a skeleton, multiple rubbers, and demoulding multiple oil seals. Therefore, the current production process of the oil seal consumes a lot of manpower, low work efficiency, high production cost, and manual operation is prone to produce impurities, which affects the cleanliness of the oil seal, thereby affecting the quality of the oil seal.

发明内容Contents of the invention

本实用新型的目的在于设计了一种油封平板硫化机的自动脱模放料装置。来解决背景技术中所存在的问题。The purpose of this utility model is to design an automatic demoulding and discharging device for an oil-sealed flat vulcanizing machine. To solve the problems existing in the background technology.

为实现上述目的,本实用新型采用以下技术方案:包括在平板硫化机上安装一个左右方向的滑轨和在平板硫化机一侧安装一个油封自动脱模放料装置。其中,左右方向的滑轨与前后方向的滑轨相连,左右方向的滑轨可以前后滑动;油封自动脱模放料装置包含自动取放机械手,机械手包含多个末端执行器,可同时抓取多个物品,机械手安装在支架导轨上,可以沿着支架导轨进行多方位移动,支架导轨的右下方安装有成品盒、骨架盒和橡胶盒分别用于盛放油封、骨架和橡胶。In order to achieve the above purpose, the utility model adopts the following technical solutions: including installing a slide rail in the left and right directions on the flat vulcanizing machine and installing an oil seal automatic demoulding and discharging device on one side of the flat vulcanizing machine. Among them, the slide rails in the left and right directions are connected with the slide rails in the front and rear directions, and the slide rails in the left and right directions can slide forward and backward; the automatic release and discharge device of the oil seal includes an automatic pick-and-place manipulator, and the manipulator includes multiple end effectors, which can simultaneously grab multiple For each item, the manipulator is installed on the bracket guide rail and can move in multiple directions along the bracket guide rail. The finished product box, skeleton box and rubber box are installed on the lower right of the bracket guide rail to hold the oil seal, skeleton and rubber respectively.

进一步的,左右滑轨和机械手的移动,以及机械手的抓、放,都是由电机驱动。Further, the movement of the left and right slide rails and the manipulator, as well as the grasping and releasing of the manipulator, are all driven by motors.

进一步的,左右滑轨和机械手的移动方位和距离,以及机械手的抓、放,都是通过PLC程序控制。Further, the moving azimuth and distance of the left and right slide rails and the manipulator, as well as the grasping and releasing of the manipulator, are all controlled by the PLC program.

与现有装置相比,该装置可以同时实现多个油封的自动脱模,多个骨架和橡胶的自动放置,有效的减轻了劳动者的工作量,提高了油封的生产效率,降低了劳动成本;采用机械手对油封、骨架和橡胶进行取、放,提高了油封产品的清洁度,有效的避免了人力操作产生的杂质和灰尘,提高了油封的质量。Compared with the existing device, the device can simultaneously realize the automatic demoulding of multiple oil seals, the automatic placement of multiple skeletons and rubbers, which effectively reduces the workload of laborers, improves the production efficiency of oil seals, and reduces labor costs. ;Using manipulators to take and put the oil seal, skeleton and rubber, which improves the cleanliness of the oil seal product, effectively avoids impurities and dust generated by manual operation, and improves the quality of the oil seal.

附图说明Description of drawings

图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图2是图1中机械手的放大图。Fig. 2 is an enlarged view of the manipulator in Fig. 1 .

图中:1、上模板,2、下模板,3、前后滑轨,4、左右滑轨,5、工作台,6、支架导轨,7、机械手,8、成品盒,9、骨架盒,10、橡胶盒,11、伸缩杆,12、旋转关节,13、机械手臂,14、末端执行器。In the figure: 1. Upper template, 2. Lower template, 3. Front and rear slide rails, 4. Left and right slide rails, 5. Workbench, 6. Bracket guide rail, 7. Manipulator, 8. Finished product box, 9. Skeleton box, 10 . Rubber box, 11. Telescopic rod, 12. Rotary joint, 13. Mechanical arm, 14. End effector.

具体实施方式detailed description

如图1和图2所示,一种油封平板硫化机的自动脱模放料装置,包括安装在平板硫化机上的左右滑轨4和安装在平板硫化机一侧的油封自动脱模放料装置。油封自动脱模放料装置由支架导轨6、机械手7、成品盒8、骨架盒9和橡胶盒10组成。其中,机械手7由伸缩杆11、旋转关节12、机械手臂13和末端执行器14构成,伸缩杆11可以上下伸缩,机械手7安装在支架导轨6上,可以多方位移动,机械手7由电机驱动,成品盒8、骨架盒9和橡胶盒10安装在支架导轨6的右下侧。As shown in Figure 1 and Figure 2, an automatic demoulding and discharging device for an oil-sealed flat vulcanizing machine includes left and right slide rails 4 installed on the flat vulcanizing machine and an oil-sealed automatic demoulding and discharging device installed on one side of the flat vulcanizing machine . The oil seal automatic demoulding and discharging device is composed of a bracket guide rail 6, a manipulator 7, a finished product box 8, a skeleton box 9 and a rubber box 10. Among them, the manipulator 7 is composed of a telescopic rod 11, a rotary joint 12, a mechanical arm 13 and an end effector 14. The telescopic rod 11 can be stretched up and down. The manipulator 7 is installed on the bracket guide rail 6 and can move in multiple directions. The manipulator 7 is driven by a motor. Finished product box 8, skeleton box 9 and rubber box 10 are installed on the lower right side of support guide rail 6.

本实用新型的油封平板硫化机的自动脱模放料装置,结构简单,其具体工作过程为:对油封进行硫化成型,当下模板2的起始位置位于工作台5的上方时,处于起始位置的下模板2首先通过前后滑轨3向前移动一定的距离,然后通过左右滑轨4向右移动一定的距离到达与骨架盒9相对的位置后,机械手7接收到信号,经支架导轨6移动到骨架盒9的正上方,伸缩杆11向下伸长,使末端执行器14接触到骨架,末端执行器14抓取骨架,然后伸缩杆11向上伸缩,机械手7移动到下模板2的正上方,伸缩杆11向下伸长,使每个末端执行器14对应一个模腔,当末端执行器和模腔有偏移时,可经机械手臂13通过旋转关节12进行旋转调节,释放骨架,完成骨架的放置;伸缩杆11向上伸缩,下模板2跟随左右滑轨4沿前后滑轨3向后移动至与橡胶盒10相对的位置,机械手7经支架导轨6移动到橡胶盒10的正上方,伸缩杆11向下伸长,末端执行器14抓取橡胶,伸缩杆11向上伸缩,然后,机械手7移动到下模板2的正上方,伸缩杆11向下伸长,使每个末端执行器14对应一个模腔,可经机械手臂13通过旋转关节12进行旋转调节末端执行器的位置,释放橡胶,完成橡胶的放置。下模板2首先通过通过左右滑轨4向左移动,然后通过前后滑轨3向后移动一定的距离到达初始位置,下模板2下降到工作台5上,上模板1下降与下模板2配合,开始油封硫化。硫化完成后,上模板1上升,然后下模板2上升至初始位置,下模板2首先通过前后滑轨3向前移动一定的距离,然后通过左右滑轨4向由移动一定的距离到达与成品盒8相对的位置,机械手7经支架导轨6移动到下模板2的正上方,伸缩杆11向下伸长,使末端执行器14接触到油封,末端执行器14抓取油封,伸缩杆11向上伸缩,然后,机械手7移动到成品盒8的正上方,伸缩杆11向下伸长,末端执行器14释放油封,完成油封的脱模。然后进行骨架和橡胶的放置,依次循环。The automatic demoulding and discharging device of the oil seal plate vulcanizing machine of the utility model has a simple structure, and its specific working process is: vulcanize and form the oil seal, and when the initial position of the lower template 2 is above the workbench 5, it is in the initial position The lower template 2 first moves a certain distance forward through the front and rear slide rails 3, and then moves a certain distance to the right through the left and right slide rails 4 to reach the position opposite to the skeleton box 9. After receiving the signal, the manipulator 7 moves through the bracket guide rail 6. Right above the skeleton box 9, the telescopic rod 11 is stretched downward, so that the end effector 14 touches the skeleton, the end effector 14 grabs the skeleton, and then the telescopic rod 11 stretches upward, and the manipulator 7 moves to directly above the lower template 2 , the telescopic rod 11 is stretched downward, so that each end effector 14 corresponds to a mold cavity. When the end effector and the mold cavity are offset, the mechanical arm 13 can be rotated and adjusted through the rotary joint 12 to release the skeleton and complete the process. The placement of the skeleton; the telescopic rod 11 stretches upwards, the lower template 2 moves backwards along the front and rear slide rails 3 along the left and right slide rails 3 to a position opposite to the rubber box 10, and the manipulator 7 moves to the right above the rubber box 10 through the bracket guide rail 6, The telescopic rod 11 extends downward, the end effector 14 grabs the rubber, and the telescopic rod 11 stretches upward. Then, the manipulator 7 moves to directly above the lower template 2, and the telescopic rod 11 extends downward, so that each end effector 14 Corresponding to a mold cavity, the position of the end effector can be adjusted through the rotation of the mechanical arm 13 through the rotary joint 12 to release the rubber and complete the placement of the rubber. The lower template 2 first moves to the left through the left and right slide rails 4, and then moves back a certain distance through the front and rear slide rails 3 to reach the initial position. Start oil seal vulcanization. After the vulcanization is completed, the upper template 1 rises, and then the lower template 2 rises to the initial position. The lower template 2 first moves a certain distance forward through the front and rear slide rails 3, and then moves a certain distance through the left and right slide rails 4 to reach the finished box. 8 In the relative position, the manipulator 7 moves to the top of the lower template 2 through the bracket guide rail 6, and the telescopic rod 11 extends downward, so that the end effector 14 touches the oil seal, the end effector 14 grabs the oil seal, and the telescopic rod 11 stretches upward , Then, the manipulator 7 moves to the top of the finished product box 8, the telescopic rod 11 extends downward, and the end effector 14 releases the oil seal to complete the demoulding of the oil seal. Then carry out the placement of skeleton and rubber, and cycle in turn.

显然,本实用新型的上述实施例仅仅是为了清楚地说明本实用新型所做的举例,而并非是对本实用新型实施方式的限定。对于所属领域对的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无法对所有的实施方式进行一一列举。凡是属于本实用新型的技术方案所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之内。Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not possible to list all the implementation methods here. All obvious changes or variations derived from the technical solutions of the utility model are still within the protection scope of the utility model.

Claims (3)

1.一种油封平板硫化机的自动脱模放料装置,其特征在于:包括在平板硫化机上安装一个左右方向的滑轨和在平板硫化机一侧安装一个油封自动脱模放料装置;其中,左右方向的滑轨与前后方向的滑轨相连,左右方向的滑轨可以前后滑动;油封自动脱模放料装置包含自动取放机械手,机械手包含多个末端执行器,可同时抓取多个物品,机械手安装在支架导轨上,可以沿着支架导轨进行多方位移动,支架导轨的右下方安装有成品盒、骨架盒和橡胶盒分别用于盛放油封、骨架和橡胶。1. An automatic demoulding and discharging device for an oil-sealed flat vulcanizing machine, characterized in that it includes installing a left-right slide rail on the flat vulcanizing machine and installing an oil-sealed automatic demoulding and discharging device on one side of the flat vulcanizing machine; wherein , the slide rails in the left and right directions are connected with the slide rails in the front and rear directions, and the slide rails in the left and right directions can slide forward and backward; the oil seal automatic demoulding and discharging device includes an automatic pick-and-place manipulator, and the manipulator includes multiple end effectors, which can grab multiple Items, the manipulator is installed on the bracket guide rail, and can move in multiple directions along the bracket guide rail. The finished product box, skeleton box and rubber box are installed on the lower right of the bracket guide rail to hold the oil seal, skeleton and rubber respectively. 2.如权利要求1所述的油封平板硫化机的自动脱模放料装置,其特征在于:左右滑轨和机械手的移动,以及机械手的抓、放,都是由电机驱动。2. The automatic demoulding and discharging device of the oil-sealed flat vulcanizing machine according to claim 1, characterized in that: the movement of the left and right slide rails and the manipulator, as well as the grasping and releasing of the manipulator are all driven by motors. 3.如权利要求1所述的油封平板硫化机的自动脱模放料装置,其特征在于:左右滑轨和机械手的移动方位和距离,以及机械手的抓、放,都是通过PLC程序控制。3. The automatic demoulding and discharging device of the oil-sealed flat vulcanizing machine according to claim 1, characterized in that: the moving azimuth and distance of the left and right slide rails and the manipulator, and the grasping and releasing of the manipulator are all controlled by PLC program.
CN201720194625.5U 2017-03-02 2017-03-02 A kind of automatic demoulding discharging device of oil sealing vulcanizing press Expired - Fee Related CN206579020U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108724543A (en) * 2018-07-19 2018-11-02 宁波宝恒轴承配件制造有限公司 A kind of oil tight skeleton automatic discharging equipment
CN111941699A (en) * 2020-08-06 2020-11-17 东毓(宁波)油压工业有限公司 Vulcanizing machine with rotary double-station demolding mechanism and rubber vulcanization process
CN113172858A (en) * 2021-04-22 2021-07-27 宁国市正道橡塑零部件有限公司 An automatic demoulding tool for processing rubber sheaths in automobile shock absorption systems
CN115872172A (en) * 2022-11-29 2023-03-31 河北省自动化研究所有限公司 Automatic production system and automatic production method for framework oil seal vulcanization link

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108724543A (en) * 2018-07-19 2018-11-02 宁波宝恒轴承配件制造有限公司 A kind of oil tight skeleton automatic discharging equipment
CN108724543B (en) * 2018-07-19 2024-04-23 宁波宝恒轴承配件制造有限公司 Automatic discharging equipment for oil seal framework
CN111941699A (en) * 2020-08-06 2020-11-17 东毓(宁波)油压工业有限公司 Vulcanizing machine with rotary double-station demolding mechanism and rubber vulcanization process
CN113172858A (en) * 2021-04-22 2021-07-27 宁国市正道橡塑零部件有限公司 An automatic demoulding tool for processing rubber sheaths in automobile shock absorption systems
CN113172858B (en) * 2021-04-22 2021-12-03 宁国市正道橡塑零部件有限公司 Automatic demoulding tool for processing rubber sheath in automobile damping system
CN115872172A (en) * 2022-11-29 2023-03-31 河北省自动化研究所有限公司 Automatic production system and automatic production method for framework oil seal vulcanization link

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