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CN206468411U - Low-temperature adaptation diesel engine vehicle tail gas treatment device - Google Patents

Low-temperature adaptation diesel engine vehicle tail gas treatment device Download PDF

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Publication number
CN206468411U
CN206468411U CN201621415285.6U CN201621415285U CN206468411U CN 206468411 U CN206468411 U CN 206468411U CN 201621415285 U CN201621415285 U CN 201621415285U CN 206468411 U CN206468411 U CN 206468411U
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differential pressure
pipeline
gas treatment
treatment device
particle trap
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董晨
孙乙力
王振东
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SAIC Motor Corp Ltd
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SAIC Motor Corp Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

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  • Exhaust Gas After Treatment (AREA)

Abstract

本实用新型涉及车辆尾气处理领域,尤其涉及一种柴油机尾气处理装置。一种低温适应型柴油机车辆尾气处理装置,包括颗粒捕捉器和压差传感器,所述压差传感器的安装高度高于颗粒捕捉器,压差传感器的两个气压接口分别通过一压差管路连通在颗粒捕捉器的两端,以压差传感器到颗粒捕捉器的方向为正向,所述压差管路内的通道全程光滑过渡且要求任意一段的通道上游高度始终高于下游高度。本实用新型调整压差管路的走向满足水流动需求,使凝结出的水滴不会残留在颗粒捕捉器和压差传感器中,使车辆在低温地区行驶时压差传感器不会因为自身和管路中的冰影响压差精度,避免了颗粒捕捉器的损坏或失效,提高了尾气处理装置的可靠性,降低了车辆的污染物排放。

The utility model relates to the field of vehicle tail gas treatment, in particular to a diesel engine tail gas treatment device. A low-temperature adaptable diesel engine vehicle exhaust gas treatment device, including a particle trap and a differential pressure sensor, the installation height of the differential pressure sensor is higher than that of the particle trap, and the two air pressure ports of the differential pressure sensor are respectively connected through a differential pressure pipeline At both ends of the particle trap, with the direction from the differential pressure sensor to the particle trap as the positive direction, the channel in the differential pressure pipeline transitions smoothly throughout the entire process and requires that the upstream height of any section of the channel is always higher than the downstream height. The utility model adjusts the direction of the pressure difference pipeline to meet the water flow requirement, so that the condensed water droplets will not remain in the particle catcher and the pressure difference sensor, so that the pressure difference sensor will not be affected by itself and the pipeline when the vehicle is driving in a low-temperature area. The ice in the air affects the pressure difference accuracy, avoids the damage or failure of the particle trap, improves the reliability of the exhaust gas treatment device, and reduces the pollutant emission of the vehicle.

Description

低温适应型柴油机车辆尾气处理装置Low temperature adaptable diesel engine vehicle exhaust gas treatment device

技术领域technical field

本实用新型涉及车辆尾气处理领域,尤其涉及一种柴油机尾气处理装置。The utility model relates to the field of vehicle tail gas treatment, in particular to a diesel engine tail gas treatment device.

背景技术Background technique

随着汽车产业的逐步发展,汽车排放污染问题日益加剧。欧盟(EU)和欧洲经济委员会(ECE)在 2007 年颁布第五阶段排放法规约束汽车尾气排放,并且在2008年正式实施,在原有柴油机排放污染物限值收紧的基础上,新增加的碳颗粒物PM、PN的指标控制。With the gradual development of the automobile industry, the problem of automobile emission pollution has become increasingly serious. The European Union (EU) and the European Economic Commission (ECE) promulgated the fifth-stage emission regulations to restrict vehicle exhaust emissions in 2007, and they were officially implemented in 2008. Index control of particulate matter PM and PN.

为了应对法规升级,柴油机氧化催化器DOC+颗粒捕捉器DPF的后处理装置应运而生,并作为一种主流的后处理技术路线在各国推广。对于HC/CO等常规排放污染物,通过DOC的氧化催化能力进行转化生成CO2、H2O等无害物质,对于碳烟和排放细小颗粒物的控制,主要通过DPF的捕集功能进行收集,并通过主动再生与被动再生相结合的方式进行消除;现有的后处理装置大多是把各个尾气处理单元简单串联,很少考虑进一步的集成优化,因此在使用过程中各项能力都没有被充分发挥,具有很大的提升空间。In order to cope with the upgrade of regulations, the post-treatment device of diesel oxidation catalyst DOC+particulate filter DPF came into being, and has been promoted in various countries as a mainstream after-treatment technology route. For conventional pollutants such as HC/CO, they are converted into harmless substances such as CO2 and H2O through the oxidation and catalytic ability of DOC. For the control of soot and fine particulate matter, they are mainly collected through the capture function of DPF, and through active The combination of regeneration and passive regeneration is used to eliminate; most of the existing after-treatment devices simply connect each exhaust gas treatment unit in series, and seldom consider further integration and optimization, so all capabilities are not fully utilized during use. A lot of room for improvement.

发明内容Contents of the invention

本实用新型所要解决的技术问题是提供一种低温适应型柴油机车辆尾气处理装置,该处理装置特别设置了颗粒捕捉器和压差传感器的相对位置,并调整压差管路的走向满足水流动需求,使凝结出的水滴不会残留在颗粒捕捉器和压差传感器中,使车辆在低温地区行驶时压差传感器不会因为自身和管路中的冰影响压差精度,避免了颗粒捕捉器的损坏或失效。The technical problem to be solved by the utility model is to provide a low-temperature adaptable diesel engine vehicle exhaust treatment device. The treatment device is specially equipped with the relative position of the particle catcher and the differential pressure sensor, and adjusts the direction of the differential pressure pipeline to meet the water flow requirements. , so that the condensed water droplets will not remain in the particle trap and the differential pressure sensor, so that the differential pressure sensor will not affect the differential pressure accuracy due to the ice in itself and the pipeline when the vehicle is driving in a low-temperature area, avoiding the particle trap. damage or failure.

本实用新型是这样实现的:一种低温适应型柴油机车辆尾气处理装置,包括发动机和固定安装在发动机外壳体上的处理器本体,所述处理器本体内设置有颗粒捕捉器,所述发动机的外壳体上还装有压差传感器,所述压差传感器的安装高度高于颗粒捕捉器,压差传感器的两个气压接口分别通过一压差管路连通在颗粒捕捉器的两端,以压差传感器到颗粒捕捉器的方向为正向,所述压差管路内的通道全程光滑过渡且要求任意一段的通道上游高度始终高于下游高度。The utility model is realized in the following way: a low-temperature adaptable diesel engine vehicle exhaust gas treatment device includes an engine and a processor body fixedly installed on the engine outer casing, a particle catcher is arranged in the processor body, and a particle catcher is arranged in the engine. The outer shell is also equipped with a differential pressure sensor, the installation height of the differential pressure sensor is higher than that of the particle trap, and the two air pressure ports of the differential pressure sensor are respectively connected to both ends of the particle trap through a differential pressure pipeline. The direction from the differential sensor to the particle trap is positive, and the channel in the differential pressure pipeline transitions smoothly throughout the entire process and requires that the upstream height of any section of the channel is always higher than the downstream height.

所述压差管路内的通道全程无凹陷和平直转角,确保冷凝出的水滴能从压差传感器直接回流到颗粒捕捉器中。The channel in the differential pressure pipeline has no depressions and straight corners throughout, ensuring that the condensed water droplets can directly flow back from the differential pressure sensor to the particle trap.

所述压差管路靠近颗粒捕捉器的一端采用金属材料制成,压差管路靠近压差传感器的一端采用橡胶制成。The end of the differential pressure pipeline close to the particle catcher is made of metal material, and the end of the differential pressure pipeline close to the differential pressure sensor is made of rubber.

所述处理器本体内还设置有氧化催化器,所述发动机的外壳体上还装有氧传感器,所述氧传感器的采样口通过采样管路并联在发动机的排气口上;所述排气口顺次串联氧化催化器->颗粒捕捉器,所述氧化催化器的两端还设有温度传感器。An oxidation catalyst is also arranged in the processor body, an oxygen sensor is also installed on the outer shell of the engine, and the sampling port of the oxygen sensor is connected in parallel to the exhaust port of the engine through a sampling pipeline; the exhaust port Oxidation catalytic converter->particulate trap is connected in series in sequence, and temperature sensors are also arranged at both ends of the oxidation catalytic converter.

所述氧化催化器和颗粒捕捉器固定相连为一个整体构成处理器本体。The oxidation catalytic converter and the particulate trap are fixedly connected as a whole to form the processor body.

本实用新型低温适应型柴油机车辆尾气处理装置特别设置了颗粒捕捉器和压差传感器的相对位置,并调整压差管路的走向满足水流动需求,使凝结出的水滴不会残留在颗粒捕捉器和压差传感器中,使车辆在低温地区行驶时压差传感器不会因为自身和管路中的冰影响压差精度,避免了颗粒捕捉器的损坏或失效,提高了尾气处理装置的可靠性,降低了车辆的污染物排放。The utility model low-temperature adaptable diesel engine vehicle exhaust treatment device specially sets the relative position of the particle catcher and the pressure difference sensor, and adjusts the direction of the pressure difference pipeline to meet the water flow requirement, so that the condensed water droplets will not remain in the particle catcher And in the differential pressure sensor, the differential pressure sensor will not affect the differential pressure accuracy due to the ice in itself and the pipeline when the vehicle is driving in a low-temperature area, avoiding damage or failure of the particle trap, and improving the reliability of the exhaust gas treatment device. Reduced pollutant emissions from vehicles.

附图说明Description of drawings

图1为本实用新型低温适应型柴油机车辆尾气处理装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the utility model low-temperature adaptation type diesel engine vehicle tail gas treatment device;

图中:1发动机、2处理器本体、3颗粒捕捉器、4压差传感器、5压差管路、6氧化催化器、7氧传感器、8排气口、9温度传感器、10采样管路。In the figure: 1 engine, 2 processor body, 3 particle trap, 4 differential pressure sensor, 5 differential pressure pipeline, 6 oxidation catalyst, 7 oxygen sensor, 8 exhaust port, 9 temperature sensor, 10 sampling pipeline.

具体实施方式detailed description

下面结合具体实施例,进一步阐述本实用新型。应理解,这些实施例仅用于说明本实用新型而不用于限制本实用新型的范围。此外应理解,在阅读了本实用新型表述的内容之后,本领域技术人员可以对本实用新型作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further set forth the utility model. It should be understood that these embodiments are only used to illustrate the present utility model and are not intended to limit the scope of the present utility model. In addition, it should be understood that after reading the content of the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the appended claims of the application.

实施例1Example 1

如图1所示,一种低温适应型柴油机车辆尾气处理装置,包括发动机1和固定安装在发动机外壳体上的处理器本体2,所述处理器本体2内设置有颗粒捕捉器3,所述发动机1的外壳体上还装有压差传感器4,所述压差传感器4的安装高度高于颗粒捕捉器3,压差传感器4的两个气压接口分别通过一压差管路5连通在颗粒捕捉器3的两端,以压差传感器4到颗粒捕捉器3的方向为正向,所述压差管路5内的通道全程光滑过渡且要求任意一段的通道上游高度始终高于下游高度,以保证水滴能够在压差管路5内顺流而下自然回落到颗粒捕捉器3中。As shown in Figure 1, a low-temperature adaptable diesel engine vehicle exhaust gas treatment device includes an engine 1 and a processor body 2 fixedly installed on the outer shell of the engine, the processor body 2 is provided with a particle trap 3, the The outer shell of the engine 1 is also equipped with a differential pressure sensor 4, the installation height of the differential pressure sensor 4 is higher than the particle catcher 3, and the two air pressure ports of the differential pressure sensor 4 are respectively connected to the particulate trap through a differential pressure pipeline 5. The two ends of the trap 3 take the direction from the differential pressure sensor 4 to the particle trap 3 as the positive direction, and the channel in the differential pressure pipeline 5 transitions smoothly throughout the entire process and requires that the upstream height of any section of the channel is always higher than the downstream height, In order to ensure that the water droplets can naturally fall back into the particle trap 3 downstream in the differential pressure pipeline 5 .

尾气中总是会带入部分水蒸气,水蒸气会顺压差管路5不断凝结为水滴,直到压差传感器4;如果在外部气温过低的区域,这部分水滴会凝结在压差传感器4和压差管路5中,影响到测量结果的精确性,因此需要所述压差管路5内的通道全程无凹陷和平直转角,确保冷凝出的水滴能顺着压差传感器4直接回流到颗粒捕捉器3中。Part of the water vapor will always be brought into the exhaust gas, and the water vapor will continue to condense into water droplets along the differential pressure pipeline 5 until the differential pressure sensor 4; and the differential pressure pipeline 5 will affect the accuracy of the measurement results, so it is required that the channel in the differential pressure pipeline 5 has no depressions and straight corners throughout the whole process, so as to ensure that the condensed water droplets can directly flow back along the differential pressure sensor 4 to Particle trap 3 in.

在本实用新型中,为了满足排放标准的需求,所述处理器本体2内还设置有氧化催化器6,所述发动机1的外壳体上还装有氧传感器7,所述氧传感器7的采样口通过采样管路10并联在发动机1的排气口8上;所述排气口8顺次串联氧化催化器6->颗粒捕捉器3,所述氧化催化器6的两端还设有温度传感器9。In the utility model, in order to meet the requirements of emission standards, the processor body 2 is also provided with an oxidation catalyst 6, and the outer shell of the engine 1 is also equipped with an oxygen sensor 7, and the sampling of the oxygen sensor 7 The port is connected in parallel to the exhaust port 8 of the engine 1 through the sampling pipeline 10; the exhaust port 8 is connected in series with the oxidation catalyst 6->particle trap 3, and the two ends of the oxidation catalyst 6 are also provided with temperature sensor9.

本实施例考虑到现有标准会越来越严格,总是会同时需要氧化催化器6和颗粒捕捉器3,因此,为了便于安装,所述氧化催化器6和颗粒捕捉器3固定相连为一个整体后封装在壳体内部构成处理器本体2。In this embodiment, considering that the existing standards will become more and more stringent, the oxidation catalyst 6 and the particle catcher 3 will always be needed at the same time. Therefore, for the convenience of installation, the oxidation catalyst 6 and the particle catcher 3 are fixedly connected as one The whole package is packaged inside the casing to form the processor body 2 .

另外,在本实施例中,综合考虑了减重和可靠性的因素,所述压差管路5靠近颗粒捕捉器3的一端采用金属材料制成,压差管路5靠近压差传感器4的一端采用橡胶制成;金属端能够避免被颗粒捕捉器3再生时发出的热量损坏,而采用橡胶材质部分则能有效降低整个管路的自重,综合适应了多种指标的需求。In addition, in this embodiment, considering the factors of weight reduction and reliability, the end of the differential pressure pipeline 5 close to the particle trap 3 is made of metal material, and the end of the differential pressure pipeline 5 close to the differential pressure sensor 4 One end is made of rubber; the metal end can avoid being damaged by the heat emitted by the particle catcher 3 during regeneration, and the rubber part can effectively reduce the dead weight of the entire pipeline, which comprehensively meets the needs of various indicators.

Claims (5)

1.一种低温适应型柴油机车辆尾气处理装置,包括发动机(1)和固定安装在发动机外壳体上的处理器本体(2),所述处理器本体(2)内设置有颗粒捕捉器(3),其特征是:所述发动机(1)的外壳体上还装有压差传感器(4),所述压差传感器(4)的安装高度高于颗粒捕捉器(3),压差传感器(4)的两个气压接口分别通过一压差管路(5)连通在颗粒捕捉器(3)的两端,以压差传感器(4)到颗粒捕捉器(3)的方向为正向,所述压差管路(5)内的通道全程光滑过渡且要求任意一段的通道上游高度始终高于下游高度。1. A low-temperature adaptable diesel engine vehicle exhaust gas treatment device, comprising an engine (1) and a processor body (2) fixedly installed on the engine outer casing, a particle catcher (3) is arranged in the processor body (2) ), it is characterized in that: the outer housing of the engine (1) is also equipped with a differential pressure sensor (4), the installation height of the differential pressure sensor (4) is higher than the particle catcher (3), and the differential pressure sensor ( The two air pressure ports of 4) are respectively connected to both ends of the particle trap (3) through a differential pressure pipeline (5), and the direction from the differential pressure sensor (4) to the particle trap (3) is the positive direction, so The channel in the pressure difference pipeline (5) transitions smoothly throughout the whole process and requires that the upstream height of any section of the channel is always higher than the downstream height. 2.如权利要求1所述的低温适应型柴油机车辆尾气处理装置,其特征是:所述压差管路(5)内的通道全程无凹陷和平直转角,确保冷凝出的水滴能从压差传感器(4)直接回流到颗粒捕捉器(3)中。2. The low-temperature adaptable diesel engine vehicle exhaust gas treatment device according to claim 1, characterized in that: the channel in the differential pressure pipeline (5) has no depressions and straight corners throughout the entire process, ensuring that the condensed water droplets can be absorbed from the differential pressure. The sensor (4) flows directly back into the particle trap (3). 3.如权利要求1所述的低温适应型柴油机车辆尾气处理装置,其特征是:所述压差管路(5)靠近颗粒捕捉器(3)的一端采用金属材料制成,压差管路(5)靠近压差传感器(4)的一端采用橡胶制成。3. The low-temperature adaptable diesel engine vehicle exhaust gas treatment device according to claim 1, characterized in that: the end of the differential pressure pipeline (5) close to the particle trap (3) is made of metal material, and the differential pressure pipeline (5) is made of metal material. (5) The end close to the differential pressure sensor (4) is made of rubber. 4.如权利要求1~3中任意一权利要求所述的低温适应型柴油机车辆尾气处理装置,其特征是:所述处理器本体(2)内还设置有氧化催化器(6),所述发动机(1)的外壳体上还装有氧传感器(7),所述氧传感器(7)的采样口通过采样管路(10)并联在发动机(1)的排气口(8)上;所述排气口(8)通过管路顺次串联氧化催化器(6)和颗粒捕捉器(3),所述氧化催化器(6)的两端还设有温度传感器(9)。4. The low temperature adaptable diesel engine vehicle exhaust gas treatment device according to any one of claims 1 to 3, characterized in that: an oxidation catalyst (6) is also arranged in the processor body (2), and the An oxygen sensor (7) is also housed on the outer casing of the engine (1), and the sampling port of the oxygen sensor (7) is connected in parallel on the exhaust port (8) of the engine (1) through a sampling pipeline (10); The exhaust port (8) is connected in series with the oxidation catalyst (6) and the particle trap (3) through a pipeline, and temperature sensors (9) are also provided at both ends of the oxidation catalyst (6). 5.如权利要求4所述的低温适应型柴油机车辆尾气处理装置,其特征是:所述氧化催化器(6)和颗粒捕捉器(3)固定相连为一个整体构成处理器本体(2)。5. The low-temperature adaptable diesel engine vehicle exhaust gas treatment device according to claim 4, characterized in that: the oxidation catalyst (6) and the particulate trap (3) are fixedly connected to form a processor body (2) as a whole.
CN201621415285.6U 2016-12-22 2016-12-22 Low-temperature adaptation diesel engine vehicle tail gas treatment device Expired - Fee Related CN206468411U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110553783A (en) * 2018-05-31 2019-12-10 联合汽车电子有限公司 Pressure sensor for vehicle and pressure measuring method
CN113218812A (en) * 2021-05-07 2021-08-06 潍柴动力股份有限公司 Method for detecting differential pressure pipeline of particle trap, related device and readable medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110553783A (en) * 2018-05-31 2019-12-10 联合汽车电子有限公司 Pressure sensor for vehicle and pressure measuring method
CN113218812A (en) * 2021-05-07 2021-08-06 潍柴动力股份有限公司 Method for detecting differential pressure pipeline of particle trap, related device and readable medium

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