CN206437658U - A kind of loose drawing mechanism of container - Google Patents
A kind of loose drawing mechanism of container Download PDFInfo
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- CN206437658U CN206437658U CN201720121319.9U CN201720121319U CN206437658U CN 206437658 U CN206437658 U CN 206437658U CN 201720121319 U CN201720121319 U CN 201720121319U CN 206437658 U CN206437658 U CN 206437658U
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Abstract
本实用新型公开了一种储柜松散出料装置,包括中心主辊、多个定向辊轴和偏心定位机构,中心主辊横向设置在储柜的两个侧板上,中心主辊的两端分别固定设置有转盘;定向辊轴为多个,多个定向辊轴围绕中心主辊周向排布,多个定向辊轴的两端分别转动设置在两个转盘上,每个定向辊轴上设有多个耙钉;偏心定位机构包括偏心套和轨座,偏心套通过第一轴承转动设置在中心主辊的一端,且偏心套与中心主辊偏心安装,轨座内壁与偏心套外壁之间通过第二轴承转动连接,轨座与同一侧的转盘之间设置有多个转接套,通过多个转接套连接定向辊轴与轨座。本实用新型优点:保证了储柜内烟丝在整个出料过程中松散均匀、避免造碎现象的出现。
The utility model discloses a storage cabinet loose discharge device, which comprises a central main roller, a plurality of directional roller shafts and an eccentric positioning mechanism. The central main roller is horizontally arranged on two side plates of the storage cabinet, and the two ends of the central main roller The turntables are respectively fixed; there are multiple directional roller shafts, and the multiple directional roller shafts are arranged circumferentially around the central main roller. There are multiple rake nails; the eccentric positioning mechanism includes an eccentric sleeve and a rail seat. The eccentric sleeve is rotated on one end of the central main roller through the first bearing, and the eccentric sleeve and the central main roller are installed eccentrically. The inner wall of the rail seat and the outer wall of the eccentric sleeve The two are rotationally connected by the second bearing, and a plurality of adapter sleeves are arranged between the rail seat and the turntable on the same side, and the orientation roller shaft and the rail seat are connected through the plurality of adapter sleeves. The utility model has the advantages of ensuring that the shredded tobacco in the storage cabinet is loose and even during the whole discharge process, and avoids the phenomenon of breaking.
Description
技术领域technical field
本实用新型涉及烟丝输送设备技术领域,尤其涉及的是一种储柜松散出料装置。The utility model relates to the technical field of shredded tobacco conveying equipment, in particular to a storage cabinet loose discharging device.
背景技术Background technique
储柜是一种暂存物料保证工艺要求的连续输送设备。它是利用底带转动原理来输送物料的,通过主动辊传动带动其上的输送带,当物料随底带转动时,物料便在输送带上沿输送方向移动,从而使储柜内具有一定高度的物料向前输送。The storage cabinet is a continuous conveying equipment that temporarily stores materials to ensure process requirements. It uses the principle of rotation of the bottom belt to convey materials, and drives the conveyor belt on it through the driving roller drive. When the material rotates with the bottom belt, the material will move along the conveying direction on the conveyor belt, so that the storage cabinet has a certain height. The material is conveyed forward.
储柜是制丝车间重要的运输暂存设备,一定厚度的物料在暂存过程中,有一定的粘连、结块等不确定因素,造成出料流量不稳定,结块易造成下游设备堵塞。因而在物料出柜过程中,需要设置松散机构对物料进行松散,传统的方式是在直接在一个转动轴上焊接耙齿结构,转动轴的转动方向与物料输送方向一致,相当于自下向上把物料挑起,对烟丝的击打、挤压等外力作用而造成烟丝形状及物理状态的破坏,物料造碎现象较严重。The storage cabinet is an important transport temporary storage equipment in the silk workshop. During the temporary storage of materials of a certain thickness, there are certain uncertain factors such as adhesion and agglomeration, resulting in unstable discharge flow, and agglomeration can easily cause blockage of downstream equipment. Therefore, in the process of material coming out of the cabinet, it is necessary to set up a loosening mechanism to loosen the material. The traditional method is to weld the rake tooth structure directly on a rotating shaft. The material is stirred up, and external forces such as hitting and extruding the shredded tobacco cause damage to the shape and physical state of the shredded tobacco, and the phenomenon of material crushing is serious.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供了一种储柜松散出料装置,以保证储柜内烟丝在整个出料过程中松散均匀、避免造碎现象的出现。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a storage cabinet loose discharge device to ensure that the shredded tobacco in the storage cabinet is loose and even during the entire discharge process and avoid the occurrence of crushing.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种储柜松散出料装置,包括中心主辊、多个定向辊轴和偏心定位机构,A storage cabinet loose discharge device, including a central main roller, a plurality of directional roller shafts and an eccentric positioning mechanism,
所述中心主辊横向设置在储柜的两个侧板上,且所述中心主辊的两端分别伸出两个侧板外,所述中心主辊的两端分别固定设置有转盘;The central main roller is arranged laterally on the two side plates of the storage cabinet, and the two ends of the central main roller protrude out of the two side plates respectively, and the two ends of the central main roller are respectively fixed with turntables;
所述定向辊轴为多个,多个定向辊轴围绕所述中心主辊周向排布,所述多个定向辊轴的两端分别转动设置在两个转盘上,每个所述定向辊轴上设有多个耙钉;There are a plurality of orienting roller shafts, and the plurality of orienting roller shafts are arranged circumferentially around the central main roller. There are multiple rakes on the shaft;
所述偏心定位机构安装在所述中心主辊的其中一端,所述偏心定位机构包括偏心套和轨座,所述偏心套通过第一轴承转动设置在所述中心主辊的一端,且所述偏心套与所述中心主辊偏心安装,所述轨座呈环形状,且所述轨座内壁与所述偏心套外壁之间通过第二轴承转动连接,所述轨座与同一侧的转盘之间设置有多个转接套,通过所述多个转接套连接所述定向辊轴与所述轨座,所述转接套包括连接套,所述连接套上设置有不同心的连接孔和销轴,所述转接套通过所述连接孔固定设置在定向辊轴上,所述转接套的销轴外端通过第三轴承与所述轨座转动连接,所述偏心套上通过一个固定架与所述储柜固定连接;通过驱动机构来驱动所述中心主辊旋转,从而带动两个转盘旋转,进而带动支撑在两个转盘上的多个定向辊轴绕着所述中心主辊作相对圆周运动,且在所述偏心定位机构的定向作用下,所述多个定向辊轴上的耙钉始终保持竖直朝下方向插入储柜内的烟丝,完成对出料烟丝的松散作业。The eccentric positioning mechanism is installed on one end of the central main roller, the eccentric positioning mechanism includes an eccentric sleeve and a rail seat, the eccentric sleeve is rotatably arranged on one end of the central main roller through a first bearing, and the The eccentric sleeve and the central main roller are installed eccentrically, the rail seat is in the shape of a ring, and the inner wall of the rail seat and the outer wall of the eccentric sleeve are rotatably connected by a second bearing, and the rail seat is connected to the turntable on the same side. A plurality of adapter sleeves are arranged between them, and the orientation roller shaft and the rail seat are connected through the plurality of adapter sleeves. and the pin shaft, the adapter sleeve is fixedly arranged on the orientation roller shaft through the connecting hole, the outer end of the pin shaft of the adapter sleeve is rotatably connected with the rail seat through the third bearing, and the eccentric sleeve is passed through A fixed frame is fixedly connected with the storage cabinet; the central main roller is driven to rotate through the driving mechanism, thereby driving the two turntables to rotate, and then driving a plurality of directional rollers supported on the two turntables to revolve around the central main roller. The rollers move in a relative circle, and under the directional action of the eccentric positioning mechanism, the rakes on the multiple oriented roller shafts are always kept vertically downward and inserted into the shredded tobacco in the storage cabinet to complete the loosening of the shredded tobacco for discharge. Operation.
作为上述技术方案的优选实施方式,每个所述定向辊轴上的多个耙钉沿轴向排成一排,且相邻定向辊轴上的耙钉错位排列。As a preferred implementation of the above technical solution, the multiple rakes on each of the orienting rollers are arranged in a row along the axial direction, and the rakes on adjacent orienting rollers are arranged in a misaligned manner.
作为上述技术方案的优选实施方式,所述定向辊轴的两端分别通过第四轴承转动设置在两个转盘上。As a preferred implementation of the above technical solution, the two ends of the orientation roller shaft are rotatably arranged on the two turntables through the fourth bearing respectively.
作为上述技术方案的优选实施方式,所述转接套的销轴外端穿过所述轨座并设置有压盖。As a preferred implementation of the above technical solution, the outer end of the pin shaft of the adapter sleeve passes through the rail seat and is provided with a gland.
作为上述技术方案的优选实施方式,所述定向辊轴为三个,三个定向辊轴围绕所述中心主辊的周向均匀排布。As a preferred implementation of the above technical solution, there are three orientation rollers, and the three orientation rollers are evenly arranged around the circumference of the central main roller.
作为上述技术方案的优选实施方式,所述驱动机构为减速电机,所述减速电机的输出轴与所述中心主辊固定连接。As a preferred implementation of the above technical solution, the driving mechanism is a geared motor, and the output shaft of the geared motor is fixedly connected to the central main roller.
本实用新型相比现有技术具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型提供的一种储柜松散出料装置,其在中心主辊的周围设置有多个定向辊轴,每个定向辊轴上设置有耙钉,通过中心主辊转动来带动周围的多个定向辊轴绕着所述中心主辊作相对圆周运动,从而可对储柜内的出料烟丝进行很好的松散;同时在偏心定位机构的定向作用下,使得多个定向辊轴上的耙钉始终保持竖直朝下方向插入储柜内的烟丝,模仿人手一样插入待出柜的烟丝中,然后向外拉出,类似人手向外搂料,避免或者减少了耙钉对烟丝的击打、挤压等外力作用而破坏烟丝形状及物理状态,缓解了烟丝损伤、保全了烟丝形状结构,降低了造碎,从而避免成品物料损失,提高了物料的有效利用率,提高了经济效益。1. The utility model provides a storage cabinet loose discharge device, which is provided with a plurality of directional roller shafts around the central main roller, and each directional roller shaft is provided with rake nails, and the surrounding main roller is driven by the rotation of the central main roller. Multiple directional rollers move in a relative circle around the central main roller, so that the discharged shredded tobacco in the storage cabinet can be well loosened; at the same time, under the directional action of the eccentric positioning mechanism, the multiple directional rollers The rakes on the handle are always inserted into the shredded tobacco in the storage cabinet vertically downward, imitating human hands into the shredded tobacco to be taken out of the cabinet, and then pulled out, similar to the way human hands push the material outward, avoiding or reducing the impact of the rakes on the shredded tobacco. The shape and physical state of the shredded tobacco are destroyed by external forces such as hitting and extrusion, which alleviates the damage to the shredded tobacco, preserves the shape and structure of the shredded tobacco, and reduces crushing, thereby avoiding the loss of finished product materials, improving the effective utilization of materials, and improving the economy. benefit.
2、本实用新型提供的一种储柜松散出料装置,其偏心定位机构主要包括偏心套和轨座,偏心套内壁与中心主辊之间、偏心套与轨座之间均通过轴承转动连接,结构设计巧妙,布局紧凑,节省空间,且偏心定位机构的轨座通过转接套与多个定向辊轴端部连接,由于转接套上设置有不同心的连接孔和销轴,以利于定向辊轴相对于转盘上对应的安装孔具有小范围的转动,进而保证在多个定向辊轴绕着中心主辊作相对圆周运动过程中、定向辊轴上的耙钉始终保持竖直朝下方向,即保证了耙钉的定向。2. The utility model provides a storage cabinet loose discharge device. The eccentric positioning mechanism mainly includes an eccentric sleeve and a rail seat. The inner wall of the eccentric sleeve and the central main roller, and the eccentric sleeve and the rail seat are all connected by bearing rotation. , the structural design is ingenious, the layout is compact, and space is saved, and the rail seat of the eccentric positioning mechanism is connected to the ends of multiple orientation rollers through the adapter sleeve. Since the adapter sleeve is provided with non-concentric connection holes and pins, it is convenient The directional roller shaft has a small range of rotation relative to the corresponding mounting hole on the turntable, thereby ensuring that the rakes on the directional roller shaft are always kept vertically downward during the relative circular motion of multiple directional roller shafts around the central main roller Direction, which ensures the orientation of the rake.
3、本实用新型提供的一种储柜松散出料装置,其相邻定向辊轴上的耙钉错位排列,能增加耙钉与烟丝的横向接触面积,使得拉出的烟丝更均匀,从而使出料松散更均匀。3. The utility model provides a storage cabinet loose discharge device, the rake nails on the adjacent directional rollers are misplaced, which can increase the lateral contact area between the rake nails and shredded tobacco, so that the shredded tobacco pulled out is more uniform, so that The output is looser and more uniform.
附图说明Description of drawings
图1是本实用新型的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型的另一个角度的整体结构示意图。Fig. 2 is a schematic diagram of the overall structure of another angle of the utility model.
图3是图1的A处放大结构示意图。FIG. 3 is a schematic diagram of the enlarged structure at A in FIG. 1 .
图4是本实用新型的偏心套的结构示意图。Fig. 4 is a structural schematic diagram of the eccentric sleeve of the present invention.
图5是本实用新型的转接套的结构示意图。Fig. 5 is a schematic structural view of the adapter sleeve of the present invention.
图6是本实用新型的轨座的结构示意图。Fig. 6 is a schematic structural view of the rail seat of the present invention.
图中标号:1中心主辊,2定向辊轴,21耙钉,3侧板,4转盘,5减速电机,6第四轴承,7偏心套,8轨座,81轨座安装孔,9固定架,10第二轴承,20转接套,201连接套,202连接孔,203销轴,204压盖。Labels in the figure: 1 center main roller, 2 orientation roller shaft, 21 rake nail, 3 side plate, 4 turntable, 5 reduction motor, 6 fourth bearing, 7 eccentric sleeve, 8 rail seat, 81 rail seat mounting hole, 9 fixing Frame, 10 second bearings, 20 adapter sleeves, 201 connection sleeves, 202 connection holes, 203 bearing pins, 204 glands.
具体实施方式detailed description
下面对本实用新型的实施例作详细说明,本实施例在以本实用新型技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The following is a detailed description of the embodiments of the present utility model. This embodiment is implemented on the premise of the technical solution of the present utility model, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present utility model is not limited to the following the described embodiment.
参见图1至图6,本实施例公开了一种储柜松散出料装置,包括中心主辊1、多个定向辊轴2和偏心定位机构。Referring to Fig. 1 to Fig. 6, this embodiment discloses a storage cabinet loose discharge device, which includes a central main roller 1, a plurality of oriented roller shafts 2 and an eccentric positioning mechanism.
中心主辊1横向设置在储柜的两个侧板3上,且中心主辊1的两端分别伸出两个侧板3外,中心主辊1的两端分别固定设置有转盘4,转盘4是通过锁定套固定在中心主辊1上的。转盘4与锁定套之间通过螺栓连接固定,锁定套利用轴、平键安装在中心主辊1上。The central main roller 1 is horizontally arranged on the two side plates 3 of the storage cabinet, and the two ends of the central main roller 1 extend out of the two side plates 3 respectively, and the two ends of the central main roller 1 are respectively fixed with a turntable 4, and the turntable 4 is fixed on the central main roller 1 by a locking sleeve. The turntable 4 and the locking sleeve are connected and fixed by bolts, and the locking sleeve is installed on the central main roller 1 by means of a shaft and a flat key.
定向辊轴2为多个,多个定向辊轴2围绕中心主辊1周向排布,作为优选,定向辊轴2为三个,且三个定向辊轴2围绕中心主辊1的周向均匀排布。多个定向辊轴2的两端分别通过第四轴承6转动设置在两个转盘4上,转盘4上对应设置有多个安装孔,第四轴承6镶嵌在安装孔内,定向辊轴2的端部固定在第四轴承6的内圈上。每个定向辊轴2上设有多个耙钉21,每个定向辊轴2上的多个耙钉21沿轴向排成一排,且相邻定向辊轴2上的耙钉21错位排列,使得出料松散更均匀。There are a plurality of orientation rollers 2, and a plurality of orientation rollers 2 are arranged circumferentially around the center main roller 1. As preferably, there are three orientation rollers 2, and three orientation rollers 2 surround the circumference of the center main roller 1. Arrange evenly. The two ends of a plurality of orientation roller shafts 2 are respectively rotated and arranged on two turntables 4 through the fourth bearing 6, and the turntables 4 are correspondingly provided with a plurality of installation holes, and the fourth bearings 6 are embedded in the installation holes. The end is fixed on the inner ring of the fourth bearing 6 . Each orientation roller shaft 2 is provided with a plurality of rakes 21, and the plurality of rakes 21 on each orientation roller shaft 2 are arranged in a row along the axial direction, and the rakes 21 on adjacent orientation roller shafts 2 are arranged in a misplaced manner , making the discharge loose and more uniform.
偏心定位机构安装在中心主辊1的其中一端,偏心定位机构包括偏心套7和轨座8,偏心套7通过第一轴承转动设置在中心主辊1的一端,且偏心套7与中心主辊1偏心安装,轨座8呈环形状,且轨座8内壁与偏心套7外壁之间通过第二轴承10转动连接,轨座8与同一侧的转盘4之间设置有多个转接套20,通过多个转接套20连接定向辊轴2与轨座8,转接套20包括连接套201,连接套201上设置有不同心的连接孔202和销轴203,转接套20通过连接孔202固定设置在定向辊轴2上,转接套20的销轴203外端通过第三轴承与轨座8转动连接,轨座8上沿周向设有多个轨座安装孔81,转接套20的销轴203外端穿过轨座8的轨座安装孔81并设置有压盖204,偏心套7上通过一个固定架9与储柜固定连接。The eccentric positioning mechanism is installed on one end of the central main roller 1. The eccentric positioning mechanism includes an eccentric sleeve 7 and a rail seat 8. The eccentric sleeve 7 is installed on one end of the central main roller 1 through the rotation of the first bearing, and the eccentric sleeve 7 and the central main roller 1 Eccentrically installed, the rail seat 8 is in the shape of a ring, and the inner wall of the rail seat 8 and the outer wall of the eccentric sleeve 7 are rotationally connected by the second bearing 10, and a plurality of adapter sleeves 20 are arranged between the rail seat 8 and the turntable 4 on the same side , the orientation roller shaft 2 and the rail seat 8 are connected through a plurality of adapter sleeves 20, the adapter sleeve 20 includes a connection sleeve 201, and a non-concentric connection hole 202 and a pin shaft 203 are arranged on the connection sleeve 201, and the adapter sleeve 20 is connected by connecting The hole 202 is fixedly arranged on the orientation roller shaft 2, and the outer end of the pin shaft 203 of the adapter sleeve 20 is rotatably connected with the rail seat 8 through the third bearing. The outer end of the pin shaft 203 of 20 passes through the rail seat mounting hole 81 of the rail seat 8 and is provided with a gland 204, and the eccentric sleeve 7 is fixedly connected with the storage cabinet by a fixing frame 9.
通过驱动机构来驱动中心主辊1旋转,驱动机构为减速电机5,减速电机5的输出轴与中心主辊1固定连接。The central main roller 1 is driven to rotate by a driving mechanism, the driving mechanism is a reduction motor 5 , and the output shaft of the reduction motor 5 is fixedly connected with the central main roller 1 .
工作时,通过减速电机5带动中心主辊1旋转,从而带动两个转盘4旋转,进而带动支撑在两个转盘4上的多个定向辊轴2绕着中心主辊1作相对圆周运动。且多个定向辊轴2端部通过转接套20与偏心定位机构的轨座8连接,在偏心定位机构的定向作用下,多个定向辊轴2上的耙钉21始终保持竖直朝下方向插入储柜内的烟丝,模仿人手一样插入待出柜的烟丝中,然后向外拉出,类似人手向外搂料,从而对烟丝进行柔性松散,避免或者减少了耙钉21对烟丝的击打、挤压等外力作用而破坏烟丝形状及物理状态,缓解了烟丝损伤、保全了烟丝形状结构,降低了造碎,从而避免成品物料损失。此外,由于转接套20上设置有不同心的连接孔202和销轴203,以利于定向辊轴2相对于转盘4上对应的安装孔具有小范围的转动,才能保证在多个定向辊轴2绕着中心主辊1作相对圆周运动过程中、定向辊轴2上的耙钉21始终保持竖直朝下方向,即保证了耙钉21的定向。When working, the geared motor 5 drives the central main roller 1 to rotate, thereby driving the two turntables 4 to rotate, and then drives the multiple orientation roller shafts 2 supported on the two turntables 4 to make relative circular motion around the central main roller 1 . And the ends of multiple orientation rollers 2 are connected with the rail seat 8 of the eccentric positioning mechanism through the adapter sleeve 20, under the orientation of the eccentric positioning mechanism, the rakes 21 on the multiple orientation rollers 2 are always kept vertically downward Insert the shredded tobacco in the storage cabinet in the same direction as the human hand, and then insert it into the shredded tobacco to be taken out of the cabinet, and then pull it out, similar to the way the shredded tobacco is pulled outward by hand, so as to flexibly loosen the shredded tobacco and avoid or reduce the impact of the rakes 21 on the shredded tobacco The shape and physical state of shredded tobacco are destroyed by external forces such as beating and extrusion, which alleviates the damage of shredded tobacco, preserves the shape and structure of shredded tobacco, reduces crushing, and thus avoids the loss of finished product materials. In addition, since the adapter sleeve 20 is provided with non-concentric connection holes 202 and pin shafts 203, it is beneficial for the orientation roller shaft 2 to have a small range of rotation relative to the corresponding mounting hole on the turntable 4, so as to ensure that multiple orientation roller shafts 2. During the relative circular motion around the center main roller 1, the rake nails 21 on the orientation roller shaft 2 are always kept vertically downward, which ensures the orientation of the rake nails 21.
以上仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model should be included in the utility model. within the scope of protection.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106586611A (en) * | 2017-02-09 | 2017-04-26 | 安徽中烟工业有限责任公司 | Loose discharge device of storage cabinet |
CN116195757A (en) * | 2023-03-11 | 2023-06-02 | 江西中烟工业有限责任公司 | A device suitable for on-line pre-loosening of smoked sheets |
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2017
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106586611A (en) * | 2017-02-09 | 2017-04-26 | 安徽中烟工业有限责任公司 | Loose discharge device of storage cabinet |
CN106586611B (en) * | 2017-02-09 | 2023-04-07 | 安徽中烟工业有限责任公司 | Storage cabinet loose discharging device |
CN116195757A (en) * | 2023-03-11 | 2023-06-02 | 江西中烟工业有限责任公司 | A device suitable for on-line pre-loosening of smoked sheets |
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