CN206543908U - An ultra-precision cutting and slitting machine - Google Patents
An ultra-precision cutting and slitting machine Download PDFInfo
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- CN206543908U CN206543908U CN201720231366.9U CN201720231366U CN206543908U CN 206543908 U CN206543908 U CN 206543908U CN 201720231366 U CN201720231366 U CN 201720231366U CN 206543908 U CN206543908 U CN 206543908U
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Abstract
Description
技术领域technical field
本实用新型涉及带材加工设备技术领域,尤其是一种超精密切割分条机。The utility model relates to the technical field of strip material processing equipment, in particular to an ultra-precision cutting and slitting machine.
背景技术Background technique
金属分条机是一种对金属卷材进行切割的设备,将金属带材纵切成若干所需规格带条。现有的分条机通常采用双滚刀或单滚刀分切结构,利用滚动的刀片将金属带材切割成带条,由于相邻刀片之间存在较大的间隙,切割出来的带条宽度也较大,此类分条机适用于大尺寸带条的分切。对于应用于电子产品等带条,精细度要求较高,其刚度也远小于金属带材,无法采用上述分条机的分切结构进行切割,分条切割加工技术受到限制。The metal slitting machine is a kind of equipment for cutting the metal coil, and the metal strip is slit into several strips of required specifications. Existing slitting machines usually adopt a double-hob or single-hob slitting structure, and use rolling blades to cut metal strips into strips. Since there is a large gap between adjacent blades, the width of the cut strips Also larger, this type of slitting machine is suitable for slitting large-size strips. For strips used in electronic products, the fineness requirements are high, and their rigidity is much smaller than that of metal strips. The slitting structure of the above-mentioned slitting machine cannot be used for cutting, and the slitting and cutting processing technology is limited.
发明内容Contents of the invention
为了解决上述技术问题,本实用新型提供的一种超精密切割分条机,适用于超精细带条的切割,结构实用可靠。In order to solve the above technical problems, the utility model provides an ultra-precision cutting and slitting machine, which is suitable for cutting ultra-fine strips, and has a practical and reliable structure.
为了实现上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:
一种超精密切割分条机,包括送料装置、切割装置、收卷装置和控制箱,所述送料装置和收卷装置分别置于切割装置的前、后侧,所述送料装置、切割装置和收卷装置受控于所述控制箱,所述切割装置包括刀轴支架、设于刀轴支架上的上刀轴与下刀轴以及驱动上、下刀轴转动的刀轴动力装置,所述上刀轴上设有若干个上切刀盘,所述下刀轴上设有若干个下切刀盘,所述上切刀盘与下切刀盘交错排列且相互紧贴,所述切割装置与送料装置之间还设有用于调节带材位置的调节机构。An ultra-precision cutting and slitting machine, including a feeding device, a cutting device, a winding device and a control box, the feeding device and the winding device are respectively placed on the front and rear sides of the cutting device, and the feeding device, cutting device and The winding device is controlled by the control box, and the cutting device includes a knife shaft support, an upper knife shaft and a lower knife shaft arranged on the knife shaft support, and a knife shaft power device that drives the upper and lower knife shafts to rotate. There are several upper cutter discs on the upper cutter shaft, and several lower cutter discs on the lower cutter shaft. The upper cutter discs and the lower cutter discs are arranged alternately and closely attached to each other. The cutting device and the feeding An adjustment mechanism for adjusting the position of the strip is also provided between the devices.
优选的,所述刀轴支架上设有用于调节上刀轴与下刀轴间距的升降机构,所述升降机构包括连接于上刀轴两侧的升降台、驱动升降台上下移动的第一调节螺杆以及连接于第一调节螺杆上的操作转盘。Preferably, the cutter shaft bracket is provided with a lifting mechanism for adjusting the distance between the upper cutter shaft and the lower cutter shaft. screw and an operating dial connected to the first adjusting screw.
优选的,所述调节机构包括移动台、水平调节机构和垂直调节机构,所述移动台上设有用于固定带材的定位夹具,所述水平调节机构包括置于移动台底部的用于驱动移动台左右移动的第二调节螺杆,所述垂直调节机构包括用于驱动移动台上下移动的第三调节螺杆。Preferably, the adjustment mechanism includes a mobile platform, a horizontal adjustment mechanism and a vertical adjustment mechanism, the mobile platform is provided with a positioning fixture for fixing the strip, and the horizontal adjustment mechanism includes a positioning fixture placed at the bottom of the mobile platform for driving and moving The second adjustment screw for moving the table left and right, and the vertical adjustment mechanism includes a third adjustment screw for driving the mobile table to move up and down.
上述结构中,所述定位夹具包括定位块和驱动定位块上下移动的第四调节螺杆,所述定位块的夹持端设有垫片。In the above structure, the positioning fixture includes a positioning block and a fourth adjusting screw for driving the positioning block to move up and down, and a gasket is provided at the clamping end of the positioning block.
优选的,所述上切刀盘与下切刀盘为套设于相应的刀轴上的环形刀片,所述环形刀片的宽度小于上刀轴与下刀轴的间距。Preferably, the upper cutter disc and the lower cutter disc are annular blades sheathed on the corresponding cutter shafts, and the width of the annular blades is smaller than the distance between the upper cutter shaft and the lower cutter shaft.
上述结构中,所述上切刀盘与下切刀盘的环形刀片厚度相等且厚度范围为0.5-10mm。In the above structure, the annular blades of the upper cutter disc and the lower cutter disc have the same thickness and the thickness range is 0.5-10mm.
优选的,所述动力装置包括第一驱动电机和传动组件,所述第一驱动电机通过齿轮传动组件带动上、下刀轴同步转动。Preferably, the power device includes a first drive motor and a transmission assembly, and the first drive motor drives the upper and lower cutter shafts to rotate synchronously through the gear transmission assembly.
优选的,所述送料装置包括第二驱动电机和送料辊轮,所述第二驱动电机通过减速传动组件驱动送料辊轮转动。Preferably, the feeding device includes a second driving motor and a feeding roller, and the second driving motor drives the feeding roller to rotate through a reduction transmission assembly.
优选的,所述收卷装置包括第三驱动电机和卷料筒,所述第三驱动电机通过皮带传动组件驱动卷料筒转动。Preferably, the winding device includes a third drive motor and a reel, and the third drive motor drives the reel to rotate through a belt drive assembly.
本实用新型的有益效果:本实用新型的超精密切割分条机采用上切刀盘与下切刀盘配合组成的分切结构,利用剪刀的工作原理,在上、下切刀盘同步转动的过程对送入的带材进行分条裁剪,由于上切刀盘与下切刀盘设置交错排列且相互紧贴,上切刀盘与下切刀盘的厚度为分切带条的宽度尺寸,这样设置上、下切刀盘厚度足够小的情况下可分切出精细的带条,带条的切边能保持平直,切割精度高,结构稳定可靠,不产生毛边。Beneficial effects of the utility model: the ultra-precision cutting and slitting machine of the utility model adopts a slitting structure composed of an upper cutter disc and a lower cutter disc. The fed strip is cut in strips. Since the upper and lower cutting discs are arranged in a staggered manner and are closely attached to each other, the thickness of the upper and lower cutting discs is the width of the slitting strip. In this way, the upper and lower When the thickness of the lower cutting disc is small enough, fine strips can be cut out, the cutting edge of the strip can be kept straight, the cutting precision is high, the structure is stable and reliable, and no burr occurs.
附图说明Description of drawings
下面结合附图对本实用新型的具体实施方式做进一步的说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further.
图1是本实用新型中切割装置、收卷装置与控制箱的正面结构示意图;Fig. 1 is the front structural representation of cutting device, winding device and control box in the utility model;
图2是本实用新型中切割装置的结构示意图;Fig. 2 is the structural representation of cutting device in the utility model;
图3是本实用新型中切割装置的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of cutting device in the utility model;
图4是本实用新型中送料装置的结构示意图。Fig. 4 is a structural schematic diagram of the feeding device in the utility model.
具体实施方式detailed description
参照图1,本实用新型的一种超精密切割分条机,包括送料装置2、切割装置1、收卷装置3和控制箱4,所述送料装置2和收卷装置3分别置于切割装置1的前、后侧,所述送料装置2、切割装置1和收卷装置3受控于所述控制箱4,所述切割装置1包括刀轴支架11、设于刀轴支架11上的上刀轴12与下刀轴13以及驱动上、下刀轴转动的刀轴动力装置10,所述上刀轴12上设有若干个上切刀盘121,所述下刀轴13上设有若干个下切刀盘131,所述上切刀盘121与下切刀盘131交错排列且相互紧贴,所述切割装置1与送料装置2之间还设有用于调节带材6位置的调节机构。利用剪刀的工作原理,在上、下切刀盘同步转动的过程对送入的带材6进行分条裁剪,由于上切刀盘121与下切刀盘131设置交错排列且相互紧贴,上切刀盘121与下切刀盘131的厚度为分切带条的宽度尺寸,这样设置上、下切刀盘厚度足够小的情况下可分切出精细的带条,带条的切边能保持平直,切割精度高,结构稳定可靠 。Referring to Fig. 1, a kind of ultra-precision cutting and slitting machine of the present utility model comprises feeding device 2, cutting device 1, rewinding device 3 and control box 4, and described feeding device 2 and rewinding device 3 are placed in cutting device respectively 1, the feeding device 2, the cutting device 1 and the winding device 3 are controlled by the control box 4, and the cutting device 1 includes a cutter shaft bracket 11, an upper The cutter shaft 12, the lower cutter shaft 13 and the cutter shaft power device 10 that drives the upper and lower cutter shafts to rotate, the upper cutter shaft 12 is provided with several upper cutting discs 121, and the lower cutter shaft 13 is provided with several A lower cutter disc 131, the upper cutter disc 121 and the lower cutter disc 131 are arranged in a staggered manner and closely attached to each other, and an adjustment mechanism for adjusting the position of the strip 6 is also provided between the cutting device 1 and the feeding device 2. Using the working principle of scissors, the strip 6 fed in is cut in strips during the process of synchronous rotation of the upper and lower cutter discs. Since the upper cutter disc 121 and the lower cutter disc 131 are arranged in a staggered arrangement and are closely attached to each other, the upper cutter The thickness of disc 121 and following cutter disc 131 is the width dimension of slitting strip, can slit fine band under the situation that setting upper and lower cutter disc thickness is small enough like this, and the trimming of band can keep straight, High cutting precision, stable and reliable structure.
该实施例中,所述刀轴支架11上设有升降机构,所述升降机构包括连接于上刀轴12两侧的升降台111、驱动升降台111上下移动的第一调节螺杆112以及连接于第一调节螺杆112上的操作转盘113。需要调节上、下刀轴间距时手动转动操作转盘113,通过第一调节螺杆112带动升降台111移动,这样升降台111带动上刀轴12上下移动以调节上刀轴12与下刀轴13的间距。In this embodiment, a lifting mechanism is provided on the cutter shaft support 11, and the lifting mechanism includes a lifting platform 111 connected to both sides of the upper cutter shaft 12, a first adjusting screw 112 driving the lifting platform 111 to move up and down, and a first adjusting screw 112 connected to the The operating dial 113 on the first adjustment screw 112 . When it is necessary to adjust the distance between the upper and lower cutter shafts, manually rotate the operating dial 113, and the first adjusting screw 112 drives the lifting platform 111 to move, so that the lifting platform 111 drives the upper cutter shaft 12 to move up and down to adjust the distance between the upper cutter shaft 12 and the lower cutter shaft 13. spacing.
参见图2和3,该实施例中,所述调节机构包括移动台14、水平调节机构和垂直调节机构,所述移动台14上设有用于固定带材6的定位夹具,所述水平调节机构包括置于移动台14底部的用于驱动移动台14左右移动的第二调节螺杆15,所述垂直调节机构包括用于驱动移动台14上下移动的第三调节螺杆16。该结构中,所述定位夹具包括定位块17和驱动定位块17上下移动的第四调节螺杆18,所述定位块17的夹持端设有若干块垫片19。由于不同金属带材6的尺寸不相同,因此需要在水平方向和垂直方向调节带材6的入料位置,以保证分条切割的精确度。Referring to Fig. 2 and 3, in this embodiment, described adjustment mechanism comprises mobile platform 14, horizontal adjustment mechanism and vertical adjustment mechanism, described mobile platform 14 is provided with the positioning fixture for fixing band 6, and described horizontal adjustment mechanism It includes a second adjustment screw 15 placed at the bottom of the mobile platform 14 for driving the mobile platform 14 to move left and right, and the vertical adjustment mechanism includes a third adjustment screw 16 for driving the mobile platform 14 to move up and down. In this structure, the positioning fixture includes a positioning block 17 and a fourth adjusting screw 18 that drives the positioning block 17 to move up and down, and several gaskets 19 are provided at the clamping end of the positioning block 17 . Since different metal strips 6 have different sizes, it is necessary to adjust the feeding position of the strips 6 in the horizontal and vertical directions to ensure the accuracy of strip cutting.
该实施例中设置有5个上切刀盘121和5个下切刀盘131,其中,所述上切刀盘121与下切刀盘131为套设于相应的刀轴上的环形刀片,所述环形刀片的宽度小于上刀轴12与下刀轴13的间距。该结构中,所述上切刀盘121与下切刀盘131的环形刀片厚度相等且厚度范围为0.5-10mm,环形刀片厚度为分切带条的宽度尺寸。In this embodiment, five upper cutter discs 121 and five lower cutter discs 131 are provided, wherein, the upper cutter discs 121 and the lower cutter discs 131 are annular blades sleeved on corresponding cutter shafts, and the The width of the annular blade is smaller than the distance between the upper cutter shaft 12 and the lower cutter shaft 13 . In this structure, the annular blades of the upper cutter disc 121 and the lower cutter disc 131 have the same thickness and a thickness range of 0.5-10mm, and the thickness of the annular blades is the width of the strip.
实施例中,所述动力装置10包括第一驱动电机和传动组件,所述第一驱动电机通过齿轮传动组件带动上、下刀轴同步转动。如图4所示,所述送料装置2包括第二驱动电机21和送料辊轮22,所述第二驱动电机21通过减速传动组件驱动送料辊轮22转动,送料时带材6料卷放置在送料辊轮22上,第二驱动电机21带动送料辊轮22转动,使带材6料卷缓慢放料。如图1所示,所述收卷装置3包括第三驱动电机31和卷料筒32,所述第三驱动电机31通过皮带传动组件驱动卷料筒32转动,该实施例中设有两个收卷装置3进行收料。上述的第一驱动电机、第二驱动电机21及第三驱动电机31均由控制箱4控制,该实施例中,控制箱4、收卷装置3和切割装置1设置在同一机架5上。In the embodiment, the power device 10 includes a first drive motor and a transmission assembly, and the first drive motor drives the upper and lower cutter shafts to rotate synchronously through the gear transmission assembly. As shown in Figure 4, the feeding device 2 includes a second drive motor 21 and a feed roller 22, and the second drive motor 21 drives the feed roller 22 to rotate through a reduction transmission assembly. When feeding, the strip material 6 rolls are placed on On the feeding roller 22, the second drive motor 21 drives the feeding roller 22 to rotate, so that the strip material 6 rolls are slowly discharged. As shown in Figure 1, the winding device 3 includes a third drive motor 31 and a coil 32, and the third drive motor 31 drives the coil 32 to rotate through a belt transmission assembly. In this embodiment, there are two Winding device 3 carries out winding. The above-mentioned first drive motor, second drive motor 21 and third drive motor 31 are all controlled by the control box 4 , and in this embodiment, the control box 4 , the winding device 3 and the cutting device 1 are arranged on the same frame 5 .
以上所述,只是本实用新型的较佳实施例而已,本实用新型并不局限于上述实施例中所提到的形状结构,只要其以相同的手段达到本实用新型的技术效果,都应属于本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and the utility model is not limited to the shape and structure mentioned in the above embodiment, as long as it achieves the technical effect of the utility model by the same means, it should belong to Protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109434178A (en) * | 2018-12-12 | 2019-03-08 | 慈溪博格曼密封材料有限公司 | It is a kind of for winding the cutting device of band |
CN110449482A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of cold roll forming assembly line of sheet metal |
CN110465690A (en) * | 2019-07-17 | 2019-11-19 | 汉尔姆建筑科技有限公司 | A kind of leveling trailer system for sheet metal processing |
CN114346123A (en) * | 2021-12-30 | 2022-04-15 | 维达力实业(深圳)有限公司 | Pressure shearing mechanism and shearing device |
CN115196402A (en) * | 2022-08-15 | 2022-10-18 | 奉新赣锋锂业有限公司 | A kind of slitting device and method for preparing narrow-width ultra-thin lithium strip |
WO2024109141A1 (en) * | 2022-11-23 | 2024-05-30 | 浙江卓锐智控科技有限责任公司 | Metal roll slitter |
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2017
- 2017-03-09 CN CN201720231366.9U patent/CN206543908U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109434178A (en) * | 2018-12-12 | 2019-03-08 | 慈溪博格曼密封材料有限公司 | It is a kind of for winding the cutting device of band |
CN110449482A (en) * | 2019-07-17 | 2019-11-15 | 汉尔姆建筑科技有限公司 | A kind of cold roll forming assembly line of sheet metal |
CN110465690A (en) * | 2019-07-17 | 2019-11-19 | 汉尔姆建筑科技有限公司 | A kind of leveling trailer system for sheet metal processing |
CN114346123A (en) * | 2021-12-30 | 2022-04-15 | 维达力实业(深圳)有限公司 | Pressure shearing mechanism and shearing device |
CN114346123B (en) * | 2021-12-30 | 2024-04-05 | 维达力实业(深圳)有限公司 | Pressure shear mechanism and shear and unload device |
CN115196402A (en) * | 2022-08-15 | 2022-10-18 | 奉新赣锋锂业有限公司 | A kind of slitting device and method for preparing narrow-width ultra-thin lithium strip |
WO2024109141A1 (en) * | 2022-11-23 | 2024-05-30 | 浙江卓锐智控科技有限责任公司 | Metal roll slitter |
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