CN206500501U - A rapid prototyping steel mold - Google Patents
A rapid prototyping steel mold Download PDFInfo
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- CN206500501U CN206500501U CN201720163105.8U CN201720163105U CN206500501U CN 206500501 U CN206500501 U CN 206500501U CN 201720163105 U CN201720163105 U CN 201720163105U CN 206500501 U CN206500501 U CN 206500501U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 32
- 239000010959 steel Substances 0.000 title claims abstract description 32
- 238000005452 bending Methods 0.000 claims abstract description 42
- 238000007493 shaping process Methods 0.000 claims abstract 6
- 238000004080 punching Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000003825 pressing Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种快速成型钢模具。The utility model relates to a rapid forming steel mold.
背景技术Background technique
钢模具相对于塑料模具,较为适用于尺寸较大的模具。钢模具硬度高,不易损坏,成型快,一般均为可拆卸型。在对钢板进行加工时,一般需要先对钢板进行校平,然后使用折弯机进行折弯加工,需要一定的机械加工成本。因此有必要设计一种可利用压力机模具,可直接在室温下利用冲压机对钢板直接进行校平和折弯加工的快速成型钢模具。Compared with plastic molds, steel molds are more suitable for larger molds. Steel molds have high hardness, are not easy to damage, and can be formed quickly, and are generally detachable. When processing the steel plate, it is generally necessary to level the steel plate first, and then use a bending machine for bending processing, which requires a certain machining cost. Therefore, it is necessary to design a rapid prototyping steel die that can use a press die to directly level and bend steel plates with a punching machine at room temperature.
发明内容Contents of the invention
本实用新型要解决的技术问题是:为了解决上述背景技术中的现有技术存在的问题,提供一种结构简单,设计合理,可利用压力机直接对钢板进行校平和折弯加工,成型快速的快速成型钢模具。The technical problem to be solved by the utility model is: in order to solve the problems existing in the prior art in the above-mentioned background technology, provide a simple structure, reasonable design, can use the press machine to directly carry out leveling and bending processing of the steel plate, fast forming Rapid prototyping steel molds.
本实用新型解决其技术问题所采用的技术方案是:一种快速成型钢模具,适用于冲压机,包括与冲压机台面固定的底座,所述底座上固定有下模块,所述下模块上表面为平面且一侧端面为弧形面;所述下模块上方对应平面处设有上平模块,上平模块内均匀间隔分布有至少两个卸力孔;下模块上方对应弧形面处设有与弧形面相配合的侧面上部具有内凹弧形面的上弯模块,所述上弯模块的内凹弧形面侧下方具有导向坡面;上平模块上端固定有上平支架,上平支架上固定有平压气缸,平压气缸的活塞杆端部与上平模块上表面固定,平压气缸的活塞杆外环绕固定有弹簧;上弯模块上端固定有上弯支架,上弯支架上固定有折弯气缸,折弯气缸的活塞杆端部与上弯模块上表面固定;所述的上平支架下表面固定有上导套,下模块上则固定有与上导套相配合的导柱,上弯支架下表面固定有折弯导套,底座上则固定有与折弯导套相配合的折弯导柱。The technical solution adopted by the utility model to solve the technical problem is: a rapid prototyping steel mold, suitable for punching machines, including a base fixed to the punching machine table, a lower module is fixed on the base, and the upper surface of the lower module is It is a plane and one side of the end surface is an arc-shaped surface; an upper flat module is provided on the corresponding plane above the lower module, and at least two unloading holes are evenly spaced in the upper flat module; the corresponding arc-shaped surface above the lower module is provided with The upper part of the side that matches the arc surface has an upward curved module with a concave arc surface, and the bottom of the concave arc surface of the upward curved module has a guiding slope; the upper end of the upper flat module is fixed with an upper flat bracket, and the upper flat bracket A flat pressure cylinder is fixed on the top, the end of the piston rod of the flat pressure cylinder is fixed on the upper surface of the upper flat module, and a spring is fixed on the outer circumference of the piston rod of the flat pressure cylinder; There is a bending cylinder, and the end of the piston rod of the bending cylinder is fixed to the upper surface of the upper bending module; the lower surface of the upper flat support is fixed with an upper guide sleeve, and the lower module is fixed with a guide column that matches the upper guide sleeve , a bending guide sleeve is fixed on the lower surface of the upper bending bracket, and a bending guide column matched with the bending guide sleeve is fixed on the base.
进一步的,下模块与底座通过螺栓紧固连接。Further, the lower module is fastened to the base through bolts.
进一步的,底座上对应下模块的弧形面处通过螺栓紧固连接有侧护板。Further, side guard plates are fastened with bolts on the base corresponding to the arc-shaped surface of the lower module.
进一步的,下模块后侧面上部通过螺栓紧固连接有后挡板。Further, the upper part of the rear side of the lower module is fastened with a rear baffle through bolts.
进一步的,卸力孔为柱形。Further, the force relief hole is cylindrical.
本实用新型的有益效果是,本实用新型提供的一种快速成型钢模具,结构简单,设计合理,可利用压力机直接对钢板进行校平和折弯加工,成型快速并可有效节约生产成本。The beneficial effect of the utility model is that the rapid prototyping steel mold provided by the utility model has a simple structure and a reasonable design, and the steel plate can be directly leveled and bent by a press machine, and the forming is fast and the production cost can be effectively saved.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中 1.底座 2.下模块 3.上平模块 4.卸力孔 5.上弯模块 6.导向坡面7.上平支架 8.平压气缸 9.后挡板 10.弹簧 11.上弯支架 12.折弯气缸 13.上导套 14.导柱 15.折弯导套 16.折弯导柱 17.侧护板 。In the figure 1. base 2. lower module 3. upper flat module 4. force relief hole 5. upper curved module 6. guide slope 7. upper flat bracket 8. flat pressure cylinder 9. rear baffle 10. spring 11. upper Bending bracket 12. Bending cylinder 13. Upper guide sleeve 14. Guide post 15. Bending guide sleeve 16. Bending guide post 17. Side guard plate.
具体实施方式detailed description
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。Now in conjunction with accompanying drawing, the utility model is described in further detail. These drawings are all simplified schematic diagrams, and only schematically illustrate the basic structure of the utility model, so they only show the configurations related to the utility model.
如图1所示的一种快速成型钢模具,适用于冲压机,包括与冲压机台面固定的底座1,所述底座1上固定有下模块2,所述下模块2上表面为平面且一侧端面为弧形面。下模块2与底座1通过螺栓紧固连接。底座1上对应下模块2的弧形面处通过螺栓紧固连接有侧护板17。下模块2后侧面上部通过螺栓紧固连接有后挡板9。后挡板9可提供一定的限位作用,避免钢板校平折弯时向后位移。A kind of rapid prototyping steel mold as shown in Figure 1, is suitable for stamping machine, comprises the base 1 that is fixed with the stamping machine table top, is fixed with lower module 2 on described base 1, and described lower module 2 upper surface is plane and a The side end surface is an arc surface. The lower module 2 is fastened to the base 1 through bolts. A side guard plate 17 is fastened to the arc surface of the base 1 corresponding to the lower module 2 by bolts. The upper part of the rear side of the lower module 2 is fastened with a tailgate 9 by bolts. The rear baffle plate 9 can provide a certain limit effect to avoid the backward displacement of the steel plate when it is leveled and bent.
下模块2上方对应平面处设有上平模块3,上平模块3内均匀间隔分布有至少两个卸力孔4。卸力孔4为柱形。卸力孔4可有效卸除上平模块3与下模块2之间的压力,提高模具的耐受力,延长模具的使用寿命。An upper flat module 3 is provided at the corresponding plane above the lower module 2 , and at least two unloading holes 4 are evenly spaced in the upper flat module 3 . The unloading hole 4 is cylindrical. The unloading hole 4 can effectively remove the pressure between the upper flat module 3 and the lower module 2, improve the tolerance of the mould, and prolong the service life of the mould.
下模块2上方对应弧形面处设有与弧形面相配合的侧面上部具有内凹弧形面的上弯模块5,所述上弯模块5的内凹弧形面侧下方具有导向坡面6;上平模块3上端固定有上平支架7,上平支架7上固定有平压气缸8,平压气缸8的活塞杆端部与上平模块3上表面固定,平压气缸8的活塞杆外环绕固定有弹簧10;上弯模块5上端固定有上弯支架11,上弯支架11上固定有折弯气缸12,折弯气缸12的活塞杆端部与上弯模块5上表面固定;所述的上平支架7下表面固定有上导套13,下模块2上则固定有与上导套13相配合的导柱14,上弯支架11下表面固定有折弯导套15,底座1上则固定有与折弯导套15相配合的折弯导柱16。The corresponding arc surface above the lower module 2 is provided with an upward curved module 5 with a concave arc surface on the upper part of the side that matches the arc surface, and the concave arc surface side of the upward curved module 5 has a guide slope 6 The upper end of the upper flat module 3 is fixed with an upper flat bracket 7, and the upper flat bracket 7 is fixed with a flat pressure cylinder 8, and the piston rod end of the flat pressure cylinder 8 is fixed with the upper surface of the upper flat module 3, and the piston rod of the flat pressure cylinder 8 The outer circle is fixed with a spring 10; the upper end of the upper bending module 5 is fixed with an upper bending support 11, and the upper bending support 11 is fixed with a bending cylinder 12, and the end of the piston rod of the bending cylinder 12 is fixed to the upper surface of the upper bending module 5; The lower surface of the upper flat bracket 7 is fixed with an upper guide sleeve 13, the lower module 2 is fixed with a guide post 14 matching the upper guide sleeve 13, and the lower surface of the upper curved bracket 11 is fixed with a bent guide sleeve 15, and the base 1 A bending guide post 16 matched with the bending guide sleeve 15 is fixed on the top.
在使用时,待加工的钢板平置于下模块2上表面,平压气缸8工作将上平模块3下压压紧钢板对钢板进行校平,折弯气缸12工作,上弯模块5下压,导向坡面6与钢板接触后将钢板下压直至上弯模块5的内凹弧形面与下模块2的弧形面配合将钢板折弯。下模块2、上平模块3和上弯模块5与底座1、上平支架7和上弯支架11均为螺栓紧固连接,可根据加工需要,设计不同弧度的模块用于适应不同加工需求。如此设计的快速成型钢模具,可采用模具钢制造,结构简单,设计合理,可利用压力机直接对钢板进行校平和折弯加工。校平和折弯在模具内直接成型,不仅可适用于钢板,也可适用于其他板型材料,成型快速,无需另外采购折弯机,可有效节约生产成本。When in use, the steel plate to be processed is placed flat on the upper surface of the lower module 2, the flat pressing cylinder 8 works to press the upper flat module 3 down to press the steel plate to level the steel plate, the bending cylinder 12 works, and the upper bending module 5 presses down After the guide slope surface 6 contacts the steel plate, the steel plate is pressed down until the concave arc surface of the upper bending module 5 cooperates with the arc surface of the lower module 2 to bend the steel plate. The lower module 2, the upper flat module 3 and the upper curved module 5 are bolted to the base 1, the upper flat support 7 and the upper curved support 11. Modules with different radians can be designed to meet different processing requirements according to processing requirements. The rapid prototyping steel mold designed in this way can be made of mold steel, has a simple structure and a reasonable design, and can use a press to directly level and bend the steel plate. Leveling and bending are directly formed in the mold, which is not only applicable to steel plates, but also to other plate materials. The forming is fast, and there is no need to purchase additional bending machines, which can effectively save production costs.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Inspired by the above ideal embodiment according to the utility model, through the above description content, relevant staff can completely make various changes and modifications within the scope of not deviating from the technical idea of the utility model. The technical scope of this utility model is not limited to the content in the description, but must be determined according to the scope of the claims.
Claims (5)
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108772436A (en) * | 2018-05-03 | 2018-11-09 | 苏州盈腾五金制品有限公司 | A kind of thin wall alloy aluminium sheet edge strip pressuring flat device |
CN114260343A (en) * | 2022-03-03 | 2022-04-01 | 江苏华之沃电气智能科技有限公司 | High-low voltage power distribution cabinet connection copper bar multistation bender |
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2017
- 2017-02-22 CN CN201720163105.8U patent/CN206500501U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108772436A (en) * | 2018-05-03 | 2018-11-09 | 苏州盈腾五金制品有限公司 | A kind of thin wall alloy aluminium sheet edge strip pressuring flat device |
CN114260343A (en) * | 2022-03-03 | 2022-04-01 | 江苏华之沃电气智能科技有限公司 | High-low voltage power distribution cabinet connection copper bar multistation bender |
CN114260343B (en) * | 2022-03-03 | 2022-05-06 | 江苏华之沃电气智能科技有限公司 | High-low voltage power distribution cabinet connection copper bar multistation bender |
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