CN206550555U - A kind of soldering appliance of lead-acid accumulator cast welding nose circle - Google Patents
A kind of soldering appliance of lead-acid accumulator cast welding nose circle Download PDFInfo
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- CN206550555U CN206550555U CN201720085754.0U CN201720085754U CN206550555U CN 206550555 U CN206550555 U CN 206550555U CN 201720085754 U CN201720085754 U CN 201720085754U CN 206550555 U CN206550555 U CN 206550555U
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- 238000003466 welding Methods 0.000 title claims abstract description 45
- 239000002253 acid Substances 0.000 title claims abstract description 16
- 238000005476 soldering Methods 0.000 title 1
- 239000011324 bead Substances 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- DQRDEJAZJWASII-UHFFFAOYSA-N [Pb].C#C Chemical compound [Pb].C#C DQRDEJAZJWASII-UHFFFAOYSA-N 0.000 description 2
- 229910000604 Ferrochrome Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
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- Connection Of Batteries Or Terminals (AREA)
Abstract
一种铅酸蓄电池铸焊圆端子的焊接工具,包括梳板滑块、压条、压条固定板、手柄、连杆、滑道板、支柱、电池槽和底板,所述电池槽位于底板上方,所述梳板滑块通过所述连杆与所述手柄相连,所述滑道板安装在手柄的柄杆上,所述滑道板通过支柱安装在底板上方。所述手柄、梳板滑块、压条、滑道板均为左右对称两个。与现有技术相比,本实用新型产品具有使用简单便捷,加工效率高,节省人力成本,提高经济效益;加工的产品一致性好,虚假焊概率低;焊接的端子牢固度更有保证,使蓄电池更加耐用,放电性能好并大大延长了蓄电池的使用寿命。
A welding tool for casting and welding round terminals of a lead-acid battery, comprising a comb slider, a bead, a bead fixing plate, a handle, a connecting rod, a slideway plate, a pillar, a battery groove and a bottom plate, the battery groove is located above the bottom plate, and the The comb slide block is connected with the handle through the connecting rod, the slideway plate is installed on the handle bar of the handle, and the slideway plate is installed above the bottom plate through a pillar. Described handle, comb plate slide block, layering bar, slideway plate all are left and right symmetrical two. Compared with the prior art, the product of the utility model has the advantages of simple and convenient use, high processing efficiency, saving labor costs, and improving economic benefits; the processed products have good consistency, and the probability of false welding is low; the firmness of the welded terminals is more guaranteed, so that The battery is more durable, the discharge performance is good and the service life of the battery is greatly extended.
Description
技术领域technical field
本实用新型涉及铅酸蓄电池领域,具体涉及一种铅酸蓄电池铸焊圆端子的焊接工具。The utility model relates to the field of lead-acid batteries, in particular to a welding tool for casting and welding round terminals of lead-acid batteries.
背景技术Background technique
铅酸蓄电池是最常见的一种二次电池,由于电压稳定且价格便宜而备受亲耐,铅酸蓄电池由管式正极板、负极板、电解液、隔板、电池槽、电池盖、极柱、注液盖等组成。目前,我国铅酸蓄电池生产形式分为三种:1)铅酸蓄电池制造;2)极板生产;3)蓄电池组装;大多厂家以蓄电池组装为主,具体流程包括包隔板--极群焊接--装壳--上盖密封--端子焊接--入槽--注酸---化成--清洗--入库---包装发货,端子的焊接作为电池壳加工的最后一个步骤,也是最为关键的步骤之一,端子的焊接性能将直接决定能否大电流放电和电池使用寿命的长短。蓄电池的端子焊接是指用焊矩、端子模(小型密封电池用铬铁和成型端片)及预制的铅基合金焊条在蓄电池指定的位置上形成正、负极输出端的过程。目前,端子焊接仍以手工焊为主,尽管近几年也有采用铸焊机自动铸焊,如中国实用新型专利CN201220509934.4,提供了一种用于蓄电池端子焊接的端子送给装置,该装置可帮助实现全自动焊接工艺,提升焊接效率,但却易出现铸焊合格率偏低或虚假焊等质量问题。Lead-acid battery is the most common type of secondary battery. It is popular due to its stable voltage and low price. Lead-acid battery consists of tubular positive plate, negative plate, electrolyte, separator, battery tank, battery cover, pole Column, liquid injection cover and other components. At present, my country's lead-acid battery production forms are divided into three types: 1) lead-acid battery manufacturing; 2) plate production; 3) battery assembly; most manufacturers focus on battery assembly, and the specific process includes clapboard--electrode group welding --Case loading--Upper cover sealing--Terminal welding--Into tank--Acid injection--Formation--Cleaning--Storage---Packing and delivery, terminal welding is the last step of battery case processing , is also one of the most critical steps, the welding performance of the terminal will directly determine whether it can be discharged with a large current and the service life of the battery. The terminal welding of the battery refers to the process of forming the positive and negative output terminals at the designated position of the battery with welding torch, terminal mold (ferrochrome and formed end pieces for small sealed batteries) and prefabricated lead-based alloy electrodes. At present, manual welding is still the main method of terminal welding, although in recent years, casting welding machines have also been used for automatic casting welding, such as Chinese utility model patent CN201220509934.4, which provides a terminal feeding device for battery terminal welding. It can help to realize the fully automatic welding process and improve the welding efficiency, but it is prone to quality problems such as low cast welding pass rate or false welding.
手工焊接质量受人员经验技能影响较大,容量出现隔板被烧损,汇流排表面不平整,有沿渣、毛刺、虚假焊、焊接不一致等等缺陷。为降低人工因素的影响,设计出性能优良的工夹具就显得尤为重要。尽管目前已有部分工夹具出现,但设计过于复杂,使得使用过程仍不便于操作。中国实用新型专利CN200420103627.1虽然提出了一种简单易于操作的电极端子焊接工具,泡沫镍电池与铅酸蓄电池差异性较大。The quality of manual welding is greatly affected by the experience and skills of personnel. The capacity of the separator is burned, the surface of the bus bar is uneven, and there are defects such as slag, burrs, false welding, and inconsistent welding. In order to reduce the influence of artificial factors, it is particularly important to design fixtures with excellent performance. Although some tools and fixtures have appeared at present, the design is too complicated, so that the use process is still inconvenient to operate. Although the Chinese utility model patent CN200420103627.1 proposes a simple and easy-to-operate electrode terminal welding tool, the nickel foam battery is quite different from the lead-acid battery.
实用新型内容Utility model content
本实用新型提出一种性能优良,能够提升铅酸蓄电池一致性的铅酸蓄电池铸焊圆端子的焊接工具。The utility model provides a welding tool for casting and welding round terminals of lead-acid batteries with excellent performance and can improve the consistency of lead-acid batteries.
为解决现有技术存在的问题,本实用新型所采用的技术方案如下:In order to solve the problems existing in the prior art, the technical scheme adopted by the utility model is as follows:
一种铅酸蓄电池铸焊圆端子的焊接工具,包括梳板滑块、压条、压条固定板、手柄、连杆、滑道板、支柱、电池槽和底板,所述电池槽位于底板上方,所述梳板滑块通过所述连杆与所述手柄相连,所述滑道板安装在手柄的柄杆上,所述滑道板通过支柱安装在底板上方。A welding tool for casting and welding round terminals of a lead-acid battery, comprising a comb slider, a bead, a bead fixing plate, a handle, a connecting rod, a slideway plate, a pillar, a battery tank and a base plate, the battery tank is located above the base plate, and the The comb slide block is connected with the handle through the connecting rod, the slideway plate is installed on the handle bar of the handle, and the slideway plate is installed above the bottom plate through a pillar.
进一步地,所述手柄为左右对称两个。Further, there are two symmetrical handles.
进一步地,所述梳板滑块为左右对称两组。Further, the comb sliders are divided into two groups with left and right symmetry.
进一步地,所述压条为左右对称两根,所述压条固定块位于两根压条中间。Further, there are two symmetrical bezels, and the bead fixing block is located in the middle of the two beading bars.
进一步地,所述滑道板为左右对称两个。Further, there are two symmetrical slideways.
首先把铸焊后的电池放入电池槽中,再将两柱头位置的极耳卡进相应的梳板滑块齿槽中,装上压条卡紧,分别将镀银圆端子放置于梳板滑块的柱头位置,再利用乙炔铅条焊接牢固即可,焊接完后,再往上打开两侧手柄,手柄利用连杆连接梳板滑块,将梳板滑块向外侧移动,用手直接搬出电池即可。First put the battery after casting and welding into the battery slot, then snap the lugs at the two column heads into the corresponding slots of the slider of the comb plate, install the bead and clamp it tightly, and place the silver-plated round terminals on the slider of the comb plate respectively At the position of the stigma, use acetylene lead strips to weld firmly. After welding, open the handles on both sides upwards. The handles are connected to the sliders of the comb boards with connecting rods, move the sliders of the comb boards to the outside, and remove the batteries directly by hand. That's it.
本实用新型相对于现有技术,其优点在于:1、使用简单便捷,加工效率高,节省人力成本,提高经济效益;2、加工的产品一致性好,虚假焊概率低;3、焊接的端子牢固度更有保证,使蓄电池更加耐用,放电性能好并大大延长了蓄电池的使用寿命。Compared with the prior art, the utility model has the following advantages: 1. Simple and convenient use, high processing efficiency, saving labor costs, and improving economic benefits; 2. Good consistency of processed products and low probability of false welding; 3. Welded terminals The firmness is more guaranteed, the battery is more durable, the discharge performance is good and the service life of the battery is greatly extended.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
附图标记说明:Explanation of reference signs:
1、梳板滑块;2、压条;3、压条固定板;4、手柄;5、连杆;6、滑道板;7、支柱;8、电池槽;9、底板。1. Comb slider; 2. Bead; 3. Bead fixing plate; 4. Handle; 5. Connecting rod; 6. Slideway plate; 7. Pillar; 8. Battery slot;
具体实施方式detailed description
现结合附图以及实施例对本实用新型做进一步说明。Now in conjunction with accompanying drawing and embodiment the utility model is described further.
一种铅酸蓄电池铸焊圆端子的焊接工具,包括梳板滑块1、压条2、压条固定板3、手柄4、连杆5、滑道板6、支柱7、电池槽8和底板9,所述电池槽8位于底板9上方,所述梳板滑块1通过所述连杆5与所述手柄4相连,所述滑道板6安装在手柄4的柄杆上,所述滑道板6通过支柱7安装在底板9上方。A welding tool for casting and welding round terminals of a lead-acid battery, comprising a comb slider 1, a bead 2, a bead fixing plate 3, a handle 4, a connecting rod 5, a slideway plate 6, a pillar 7, a battery tank 8 and a bottom plate 9, The battery slot 8 is located above the base plate 9, the comb slider 1 is connected to the handle 4 through the connecting rod 5, the slideway plate 6 is installed on the handle bar of the handle 4, and the slideway plate 6 is installed above the bottom plate 9 through the pillar 7.
所述手柄4为左右对称两个,所述梳板滑块1为左右对称两组。There are two left-right symmetrical handles 4, and two left-right symmetrical comb sliders 1.
所述压条2为左右对称两根,所述压条固定块3位于两根压条2中间。The said bead 2 is two left and right symmetrical, and the said bead fixing block 3 is located in the middle of the two bead 2 .
所述滑道板6为左右两个。Described slide way plate 6 is left and right two.
本实用新型尤其适合于2*3型铅酸蓄电池的镀银圆端子的焊接,具体使用方法如下:The utility model is especially suitable for welding the silver-plated round terminals of 2*3 type lead-acid batteries, and the specific usage method is as follows:
首先把铸焊后的电池放入电池槽8中,再将两柱头位置的极耳卡进相应的梳板滑块1 齿槽中,装上压条2卡紧,分别将镀银圆端子放置于梳板滑块1的柱头位置,再利用乙炔铅条焊接牢固即可,焊接完后,再往上打开两侧手柄4,手柄4利用连杆5连接梳板滑块,将梳板滑块1向外侧移动,用手直接搬出电池即可。First put the cast-welded battery into the battery slot 8, then snap the lugs at the two column heads into the corresponding slots of the slider 1 of the comb plate, install the bead 2 and fasten it, and place the silver-plated round terminals on the comb plate respectively. The position of the column head of the slider 1 can be welded firmly with an acetylene lead strip. After welding, open the handle 4 on both sides upward, and the handle 4 uses the connecting rod 5 to connect the slider of the comb. Move outside, just move the battery out by hand.
与现有技术相比,本实用新型铸焊工具使得焊接过程简单快捷,通过本工具焊接圆端子的电池一致性好,基本不会出现虚假焊的情况,此外,采用本工具提高了焊接效率、节约了人力成本进而增加了经济收益。Compared with the prior art, the casting and welding tool of the utility model makes the welding process simple and quick, and the consistency of the batteries with round terminals welded by the tool is good, and false welding basically does not occur. In addition, the use of the tool improves the welding efficiency, Save labor costs and increase economic benefits.
上面结合附图对本发明进行了示例性的描述,显然本发明的实现并不受上述方式的限制,只要采用了本实用新型技术方案进行的各种改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围内。Above, the present invention has been exemplarily described in conjunction with the accompanying drawings. Obviously, the realization of the present invention is not limited by the above-mentioned method, as long as various improvements of the technical solution of the present utility model are adopted, or the concept of the present utility model is implemented without improvement. And technical schemes that are directly applied to other occasions are all within the protection scope of the present utility model.
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CN201720085754.0U CN206550555U (en) | 2017-01-23 | 2017-01-23 | A kind of soldering appliance of lead-acid accumulator cast welding nose circle |
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CN201720085754.0U CN206550555U (en) | 2017-01-23 | 2017-01-23 | A kind of soldering appliance of lead-acid accumulator cast welding nose circle |
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CN201720085754.0U Expired - Fee Related CN206550555U (en) | 2017-01-23 | 2017-01-23 | A kind of soldering appliance of lead-acid accumulator cast welding nose circle |
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Granted publication date: 20171013 |