CN206483453U - A kind of low-temperature plasma modified catalyst device - Google Patents
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- 239000003054 catalyst Substances 0.000 title claims abstract description 44
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 30
- 239000010453 quartz Substances 0.000 claims abstract description 29
- 230000004048 modification Effects 0.000 claims abstract description 9
- 238000012986 modification Methods 0.000 claims abstract description 9
- -1 polytetrafluoroethylene Polymers 0.000 claims abstract description 4
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 4
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 230000004888 barrier function Effects 0.000 claims description 3
- 238000002407 reforming Methods 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 16
- 230000003197 catalytic effect Effects 0.000 abstract description 12
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical compound CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 abstract description 6
- 230000003647 oxidation Effects 0.000 abstract description 6
- 238000007254 oxidation reaction Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
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- 230000010718 Oxidation Activity Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 9
- 239000012855 volatile organic compound Substances 0.000 description 9
- 238000002360 preparation method Methods 0.000 description 8
- 239000012018 catalyst precursor Substances 0.000 description 5
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- 239000002243 precursor Substances 0.000 description 3
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- 230000002776 aggregation Effects 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 2
- 239000008367 deionised water Substances 0.000 description 2
- 229910021641 deionized water Inorganic materials 0.000 description 2
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- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及一种低温等离子体改性催化剂装置,所述装置包括石英管、高压电极和接地电极,高压电极通过聚四氟乙烯套与石英管相连,接地电极包裹在石英管外表面,与地线相接,所述高压电极是一根放置在石英管轴线的不锈钢棒,其与高频交流电源相连;石英管的放电区域填充有催化剂。将催化剂装填在低温等离子体改性催化剂装置中进行改性具有操作简便,流程短,易于实现自动控制,稳定性好,清洁无污染等优点,是一种用时短,温度低,能耗小的工艺;在本实用新型装置中改性后的催化剂的催化活性较好,改性后的催化剂有较高的甲硫醚催化氧化活性,360℃催化氧化效率最高可达90%以上;本实用新型方便实际生产应用,具有较高的工业应用价值。
The utility model relates to a low-temperature plasma modified catalyst device. The device comprises a quartz tube, a high-voltage electrode and a grounding electrode. The high-voltage electrode is connected to the quartz tube through a polytetrafluoroethylene sleeve, and the grounding electrode is wrapped on the outer surface of the quartz tube. The ground wire is connected, and the high-voltage electrode is a stainless steel rod placed on the axis of the quartz tube, which is connected with a high-frequency AC power supply; the discharge area of the quartz tube is filled with catalyst. Loading the catalyst in the low-temperature plasma modification catalyst device for modification has the advantages of simple operation, short process, easy to realize automatic control, good stability, clean and pollution-free, etc. It is a short time, low temperature, and low energy consumption. process; in the utility model device, the catalytic activity of the modified catalyst is better, and the modified catalyst has a higher catalytic oxidation activity of methyl sulfide, and the catalytic oxidation efficiency at 360 ° C can reach more than 90%; the utility model It is convenient for actual production and application, and has high industrial application value.
Description
技术领域technical field
本实用新型涉及一种低温等离子体改性催化剂装置,属于低温等离子体改性催化剂应用于大气污染净化技术领域。The utility model relates to a low-temperature plasma modified catalyst device, which belongs to the technical field of low-temperature plasma modified catalysts applied to air pollution purification.
背景技术Background technique
挥发性有机化合物(Volatile Organic Compounds,以下简称VOCs)是指常压下,任何沸点低于250℃的有机化合物,或在室温(25℃)下饱和蒸汽压超过133.32Pa,以气态分子的形态排放到空气中的所有有机化合物的总称。由于各种VOCs相关产品和原材料在工业生产和人们日常生活中得到广泛应用,经过无组织逸散或管道排放到大气环境中,成为O3和PM2.5、有机气溶胶等二次污染物的重要前驱体。Volatile Organic Compounds (Volatile Organic Compounds, hereinafter referred to as VOCs) refer to any organic compound with a boiling point lower than 250°C under normal pressure, or a saturated vapor pressure exceeding 133.32Pa at room temperature (25°C), which is emitted in the form of gaseous molecules The general term for all organic compounds in the air. Since various VOCs related products and raw materials are widely used in industrial production and people's daily life, they become important sources of secondary pollutants such as O 3 and PM 2.5 , organic aerosols, etc. Precursor.
一定浓度和质量的VOCs对大气环境和人体健康都有严重影响。传统VOCs治理技术有吸收法、冷凝法、吸附法、燃烧法、催化氧化法、生物降解法、吸附-溶剂回收法和吸附-催化燃烧法等。其中,催化氧化法可以在远低于直接燃烧温度条件下处理低浓度的VOCs气体,具有净化效率高、无二次污染、能耗低的特点,是商业上处理VOCs应用最有效的处理方法之一。A certain concentration and quality of VOCs have a serious impact on the atmospheric environment and human health. Traditional VOCs treatment technologies include absorption method, condensation method, adsorption method, combustion method, catalytic oxidation method, biodegradation method, adsorption-solvent recovery method and adsorption-catalytic combustion method. Among them, the catalytic oxidation method can treat low-concentration VOCs gas at a temperature much lower than that of direct combustion. It has the characteristics of high purification efficiency, no secondary pollution, and low energy consumption. It is one of the most effective treatment methods for commercial VOCs applications. one.
提高催化剂效率对于改进VOCs催化氧化技术具有重要的意义。为了提高催化剂的效率,需要将活性组分均匀地分散在载体上。活性组分和载体之间相互协作、相互影响,共同推动化学反应的进行。当制备方法不同时,催化剂的结构特征与化学性质不同,最终导致催化活性的差异。传统催化剂制备主要通过浸渍、离子交换、共沉淀等方法将金属前驱体引入到载体表面,然后干燥、煅烧,将活性金属组分负载于载体表面。常规煅烧热处理过程中,制备时间较长,制备温度较高,催化剂表面结构可能遭到破坏,产生烧结现象,活性与稳定性较差。催化剂制备过程还有很多需要改进的地方,例如提高催化活性,增加寿命,降低制备成本等。Improving catalyst efficiency is of great significance for improving VOCs catalytic oxidation technology. In order to improve the efficiency of the catalyst, it is necessary to uniformly disperse the active components on the carrier. The active components and the carrier cooperate and influence each other to jointly promote the chemical reaction. When the preparation methods are different, the structural characteristics and chemical properties of the catalysts are different, which ultimately leads to the difference in catalytic activity. Traditional catalyst preparation mainly introduces metal precursors onto the surface of the carrier by impregnation, ion exchange, co-precipitation and other methods, and then is dried and calcined to load the active metal components on the surface of the carrier. In the conventional calcination heat treatment process, the preparation time is longer and the preparation temperature is higher, the surface structure of the catalyst may be destroyed, sintering occurs, and the activity and stability are poor. There are still many areas to be improved in the catalyst preparation process, such as improving catalytic activity, increasing lifespan, and reducing preparation costs.
实用新型内容Utility model content
为了克服现有技术存在的不足,本实用新型提供了一种低温等离子体改性催化剂装置。In order to overcome the shortcomings of the prior art, the utility model provides a low-temperature plasma modification catalyst device.
一种低温等离子体改性催化剂装置,所述装置包括石英管、高压电极和接地电极,高压电极通过聚四氟乙烯套与石英管相连,接地电极包裹在石英管外表面,与地线相接,所述高压电极是一根放置在石英管轴线的不锈钢棒,其与高频交流电源相连;石英管的放电区域填充有催化剂。A low-temperature plasma modification catalyst device, the device includes a quartz tube, a high-voltage electrode and a grounding electrode, the high-voltage electrode is connected to the quartz tube through a polytetrafluoroethylene sleeve, the grounding electrode is wrapped on the outer surface of the quartz tube, and connected to the ground wire , the high-voltage electrode is a stainless steel rod placed on the axis of the quartz tube, which is connected to a high-frequency AC power supply; the discharge area of the quartz tube is filled with catalyst.
作为优选,所述石英管一端设有进气口,另一端设有出气口。Preferably, one end of the quartz tube is provided with an air inlet, and the other end is provided with an air outlet.
作为优选,所述石英管内径为20mm,外径为25mm。Preferably, the inner diameter of the quartz tube is 20mm, and the outer diameter is 25mm.
作为优选,石英管放电区域的有效长度为100mm。Preferably, the effective length of the discharge area of the quartz tube is 100 mm.
作为优选,所述高压电极直径为1.6mm。Preferably, the diameter of the high-voltage electrode is 1.6mm.
作为优选,所述装置为圆柱形介质阻挡反应器。Preferably, the device is a cylindrical media barrier reactor.
低温等离子体中存在着大量的、种类繁多的活性粒子,比通常的化学反应所产生的活性粒子种类更多、活性更强,更易于和所接触的材料表面发生反应,因此可被被用来对催化剂表面进行改性处理。将等离子体应用于改性催化剂时,由于温度较低,对催化剂进行改性处理只涉及表面,可以有效抑制颗粒凝聚,避免煅烧的热效应带来的团聚等问题,等离子体中的活性物质可以在低温下脱除催化剂前驱体中的物质,增加表面粗糙度与比表面积大小,制备的催化剂往往活性得到增强。There are a large number and a wide variety of active particles in low-temperature plasma, which are more active than those produced by common chemical reactions and are more active, and are more likely to react with the surface of the material they are in contact with, so they can be used to Modification of catalyst surface. When the plasma is applied to the modified catalyst, due to the low temperature, the modification of the catalyst only involves the surface, which can effectively inhibit the aggregation of particles and avoid problems such as agglomeration caused by the thermal effect of calcination. The active substances in the plasma can be in the The activity of the prepared catalyst is often enhanced by removing the substances in the catalyst precursor at low temperature and increasing the surface roughness and specific surface area.
本实用新型相对于现有技术,其有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
本实用新型采用的低温等离子体改性催化剂装置为圆柱形介质阻挡反应器,等离子体改性催化剂处理过程操作简便,流程短,易于实现自动控制,稳定性好,清洁无污染,是一种用时短,温度低,能耗小的工艺;通过本实用新型装置制备的催化剂的催化活性较好,改性后的催化剂有较高的甲硫醚催化氧化活性,360℃催化氧化效率可达90%以上;本实用新型方便实际生产应用,具有较高的工业应用价值。The low-temperature plasma modified catalyst device adopted by the utility model is a cylindrical dielectric barrier reactor. The plasma modified catalyst treatment process is easy to operate, short in flow, easy to realize automatic control, good in stability, clean and pollution-free, and is a time-consuming Short process, low temperature and low energy consumption; the catalytic activity of the catalyst prepared by the device of the utility model is better, the modified catalyst has a higher catalytic oxidation activity of methyl sulfide, and the catalytic oxidation efficiency at 360 ° C can reach 90% Above; the utility model is convenient for actual production and application, and has high industrial application value.
附图说明Description of drawings
图1为本实用新型低温等离子体改性催化剂装置的结构示意图。Fig. 1 is a structural schematic diagram of a low-temperature plasma modification catalyst device of the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型作进一步说明,但本实用新型所要保护的范围并不限于此。The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, but the scope of protection of the utility model is not limited thereto.
参照图1,一种低温等离子体改性催化剂装置,所述装置包括石英管4、高压电极3和接地电极2,石英管4作为放置催化剂的容器和绝缘介质,内径为20mm,外径为25mm;高压电极3通过聚四氟乙烯套8与石英管4相连,接地电极2是一块铜片,包裹在石英管4外表面,与地线相接,所述高压电极3是一根放置在石英管轴线的不锈钢棒,直径为1.6mm,其与高频交流电源1相连;石英管4的放电区域填充有催化剂6,石英管放电区域的有效长度为100mm。所述石英管4一端设有进气口5,另一端设有出气口7。With reference to Fig. 1, a kind of low-temperature plasma modification catalyst device, described device comprises quartz tube 4, high-voltage electrode 3 and grounding electrode 2, and quartz tube 4 is as the container and insulating medium of placing catalyst, and internal diameter is 20mm, and external diameter is 25mm The high-voltage electrode 3 is connected to the quartz tube 4 through a polytetrafluoroethylene sleeve 8, and the ground electrode 2 is a piece of copper, which is wrapped on the outer surface of the quartz tube 4 and connected to the ground wire. The high-voltage electrode 3 is a piece placed on the quartz tube. The stainless steel rod of the tube axis has a diameter of 1.6 mm, which is connected to the high-frequency AC power source 1; the discharge area of the quartz tube 4 is filled with a catalyst 6, and the effective length of the discharge area of the quartz tube is 100 mm. One end of the quartz tube 4 is provided with an air inlet 5 and the other end is provided with an air outlet 7 .
催化剂前驱体的制备:Preparation of catalyst precursor:
称取一定量的硝酸锰和硝酸铈,加入去离子水溶解搅拌2h,配置成0.1mol/L溶液;量取适量柠檬酸,加入去离子水后混合搅拌2h;将前驱体溶液和柠檬酸溶液混合并搅拌2h,柠檬酸与金属阳离子的摩尔比为1.5:1;将混合溶液搅拌并充分混合后置于80℃水浴下加热3小时至湿凝胶;将得到的样品放入烘箱中在110℃条件下干燥12小时;将干燥后的样品研磨成40-60目,得到Mn-Ce催化剂前驱体,其中Mn:Ce摩尔比为3:1;Weigh a certain amount of manganese nitrate and cerium nitrate, add deionized water to dissolve and stir for 2 hours, and configure a 0.1mol/L solution; measure an appropriate amount of citric acid, add deionized water and mix and stir for 2 hours; mix the precursor solution and citric acid solution Mix and stir for 2 hours, the molar ratio of citric acid to metal cations is 1.5:1; stir and mix the mixed solution thoroughly and place it in a water bath at 80°C for 3 hours to wet gel; put the obtained sample in an oven at 110 Dry at ℃ for 12 hours; grind the dried sample into 40-60 mesh to obtain a Mn-Ce catalyst precursor, wherein the molar ratio of Mn:Ce is 3:1;
等离子体改性催化剂的制备:Preparation of plasma-modified catalyst:
取0.2g Mn-Ce催化剂前驱体样品放在低温等离子体改性催化剂装置内,通入Ar,通气量为100ml/min,打开高频交流电源,利用低温等离子体处理催化剂,放电频率恒定为10kHz,放电功率为20W,放电时间分别为60min;将改性后的催化剂前驱体放入马弗炉中以5℃/min的升温速率加热至500℃,然后在500℃空气中煅烧5h,得到的催化剂为Mn-Ce-20W-30min;Take 0.2g of the Mn-Ce catalyst precursor sample and put it in the low-temperature plasma modified catalyst device, pass Ar, the ventilation rate is 100ml/min, turn on the high-frequency AC power supply, use low-temperature plasma to treat the catalyst, and the discharge frequency is constant at 10kHz , the discharge power is 20W, and the discharge time is 60min respectively; the modified catalyst precursor is put into a muffle furnace and heated to 500°C at a heating rate of 5°C/min, and then calcined in air at 500°C for 5h to obtain The catalyst is Mn-Ce-20W-30min;
甲硫醚的催化氧化(催化剂活性评价):Catalytic oxidation of methyl sulfide (catalyst activity evaluation):
催化剂活性评价在微型固定床反应器中进行,反应器为一个内径8mm石英玻璃反应管,长度为250mm;反应器采用管式电阻炉外部电加热,反应温度由K型热电偶测量,并由温度控制仪控制;整个实验系统由配气部分、催化反应部分和烟气分析测试部分组成;Catalyst activity evaluation was carried out in a miniature fixed-bed reactor. The reactor was a quartz glass reaction tube with an inner diameter of 8 mm and a length of 250 mm. The reactor was heated externally by a tubular resistance furnace. Controller control; the whole experimental system is composed of gas distribution part, catalytic reaction part and flue gas analysis and testing part;
取0.1g催化剂置于反应器中,通入初始浓度为300ppm甲硫醚,5%的O2,平衡气为N2,混合气体总流量为200ml,空速为120,000h-1。将反应器放置在管式炉中程序升温,应用红外检测仪测量催化反应前后甲硫醚浓度变化,计算转换效率。甲硫醚在360℃时转化效率可达到90%。Take 0.1g of catalyst and put it into the reactor, feed the initial concentration of 300ppm methyl sulfide, 5% O 2 , the balance gas is N 2 , the total flow rate of the mixed gas is 200ml, and the space velocity is 120,000h -1 . The reactor was placed in a tube furnace to program the temperature, and the infrared detector was used to measure the concentration change of methyl sulfide before and after the catalytic reaction, and the conversion efficiency was calculated. The conversion efficiency of methyl sulfide can reach 90% at 360°C.
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---|---|---|---|---|
CN106693854A (en) * | 2017-01-22 | 2017-05-24 | 浙江大学 | Low-temperature plasma modified catalyst device and method for catalytic oxidation of dimethyl sulfide |
CN109675560A (en) * | 2018-12-29 | 2019-04-26 | 广州市金龙峰环保设备工程股份有限公司 | A kind of ceramsite catalyst and its preparation method and application that low-temperature plasma is modified |
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2017
- 2017-01-22 CN CN201720092572.6U patent/CN206483453U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106693854A (en) * | 2017-01-22 | 2017-05-24 | 浙江大学 | Low-temperature plasma modified catalyst device and method for catalytic oxidation of dimethyl sulfide |
CN106693854B (en) * | 2017-01-22 | 2019-01-25 | 浙江大学 | Low temperature plasma modified catalyst device and method for catalytic oxidation of methyl sulfide |
CN109675560A (en) * | 2018-12-29 | 2019-04-26 | 广州市金龙峰环保设备工程股份有限公司 | A kind of ceramsite catalyst and its preparation method and application that low-temperature plasma is modified |
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