CN206522621U - Pressure Pipe Leakage Detection device - Google Patents
Pressure Pipe Leakage Detection device Download PDFInfo
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- CN206522621U CN206522621U CN201720191459.3U CN201720191459U CN206522621U CN 206522621 U CN206522621 U CN 206522621U CN 201720191459 U CN201720191459 U CN 201720191459U CN 206522621 U CN206522621 U CN 206522621U
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Abstract
Description
技术领域technical field
本实用新型涉及一种检测压力管道焊缝是否存在泄漏的装置。The utility model relates to a device for detecting whether there is leakage in the welding seam of a pressure pipeline.
背景技术Background technique
压力管道是指所有承受内压或外压的管道,无论其管内介质如何。压力管道是管道中的一部分,管道是用以输送、分配、混合、分离、排放、计量、控制和制止流体流动的,由管子、管件、法兰、螺栓连接、垫片、阀门、其他组成件或受压部件和支承件组成的装配总成。Pressure piping refers to all piping subjected to internal or external pressure, regardless of the medium in the pipe. The pressure pipeline is a part of the pipeline. The pipeline is used to convey, distribute, mix, separate, discharge, measure, control and stop fluid flow. It consists of pipes, fittings, flanges, bolted connections, gaskets, valves, and other components. Or the assembly assembly composed of pressure parts and supports.
为了增加管道的长度,管道之间的焊接必不可少。高长度的压力管道均是有多根较短的压力管路连接而成,两根压力管路之间通过焊接等连接方式进行连接,在压力管道进行长时间工作后,压力管道的焊缝连接处容易发生老化,老化后的压力管道在工作过程中会发生泄露,不仅会造成原料的浪费,甚至会影响企业的安全生产。In order to increase the length of the pipes, welding between the pipes is essential. High-length pressure pipes are connected by multiple short pressure pipes. The two pressure pipes are connected by welding and other connection methods. After the pressure pipes have been working for a long time, the welded joints of the pressure pipes It is prone to aging, and the aged pressure pipeline will leak during the working process, which will not only cause waste of raw materials, but even affect the safe production of the enterprise.
现有的压力管道检测设备一般都比较庞大比较昂贵,对于一些非专业用户来说其价格无法承受。Existing pressure pipeline detection equipment is generally relatively large and expensive, and the price cannot be afforded for some non-professional users.
实用新型内容Utility model content
针对上述存在的技术问题,本实用新型提供一种压力管道泄漏检测装置,可以测试管道焊缝处是否具有泄漏,其结构简单,转运方便。Aiming at the above-mentioned technical problems, the utility model provides a pressure pipeline leakage detection device, which can test whether there is leakage at the weld seam of the pipeline. The utility model has a simple structure and is convenient for transportation.
为了解决上述技术问题,本实用新型采用的技术方案为:一种压力管道泄漏检测装置,包括试压部件以及两个用于封闭管道两端的堵头。In order to solve the above technical problems, the technical solution adopted by the utility model is: a pressure pipeline leakage detection device, including a pressure test component and two plugs for sealing the two ends of the pipeline.
所述试压部件为环状,其内环面开有环形凹槽,所述环形凹槽两边镶嵌有密封圈;还包括一个气压表,所述气压表安装于试压部件上并与环形凹槽连通;所述试压部件由两个半圆环状的组件拼合而成;所述两个组件的一端通过销轴连接,另一端设置有用于连接的凸台,所述凸台上开有贯穿的螺孔;The pressure test part is ring-shaped, and an annular groove is formed on the inner ring surface, and sealing rings are inlaid on both sides of the ring groove; a barometer is also included, and the barometer is installed on the pressure test part and connected with the ring recess. The grooves are connected; the pressure test part is composed of two semi-circular components; one end of the two components is connected by a pin, and the other end is provided with a boss for connection. the screw hole;
所述堵头包括用于封闭管道开口的挡板以及可固定在管道上的连接板,所述挡板上开有与连接板上的螺孔位置吻合的连接螺孔;所述挡板上设置有圆台,所述圆台的外径与管道内径一致;所述圆台与挡板的交界处开有环形的安装槽,所述安装槽底部宽度与管道壁厚一致;所述安装槽内设置有O型密封圈;并且至少一块挡板上设置有与压缩空气罐连接的接头,并且接头上设置有阀门。The plug includes a baffle for closing the opening of the pipeline and a connecting plate that can be fixed on the pipeline, and the baffle is provided with a connecting screw hole matching the position of the screw hole on the connecting plate; the baffle is provided with There is a circular platform, the outer diameter of the circular platform is consistent with the inner diameter of the pipeline; the junction of the circular platform and the baffle is provided with an annular installation groove, and the width of the bottom of the installation groove is consistent with the wall thickness of the pipeline; the installation groove is provided with O type sealing ring; and at least one baffle is provided with a joint connected with the compressed air tank, and the joint is provided with a valve.
作为一种改进,所述气压表与试压部件之间设置有盘管。避免瞬间压力将气压表冲坏。As an improvement, a coil pipe is arranged between the air pressure gauge and the pressure testing component. Avoid instantaneous pressure from destroying the barometer.
作为一种改进,还包括若干贯穿试压部件内外环面的定位螺栓。防止试压部件转动对测试效果造成影响。As an improvement, it also includes several positioning bolts penetrating through the inner and outer ring surfaces of the pressure test part. Prevent the rotation of the pressure test parts from affecting the test results.
作为一种改进,所述圆台前端具有倒角。在装配的时候起到导向的作用,并且能避免划伤管道内壁。As an improvement, the front end of the circular table has chamfers. It plays a guiding role during assembly and can avoid scratching the inner wall of the pipe.
作为一种优选,所述安装槽开口处设置有用于导向的斜坡。As a preference, a slope for guiding is provided at the opening of the installation groove.
本实用新型的有益之处在于:具有上述结构的检测装置,其结构简单,检测过程快捷方便。适合在野外等要求不高,并且无法携带精密仪器的场合使用。The utility model is beneficial in that: the detection device with the above structure has a simple structure, and the detection process is fast and convenient. It is suitable for use in the field where the requirements are not high and precision instruments cannot be carried.
附图说明Description of drawings
图1为本试压部件的剖视图。Figure 1 is a cross-sectional view of the pressure test component.
图2位试压部件的断面图。Figure 2 Sectional view of pressure test components.
图3为堵头的剖视结构示意图。Fig. 3 is a schematic cross-sectional structural view of the plug.
图中标记:1试压部件、2环形凹槽、3凸台、4压力表、5盘管、6挡板、7圆台、8密封圈、9定位螺栓、10安装槽、11O型密封圈、12接头、13阀门、14连接板、15管道。Marks in the figure: 1 pressure test part, 2 annular groove, 3 boss, 4 pressure gauge, 5 coil, 6 baffle, 7 round platform, 8 sealing ring, 9 positioning bolt, 10 installation groove, 11O type sealing ring, 12 joints, 13 valves, 14 connection plates, 15 pipes.
具体实施方式detailed description
下面结合附图,对本实用新型作详细的说明。Below in conjunction with accompanying drawing, the utility model is described in detail.
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1-图3所示,本实用新型包括试压部件1以及两个用于封闭管道两端的堵头。As shown in Figures 1-3, the utility model includes a pressure test component 1 and two plugs for sealing both ends of the pipeline.
所述试压部件1为环状,其内环面开有环形凹槽2,所述环形凹槽2两边镶嵌有密封圈8;还包括一个气压表4,所述气压表4安装于试压部件1上并与环形凹槽2连通;所述气压表4与试压部件1之间设置有盘管5。所述试压部件1由两个半圆环状的组件拼合而成;所述两个组件的一端通过销轴连接,另一端设置有用于连接的凸台3,所述凸台3上开有贯穿的螺孔;包括若干贯穿试压部件1内外环面的定位螺栓9。The pressure test part 1 is ring-shaped, and its inner ring surface is provided with an annular groove 2, and a sealing ring 8 is inlaid on both sides of the annular groove 2; it also includes a barometer 4, and the barometer 4 is installed in the pressure test The component 1 communicates with the annular groove 2; a coil 5 is arranged between the air pressure gauge 4 and the pressure test component 1. The pressure test part 1 is composed of two semi-circular components; one end of the two components is connected by a pin, and the other end is provided with a boss 3 for connection, and the boss 3 is opened with a penetrating screw holes; including a number of positioning bolts 9 penetrating through the inner and outer ring surfaces of the pressure test component 1.
所述堵头包括用于封闭管道开口的挡板6以及可固定在管道15上的连接板14,所述挡板6上开有与连接板14上的螺孔位置吻合的连接螺孔;所述挡板6上设置有圆台7,所述圆台7的外径与管道15内径一致;所述圆台7与挡板6的交界处开有环形的安装槽10,所述安装槽10底部宽度与管道15壁厚一致;所述安装槽10内设置有O型密封圈11;并且至少一块挡板6上设置有与压缩空气罐连接的接头12,并且接头12上设置有阀门13。圆台7前端具有倒角。安装槽10开口处设置有用于导向的斜坡。The plug includes a baffle 6 for closing the opening of the pipeline and a connecting plate 14 that can be fixed on the pipeline 15. The baffle 6 is provided with a connecting screw hole that matches the position of the screw hole on the connecting plate 14; The baffle plate 6 is provided with a circular platform 7, the outer diameter of the circular platform 7 is consistent with the inner diameter of the pipeline 15; the junction of the circular platform 7 and the baffle plate 6 is provided with an annular installation groove 10, and the width of the bottom of the installation groove 10 is the same as The pipe 15 has the same wall thickness; the installation groove 10 is provided with an O-ring 11 ; and at least one baffle 6 is provided with a joint 12 connected with a compressed air tank, and a valve 13 is provided on the joint 12 . The front end of the round table 7 has chamfers. A slope for guiding is provided at the opening of the installation groove 10 .
连接板14的结构具有多样性,无论是通过夹持或者是螺栓定位等,只要能固定在管道15上即可。这里不再累述。The structure of the connecting plate 14 is varied, as long as it can be fixed on the pipe 15 no matter by clamping or bolt positioning. I won't repeat it here.
工作的时候,将试压部件1套于被测管道15上,并将环形凹槽2对准焊缝。利用螺栓将两个凸台3紧固,并利用定位螺栓9定位防止旋转。两用两个堵头的挡板6将管道15两端封闭,圆台7延伸进管道15内部,管道15边缘插入安装槽10内,最后利用螺栓将挡板6与固定在管道15上的连接板14连接。When working, put the pressure test component 1 on the pipeline 15 to be tested, and align the annular groove 2 with the weld seam. The two bosses 3 are fastened by bolts, and positioned by positioning bolts 9 to prevent rotation. The two ends of the pipe 15 are closed by the baffle plate 6 with two plugs, the round platform 7 extends into the interior of the pipe 15, the edge of the pipe 15 is inserted into the installation groove 10, and finally the baffle plate 6 and the connecting plate fixed on the pipe 15 are connected by bolts. 14 connections.
然后将接头12接于压缩空气罐上,打开阀门13放入压缩空气,然后关闭阀门13。观察气压表4,若气压表4上的指针指示气压持续变大,说明焊缝有泄漏点。如果指针不动,说明焊缝无泄漏。Connect the joint 12 to the compressed air tank, open the valve 13 and put in the compressed air, then close the valve 13. Observe the barometer 4, if the pointer on the barometer 4 indicates that the air pressure continues to increase, it means that there is a leak in the weld. If the pointer does not move, it means there is no leak in the weld.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109237313A (en) * | 2018-10-09 | 2019-01-18 | 哈尔滨工业大学水资源国家工程研究中心有限公司 | Chuck mode piping displacement monitoring node device and monitoring method |
CN109443660A (en) * | 2018-09-27 | 2019-03-08 | 南京佳业检测工程有限公司 | A kind of pipe welding line detecting device |
CN110925604A (en) * | 2019-12-11 | 2020-03-27 | 蒋奕阳 | Pipeline joint pressure detection device capable of preventing leakage |
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2017
- 2017-02-28 CN CN201720191459.3U patent/CN206522621U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109443660A (en) * | 2018-09-27 | 2019-03-08 | 南京佳业检测工程有限公司 | A kind of pipe welding line detecting device |
CN109237313A (en) * | 2018-10-09 | 2019-01-18 | 哈尔滨工业大学水资源国家工程研究中心有限公司 | Chuck mode piping displacement monitoring node device and monitoring method |
CN110925604A (en) * | 2019-12-11 | 2020-03-27 | 蒋奕阳 | Pipeline joint pressure detection device capable of preventing leakage |
CN110925604B (en) * | 2019-12-11 | 2021-03-09 | 嵊州市鉴亭新材料科技有限公司 | Pipeline joint pressure detection device capable of preventing leakage |
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