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CN206439542U - A kind of novel flange sealing device - Google Patents

A kind of novel flange sealing device Download PDF

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Publication number
CN206439542U
CN206439542U CN201720111331.1U CN201720111331U CN206439542U CN 206439542 U CN206439542 U CN 206439542U CN 201720111331 U CN201720111331 U CN 201720111331U CN 206439542 U CN206439542 U CN 206439542U
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China
Prior art keywords
flange
gasket
upper flange
lower flange
medium
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Expired - Fee Related
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CN201720111331.1U
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Chinese (zh)
Inventor
徐大萍
曾涛
程麒铭
曹永建
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Southwest Petroleum University
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Southwest Petroleum University
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Expired - Fee Related legal-status Critical Current
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Abstract

一种新型法兰密封装置,主要由下法兰、上法兰、密封垫、螺柱和螺母组成,其特征在于:所述下法兰和上法兰均设有平面密封面和圆锥密封面;所述密封垫包括平面密封环和透镜密封环两部分;所述螺柱与螺母向下法兰和上法兰施加预紧力,下法兰与上法兰压缩密封垫的平面密封环,此时可密封中低压介质;当容器内的介质压力升高时,在压力差的作用下密封垫的透镜密封环贴紧于下法兰与上法兰的圆锥密封面,从而密封高压介质;所述密封垫为金属材料或者非金属材料,可为聚四氟乙烯。本实用新型结构简单,操作方便,适用于不同压力的介质。

A new type of flange sealing device, mainly composed of a lower flange, an upper flange, a gasket, studs and nuts, characterized in that both the lower flange and the upper flange are provided with a flat sealing surface and a conical sealing surface The gasket includes two parts: a flat sealing ring and a lens sealing ring; the studs and nuts apply pretightening force to the lower flange and the upper flange, and the lower flange and the upper flange compress the flat sealing ring of the gasket, At this time, the medium and low pressure medium can be sealed; when the pressure of the medium in the container increases, the lens sealing ring of the gasket is tightly attached to the conical sealing surface of the lower flange and the upper flange under the action of the pressure difference, thereby sealing the high pressure medium; The gasket is made of metal or non-metal material, which may be polytetrafluoroethylene. The utility model has the advantages of simple structure and convenient operation, and is suitable for media with different pressures.

Description

一种新型法兰密封装置A New Flange Sealing Device

技术领域technical field

本实用新型涉及一种密封装置,特别是一种用于压力容器中密封中低压介质及高压介质的新型法兰密封装置。The utility model relates to a sealing device, in particular to a novel flange sealing device used for sealing medium-low pressure medium and high-pressure medium in a pressure vessel.

背景技术Background technique

在油气储运及石油化工行业中,法兰密封装置是指由法兰、垫片及螺栓三者相互连接作为一组组合密封结构的可拆连接。随着石化设备朝着大型化、集成化方向的发展,管道及其它压力容器内介质压力不断提高、介质种类也愈趋复杂,对法兰密封装置性能的要求不断提高。为了保证法兰密封装置安全运转并尽量延长其寿命,国内外众多学者开展了大量研究工作。In the oil and gas storage and transportation and petrochemical industries, the flange sealing device refers to a detachable connection consisting of flanges, gaskets and bolts connected to each other as a combined sealing structure. With the development of large-scale and integrated petrochemical equipment, the medium pressure in pipelines and other pressure vessels is constantly increasing, and the types of medium are becoming more and more complex, and the requirements for the performance of flange sealing devices are constantly increasing. In order to ensure the safe operation of the flange sealing device and prolong its life as much as possible, many scholars at home and abroad have carried out a lot of research work.

法兰密封装置在石油化工的压力容器和管线上广泛应用,随着工艺条件越来越苛刻,生产周期要求越来越长,泄漏问题暴露明显。泄漏问题解决得好与坏,不仅涉及到节能降耗和环保,还关系到装置的安全、稳定、长期生产。但由于各种原因,人们仍习惯于沿用传统的密封形式及材料或依照原件来设计、制造和选用。在实际使用中为了解决泄漏问题,又往往将法兰连接降级使用,如在低压常温情况下采用钢垫圈,甚至将法兰连接焊死。这样势必造成设备维修费用上升,并对容器和管线检修造成困难。Flange sealing devices are widely used in petrochemical pressure vessels and pipelines. As the process conditions become more and more harsh, the production cycle requirements are getting longer and longer, and the leakage problem is obviously exposed. Whether the leakage problem is solved well or not is not only related to energy saving and environmental protection, but also related to the safety, stability and long-term production of the device. However, due to various reasons, people are still accustomed to using traditional sealing forms and materials or designing, manufacturing and selecting according to the original. In actual use, in order to solve the leakage problem, the flange connection is often downgraded, such as using a steel gasket under low pressure and normal temperature, or even welding the flange connection to death. This will inevitably lead to an increase in equipment maintenance costs and difficulties in the maintenance of containers and pipelines.

经研究发现,法兰密封装置泄漏的主要原因之一是设计不合理。主要表现之一就是法兰密封结构设计不合理,促使密封结构不能承受较大的压力波动而导致破坏或泄漏,密封装置与所输送的介质的压力、温度、性质及环境条件不相适应而导致泄漏。因此如何通过设计手段,改变法兰密封装置结构,使之满足各种复杂工况要求便成为研究的关键。After research, it was found that one of the main reasons for the leakage of the flange sealing device is the unreasonable design. One of the main manifestations is that the design of the flange sealing structure is unreasonable, which makes the sealing structure unable to withstand large pressure fluctuations and leads to damage or leakage. leakage. Therefore, how to change the structure of the flange sealing device by means of design to meet the requirements of various complex working conditions has become the key to research.

实用新型内容Utility model content

本实用新型的目的是:为了克服法兰密封装置泄漏的问题,减小法兰密封装置制造成本,特提出一种法兰密封装置,实现法兰对不同工况下介质的有效密封。The purpose of this utility model is: in order to overcome the leakage problem of the flange sealing device and reduce the manufacturing cost of the flange sealing device, a flange sealing device is specially proposed to realize the effective sealing of the flange to the medium under different working conditions.

为了达到上述目的,本实用新型采用的技术方案是:主要由下法兰、上法兰、密封垫、螺柱和螺母组成,其特征在于:所述下法兰和上法兰均设有平面密封面和圆锥密封面;所述密封垫包括平面密封环和透镜密封环两部分;所述螺柱与螺母向下法兰和上法兰施加预紧力,下法兰与上法兰压缩密封垫的平面密封环,此时可密封中低压介质;当容器内的介质压力升高时,在压力差的作用下密封垫的透镜密封环贴紧于下法兰与上法兰的圆锥密封面,从而密封高压介质。In order to achieve the above purpose, the technical solution adopted by the utility model is: mainly composed of a lower flange, an upper flange, a gasket, studs and nuts, characterized in that: the lower flange and the upper flange are equipped with flat The sealing surface and the conical sealing surface; the gasket includes two parts: a plane sealing ring and a lens sealing ring; the studs and nuts apply pretightening force to the lower flange and the upper flange, and the lower flange and the upper flange are compressed and sealed The flat sealing ring of the gasket can seal the medium and low pressure medium at this time; when the medium pressure in the container increases, the lens sealing ring of the gasket is tightly attached to the conical sealing surface of the lower flange and the upper flange under the action of the pressure difference , so as to seal the high-pressure medium.

所述的一种新型法兰密封装置,其特征在于所述密封垫为金属材料或者非金属材料,可为聚四氟乙烯。The novel flange sealing device is characterized in that the gasket is made of metal or non-metal material, such as polytetrafluoroethylene.

与现有技术相比,本实用新型具有的有益效果是:(1)装置结构简单,操作方便;(2)可实现对不同压力介质的有效密封,克服了常规法兰使用范围较窄的问题;(3)与常用法兰密封装置结构差异不大,有助于设备升级及工人操作。Compared with the prior art, the utility model has the following beneficial effects: (1) the device has a simple structure and is easy to operate; (2) it can realize effective sealing of different pressure media, and overcome the problem of the narrow use range of conventional flanges ; (3) The structure is not much different from the commonly used flange sealing device, which is helpful for equipment upgrading and worker operation.

附图说明Description of drawings

图1是本实用新型一种新型法兰密封装置的结构示意图。Fig. 1 is a structural schematic diagram of a new flange sealing device of the present invention.

图2是图1中A区域的局部放大图。Fig. 2 is a partially enlarged view of area A in Fig. 1 .

图中:1.下法兰,2.上法兰,3.密封垫,4.螺柱,5.螺母。In the figure: 1. Lower flange, 2. Upper flange, 3. Gasket, 4. Stud, 5. Nut.

具体实施方式detailed description

如图1和图2所示,一种新型法兰密封装置,主要由下法兰1、上法兰2、密封垫3、螺柱4和螺母5组成,其特征在于:所述下法兰1和上法兰2均设有平面密封面和圆锥密封面;所述密封垫3包括平面密封环和透镜密封环两部分;所述螺柱4与螺母5向下法兰1和上法兰2施加预紧力,下法兰1与上法兰2压缩密封垫3的平面密封环,此时可密封中低压介质;当容器内的介质压力升高时,在压力差的作用下密封垫3的透镜密封环贴紧于下法兰1与上法兰2的圆锥密封面,从而密封高压介质。As shown in Figures 1 and 2, a new type of flange sealing device is mainly composed of a lower flange 1, an upper flange 2, a gasket 3, a stud 4 and a nut 5, and is characterized in that: the lower flange 1 and the upper flange 2 are provided with a flat sealing surface and a conical sealing surface; the gasket 3 includes two parts of a flat sealing ring and a lens sealing ring; the stud 4 and the nut 5 are provided on the lower flange 1 and the upper flange 2 Apply preload, lower flange 1 and upper flange 2 compress the flat sealing ring of gasket 3, and at this time, medium and low pressure media can be sealed; when the medium pressure in the container increases, the gasket will The lens sealing ring of 3 is closely attached to the conical sealing surfaces of the lower flange 1 and the upper flange 2, thereby sealing the high-pressure medium.

所述的一种新型法兰密封装置,其特征在于所述密封垫3为金属材料或者非金属材料,可为聚四氟乙烯。The novel flange sealing device is characterized in that the gasket 3 is made of metal or non-metal material, such as polytetrafluoroethylene.

所述的一种新型法兰密封装置,其特征在于:所述下法兰1与上法兰2可为整体法兰,活套法兰,凸缘等。The novel flange sealing device is characterized in that: the lower flange 1 and the upper flange 2 can be integral flanges, loop flanges, flanges and the like.

所述的一种新型法兰密封装置,其特征在于:所述螺柱4与螺母5可为卡箍、抱箍等其他紧固件。The novel flange sealing device is characterized in that: the studs 4 and nuts 5 can be clamps, hoops and other fasteners.

Claims (2)

1.一种新型法兰密封装置,主要由下法兰(1)、上法兰(2)、密封垫(3)、螺柱(4)和螺母(5)组成,其特征在于:所述下法兰(1)和上法兰(2)均设有平面密封面和圆锥密封面;所述密封垫(3)包括平面密封环和透镜密封环两部分;所述螺柱(4)与螺母(5)向下法兰(1)和上法兰(2)施加预紧力,下法兰(1)与上法兰(2)压缩密封垫(3)的平面密封环,此时可密封中低压介质;当容器内的介质压力升高时,在压力差的作用下密封垫(3)的透镜密封环贴紧于下法兰(1)与上法兰(2)的圆锥密封面,从而密封高压介质。1. A new type of flange sealing device, mainly composed of lower flange (1), upper flange (2), gasket (3), stud (4) and nut (5), characterized in that: the Both the lower flange (1) and the upper flange (2) are provided with a flat sealing surface and a conical sealing surface; the gasket (3) includes two parts: a flat sealing ring and a lens sealing ring; the stud (4) and The nut (5) exerts pre-tightening force on the lower flange (1) and upper flange (2), and the lower flange (1) and upper flange (2) compress the flat sealing ring of the gasket (3). Seal medium and low pressure medium; when the medium pressure in the container rises, the lens sealing ring of the gasket (3) is tightly attached to the conical sealing surface of the lower flange (1) and the upper flange (2) under the action of the pressure difference , so as to seal the high-pressure medium. 2.根据权利要求1所述的一种新型法兰密封装置,其特征在于所述密封垫(3)为金属材料或非金属材料。2. A novel flange sealing device according to claim 1, characterized in that the gasket (3) is made of metal or non-metal material.
CN201720111331.1U 2017-02-06 2017-02-06 A kind of novel flange sealing device Expired - Fee Related CN206439542U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108869911A (en) * 2018-08-30 2018-11-23 杭州赛威斯真空技术有限公司 A kind of glass tube seal structure and encapsulating method for ultra-high vacuum system
CN112145838A (en) * 2020-09-01 2020-12-29 江苏嘉洛德低逸散工程技术有限公司 Flange static seal low-loss system integrated device and seal installation process
CN112923147A (en) * 2021-03-19 2021-06-08 山西阳煤化工机械(集团)有限公司 Economic and reliable large-diameter flange

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108869911A (en) * 2018-08-30 2018-11-23 杭州赛威斯真空技术有限公司 A kind of glass tube seal structure and encapsulating method for ultra-high vacuum system
CN112145838A (en) * 2020-09-01 2020-12-29 江苏嘉洛德低逸散工程技术有限公司 Flange static seal low-loss system integrated device and seal installation process
CN112923147A (en) * 2021-03-19 2021-06-08 山西阳煤化工机械(集团)有限公司 Economic and reliable large-diameter flange

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170825

Termination date: 20200206

CF01 Termination of patent right due to non-payment of annual fee