CN206531416U - Integrated die cavity phase-change heat sink - Google Patents
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- CN206531416U CN206531416U CN201720211024.0U CN201720211024U CN206531416U CN 206531416 U CN206531416 U CN 206531416U CN 201720211024 U CN201720211024 U CN 201720211024U CN 206531416 U CN206531416 U CN 206531416U
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- 239000000758 substrate Substances 0.000 claims abstract description 28
- 230000003014 reinforcing effect Effects 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 description 14
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 230000002708 enhancing effect Effects 0.000 description 4
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000010146 3D printing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型提供了一种一体化型腔相变散热器,包括:肋片凝结腔、基板蒸发腔、抽真空灌装口、支撑加强筋和蒸发微槽道,所述肋片凝结腔由多个并行排布的肋片组成,基板蒸发腔固定在肋片凝结腔的底面,多个支撑加强筋分组固定在肋片凝结腔内部,蒸发微槽道设置在基板蒸发腔与肋片凝结腔相结合的蒸发面上,抽真空灌装口安装在基板蒸发腔的侧边上。本一体化型腔相变散热器将热沉基板和肋片做成中空的腔体,两者相连通形成一个整体空腔,腔体内部抽真空,充入相变工质,使散热器整体内部进行相变换热,利用相变换热将热量迅速从热源速带到肋片壁面进行散热,提高散热器的整体均温性,极大的提高了散热器整体的换热性能。
The utility model provides an integrated cavity phase-change radiator, comprising: a fin condensation chamber, a substrate evaporation chamber, a vacuum filling port, a supporting rib and an evaporation micro-groove, and the fin condensation chamber is composed of multiple The substrate evaporation chamber is fixed on the bottom surface of the fin condensation chamber, a plurality of supporting ribs are grouped and fixed inside the fin condensation chamber, and the evaporation microchannels are arranged between the substrate evaporation chamber and the fin condensation chamber. On the combined evaporation surface, the vacuum filling port is installed on the side of the substrate evaporation chamber. In this integrated cavity phase change radiator, the heat sink base plate and fins are made into a hollow cavity, and the two are connected to form an overall cavity. The phase-change heat is carried out inside, and the heat is quickly transferred from the heat source to the fin wall by using the phase-change heat to dissipate heat, which improves the overall temperature uniformity of the radiator and greatly improves the overall heat transfer performance of the radiator.
Description
技术领域technical field
本实用新型涉及散热技术领域,具体涉及一种一体化型腔相变散热器。The utility model relates to the technical field of heat dissipation, in particular to an integrated cavity phase change radiator.
背景技术Background technique
电子热管理技术领域普遍是用的增加散热面积的装置一般称为热沉,设置热沉的目的是将集中热源的发热量快速导到较大的散热面积上进行换热,从而达到强化散热,有效降低热源温度目的。这种热沉一般采用高导热系数材料铜或铝,由于铜材的重量大、成本高,除非特殊场合采用,所以热沉材料多采用铝材,铝材质量轻、成本较低、导热系数相对较高,所以成为了热沉制作非常理想的材料。虽然热沉采用了较高导热系数材料,但是当热沉相对于热源尺寸较大时,其本身存在的热阻导致热沉上存在加大的温度梯度,即热沉的均温性变得很差,这会降低热沉面积的使用效率,所以经常为了满足热源的散热需求而使用大量的金属材料,将散热做的很大,这就造成金属材料的浪费,而且设备质量很大、很臃肿,增加了制作成本,不利于产品运输应用。The device commonly used in the field of electronic thermal management technology to increase the heat dissipation area is generally called a heat sink. The purpose of setting the heat sink is to quickly guide the heat generated by the concentrated heat source to a larger heat dissipation area for heat exchange, thereby achieving enhanced heat dissipation. Effectively reduce the heat source temperature purpose. This kind of heat sink is generally made of copper or aluminum with high thermal conductivity. Because copper is heavy and costly, unless it is used in special occasions, the heat sink material is mostly aluminum. Aluminum is light in weight, low in cost, and relatively thermally conductive Higher, so it has become an ideal material for heat sink production. Although the heat sink uses a material with a high thermal conductivity, when the heat sink is relatively large in size relative to the heat source, its own thermal resistance leads to an increased temperature gradient on the heat sink, that is, the temperature uniformity of the heat sink becomes very low. Poor, this will reduce the use efficiency of the heat sink area, so a large amount of metal materials are often used to meet the heat dissipation requirements of the heat source, and the heat dissipation is made very large, which causes waste of metal materials, and the equipment is very heavy and bloated , which increases the production cost and is unfavorable for product transportation applications.
鉴于以上问题,目前较多采用的方法是将金属热沉与相变热管技术相结合,相变热管有非常突出的低热阻性能,整体均温性好,通过将热管嵌入热沉基板和肋片中,可有效改善热沉的整体均温性,提高热沉利用效率。虽然热管与热沉结合能有效提高热沉的利用效率,但是这种结构方式在应用中也存在一定问题:首先,相对小尺寸的热沉采用热管,虽然能提高热沉利用效率,但是热沉与热管之间的焊接接口数量增加,焊接工艺复杂,加工制作成本增加,经济效益增加不明显;其次,相对尺寸较大的热沉,要实现其均温性,需要采用大量热管,结构复杂化,加工工艺复杂程度直线上升,使用门槛提高;另外,由于热管是线结构的,而热沉肋片是面结构的,所以即使用了热管,其热管与肋片之间的接触热阻也无法避免,热沉本身的性能仍然无法提升到最佳。In view of the above problems, the most commonly used method is to combine the metal heat sink with the phase change heat pipe technology. The phase change heat pipe has very outstanding low thermal resistance performance and good overall temperature uniformity. By embedding the heat pipe into the heat sink substrate and fins Among them, the overall temperature uniformity of the heat sink can be effectively improved, and the utilization efficiency of the heat sink can be improved. Although the combination of heat pipes and heat sinks can effectively improve the utilization efficiency of heat sinks, there are certain problems in the application of this structure: First, relatively small-sized heat sinks use heat pipes, which can improve the utilization efficiency of heat sinks, but the heat sink The number of welding interfaces with heat pipes increases, the welding process is complicated, the processing and manufacturing costs increase, and the economic benefits are not significantly increased; secondly, a heat sink with a relatively large size needs to use a large number of heat pipes to achieve its temperature uniformity, and the structure is complicated , the complexity of the processing technology rises linearly, and the threshold of use increases; in addition, because the heat pipe is a line structure, and the heat sink fin is a surface structure, even if a heat pipe is used, the contact thermal resistance between the heat pipe and the fin cannot be achieved. Avoid, the performance of the heat sink itself still cannot be improved to the best.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提出了一种一体化型腔相变散热器,可以将热沉整体利用率提升至最佳,极大的提高热沉整体的换热性能。Aiming at the deficiencies of the prior art, the utility model proposes an integrated cavity phase change radiator, which can improve the overall utilization rate of the heat sink to the best and greatly improve the overall heat transfer performance of the heat sink.
为实现上述技术方案,本实用新型提供了一种一体化型腔相变散热器,包括:肋片凝结腔、基板蒸发腔、抽真空灌装口、支撑加强筋和蒸发微槽道,所述肋片凝结腔由多个并行排布的肋片组成,基板蒸发腔固定在肋片凝结腔的底面,多个支撑加强筋分组固定在肋片凝结腔内部,蒸发微槽道设置在基板蒸发腔与肋片凝结腔相结合的蒸发面上,抽真空灌装口安装在基板蒸发腔的侧边上。In order to realize the above-mentioned technical solution, the utility model provides an integrated cavity phase-change radiator, including: a fin condensation chamber, a substrate evaporation chamber, a vacuum filling port, a support rib and an evaporation microchannel, the The fin condensation chamber is composed of multiple fins arranged in parallel. The substrate evaporation chamber is fixed on the bottom surface of the fin condensation chamber. Multiple support ribs are grouped and fixed inside the fin condensation chamber. Evaporation microchannels are arranged in the substrate evaporation chamber. On the evaporation surface combined with the fin condensation chamber, the vacuum filling port is installed on the side of the substrate evaporation chamber.
在上述技术方案中,肋片凝结腔与基板蒸发腔固定后组成一个散热器空腔,通过抽真空灌装口将散热器空腔内部抽真空,同时充入相变工质,使散热器空腔整体内部进行相变换热,利用相变换热将热量从热源通过基板迅速带到肋片壁面进行散热,提高整体均温性,热沉整体利用率提升至最佳,极大的提高了散热器整体的换热性能。同时通过在基板蒸发腔与肋片凝结腔相结合的蒸发面上设置蒸发微槽道,利于扩大基板的传热面积,从而增强基板蒸发腔的蒸发效果。由于操作过程中,肋片凝结腔内抽真空,在较大的负压下,可能导致肋片变形,因此在肋片凝结腔内增加多组支撑加强筋,保证肋片不会因为负压而变形。In the above technical solution, the fin condensation chamber and the substrate evaporation chamber are fixed to form a radiator cavity, and the interior of the radiator cavity is evacuated through the vacuum filling port, and the phase change working medium is filled at the same time, so that the radiator cavity The phase-change heat is carried out inside the cavity as a whole, and the heat is quickly transferred from the heat source through the base plate to the wall of the fin for heat dissipation by using the phase-change heat, which improves the overall temperature uniformity and improves the overall utilization of the heat sink to the best, which greatly improves the The overall heat transfer performance of the radiator. At the same time, by setting evaporation microchannels on the evaporation surface where the substrate evaporation chamber and the fin condensation chamber are combined, it is beneficial to expand the heat transfer area of the substrate, thereby enhancing the evaporation effect of the substrate evaporation chamber. Due to the vacuum in the fin condensation chamber during operation, the fins may be deformed under a large negative pressure. out of shape.
优选的,所述肋片采用中空结构,肋片的内部设置有中空腔。肋片采用中空结构可以扩大肋片的散热面积,从而增强相变工质在肋片内的散热效率。Preferably, the rib adopts a hollow structure, and a hollow cavity is provided inside the rib. The hollow structure of the fins can enlarge the heat dissipation area of the fins, thereby enhancing the heat dissipation efficiency of the phase change working medium in the fins.
优选的,所述肋片的表面设置有加强筋,进一步保证肋片不会因为负压而变形。Preferably, ribs are provided on the surface of the ribs to further ensure that the ribs will not be deformed due to negative pressure.
优选的,所述蒸发微槽道表面开设有凹凸间隔的沟壑,通过凹凸间隔的沟壑,可以进一步的扩大基板的传热面积,加速相变工质的蒸发速率。Preferably, the surface of the evaporation micro-channel is provided with grooves with concave-convex intervals, through which the heat transfer area of the substrate can be further enlarged and the evaporation rate of the phase change working fluid can be accelerated.
本实用新型提供的一种一体化型腔相变散热器的有益效果在于:本一体化型腔相变散热器将热沉基板和肋片做成中空的腔体,两者相连通形成一个整体空腔,腔体内部抽真空,充入相变工质,使散热器整体内部进行相变换热,利用相变换热将热量迅速从热源速带到肋片壁面进行散热,一体化的结构同时避免了热管翅片式结构的热管和散热肋片之间的接触热阻,提高散热器的整体均温性,热沉整体利用率提升至最佳,极大的提高了散热器整体的换热性能。The beneficial effect of the integrated cavity phase change radiator provided by the utility model is that the integrated cavity phase change radiator makes the heat sink base plate and the ribs into a hollow cavity, and the two are connected to form a whole The cavity, the inside of the cavity is evacuated, filled with phase change working fluid, so that the whole interior of the radiator undergoes phase change heat, and the phase change heat is used to quickly transfer the heat from the heat source to the fin wall for heat dissipation. The integrated structure At the same time, it avoids the contact thermal resistance between the heat pipe finned structure heat pipe and the heat dissipation fins, improves the overall temperature uniformity of the radiator, improves the overall utilization rate of the heat sink to the best, and greatly improves the overall exchange rate of the radiator. thermal performance.
附图说明Description of drawings
图1为本实用新型的立体结构示意图Ⅰ。Fig. 1 is the three-dimensional structure schematic diagram I of the present utility model.
图2为本实用新型的立体结构示意图Ⅱ。Fig. 2 is a schematic diagram II of the three-dimensional structure of the utility model.
图3为本实用新型中肋片的立体结构示意图Ⅰ。Fig. 3 is a three-dimensional structure schematic diagram I of the ribs in the present invention.
图4为本实用新型中肋片的立体结构示意图Ⅱ。Fig. 4 is a schematic diagram II of the three-dimensional structure of the ribs in the present invention.
图中:1、肋片凝结腔;11、肋片;12、加强筋;13、中空腔;2、基板蒸发腔;3、抽真空灌装口;4、支撑加强筋;5、蒸发微槽道。In the figure: 1. Fin condensation chamber; 11. Fin; 12. Rib; 13. Hollow cavity; 2. Substrate evaporation chamber; 3. Vacuum filling port; 4. Support rib; 5. Evaporation microgroove road.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。本领域普通人员在没有做出创造性劳动前提下所获得的所有其他实施例,均属于本实用新型的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. All other embodiments obtained by ordinary persons in the art without creative efforts belong to the protection scope of the present utility model.
实施例:一种一体化型腔相变散热器。Embodiment: an integrated cavity phase change radiator.
参照图1至图4所示,一种一体化型腔相变散热器,包括:肋片凝结腔1、基板蒸发腔2、抽真空灌装口3、支撑加强筋4和蒸发微槽道5,所述肋片凝结腔1由多个并行排布的肋片11 组成,基板蒸发腔2固定在肋片凝结腔1的底面,多个支撑加强筋4分组固定在肋片凝结腔1 内部,蒸发微槽道5设置在基板蒸发腔2与肋片凝结腔1相结合的蒸发面上,抽真空灌装口3 安装在基板蒸发腔2的侧边上。Referring to Figures 1 to 4, an integrated cavity phase change radiator includes: a fin condensation chamber 1, a substrate evaporation chamber 2, a vacuum filling port 3, a support rib 4 and an evaporation microchannel 5 , the fin condensation chamber 1 is composed of a plurality of fins 11 arranged in parallel, the substrate evaporation chamber 2 is fixed on the bottom surface of the fin condensation chamber 1, and a plurality of support ribs 4 are grouped and fixed inside the fin condensation chamber 1, The evaporation micro channel 5 is arranged on the evaporation surface where the substrate evaporation chamber 2 and the fin condensation chamber 1 are combined, and the vacuum filling port 3 is installed on the side of the substrate evaporation chamber 2 .
本实用新型的工作原理是:肋片凝结腔1与基板蒸发腔2固定密封后组成一个散热器空腔,通过抽真空灌装口3将散热器空腔内部抽真空,同时充入相变工质,使散热器空腔整体内部进行相变换热,利用相变换热将热量从热源通过基板蒸发腔2迅速带到肋片11壁面进行散热,提高整体均温性,热沉整体利用率提升至最佳,极大的提高了散热器整体的换热性能。同时通过在基板蒸发腔2与肋片凝结腔1相结合的蒸发面上设置蒸发微槽道5,利于扩大基板的传热面积,从而增强基板蒸发腔2的蒸发效果。由于操作过程中,肋片凝结腔1内抽真空,在较大的负压下,可能导致肋片11变形,因此在肋片凝结腔1内增加多组支撑加强筋4,保证肋片 11不会因为负压而变形。The working principle of the utility model is: the fin condensation chamber 1 and the substrate evaporation chamber 2 are fixed and sealed to form a radiator cavity, and the interior of the radiator cavity is vacuumed through the vacuum filling port 3, and the phase change process is filled at the same time. Quality, so that the entire interior of the radiator cavity undergoes phase-change heat, and uses phase-change heat to quickly transfer heat from the heat source through the substrate evaporation chamber 2 to the wall surface of the fin 11 for heat dissipation, improving the overall temperature uniformity and the overall utilization of the heat sink Upgraded to the best, greatly improving the overall heat transfer performance of the radiator. At the same time, by setting the evaporation microchannel 5 on the evaporation surface where the substrate evaporation chamber 2 and the fin condensation chamber 1 are combined, it is beneficial to expand the heat transfer area of the substrate, thereby enhancing the evaporation effect of the substrate evaporation chamber 2 . Due to the vacuum in the fin condensation chamber 1 during the operation, the fins 11 may be deformed under a large negative pressure, so multiple sets of supporting ribs 4 are added in the fin condensation chamber 1 to ensure that the fins 11 are not Will be deformed by negative pressure.
参照图4所示,所述肋片11采用中空结构,肋片11的内部设置有中空腔13。肋片11采用中空结构可以扩大肋片11的散热面积,从而增强相变工质在肋片11内的散热效率。Referring to FIG. 4 , the fin 11 adopts a hollow structure, and a hollow cavity 13 is provided inside the fin 11 . The hollow structure of the fins 11 can enlarge the heat dissipation area of the fins 11 , thereby enhancing the heat dissipation efficiency of the phase change working fluid in the fins 11 .
参照图3所示,所述肋片11的表面设置有加强筋12,进一步保证肋片11不会因为负压而变形。Referring to FIG. 3 , ribs 12 are provided on the surface of the ribs 11 to further ensure that the ribs 11 will not be deformed due to negative pressure.
参照图2所示,所述蒸发微槽道5表面开设有凹凸间隔的沟壑,通过凹凸间隔的沟壑,可以进一步的扩大基板的传热面积,加速相变工质的蒸发速率。Referring to FIG. 2 , the surface of the evaporation micro-channel 5 is provided with grooves with concave-convex intervals, through which the heat transfer area of the substrate can be further enlarged and the evaporation rate of the phase-change working fluid can be accelerated.
本一体化型腔相变散热器采用3D打印技术可将整体结构一步成型,没有任何焊点,密封性好、成本低、成品率高,结合这种散热器本身的性能优势,其未来应用前景广阔。This integrated cavity phase change radiator adopts 3D printing technology to form the overall structure in one step, without any solder joints, good sealing, low cost, and high yield. Combined with the performance advantages of this radiator itself, its future application prospects broad.
以上所述为本实用新型的较佳实施例而已,但本实用新型不应局限于该实施例和附图所公开的内容,所以凡是不脱离本实用新型所公开的精神下完成的等效或修改,都落入本实用新型保护的范围。The above description is only a preferred embodiment of the utility model, but the utility model should not be limited to the disclosed content of the embodiment and the accompanying drawings, so any equivalent or completed without departing from the disclosed spirit of the utility model Modifications all fall within the protection scope of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109003954A (en) * | 2018-08-17 | 2018-12-14 | 大连恒能高导科技有限公司 | Radiator |
CN113701532A (en) * | 2021-06-22 | 2021-11-26 | 深圳市飞荣达科技股份有限公司 | Three-dimensional phase change heat dissipation device |
US20230337397A1 (en) * | 2020-08-17 | 2023-10-19 | Meta Platforms, Inc. | Integrated vapor chamber and heat sink |
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Cited By (3)
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---|---|---|---|---|
CN109003954A (en) * | 2018-08-17 | 2018-12-14 | 大连恒能高导科技有限公司 | Radiator |
US20230337397A1 (en) * | 2020-08-17 | 2023-10-19 | Meta Platforms, Inc. | Integrated vapor chamber and heat sink |
CN113701532A (en) * | 2021-06-22 | 2021-11-26 | 深圳市飞荣达科技股份有限公司 | Three-dimensional phase change heat dissipation device |
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