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CN206441785U - A kind of battery tray radiator structure - Google Patents

A kind of battery tray radiator structure Download PDF

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Publication number
CN206441785U
CN206441785U CN201621436899.2U CN201621436899U CN206441785U CN 206441785 U CN206441785 U CN 206441785U CN 201621436899 U CN201621436899 U CN 201621436899U CN 206441785 U CN206441785 U CN 206441785U
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China
Prior art keywords
heat dissipation
tray
tray body
battery
radiator structure
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Expired - Fee Related
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CN201621436899.2U
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Chinese (zh)
Inventor
李慧明
占莉
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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Zhejiang Geely Holding Group Co Ltd
Zhejiang Geely Automobile Research Institute Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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Abstract

本实用新型提供了一种电池托盘散热结构,属于新能源汽车技术领域。其包括托盘本体,托盘本体内具有用于冷却液流动的散热通道,相邻的所述散热通道两端分别通过散热铜管串联连通,通过散热通道一个进液口和一个出液口,形成一个循环,热量通过托盘本体直接传送至散热通道中的冷却液上,通过冷却液流动进行散热,减少热量多介质传送热量散失缓慢的现象,有利于有效控制多组电池模组的温度,电池托盘散热结构是一体成型,既作为支撑结构又能作为散热结构,提高了电池包空间的利用率,不再使用液冷板结构能够降低焊接工艺带来的风险,减少相应的工装夹具检具和人工成本。

The utility model provides a heat dissipation structure for a battery tray, which belongs to the technical field of new energy vehicles. It includes a tray body, inside the tray body there is a heat dissipation channel for cooling liquid flow, the two ends of the adjacent heat dissipation channels are respectively connected in series through heat dissipation copper tubes, and a liquid inlet and a liquid outlet are formed through the heat dissipation channel. Circulation, the heat is directly transferred to the coolant in the heat dissipation channel through the tray body, and the heat is dissipated through the flow of the coolant, which reduces the phenomenon of slow heat loss caused by multi-media transmission of heat, which is beneficial to effectively control the temperature of multiple battery modules, and the battery tray dissipates heat The structure is integrally formed, which can be used as a supporting structure and a heat dissipation structure, which improves the utilization rate of the battery pack space. No longer using a liquid-cooled plate structure can reduce the risks brought by the welding process, and reduce the corresponding tooling, fixtures and labor costs. .

Description

一种电池托盘散热结构A heat dissipation structure for a battery tray

技术领域technical field

本实用新型涉及新能源汽车技术领域,特别是涉及一种电池托盘散热结构。The utility model relates to the technical field of new energy vehicles, in particular to a heat dissipation structure for a battery tray.

背景技术Background technique

众所周知,动力电池包作为电动车上的核心部件之一,其安全性能、续航性能等备受关注,其中,在动力电池包上设置冷却系统必不可少,该冷却系统可对动力电池包进行冷却,以防止电池过热,导致危险的发生。As we all know, the power battery pack is one of the core components of electric vehicles, and its safety performance and endurance performance have attracted much attention. Among them, it is essential to install a cooling system on the power battery pack, which can cool the power battery pack. , to prevent the battery from overheating and causing danger.

目前,现有的动力电池包一般包括用于安装在电动车上的托盘以及若干安装于托盘内的电池模组,所述电池模组包括壳体及安装于所述壳体中的若干单体电池;其中,其冷却系统包括液冷板,所述液冷板设置在所述托盘上,然后将所述电池模组置于液冷板上。现有液冷板一般采用两层金属板钎焊而成,液冷板与冷却液的进、出管道通过钎焊连通。或者包括多块液冷板模组拼起来。上述采用在动力电池包内安装液冷板的冷却方式,需要额外布置液冷板,液冷板与电池包托盘分离的结构形式,在车辆行驶过程中可能会因为振动和扭转等引起液冷板的失效和泄漏;且其由于拼焊的零部件较多,都需要开发模具,不仅开发的模具数量较多,同时所有的钣金零部件冲压出来后还需要开发对应的检具和焊接工装夹具,之后还需要配置对应的生产线和人员进行焊接,这样需要花费较大的人力和物力,在焊接过程中经常出现漏焊和焊错等缺陷,产品质量难以保证。At present, the existing power battery packs generally include a tray for installation on an electric vehicle and a number of battery modules installed in the tray. The battery module includes a housing and a number of cells installed in the housing. A battery; wherein, the cooling system thereof includes a liquid cooling plate, the liquid cooling plate is arranged on the tray, and then the battery module is placed on the liquid cooling plate. The existing liquid cooling plate is generally brazed by two layers of metal plates, and the liquid cooling plate is connected with the inlet and outlet pipes of the cooling liquid through brazing. Or include multiple liquid cold plate modules to put together. The above-mentioned cooling method of installing a liquid-cooled plate in the power battery pack requires additional arrangement of a liquid-cooled plate, and the structural form of the separation of the liquid-cooled plate from the battery pack tray may cause vibration and torsion of the liquid-cooled plate during driving. failure and leakage; and because there are many tailor-welded parts, it is necessary to develop molds, not only the number of developed molds is large, but also the corresponding inspection tools and welding fixtures need to be developed after all sheet metal parts are punched out After that, it is necessary to configure corresponding production lines and personnel for welding, which requires a lot of manpower and material resources. During the welding process, defects such as missing welding and welding errors often occur, and product quality is difficult to guarantee.

实用新型内容Utility model content

本实用新型的一个目的是提供一种电池托盘散热结构,只是一个单独的部件,使得电池包空间增大更加合理利用,结构简单减少电池托盘散热系统的制造工艺。An object of the present invention is to provide a heat dissipation structure for a battery tray, which is only a single component, so that the space of the battery pack is increased and more rationally utilized, and the structure is simple to reduce the manufacturing process of the battery tray heat dissipation system.

特别的,本实用新型提供一种电池托盘散热结构,包括托盘本体,所述托盘本体内具有用于冷却液流动的平行排列分布的若干条散热通道,所述若干条散热通道为所述托盘本体一体成型制造时预留的通道;相邻的所述散热通道两端分别通过散热铜管连通,所述若干条散热通道具有一个进液口和一个出液口。In particular, the utility model provides a heat dissipation structure for a battery tray, including a tray body, in which there are several heat dissipation channels arranged in parallel for the flow of cooling liquid, and the plurality of heat dissipation channels are the tray body Channels reserved during integral molding; two ends of adjacent heat dissipation channels are connected through heat dissipation copper pipes, and the plurality of heat dissipation channels have a liquid inlet and a liquid outlet.

进一步地,所述托盘本体材质为铝。Further, the tray body is made of aluminum.

进一步地,在托盘本体设置有至少两个侧墙,所述侧墙设置有平行于所述托盘本体的飞边。Further, at least two side walls are provided on the tray body, and the side walls are provided with flashes parallel to the tray body.

进一步地,在所述飞边上表面设置有平行于所述侧墙的U槽。Further, a U-groove parallel to the side wall is provided on the upper surface of the flash edge.

进一步地,所述托盘本体内部底面设有凸台。Further, a boss is provided on the inner bottom surface of the tray body.

进一步地,在所述凸台内区域设置至少1个通孔。Further, at least one through hole is provided in the inner area of the boss.

进一步地,所述若干条散热通道端部设有螺纹。Further, the ends of the several heat dissipation channels are provided with threads.

进一步地,所述若干条散热通道数量为4个,并平行排列分布在所述凸台宽度范围内。Further, the number of the plurality of cooling channels is four, and they are arranged in parallel and distributed within the width range of the boss.

进一步地,所述托盘本体的尺寸大于电池模组的尺寸。Further, the size of the tray body is larger than that of the battery module.

本实用新型的电池托盘散热结构,在托盘本体上直接设置散热通道,热量直接传送至散热通道中的冷却液上,减少热量多介质传送热量散失缓慢的现象,有利于有效控制多组电池模组的温度。In the heat dissipation structure of the battery tray of the utility model, a heat dissipation channel is directly arranged on the tray body, and the heat is directly transmitted to the cooling liquid in the heat dissipation channel, which reduces the phenomenon of slow loss of heat in multi-media transmission, and is beneficial to effectively control multiple battery modules temperature.

进一步地,本实用新型的电池托盘散热结构是一体成型,减少结构空间又能作为散热结构提高了电池包空间的利用率,对系统进行有效减少重量,不再使用液冷板结构能够降低焊接工艺带来的风险,减少相应的工装夹具检具和人工成本。Furthermore, the heat dissipation structure of the battery tray of the present invention is integrally formed, which reduces the structural space and can be used as a heat dissipation structure to improve the utilization rate of the battery pack space, effectively reduces the weight of the system, and does not use the liquid cold plate structure to reduce the welding process Risks brought about by reducing the corresponding tooling fixtures and labor costs.

根据下文结合附图对本发明具体实施例的详细描述,本领域技术人员将会更加明了本发明的上述以及其他目的、优点和特征。Those skilled in the art will be more aware of the above and other objects, advantages and features of the present invention according to the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings.

附图说明Description of drawings

后文将参照附图以示例性而非限制性的方式详细描述本发明的一些具体实施例。附图中相同的附图标记标示了相同或类似的部件或部分。本领域技术人员应该理解,这些附图未必是按比例绘制的。附图中:Hereinafter, some specific embodiments of the present invention will be described in detail by way of illustration and not limitation with reference to the accompanying drawings. The same reference numerals in the drawings designate the same or similar parts or parts. Those skilled in the art will appreciate that the drawings are not necessarily drawn to scale. In the attached picture:

图1是本实用新型一个实施例的电池托盘散热结构的带散热管正面正等轴侧视图;Fig. 1 is a front isometric side view of a battery tray heat dissipation structure with heat dissipation pipes according to an embodiment of the present invention;

图2是本实用新型一个实施例的电池托盘散热结构的横切面剖视图;Fig. 2 is a cross-sectional view of the heat dissipation structure of the battery tray according to an embodiment of the present invention;

图3是本实用新型一个实施例的电池托盘散热结构的反面正等轴侧视图。Fig. 3 is a front isometric side view of the heat dissipation structure of the battery tray according to an embodiment of the present invention.

具体实施方式detailed description

图1是本实用新型一个实施例的电池托盘散热结构的带散热管正面正等轴侧视图。图2是本实用新型一个实施例的电池托盘散热结构的横切面剖视图。图3是本实用新型一个实施例的电池托盘散热结构的反面正等轴侧视图。结合图1~图3如下说明。Fig. 1 is a front isometric side view of a battery tray heat dissipation structure with heat dissipation pipes according to an embodiment of the present invention. Fig. 2 is a cross-sectional view of the heat dissipation structure of the battery tray according to an embodiment of the present invention. Fig. 3 is a front isometric side view of the heat dissipation structure of the battery tray according to an embodiment of the present invention. It will be described as follows with reference to FIG. 1 to FIG. 3 .

本实用新型提供的一种电池托盘散热结构,包括托盘本体1,托盘本体1内具有用于冷却液流动的平行排列分布的若干条散热通道2,若干条散热通道2为托盘本体一体成型制造时预留的通道,若干条散热通道2具有一个进液口4和一个出液口5,相邻的散热通道两端分别通过散热铜管3连通,托盘本体采用导热性能好的材料。在本实施例中,托盘本体1采用铝为材料,托盘本体1可以使用铝挤工艺一次成型,若干条散热通道2直接设置在托盘本体1中,因此托盘本体1既作为支撑结构又作为散热结构,这提高了电池包空间的利用率,对系统结构进行了有效减重,紧凑的结构既满足了电池模组的散热要求又起到对电池模组支撑的作用,当然托盘本体1也可以使用本技术领域人员所熟知的其它散热材质和工艺生产。在连接若干条散热通道2时保留一个进液口4和一个出液口5,其它散热通道口使用散热铜管3串联连接,冷却液在托盘本体1内大面积流动,起到散热作用,当然的,散热铜管3也可以是其它材质结构疏通装置,本电池托盘散热结构工艺简单,结构紧凑,在组装时简单安全。The utility model provides a heat dissipation structure for a battery tray, which includes a tray body 1, inside the tray body 1 there are several heat dissipation channels 2 arranged in parallel for the flow of cooling liquid, and several heat dissipation channels 2 are formed when the tray body is integrally formed. As for the reserved channels, several heat dissipation channels 2 have a liquid inlet 4 and a liquid outlet 5, and the two ends of the adjacent heat dissipation channels are respectively connected through heat dissipation copper pipes 3, and the tray body is made of a material with good thermal conductivity. In this embodiment, the tray body 1 is made of aluminum, and the tray body 1 can be formed at one time by using an aluminum extrusion process. Several heat dissipation channels 2 are directly arranged in the tray body 1, so the tray body 1 serves as both a supporting structure and a heat dissipation structure. , which improves the utilization rate of the battery pack space and effectively reduces the weight of the system structure. The compact structure not only meets the heat dissipation requirements of the battery module but also plays a role in supporting the battery module. Of course, the tray body 1 can also be used Other heat dissipation materials and processes well known to those skilled in the art. When connecting several heat dissipation channels 2, one liquid inlet 4 and one liquid outlet 5 are reserved, and the other heat dissipation channels are connected in series with heat dissipation copper tubes 3. The coolant flows in a large area in the tray body 1 to play a role in heat dissipation. Of course Yes, the heat dissipation copper pipe 3 can also be other material structure dredging device, the heat dissipation structure of the battery tray is simple in process, compact in structure, simple and safe in assembly.

具体地,在托盘本体1设置有至少两个侧墙6,侧墙6沿着托盘本体侧边垂直于托盘本体1底部往上延伸,侧墙6设置有平行于托盘本体的飞边7,飞边7远离托盘本体1往外延伸,在飞边7上表面设置有平行于侧墙的U槽9,U槽9靠近侧墙端厚度与侧墙6厚度一致。Specifically, at least two side walls 6 are provided on the tray body 1, and the side walls 6 extend upward along the sides of the tray body perpendicular to the bottom of the tray body 1, and the side walls 6 are provided with flashes 7 parallel to the tray body. The edge 7 extends outward away from the tray body 1, and a U-groove 9 parallel to the side wall is arranged on the upper surface of the flash edge 7, and the thickness of the U-groove 9 close to the side wall is consistent with the thickness of the side wall 6.

在托盘本体1内部底面设有凸台8,既可以当作电池模组放置的位置提示,又可以加强托盘本体结构强度。凸台8内区域设置至少1个通孔10,螺栓通过通孔10固定电池模组,在本实施例中,在凸台8内区域设置设置了8个通孔10,通过螺栓把电池模组固定。通孔只是通过螺栓固定电池模块的作用,当然在实际生产时根据电池模组的大小可以设置不同数量的通孔来固定电池模组。The inner bottom surface of the tray body 1 is provided with a boss 8, which can be used as a reminder of the location of the battery module and can also strengthen the structural strength of the tray body. At least one through hole 10 is provided in the inner area of the boss 8, and the bolt fixes the battery module through the through hole 10. In this embodiment, eight through holes 10 are arranged in the inner area of the boss 8, and the battery module fixed. The through holes are only used to fix the battery module by bolts. Of course, different numbers of through holes can be set to fix the battery module according to the size of the battery module during actual production.

进一步地,在若干条散热通道2端部设有螺纹11。Further, threads 11 are provided at the ends of several cooling channels 2 .

进一步地,托盘本体的尺寸大于电池模组的尺寸。Further, the size of the tray body is larger than the size of the battery module.

在一个具体的实施方式中,若干条散热通道2数量为4个,并平行排列分布在凸台8宽度范围内,若干条散热通道2高出托盘本体1底部表面,在若干条散热通道2以圆管的形式分布在托盘本体1底部表面,在若干条散热通道2端部设有螺纹11,在若干条散热通道2一个进液口4和一个出液口5处连接着对接管,其对接管两端设置有外螺纹,其作用是一端连接若干条散热通道2,一端连接冷却液输送装置,其它散若干条热通道2口使用散热铜管3串联连接,以起到冷却液导通作用。若干条散热通道2和散热铜管3连接是起到冷却液导通且不发生溢漏,在实际生产中若干条散热通道2和散热铜管3也可以使用其它本技术领域人员想到紧固结构来实现连接。In a specific embodiment, the number of several heat dissipation channels 2 is four, and they are arranged in parallel and distributed within the width range of the boss 8, and the several heat dissipation channels 2 are higher than the bottom surface of the tray body 1. The form of round pipes is distributed on the bottom surface of the tray body 1, and threads 11 are provided at the ends of several heat dissipation channels 2, and a butt joint pipe is connected to a liquid inlet 4 and a liquid outlet 5 of several heat dissipation channels 2, and the opposite Both ends of the connecting pipe are provided with external threads, and its function is to connect several heat dissipation channels 2 at one end, and the coolant delivery device at one end, and connect several heat dissipation channels 2 in series with heat dissipation copper pipes 3 to play the role of coolant conduction . Several heat dissipation channels 2 and heat dissipation copper pipes 3 are connected to conduct the coolant without overflowing. In actual production, several heat dissipation channels 2 and heat dissipation copper pipes 3 can also use other fastening structures thought of by those skilled in the art. to realize the connection.

本实用新型提供的一种电池托盘散热结构,在托盘本体上直接设置散热通道,热量直接传送至散热通道中的冷却液上,减少热量多介质传送热量散失缓慢的现象,有利于有效控制多组电池模组的温度。The utility model provides a heat dissipation structure for a battery tray. A heat dissipation channel is directly arranged on the tray body, and the heat is directly transmitted to the cooling liquid in the heat dissipation channel, which reduces the phenomenon of slow loss of heat in multi-media transmission, and is conducive to effective control of multiple groups. The temperature of the battery module.

进一步地,本实用新型的电池托盘散热结构是一体成型,减少结构空间,既作为支撑结构又能作为散热结构,提高了电池包空间的利用率,对系统进行有效减少重量,不再使用液冷板结构能够降低焊接工艺带来的风险,减少相应的工装夹具检具和人工成本。Furthermore, the heat dissipation structure of the battery tray of the present invention is integrally formed, which reduces the structural space, and can be used as a supporting structure as well as a heat dissipation structure, which improves the utilization rate of the battery pack space, effectively reduces the weight of the system, and no longer uses liquid cooling The plate structure can reduce the risk caused by the welding process, and reduce the corresponding tooling, fixtures and labor costs.

至此,本领域技术人员应认识到,虽然本文已详尽示出和描述了本实用新型的示例性实施例,但是,在不脱离本实用新型精神和范围的情况下,仍可根据本实用新型公开的内容直接确定或推导出符合本实用新型原理的许多其他变型或修改。因此,本实用新型的范围应被理解和认定为覆盖了所有这些其他变型或修改。So far, those skilled in the art should recognize that, although the exemplary embodiments of the present invention have been shown and described in detail herein, they can still be disclosed according to the present invention without departing from the spirit and scope of the present invention. Many other variants or modifications conforming to the principle of the utility model are directly determined or derived from the content. Therefore, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (9)

1. having in a kind of battery tray radiator structure, it is characterised in that including tray body, the tray body is used to cool down Some heat dissipation paths of the distribution arranged in parallel of liquid flowing, some heat dissipation paths are that the tray body is integrally formed The passage reserved during manufacture;The adjacent heat dissipation channel two ends are connected by heat dissipation copper pipe respectively, and some radiatings are logical Road has an inlet and a liquid outlet.
2. battery tray radiator structure according to claim 1, it is characterised in that the tray body material is aluminium.
3. battery tray radiator structure according to claim 2, it is characterised in that be provided with least in the tray body Two side walls, the side wall is provided with the overlap parallel to the tray body.
4. battery tray radiator structure according to claim 3, it is characterised in that be provided with the overlap upper surface flat Row is in the U grooves of the side wall.
5. battery tray radiator structure according to claim 3, it is characterised in that the tray body inner bottom surface is provided with Boss.
6. battery tray radiator structure according to claim 5, it is characterised in that set at least in the boss inner region 1 through hole.
7. battery tray radiator structure according to claim 1, it is characterised in that some heat dissipation paths ends are set There is screw thread.
8. battery tray radiator structure according to claim 7, it is characterised in that some heat dissipation paths quantity are 4, and arranged in parallel be distributed in the range of projection width.
9. the battery tray radiator structure according to any one of claim 1-8, it is characterised in that the tray body Size is more than the size of battery modules.
CN201621436899.2U 2016-12-26 2016-12-26 A kind of battery tray radiator structure Expired - Fee Related CN206441785U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108633233A (en) * 2018-06-29 2018-10-09 苏州汇川技术有限公司 Liquid cooling heat radiator and power electronic equipment
CN109757082A (en) * 2019-01-14 2019-05-14 常州常发制冷科技有限公司 Liquid cooling plate and its processing method with structural connection
CN111092177A (en) * 2018-10-24 2020-05-01 马勒国际有限公司 Accumulator device
CN113707998A (en) * 2021-10-28 2021-11-26 三一汽车制造有限公司 Battery package, battery package subassembly and vehicle
CN113766744A (en) * 2021-09-01 2021-12-07 北京机械设备研究所 Tray carrier for printed board manufacturing and heat dissipation method thereof
CN116632428A (en) * 2023-06-16 2023-08-22 广州市型腔模具制造有限公司 New energy automobile battery tray and integrated molding casting method
US12199259B1 (en) 2021-07-14 2025-01-14 Nier Engineering, LLC Housing as added outer layers with medium circulation

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108633233A (en) * 2018-06-29 2018-10-09 苏州汇川技术有限公司 Liquid cooling heat radiator and power electronic equipment
CN108633233B (en) * 2018-06-29 2024-04-30 苏州汇川技术有限公司 Liquid cooling radiator and power electronic equipment
CN111092177A (en) * 2018-10-24 2020-05-01 马勒国际有限公司 Accumulator device
CN109757082A (en) * 2019-01-14 2019-05-14 常州常发制冷科技有限公司 Liquid cooling plate and its processing method with structural connection
CN109757082B (en) * 2019-01-14 2021-03-16 常州恒创热管理有限公司 Liquid cooling plate with structural connecting piece and machining method thereof
US12199259B1 (en) 2021-07-14 2025-01-14 Nier Engineering, LLC Housing as added outer layers with medium circulation
CN113766744A (en) * 2021-09-01 2021-12-07 北京机械设备研究所 Tray carrier for printed board manufacturing and heat dissipation method thereof
CN113707998A (en) * 2021-10-28 2021-11-26 三一汽车制造有限公司 Battery package, battery package subassembly and vehicle
CN116632428A (en) * 2023-06-16 2023-08-22 广州市型腔模具制造有限公司 New energy automobile battery tray and integrated molding casting method
CN116632428B (en) * 2023-06-16 2023-11-07 广州市型腔模具制造有限公司 New energy automobile battery tray and integrated molding casting method

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