CN206479299U - A kind of photo-electric deflection of bridge span instrument calibrating installation - Google Patents
A kind of photo-electric deflection of bridge span instrument calibrating installation Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于桥梁检测技术领域,具体地说,尤其涉及一种光电式桥梁挠度仪校准装置。The utility model belongs to the technical field of bridge detection, in particular to a photoelectric bridge deflection meter calibration device.
背景技术Background technique
随着中国经济的飞速发展,交通运输出现了重载、高速、大流量的现代运输结构发展趋势,公路运输在整个运输体系中占有的比例越来越大。桥梁是道路的咽喉,因此,公路运输对现有桥梁(即旧桥)和新建桥梁的结构性能与使用质量提出了更高的要求。为检验新建桥梁的质量,确保在役桥梁结构的使用安全,桥梁现场的荷载试验及健康监测是必不可少的工作。With the rapid development of China's economy, there has been a trend of heavy-duty, high-speed, and large-flow modern transportation structures in transportation, and the proportion of road transportation in the entire transportation system is increasing. Bridges are the throat of roads. Therefore, road transportation has put forward higher requirements on the structural performance and service quality of existing bridges (ie old bridges) and new bridges. In order to test the quality of newly built bridges and ensure the safety of bridge structures in service, on-site load tests and health monitoring of bridges are indispensable.
桥梁荷载试验分静载试验和动载试验两种。静载试验是根据需要观测桥梁结构的反力、应变、位移、转角、裂缝等物理量。动载试验是需观测桥梁的固有动力特性及在实际动载作用下桥梁结构各控制部位的动力响应,包括振幅、频率、阻尼、动态应变或动态挠度(冲击系数)等。静载试验中的位移观测主要指观测桥梁的挠度。动载试验中的冲击系数是反映车辆荷载对桥梁结构动力影响的综合指标。根据冲击系数定义(动挠度与相应荷载作用下的静挠度的比值称为活荷载的冲击系数),可以通过实测的挠度进行计算。There are two types of bridge load tests: static load test and dynamic load test. The static load test is to observe the physical quantities such as reaction force, strain, displacement, rotation angle and crack of the bridge structure according to the needs. The dynamic load test is to observe the inherent dynamic characteristics of the bridge and the dynamic response of each control part of the bridge structure under the actual dynamic load, including amplitude, frequency, damping, dynamic strain or dynamic deflection (impact coefficient), etc. The displacement observation in the static load test mainly refers to the observation of the deflection of the bridge. The impact coefficient in the dynamic load test is a comprehensive index reflecting the impact of vehicle load on the dynamics of the bridge structure. According to the definition of the impact coefficient (the ratio of the dynamic deflection to the static deflection under the corresponding load is called the impact coefficient of the live load), it can be calculated by the measured deflection.
桥梁挠度对于桥梁结构而言是一个非常重要的参数,其直接反映桥梁结构的竖向整体刚度,是桥梁结构性能的重要指标。桥梁挠度与桥梁的承载能力及抵御地震等动荷载的能力有密切关系。中华人民共和国行业推荐标准JTG/T J21-2011 《公路桥梁承载能力检测评定规程》对承载能力中挠度的指标有明确的要求,把挠度作为桥梁承载能力评定的重要内容之一。因此,桥梁挠度检测业务是各检测机构中一种不可或缺的检测项目和基本能力。Bridge deflection is a very important parameter for bridge structures, which directly reflects the vertical overall stiffness of bridge structures and is an important indicator of bridge structural performance. Bridge deflection is closely related to the bearing capacity of the bridge and the ability to withstand dynamic loads such as earthquakes. The industry recommendation standard JTG/T J21-2011 of the People's Republic of China "Regulations for Testing and Evaluation of Highway Bridge Bearing Capacity" has clear requirements for the index of deflection in the bearing capacity, and takes deflection as one of the important contents of the evaluation of bridge bearing capacity. Therefore, the bridge deflection inspection business is an indispensable inspection item and basic capability in each inspection institution.
目前主要采用光电式桥梁挠度仪进行挠度观测,应用于施工质量控制、旧桥质量评估、特殊载荷试验、桥梁健康监测等。随着光电式桥梁挠度仪应用日益广泛,催生了大量的生产厂家,各种挠度检测仪应运而生。但是,目前对光电式桥梁挠度仪没有合适的校准装置,计量部门无法对专用仪器设备进行真正有效的全面计量。At present, the photoelectric bridge deflection meter is mainly used for deflection observation, which is used in construction quality control, old bridge quality assessment, special load test, bridge health monitoring, etc. With the increasingly widespread application of photoelectric bridge deflection meters, a large number of manufacturers have been born, and various deflection detectors have emerged as the times require. However, there is no suitable calibration device for the photoelectric bridge deflection meter at present, and the metrology department cannot carry out truly effective and comprehensive measurement of the special instruments and equipment.
实用新型内容Utility model content
为解决以上问题,本实用新型提供了一种光电式桥梁挠度仪校准装置,用以实现光电式桥梁挠度仪的静挠度和动挠度校准。In order to solve the above problems, the utility model provides a photoelectric bridge deflection meter calibration device, which is used to realize the static deflection and dynamic deflection calibration of the photoelectric bridge deflection meter.
根据本实用新型的一个实施例,提供了一种光电式桥梁挠度仪校准装置,包括:According to one embodiment of the present invention, a photoelectric bridge deflection meter calibration device is provided, including:
测量主机,基于设定基准数据与待校准挠度仪的测量数据计算待校准挠度仪的校准数据;The measuring host calculates the calibration data of the deflection gauge to be calibrated based on the set reference data and the measurement data of the deflection gauge to be calibrated;
移动模块,与所述测量主机连接,基于所述测量主机处理基准数据得到的控制信号垂直水平面移动以让待校准挠度仪进行挠度测量;The mobile module is connected to the measurement host, and moves vertically to the horizontal plane based on the control signal obtained by processing the reference data of the measurement host to allow the deflection instrument to be calibrated to perform deflection measurement;
自动调平模块,其上设置所述移动模块并与所述测量主机连接,由所述测量主机控制以实现自动调平。An automatic leveling module, on which the mobile module is arranged and connected to the measurement host, is controlled by the measurement host to realize automatic leveling.
根据本实用新型的一个实施例,所述自动调平模块包括:According to an embodiment of the present invention, the automatic leveling module includes:
底座;base;
水平检测器件,设置于所述底座上,与所述测量主机连接,用于检测所述底座的水平状态并将检测的水平状态数据发送给所述测量主机;a level detection device, arranged on the base, connected to the measurement host, for detecting the level state of the base and sending the detected level state data to the measurement host;
调平支座,设置于所述底座的下底面,与所述测量主机连接,基于所述测量主机处理水平状态数据得到的控制信号移动,以使得所述底座处于水平状态。The leveling support is arranged on the lower bottom surface of the base, is connected with the measuring host, and moves based on a control signal obtained by processing the horizontal status data of the measuring host, so that the base is in a horizontal state.
根据本实用新型的一个实施例,所述自动调平模块设置有3个呈三角形布置的、带有与所述测量主机连接的微调电机的所述调平支座。According to an embodiment of the present utility model, the automatic leveling module is provided with three leveling supports arranged in a triangle and having a fine-tuning motor connected to the measuring host.
根据本实用新型的一个实施例,所述水平检测器件包括三轴陀螺仪和水平传感器。According to an embodiment of the present invention, the level detection device includes a three-axis gyroscope and a level sensor.
根据本实用新型的一个实施例,所述移动模块包括:According to an embodiment of the utility model, the mobile module includes:
丝杠,通过机架垂直设置于所述底座上;The lead screw is vertically arranged on the base through the frame;
滑台,固定于所述丝杠上并跟随所述丝杠垂直移动;a slide table fixed on the lead screw and moving vertically following the lead screw;
伺服电机,固定于机架上,并与所述测量主机连接,用于驱动所述丝杠运动。The servo motor is fixed on the frame and connected with the measuring host to drive the lead screw to move.
根据本实用新型的一个实施例,所述移动模块还包括:According to an embodiment of the utility model, the mobile module further includes:
两个伺服电机,分别固定于机架上,并分别与所述测量主机连接;Two servo motors are respectively fixed on the frame and connected to the measuring host respectively;
两个单向旋转机构,分别设置于丝杠的两端并固定于机架上,分别与一个伺服电机连接并由伺服电机分别控制以使得丝杠进行单向旋转。Two unidirectional rotation mechanisms are respectively arranged at both ends of the lead screw and fixed on the frame, respectively connected to a servo motor and controlled by the servo motor so that the lead screw performs unidirectional rotation.
根据本实用新型的一个实施例,所述移动模块还包括固定于所述丝杠上的编码器,用于获取丝杠的转动量。According to an embodiment of the present utility model, the moving module further includes an encoder fixed on the lead screw for obtaining the rotation amount of the lead screw.
根据本实用新型的一个实施例,所述测量主机包括:According to an embodiment of the utility model, the measurement host includes:
存储器,用于存储基准数据;memory for storing benchmark data;
主控制器,基于基准数据输出电机驱动信号,并基于基准数据与待校准挠度仪的测量数据计算待校准挠度仪的校准数据;The main controller outputs the motor drive signal based on the reference data, and calculates the calibration data of the deflection meter to be calibrated based on the reference data and the measurement data of the deflection meter to be calibrated;
电机驱动器,根据主控制器输出的电机驱动信号驱动伺服电机。The motor driver drives the servo motor according to the motor drive signal output by the main controller.
根据本实用新型的一个实施例,所述测量主机还包括:According to an embodiment of the present utility model, the measurement host further includes:
显示器,与所述主控制器连接;a display connected to the main controller;
键盘,与所述主控制器连接,用于编辑输入基准数据。The keyboard is connected with the main controller and used for editing and inputting reference data.
根据本实用新型的一个实施例,该测量主机还包括:According to an embodiment of the utility model, the measurement host also includes:
编码器接口,与所述主控制器连接,用于接收编码器的输出数据;an encoder interface, connected to the main controller, for receiving the output data of the encoder;
电源,与所述主控制器连接,用于向所述主控制器提供工作电源;A power supply, connected to the main controller, for providing working power to the main controller;
时钟芯片,与所述主控制器连接,用于向所述主控制器提供时钟信号。A clock chip, connected to the main controller, is used to provide a clock signal to the main controller.
本实用新型的有益效果:The beneficial effects of the utility model:
(1)本实用新型首次提出桥梁动挠度校准装置,为光电式桥梁挠度仪的动挠度校准提供了技术支持。(1) The utility model proposes a bridge dynamic deflection calibration device for the first time, which provides technical support for the dynamic deflection calibration of the photoelectric bridge deflection meter.
(2)本实用新型所述光电式桥梁挠度仪校准装置的底座采用三个带微调电机的支座结合三轴陀螺仪进行自动调平,免去了校准前的手动调平环节,提高了工作效率。采用三轴陀螺仪进行底座水平情况的判断提高了精确度,保证滑台移动方向垂直于水平面,保证了校准结果的准确,减少了校准设备的不确定度。(2) The base of the photoelectric bridge deflection meter calibration device described in the utility model adopts three supports with fine-tuning motors combined with a three-axis gyroscope for automatic leveling, which eliminates the manual leveling link before calibration and improves the work efficiency. efficiency. Using a three-axis gyroscope to judge the level of the base improves the accuracy, ensures that the moving direction of the slide table is perpendicular to the horizontal plane, ensures the accuracy of the calibration results, and reduces the uncertainty of the calibration equipment.
(3)本实用新型采用编码器对滑台移动的位移量进行反馈,相比于光栅尺的方案,减少了其设备在安装过程中所需要的辅助设备,节约了安装成本。(3) The utility model uses an encoder to feed back the displacement of the slide table. Compared with the solution of the grating ruler, the utility model reduces the auxiliary equipment required in the installation process of the equipment and saves the installation cost.
(4)本实用新型可以分别校准静挠度和动挠度,节省了校准时间,提高了校准效率。(4) The utility model can calibrate the static deflection and the dynamic deflection separately, which saves the calibration time and improves the calibration efficiency.
(5)本实用新型采用编码器进行反馈,与伺服电机形成闭环控制,提高了滑台移动位置的精确度,保证了校准结果的准确。(5) The utility model adopts the encoder for feedback and forms a closed-loop control with the servo motor, which improves the accuracy of the moving position of the slide table and ensures the accuracy of the calibration result.
(6)本实用新型提出的校准方法将动挠度的校准从桥梁现场移到实验室内进行,降低了对校准环境的依赖,减少了校准成本,提高了校准速度,校准结果可行度更高。(6) The calibration method proposed by the utility model moves the calibration of the dynamic deflection from the bridge site to the laboratory, which reduces the dependence on the calibration environment, reduces the calibration cost, improves the calibration speed, and the calibration results are more feasible.
(7)本实用新型能够满足大量的光电式桥梁挠度仪生产厂商的校准需求和计量部门的计量需求,能够满足桥梁基础设施建设的需要,将产生大量的经济效益。(7) The utility model can meet the calibration needs of a large number of photoelectric bridge deflection meter manufacturers and the measurement needs of the measurement department, can meet the needs of bridge infrastructure construction, and will generate a large number of economic benefits.
(8)本实用新型所述光电式桥梁挠度仪校准装置的移动模块采用双电机结合双单向旋转机构的结构,配合处理过的动挠度曲线,可以突破电机丝杠硬件局限性,实现动挠度曲线复现。(8) The mobile module of the photoelectric bridge deflection meter calibration device described in the utility model adopts the structure of double motors combined with double unidirectional rotating mechanisms, and cooperates with the processed dynamic deflection curve, which can break through the hardware limitations of the motor lead screw and realize the dynamic deflection The curve reproduces.
本实用新型的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过在说明书、权利要求书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the following description, and, in part, will be apparent from the description, or can be learned by practicing the present invention. The objectives and other advantages of the utility model can be realized and obtained by the structures particularly pointed out in the specification, claims and accompanying drawings.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要的附图做简单的介绍:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings required in the description of the embodiments will be briefly introduced below:
图1是根据本实用新型的一个实施例的光电式桥梁挠度仪校准装置结构示意图;Fig. 1 is a schematic structural diagram of a photoelectric bridge deflection meter calibration device according to an embodiment of the present invention;
图2是根据本实用新型的一个实施例的测量主机结构示意图;Fig. 2 is a schematic structural diagram of a measuring host according to an embodiment of the present invention;
图3是根据本实用新型的一个实施例的光电式桥梁挠度仪校准装置使用流程。Fig. 3 is a process of using the photoelectric bridge deflection meter calibration device according to an embodiment of the present invention.
具体实施方式detailed description
以下将结合附图及实施例来详细说明本实用新型的实施方式,借此对本实用新型如何应用技术手段来解决技术问题,并达成技术效果的实现过程能充分理解并据以实施。需要说明的是,只要不构成冲突,本实用新型中的各个实施例以及各实施例中的各个特征可以相互结合,所形成的技术方案均在本实用新型的保护范围之内。The implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and examples, so as to fully understand and implement the implementation process of how to apply technical means to solve technical problems and achieve technical effects in the utility model. It should be noted that, as long as there is no conflict, each embodiment and each feature in each embodiment of the utility model can be combined with each other, and the formed technical solutions are all within the protection scope of the utility model.
根据《公路桥涵设计通用规范》(JTG D60-2004)、《公路钢筋混凝土及预应力混凝土桥涵设计规范》(JTG D62-2004)的要求,光电式桥梁挠度仪的校准主要包括静挠度示值校准、动挠度示值校准等。现有技术方案如下:According to the requirements of "General Code for Design of Highway Bridges and Culverts" (JTG D60-2004) and "Code for Design of Highway Reinforced Concrete and Prestressed Concrete Bridges and Culverts" (JTG D62-2004), the calibration of photoelectric bridge deflection meters mainly includes the calibration of static deflection indications , Dynamic deflection indication calibration, etc. The prior art scheme is as follows:
1)静挠度示值的校准1) Calibration of static deflection indication
采用光栅位移测量系统进行,光栅位移测量系统由升降和平移丝杠、光栅尺和步进电机组成。步进电机可驱动位移台做水平和升降移动,移动的距离可通过光栅尺进行测量。The grating displacement measurement system is used, and the grating displacement measurement system is composed of a lifting and translation screw, a grating ruler and a stepping motor. The stepping motor can drive the translation platform to move horizontally and vertically, and the moving distance can be measured by the grating ruler.
在测量时,位移台按测量范围均匀移动10个距离,采用光栅尺输出的位移量作为挠度标准值,启动光电式桥梁挠度仪测量各位置的实测挠度值。取10个位置中示值误差最大值作为挠度示值误差。During the measurement, the displacement platform moves 10 distances evenly according to the measurement range, and the displacement output by the grating ruler is used as the deflection standard value, and the photoelectric bridge deflection meter is started to measure the actual deflection value at each position. Take the maximum value of indication error among 10 positions as the deflection indication error.
2)暂无动挠度示值的校准方法。2) There is no calibration method for the indication value of dynamic deflection.
由以上现有技术方案可知,其存在的缺陷如下:Known by above prior art scheme, the defective that it exists is as follows:
1)采用步进电机进行位移控制形成开环系统存在技术缺陷,即控制器输出的移动距离和位移台实际移动的距离无法保证一致。1) There are technical defects in the open-loop system formed by the stepping motor for displacement control, that is, the moving distance output by the controller and the actual moving distance of the stage cannot be guaranteed to be consistent.
2)光栅尺在进行移动距离测量时,对光栅尺主尺和移动方向的平行度要求极高,导致装置在实际安装过程中存在困难,采买辅助装置的经费投入过多,整体成本过高。2) When measuring the moving distance of the grating ruler, the parallelism between the main ruler of the grating ruler and the moving direction is extremely high, which leads to difficulties in the actual installation process of the device, excessive investment in purchasing auxiliary devices, and high overall cost.
3)现有技术未考虑到光电式桥梁挠度仪校准装置的水平情况,若光电式桥梁挠度仪校准装置的位移台移动方向未垂直于地面,则误差较大,无法进行校准工作。3) The prior art does not take into account the level of the photoelectric bridge deflection meter calibration device. If the moving direction of the displacement platform of the photoelectric bridge deflection meter calibration device is not perpendicular to the ground, the error will be large, and the calibration work cannot be performed.
4)目前的技术手段只能对静挠度进行校准,还无法对动挠度进行校准。4) The current technical means can only calibrate the static deflection, but cannot calibrate the dynamic deflection.
因此,本实用新型提供了一种光电式桥梁挠度仪校准装置,包括测量主机1、移动模块和自动调平模块,如图1所示。其中,测量主机基于基准数据与待校准挠度仪的测量数据计算待校准挠度仪的校准数据;移动模块与测量主机连接,基于测量主机处理基准数据得到的控制信号垂直水平面移动以让待校准挠度仪进行挠度测量;自动调平模块,其上设置移动模块,并与测量主机连接,由测量主机控制实现自动调平。移动模块及自动调平模块与测量主机的连接关系如图1中粗线5(即数据线)所示。Therefore, the utility model provides a photoelectric bridge deflection meter calibration device, including a measuring host 1, a moving module and an automatic leveling module, as shown in FIG. 1 . Among them, the measurement host calculates the calibration data of the deflection instrument to be calibrated based on the reference data and the measurement data of the deflection instrument to be calibrated; the mobile module is connected to the measurement host, and moves vertically and horizontally based on the control signal obtained by processing the reference data of the measurement host to make the deflection instrument to be calibrated Perform deflection measurement; the automatic leveling module is equipped with a mobile module and connected to the measurement host, which is controlled by the measurement host to achieve automatic leveling. The connection relationship between the mobile module, the automatic leveling module and the measurement host is shown in the thick line 5 (ie, the data line) in Figure 1.
在本实用新型中,通过设置自动调平模块,能够保证设置于其上的移动模块垂直移动的方向垂直于地面,保证待校准挠度仪测量的准确度。移动模块基于基准数据垂直移动,此处的基准数据为测量模块输出的位移量数据,移动模块基于该位移量数据沿垂直地面方向移动。本实用新型提出的校准方法将动挠度的校准从桥梁现场移到实验室内进行,降低了对校准环境的依赖,减少了校准成本,提高了校准速度,校准结果可行度更高。本实用新型还能够满足大量的光电式桥梁挠度仪生产厂商的校准需求和计量部门的计量需求,能够满足桥梁基础设施建设的需要,将产生大量的经济效益。In the utility model, by setting the automatic leveling module, it can ensure that the vertical movement direction of the mobile module arranged on it is perpendicular to the ground, so as to ensure the measurement accuracy of the deflection meter to be calibrated. The mobile module moves vertically based on the reference data, where the reference data is the displacement data output by the measurement module, and the mobile module moves along the vertical ground direction based on the displacement data. The calibration method proposed by the utility model moves the calibration of the dynamic deflection from the bridge site to the laboratory, reduces the dependence on the calibration environment, reduces the calibration cost, improves the calibration speed, and has higher feasibility of the calibration result. The utility model can also meet the calibration needs of a large number of photoelectric bridge deflection meter manufacturers and the measurement needs of measurement departments, and can meet the needs of bridge infrastructure construction, and will generate a large number of economic benefits.
测量主机内置的基准数据包括静态挠度校准所需的位移量信息和动态挠度校准所需的动挠度曲线,该信息可通过由测量主机控制进行增减,以保证能够覆盖不同形式的光电式桥梁挠度仪校准时所需的静挠度值和动挠度曲线。并且,内置的位移量信息和动挠度曲线不需要通过烧写固化的方式存入,而是可以直接拷贝存入。因此,本实用新型可以校准静挠度和动挠度,节省了校准时间,提高了校准效率。The built-in benchmark data of the measurement host includes the displacement information required for static deflection calibration and the dynamic deflection curve required for dynamic deflection calibration. This information can be increased or decreased by the control of the measurement host to ensure that it can cover different forms of photoelectric bridge deflection The static deflection value and dynamic deflection curve required for instrument calibration. Moreover, the built-in displacement information and dynamic deflection curve do not need to be saved by programming and curing, but can be directly copied and saved. Therefore, the utility model can calibrate the static deflection and the dynamic deflection, save the calibration time, and improve the calibration efficiency.
在本实用新型的一个实施例中,该自动调平模块包括底座7及设置于底座下底面的调平支座和设置于底座上的水平检测器件8,如图1所示。其中,移动模块固定于底座7上,调平支座与水平检测器件分别与测量主机连接,水平检测器件检测底座的水平状态并将水平状态数据输出给测量主机,测量主机基于水平状态数据调整调平支座以使得底座处于水平状态,即与地面保持水平。In one embodiment of the present utility model, the automatic leveling module includes a base 7 , a leveling support provided on the bottom surface of the base, and a level detection device 8 provided on the base, as shown in FIG. 1 . Wherein, the mobile module is fixed on the base 7, the leveling support and the level detection device are respectively connected with the measurement host, the level detection device detects the level state of the base and outputs the level state data to the measurement host, and the measurement host adjusts the adjustment based on the level state data. Flat stand so that the base is level, i.e. level with the ground.
在本实用新型的一个实施例中,平衡检测器件可以采用三轴陀螺仪或水平传感器代替,当然也可以采用其他水平检测器件,本实用新型以三轴陀螺仪进行说明。在本实用新型的一个实施例中,底座下底面设置有三个带有微调电机的调节支座,并呈三角形布置,如图1中的7-1、7-2、7-3所示。In one embodiment of the present invention, the balance detection device can be replaced by a three-axis gyroscope or a level sensor, and of course other level detection devices can also be used. The present invention is described with a three-axis gyroscope. In one embodiment of the present invention, three adjustment supports with fine-tuning motors are provided on the lower surface of the base, arranged in a triangle, as shown by 7-1, 7-2, and 7-3 in Fig. 1 .
在本实用新型的一个实施例中,自动调平模块设置有3个呈三角形布置的、带有与测量主机连接的微调电机的调平支座。底座采用三个带微调电机的支座结合三轴陀螺仪进行自动调平,其中一个支座在装置底座的一侧中点,另外两个支座在装置底座另一侧的两端,形成的三角结构不仅稳定也适用于自动调平算法。In one embodiment of the present invention, the automatic leveling module is provided with three leveling supports arranged in a triangle and equipped with fine-tuning motors connected to the measuring host. The base uses three supports with fine-tuning motors combined with a three-axis gyroscope for automatic leveling. One of the supports is at the midpoint of one side of the device base, and the other two are at the two ends of the other side of the device base, forming a The triangular structure is not only stable but also suitable for automatic leveling algorithms.
该自动调平模块上的水平检测器件、调平支座和底座,结合测量模块工作。三轴陀螺仪安装在底座上平面(如该底座为一内部中空的箱体,则可将三轴陀螺仪安装在底座内部),带微调电机的支座安装在底座下底面且支座呈三角形布置。工作时,三轴陀螺仪读取底座水平情况,并输出到测量主机中,测量主机解析出各个轴向的偏移角度,并进行计算,变换为3个微调电机的转动量,使得3个支座移动,调整底座达到水平,使得丝杠垂直于水平面,保证滑台的移动方向垂直于水平面。The level detection device, the leveling support and the base on the automatic leveling module work in conjunction with the measuring module. The three-axis gyroscope is installed on the plane of the base (if the base is a hollow box inside, the three-axis gyroscope can be installed inside the base), and the support with fine-tuning motor is installed on the bottom of the base and the support is triangular layout. When working, the three-axis gyroscope reads the level of the base and outputs it to the measuring host. The measuring host analyzes the offset angles of each axis and calculates them, transforming them into the rotation amounts of the three fine-tuning motors, so that the three supports The base moves, adjust the base to be horizontal, make the screw perpendicular to the horizontal plane, and ensure that the moving direction of the slide table is perpendicular to the horizontal plane.
在本实用新型中,底座采用三个带微调电机的支座结合三轴陀螺仪进行自动调平,免去了校准前的手动调平环节,提高了工作效率。采用三轴陀螺仪进行底座水平情况的判断提高了精确度,保证滑台移动方向垂直于水平面,保证了校准结果的准确,减少了校准设备的不确定度。In the utility model, the base uses three supports with fine-tuning motors combined with a three-axis gyroscope for automatic leveling, eliminating the need for manual leveling before calibration and improving work efficiency. Using a three-axis gyroscope to judge the level of the base improves the accuracy, ensures that the moving direction of the slide table is perpendicular to the horizontal plane, ensures the accuracy of the calibration results, and reduces the uncertainty of the calibration equipment.
在本实用新型的一个实施例中,该移动模块包括通过机架31设置于底座上的丝杠3、固定于丝杠上并能跟随丝杠运动的滑台2以及固定于机架上与测量主机连接、用于驱动丝杠运动的伺服电机。具体的,通过伺服电机驱动丝杠垂直地面并带动滑台上下移动,。此处的滑台用来代替桥梁,通过观测滑台的上下移动来模拟测量桥梁的挠度。In one embodiment of the present utility model, the mobile module includes a lead screw 3 arranged on the base through a frame 31, a slide table 2 fixed on the lead screw and capable of following the movement of the lead screw, and fixed on the frame and measuring Servo motor connected to the host and used to drive the lead screw. Specifically, the servo motor drives the lead screw to be vertical to the ground and drives the sliding table to move up and down. The slide table here is used to replace the bridge, and the deflection of the bridge is simulated and measured by observing the up and down movement of the slide table.
在本实用新型的一个实施例中,该移动模块还包括两个伺服电机和两个单向旋转机构。其中,两个伺服电机分别固定于机架上,并分别与测量主机连接;两个单向旋转机构分别设置于丝杠的两端并固定于机架上,分别与一个伺服电机连接并由伺服电机分别控制以使得丝杠进行单向旋转。这样,有利于伺服电机控制丝杠垂直水平面移动,并且两个方向不受干扰。并且,采用双电机结合双单向旋转机构的结构,配合处理过的动挠度曲线,可以突破电机丝杠硬件局限性,实现动挠度曲线复现。In an embodiment of the present invention, the moving module further includes two servo motors and two one-way rotation mechanisms. Among them, two servo motors are respectively fixed on the frame, and are respectively connected with the measuring host; two unidirectional rotating mechanisms are respectively arranged at both ends of the lead screw and fixed on the frame, respectively connected with a servo motor and controlled by the servo motor. The motors are controlled separately to make the lead screw rotate in one direction. In this way, it is beneficial for the servo motor to control the vertical and horizontal movement of the lead screw, and the two directions will not be interfered. Moreover, the structure of dual motors combined with dual one-way rotating mechanisms, combined with the processed dynamic deflection curve, can break through the hardware limitations of the motor screw and realize the reproduction of the dynamic deflection curve.
具体的,如图2所示,伺服电机6负责滑台向上升,伺服电机9负责滑台向下降,即每个伺服电机只单向旋转。单向旋转机构11和单向旋转机构10联合工作使得伺服电机6和伺服电机9之间的旋转互不干扰,其工作形式为:当伺服电机6运动时,单向旋转机构11将运动从伺服电机6传递到丝杆上,从而带动滑台向上移动,而单向旋转机构10则使得伺服电机9打滑,不随丝杠运动;当伺服电机9运动时,单向旋转机构10将运动从伺服电机9传递到丝杆上,从而带动滑台向下移动,而单向旋转机构11则使得伺服电机6打滑,不随丝杠运动。Specifically, as shown in FIG. 2 , the servo motor 6 is responsible for the upward movement of the sliding table, and the servo motor 9 is responsible for the downward movement of the sliding table, that is, each servo motor only rotates in one direction. The one-way rotation mechanism 11 and the one-way rotation mechanism 10 work together so that the rotation between the servo motor 6 and the servo motor 9 does not interfere with each other, and its working form is: when the servo motor 6 moves, the one-way rotation mechanism 11 will move from the servo The motor 6 is transmitted to the lead screw, thereby driving the sliding table to move upward, and the one-way rotation mechanism 10 makes the servo motor 9 slip and does not move with the lead screw; when the servo motor 9 moves, the one-way rotation mechanism 10 will move from the servo motor 9 is transmitted to the lead screw, thereby driving the slide table to move downward, while the one-way rotation mechanism 11 makes the servo motor 6 slip and does not move with the lead screw.
在本实用新型的一个实施例中,该移动模块还包括固定于丝杠上的编码器4,用于测量丝杠的转动数据。如图2所示,测量主机驱动伺服电机控制滑台在丝杠上按照相应的位移量或曲线移动,通过编码器接口读取编码器返回的数值,和伺服电机形成闭环控制,实时修正伺服电机的转动量,以保证滑台移动的距离和主控制器输出的值相同。采用闭环控制系统,使得滑台的移动位置可知可控。使用伺服电机带动丝杆转动,从而带动滑台移动,并在丝杠另一端安装编码器,通过编码器采集到滑台的实际位移量,并反馈给控制器,实时对伺服电机的转动进行控制,保证滑台的位移量和控制器输出给伺服电机的位移量保持动态一致。采用编码器对滑台的位移量进行监测。由于编码器具有很高的精度,且安装简单,在装置安装生产过程中的经济投入较小,维护成本低。并且,本实用新型采用编码器对滑台移动的位移量进行反馈,相比于光栅尺的方案,减少了其设备在安装过程中所需要的辅助设备,节约了安装成本。本实用新型采用编码器进行反馈,与伺服电机形成闭环控制,提高了滑台移动位置的精确度,保证了校准结果的准确。In one embodiment of the present invention, the mobile module further includes an encoder 4 fixed on the lead screw for measuring the rotation data of the lead screw. As shown in Figure 2, the measuring host drives the servo motor to control the sliding table to move on the lead screw according to the corresponding displacement or curve, read the value returned by the encoder through the encoder interface, and form a closed-loop control with the servo motor to correct the servo motor in real time The amount of rotation to ensure that the moving distance of the slide table is the same as the value output by the main controller. The closed-loop control system is adopted to make the moving position of the slide table knowable and controllable. Use the servo motor to drive the screw to rotate, thereby driving the sliding table to move, and install an encoder at the other end of the screw, collect the actual displacement of the sliding table through the encoder, and feed it back to the controller to control the rotation of the servo motor in real time , to ensure that the displacement of the sliding table is dynamically consistent with the displacement output from the controller to the servo motor. An encoder is used to monitor the displacement of the slide table. Because the encoder has high precision and is easy to install, the economic investment in the installation and production process of the device is small, and the maintenance cost is low. Moreover, the utility model uses an encoder to feed back the displacement of the slide table. Compared with the solution of the grating ruler, the utility model reduces the auxiliary equipment required in the installation process of the equipment and saves the installation cost. The utility model adopts an encoder for feedback, forms a closed-loop control with a servo motor, improves the accuracy of the moving position of the slide table, and ensures the accuracy of calibration results.
在本实用新型的一个实施例中,该测量主机包括存储器、主控制器和电机驱动器。其中,存储器用于存储基准数据;主控制器基于基准数据输出电机驱动信号,并基于基准数据与待校准挠度仪的测量数据计算待校准挠度仪的校准数据;电机驱动器根据主控制器输出的电机驱动信号驱动伺服电机。具体的,如图1和 2所示,其中,1-1为控制器,1-2为按键,1-3为显示器,1-4为开关等。存储器中内置的基准数据包括静态挠度校准所需的位移量信息和动挠度曲线,该信息可通过存储器进行增减,以保证能够覆盖不同型号的光电式桥梁挠度仪校准时所需的静挠度值和动挠度曲线。其中动挠度曲线是实测动挠度曲线集经过数据处理后提取的曲线,便于光电式桥梁挠度仪校准装置复现。In one embodiment of the present utility model, the measuring host includes a memory, a main controller and a motor driver. Among them, the memory is used to store the reference data; the main controller outputs the motor drive signal based on the reference data, and calculates the calibration data of the deflection meter to be calibrated based on the reference data and the measurement data of the deflection meter to be calibrated; The drive signal drives the servo motor. Specifically, as shown in Figures 1 and 2, 1-1 is a controller, 1-2 is a button, 1-3 is a display, 1-4 is a switch, and the like. The reference data built in the memory includes the displacement information and the dynamic deflection curve required for static deflection calibration. This information can be increased or decreased through the memory to ensure that it can cover the static deflection values required for calibration of different types of photoelectric bridge deflection meters. and dynamic deflection curves. The dynamic deflection curve is the curve extracted after the data processing of the measured dynamic deflection curve set, which is convenient for the reproduction of the photoelectric bridge deflection meter calibration device.
具体的,测量主机可将动挠度曲线自动分解为滑台移动速度、移动时间和移动距离信息,再转换为伺服电机转动速度、转动时间和转动角度信息,以驱动伺服电机转动。测量主机通过电机驱动器驱动伺服电机控制滑台在丝杠上按照相应的位移量或曲线移动,通过编码器接口读取编码器返回的数值和伺服电机形成闭环控制,实时修正伺服电机的转动量,以保证滑台移动的距离和主控制器输出的值相同。此处的校准装置复现的动挠度曲线是实测动挠度曲线经过数据处理后提取的曲线,以满足伺服电机的运行需求。Specifically, the measuring host can automatically decompose the dynamic deflection curve into the moving speed, moving time and moving distance information of the slide table, and then convert it into the servo motor rotation speed, rotation time and rotation angle information to drive the servo motor to rotate. The measuring host drives the servo motor through the motor driver to control the sliding table to move on the lead screw according to the corresponding displacement or curve, reads the value returned by the encoder through the encoder interface and forms a closed-loop control with the servo motor, and corrects the rotation amount of the servo motor in real time. To ensure that the moving distance of the sliding table is the same as the value output by the main controller. The dynamic deflection curve reproduced by the calibration device here is a curve extracted from the measured dynamic deflection curve after data processing, so as to meet the operation requirements of the servo motor.
在本实用新型的一个实施例中,该测量主机还包括与主控制器连接的显示器和键盘,其中,键盘可用于进行功能选择,也可用于编辑输入静挠度位移量和动挠度曲线。显示器可显示功能选择界面、实时显示输出静挠度位移量或动挠度曲线的值和图像、显示静挠度位移量和动挠度曲线的编辑过程等。In one embodiment of the present invention, the measuring host also includes a display and a keyboard connected to the main controller, wherein the keyboard can be used for function selection, and can also be used for editing and inputting static deflection displacement and dynamic deflection curve. The monitor can display the function selection interface, display the value and image of the output static deflection displacement or dynamic deflection curve in real time, and display the editing process of static deflection displacement and dynamic deflection curve, etc.
在本实用新型的一个实施例中,该测量主机还包括编码器接口、电源和时钟芯片。其中,编码器接口与主控制器连接,用于接收编码器的输出数据;电源与主控制器连接,用于向所述主控制器提供工作电源;时钟芯片与主控制器连接,用于向主控制器提供时钟信号。In one embodiment of the present invention, the measuring host also includes an encoder interface, a power supply and a clock chip. Wherein, the encoder interface is connected with the main controller for receiving the output data of the encoder; the power supply is connected with the main controller for providing working power to the main controller; the clock chip is connected with the main controller for providing The main controller provides the clock signal.
本实用新型的校准装置测量基本原理步骤包括:基于基准数据垂直移动用于模拟桥梁的移动模块,同时待校准挠度仪对移动模块进行挠度测量;基于基准数据与待校准挠度仪的测量数据计算待校准挠度仪的校准数据,并根基所述校准数据对待校准挠度仪进行校准,其中,基准数据包括:用于进行静挠度校准的位移量信号和用于进行动挠度校准的动挠度曲线。采用以上装置进行光电式桥梁挠度仪校准的实现过程如图3所示,具体包括以下步骤:The basic principle steps of the calibration device measurement of the utility model include: vertically moving the mobile module used to simulate the bridge based on the reference data, and at the same time, the deflection meter to be calibrated is used to measure the deflection of the mobile module; Calibrate the calibration data of the deflection meter, and calibrate the deflection meter to be calibrated based on the calibration data, wherein the reference data includes: a displacement signal for static deflection calibration and a dynamic deflection curve for dynamic deflection calibration. The implementation process of photoelectric bridge deflection meter calibration using the above device is shown in Figure 3, which specifically includes the following steps:
(1)将光电式桥梁挠度仪镜头正对校准装置的滑台标识。(1) Direct the lens of the photoelectric bridge deflection meter to the slide mark of the calibration device.
(2)启动校准装置,其开机自检后进行自动调平,使得滑台位置归零(设置为丝杠中点位置)。(2) Start the calibration device, which will perform automatic leveling after power-on self-test, so that the position of the slide table will return to zero (set to the midpoint position of the screw).
(3)进行静挠度、动挠度校准选择。(3) Select static deflection and dynamic deflection calibration.
(4)进行模式选择,模式选择分为内置位移量(或内置动挠度曲线)和手动输入位移量(或手动输入动挠度曲线)。(4) Select the mode, which is divided into built-in displacement (or built-in dynamic deflection curve) and manual input displacement (or manual input dynamic deflection curve).
(5)启动光电式桥梁挠度仪,启动挠度测量。(5) Start the photoelectric bridge deflection meter and start the deflection measurement.
(6)校准装置滑台根据选择的位移量或动挠度曲线开始移动,光电式桥梁挠度仪实时测量滑台的移动情况。滑台停止移动后,停止光电式桥梁挠度仪的挠度测量。(6) The sliding platform of the calibration device starts to move according to the selected displacement or dynamic deflection curve, and the photoelectric bridge deflection meter measures the movement of the sliding platform in real time. After the sliding table stops moving, stop the deflection measurement of the photoelectric bridge deflection instrument.
(7)选择是否继续测量,若继续测量则重复上述(3)~(6),若不继续则选择是否返回动\静挠度校准,若返回则重复上述(4)~(6),若不返回则直接退出测量。(7) Choose whether to continue the measurement. If you continue to measure, repeat the above (3)~(6). If not, choose whether to return to the dynamic/static deflection calibration. If you return, repeat the above (4)~(6). Return to exit the measurement directly.
(8)退出测量时滑台位置归零。(8) The sliding table position returns to zero when exiting the measurement.
(9)关闭光电式桥梁挠度仪。(9) Turn off the photoelectric bridge deflection meter.
通过以上步骤(1)-(9)可以得到待测光电式桥梁挠度仪的校准数据,并基于该校准数据对待测光电式桥梁挠度仪进行校准。Through the above steps (1)-(9), the calibration data of the photoelectric bridge deflection meter to be tested can be obtained, and the photoelectric bridge deflection meter to be tested is calibrated based on the calibration data.
虽然本实用新型所公开的实施方式如上,但所述的内容只是为了便于理解本实用新型而采用的实施方式,并非用以限定本实用新型。任何本实用新型所属技术领域内的技术人员,在不脱离本实用新型所公开的精神和范围的前提下,可以在实施的形式上及细节上作任何的修改与变化,但本实用新型的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present utility model are as above, the content described is only an embodiment adopted for the convenience of understanding the present utility model, and is not intended to limit the present utility model. Anyone skilled in the technical field to which the utility model belongs can make any modifications and changes in the form and details of the implementation without departing from the spirit and scope disclosed in the utility model, but the patent of the utility model The scope of protection must still be based on the scope defined in the appended claims.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106153277A (en) * | 2016-07-14 | 2016-11-23 | 交通运输部公路科学研究所 | A kind of photo-electric deflection of bridge span instrument calibrating installation and method |
CN108458846A (en) * | 2018-04-08 | 2018-08-28 | 李国栋 | A kind of computational methods, the device and system of girder structure amount of deflection |
CN115793516A (en) * | 2022-11-02 | 2023-03-14 | 安徽源信技术有限公司 | Control system and method for intelligent bridge movement detection |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106153277A (en) * | 2016-07-14 | 2016-11-23 | 交通运输部公路科学研究所 | A kind of photo-electric deflection of bridge span instrument calibrating installation and method |
CN108458846A (en) * | 2018-04-08 | 2018-08-28 | 李国栋 | A kind of computational methods, the device and system of girder structure amount of deflection |
CN115793516A (en) * | 2022-11-02 | 2023-03-14 | 安徽源信技术有限公司 | Control system and method for intelligent bridge movement detection |
CN115793516B (en) * | 2022-11-02 | 2023-09-15 | 安徽源信技术有限公司 | Control system and method for intelligent bridge movement detection |
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