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CN206437522U - Flexible feeding system vibration feeder - Google Patents

Flexible feeding system vibration feeder Download PDF

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Publication number
CN206437522U
CN206437522U CN201720109210.3U CN201720109210U CN206437522U CN 206437522 U CN206437522 U CN 206437522U CN 201720109210 U CN201720109210 U CN 201720109210U CN 206437522 U CN206437522 U CN 206437522U
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spring
base
vibration
connecting shaft
annular
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Chinese (zh)
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蔡昌义
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Dongguan Huaoutai Electronic Technology Co ltd
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Dongguan Huaoutai Electronic Technology Co ltd
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Abstract

The utility model discloses a flexible feeding system vibration feeder, including base, vertical fixed mounting at the base middle part the base, install at the base middle part power unit, the connecting axle that the horizontal through power unit set up, the spring system of symmetry installation at the connecting axle both ends and support the charging tray at the spring system top, spring system top fixed connection top dish, fixed mounting material dish of fixed disk upper surface, power unit is annular piezoelectricity bimorph oscillator; the annular piezoelectric bimorph vibrator is adopted as a power mechanism, the connecting shaft is driven to horizontally move through the vibration of the annular piezoelectric bimorph vibrator, so that the vibration of the material tray is realized, the vibration feeding is realized, the noise is reduced, the vibration frequency is easy to adjust, and the flexible material conveying device can effectively adapt to the existing flexible production line.

Description

柔性上料系统振动送料器Flexible Feeding System Vibrating Feeder

技术领域technical field

本实用新型涉及电子产品生产线技术领域,尤其涉及一种柔性上料系统振动送料器。The utility model relates to the technical field of electronic product production lines, in particular to a vibrating feeder for a flexible feeding system.

背景技术Background technique

随着电子产品领域的大力发展,为了最大化扩大生产线的使用范围,目前的很多电子产品组装生产线均采用柔性生产概念设计,也就是在具体生产过程中只需要根据产品信号对生产线进行适应性调整,而无需不同型号产品配套不同的生产线,大大降低生产成本,自动送料装置作为生产线的一个不可缺少的环节,其输送流程和效率很大程度上决定了整个自动化生产过程的优劣和生产线的柔性,传动的振动送料器大多采用电磁铁作为动力机构,这种电磁振动送料器的噪音大,整机重量大,能耗高,结构复杂,而且输送平稳性差,随着现代工业领域中产品愈来愈趋向于轻、薄和小,现有的振动送料器已经不能满足目前电子产品功能和结构多样化的要求,因此,急需一种能够单机实现不同规格和结构电子元器件送料的送料器。With the vigorous development of the field of electronic products, in order to maximize the scope of use of the production line, many current electronic product assembly production lines adopt the concept of flexible production design, that is, in the specific production process, the production line only needs to be adjusted according to the product signal. , instead of supporting different production lines for different types of products, which greatly reduces production costs. As an indispensable link in the production line, the automatic feeding device, its conveying process and efficiency largely determine the pros and cons of the entire automated production process and the flexibility of the production line , Most of the transmission vibrating feeders use electromagnets as the power mechanism. This kind of electromagnetic vibrating feeder has large noise, heavy machine weight, high energy consumption, complex structure, and poor conveying stability. With the increasing number of products in the modern industrial field It tends to be lighter, thinner and smaller, and the existing vibrating feeders can no longer meet the requirements of the diversification of functions and structures of electronic products. Therefore, there is an urgent need for a feeder that can realize the feeding of electronic components of different specifications and structures by a single machine.

实用新型内容Utility model content

本实用新型所要解决的技术问题是提供一种柔性上料系统振动送料器,其采用环形压电双晶片振子作为动力机构,通过环形压电双晶片振子的振动驱动连接轴水平运动,进而实现料盘的振动,实现振动送料,降低噪音,而且振动频率容易调整,能够有效适应现有的柔性生产线。The technical problem to be solved by the utility model is to provide a vibrating feeder for a flexible feeding system, which uses an annular piezoelectric bimorph vibrator as a power mechanism, drives the connecting shaft to move horizontally through the vibration of the annular piezoelectric bimorph vibrator, and then realizes feeding. The vibration of the disc realizes vibration feeding, reduces noise, and the vibration frequency is easy to adjust, which can effectively adapt to the existing flexible production line.

为解决上述技术问题,本实用新型所采取的技术方案是:一种柔性上料系统振动送料器,包括底座、竖向固定安装在底座中部的基座、安装在基座中部的动力机构、水平贯穿动力机构设置的连接轴、对称安装在连接轴两端的弹簧体系和支撑在弹簧体系顶端的料盘,所述弹簧体系顶端固定连接顶盘,定盘上表面固定安装料盘,所述动力机构为环形压电双晶片振子。In order to solve the above technical problems, the technical solution adopted by the utility model is: a flexible feeding system vibrating feeder, including a base, a base fixed vertically in the middle of the base, a power mechanism installed in the middle of the base, a horizontal The connecting shaft installed through the power mechanism, the spring system installed symmetrically at both ends of the connecting shaft and the material tray supported on the top of the spring system, the top of the spring system is fixedly connected to the top plate, and the upper surface of the fixed plate is fixedly installed with the material tray, the power mechanism It is a ring piezoelectric bimorph vibrator.

所述环形压电双晶片振子包括环形基板和固定安装在环形基板两侧面的环形压电陶瓷板,所述环形基板通过螺栓与基座中部固定连接,所述连接轴中部连接环形基板,所述环形基板接地,环形压电陶瓷板连接电源正极。The annular piezoelectric bimorph vibrator includes an annular substrate and annular piezoelectric ceramic plates fixedly installed on both sides of the annular substrate, the annular substrate is fixedly connected to the middle part of the base through bolts, the middle part of the connecting shaft is connected to the annular substrate, and the The annular substrate is grounded, and the annular piezoelectric ceramic plate is connected to the positive pole of the power supply.

所述环形压电陶瓷板为PZT压电陶瓷板。The annular piezoelectric ceramic plate is a PZT piezoelectric ceramic plate.

所述弹簧体系包括上端与连接轴端部连接的主振弹簧和下端与连接轴端部连接的支撑弹簧,支撑弹簧顶端借助于螺栓连接顶盘端部,所述主振弹簧和支撑弹簧均倾斜设置,所述主振弹簧下端固定连接滑块,滑块下表面与底座上表面接触,主振弹簧和支撑弹簧均为板簧。The spring system includes a main vibration spring whose upper end is connected to the end of the connecting shaft and a support spring whose lower end is connected to the end of the connecting shaft. The top end of the supporting spring is connected to the end of the top plate by means of bolts. The lower end of the main vibration spring is fixedly connected to the slider, the lower surface of the slider is in contact with the upper surface of the base, and both the main vibration spring and the support spring are leaf springs.

所述底座为水平设置的板状结构,其下表面四角均固定安装橡胶底脚。The base is a plate-shaped structure arranged horizontally, and rubber feet are fixedly installed at four corners of its lower surface.

采用上述技术方案所产生的有益效果在于:通过采用环形压电双晶片振子作为动力机构,通过环形压电双晶片振子的振动驱动连接轴水平运动,进而实现料盘的振动,实现振动送料,降低噪音;同时,环形压电双晶片振子的振动频率和振动幅度是可以通过调节电源频率和电压来实现,方便进行控制,能够有效适应现有的柔性生产线上料需求。The beneficial effects of adopting the above technical solution are: by using the ring piezoelectric bimorph vibrator as the power mechanism, the vibration of the ring piezoelectric bimorph vibrator drives the horizontal movement of the connecting shaft, and then realizes the vibration of the material tray, realizes vibration feeding, and reduces At the same time, the vibration frequency and vibration amplitude of the ring piezoelectric bimorph vibrator can be realized by adjusting the power frequency and voltage, which is convenient for control and can effectively adapt to the feeding needs of the existing flexible production line.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

其中:1、料盘;2、顶盘;3、支撑弹簧;4、主振弹簧;5、橡胶底脚;6、压电双晶片振子;7、基座;8、连接轴;9、滑块;10、底座。Among them: 1. Material tray; 2. Top plate; 3. Support spring; 4. Main vibration spring; 5. Rubber foot; 6. Piezoelectric bimorph vibrator; 7. Base; 8. Connecting shaft; block; 10, the base.

具体实施方式detailed description

下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Below in conjunction with the accompanying drawings in the utility model embodiment, the technical solution in the utility model embodiment is clearly and completely described, obviously, the described embodiment is only a part of the utility model embodiment, rather than all implementation example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是本实用新型还可以采用其他不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本实用新型内涵的情况下做类似推广,因此本实用新型不受下面公开的具体实施例的限制。In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways that are different from those described here, and those skilled in the art can do so without violating the connotation of the utility model. Under the circumstances, similar promotion is done, so the utility model is not limited by the specific embodiments disclosed below.

如图1所示,本实用新型公开了一种柔性上料系统振动送料器,包括底座10、竖向固定安装在底座10中部的基座7、安装在基座7中部的动力机构、水平贯穿动力机构设置的连接轴8、对称安装在连接轴8两端的弹簧体系和支撑在弹簧体系顶端的料盘1,所述弹簧体系顶端固定连接顶盘2,定盘上表面固定安装料盘1,所述动力机构为环形压电双晶片振子6。As shown in Figure 1, the utility model discloses a vibrating feeder for a flexible feeding system, which includes a base 10, a base 7 fixed vertically in the middle of the base 10, a power mechanism installed in the middle of the base 7, and a horizontal penetrating The connecting shaft 8 provided by the power mechanism, the spring system symmetrically installed at both ends of the connecting shaft 8 and the material tray 1 supported on the top of the spring system, the top of the spring system is fixedly connected to the top plate 2, and the upper surface of the fixed plate is fixedly installed with the material tray 1, The power mechanism is an annular piezoelectric bimorph vibrator 6 .

所述环形压电双晶片振子6包括环形基板和固定安装在环形基板两侧面的环形压电陶瓷板,所述环形基板通过螺栓与基座7中部固定连接,所述连接轴8中部连接环形基板,所述环形基板接地,环形压电陶瓷板连接电源正极;所述环形压电陶瓷板为PZT压电陶瓷板。The ring piezoelectric bimorph vibrator 6 includes a ring base plate and ring piezoelectric ceramic plates fixedly installed on both sides of the ring base plate. The ring base plate is fixedly connected to the middle part of the base 7 through bolts, and the middle part of the connecting shaft 8 is connected to the ring base plate. , the annular substrate is grounded, and the annular piezoelectric ceramic plate is connected to the positive pole of the power supply; the annular piezoelectric ceramic plate is a PZT piezoelectric ceramic plate.

所述弹簧体系包括上端与连接轴8端部连接的主振弹簧4和下端与连接轴8端部连接的支撑弹簧3,支撑弹簧3顶端借助于螺栓连接顶盘2端部,所述主振弹簧4和支撑弹簧3均倾斜设置,所述主振弹簧4下端固定连接滑块9,滑块9下表面与底座10上表面接触,主振弹簧4和支撑弹簧3均为板簧;所述底座10为水平设置的板状结构,其下表面四角均固定安装橡胶底脚5。The spring system includes a main vibration spring 4 whose upper end is connected to the end of the connecting shaft 8 and a support spring 3 whose lower end is connected to the end of the connecting shaft 8. The top end of the supporting spring 3 is connected to the end of the top plate 2 by means of bolts. The spring 4 and the support spring 3 are all obliquely arranged, the lower end of the main vibration spring 4 is fixedly connected to the slider 9, the lower surface of the slider 9 is in contact with the upper surface of the base 10, and the main vibration spring 4 and the support spring 3 are leaf springs; The base 10 is a plate-shaped structure arranged horizontally, and the four corners of its lower surface are fixed with rubber feet 5 .

在具体应用过程中,当对环形压电双晶片振子施加一交流电压时,它就会发生弯曲振动,当压电双晶片振子向左弯曲时,在连接轴推力作用下,迫使主振弹簧产生向左下方的弯曲变形,当双压电晶片向右弯曲时,主振弹簧释放弹性势能,迫使其急剧改变弯曲方向,向右上方运动,并超越原来的静平衡位置达到某一上限,如此往复循环,即得到主振弹簧的高频微幅弯曲振动,这种振动由支撑弹簧片放大后传递到料盘,从而获得驱动物料实现输送。In the specific application process, when an AC voltage is applied to the annular piezoelectric bimorph vibrator, it will undergo bending vibration. When the piezoelectric bimorph vibrator bends to the left, under the action of the thrust of the connecting shaft, the main vibrating spring is forced to generate Bending deformation to the lower left, when the bimorph bends to the right, the main vibration spring releases the elastic potential energy, forcing it to change the bending direction sharply, move to the upper right, and exceed the original static equilibrium position to reach a certain upper limit, and so on. Circulation, that is, the high-frequency slight-amplitude bending vibration of the main vibration spring is obtained. This vibration is amplified by the supporting spring piece and then transmitted to the material tray, so as to obtain the driving material for conveying.

总之,本实用新型通过采用环形压电双晶片振子作为动力机构,通过环形压电双晶片振子的振动驱动连接轴水平运动,进而实现料盘的振动,实现振动送料,降低噪音;同时,环形压电双晶片振子的振动频率和振动幅度是可以通过调节电源频率和电压来实现,方便进行控制,能够有效适应现有的柔性生产线上料需求。In a word, the utility model adopts the ring piezoelectric bimorph vibrator as the power mechanism, drives the connecting shaft to move horizontally through the vibration of the ring piezoelectric bimorph vibrator, and then realizes the vibration of the material tray, realizes vibration feeding, and reduces noise; at the same time, the ring pressure The vibration frequency and vibration amplitude of the electric bimorph vibrator can be realized by adjusting the frequency and voltage of the power supply, which is convenient to control and can effectively adapt to the feeding requirements of the existing flexible production line.

Claims (5)

1.一种柔性上料系统振动送料器,其特征在于:包括底座(10)、竖向固定安装在底座(10)中部的基座(7)、安装在基座(7)中部的动力机构、水平贯穿动力机构设置的连接轴(8)、对称安装在连接轴(8)两端的弹簧体系和支撑在弹簧体系顶端的料盘(1),所述弹簧体系顶端固定连接顶盘(2),定盘上表面固定安装料盘(1),所述动力机构为环形压电双晶片振子(6)。1. A vibrating feeder for a flexible feeding system, characterized in that it includes a base (10), a base (7) vertically fixedly installed in the middle of the base (10), a power mechanism installed in the middle of the base (7) , the connecting shaft (8) installed horizontally through the power mechanism, the spring system symmetrically installed at both ends of the connecting shaft (8) and the material tray (1) supported on the top of the spring system, the top of the spring system is fixedly connected to the top plate (2) , the upper surface of the fixing plate is fixedly installed with a charging tray (1), and the power mechanism is an annular piezoelectric bimorph vibrator (6). 2.根据权利要求1所述的柔性上料系统振动送料器,其特征在于:所述环形压电双晶片振子(6)包括环形基板和固定安装在环形基板两侧面的环形压电陶瓷板,所述环形基板通过螺栓与基座(7)中部固定连接,所述连接轴(8)中部连接环形基板,所述环形基板接地,环形压电陶瓷板连接电源正极。2. The flexible feeding system vibration feeder according to claim 1, characterized in that: the annular piezoelectric bimorph vibrator (6) comprises an annular substrate and an annular piezoelectric ceramic plate fixedly mounted on both sides of the annular substrate, The ring-shaped substrate is fixedly connected to the middle of the base (7) through bolts, the middle of the connecting shaft (8) is connected to the ring-shaped substrate, the ring-shaped substrate is grounded, and the ring-shaped piezoelectric ceramic plate is connected to the positive pole of the power supply. 3.根据权利要求2所述的柔性上料系统振动送料器,其特征在于:所述环形压电陶瓷板为PZT压电陶瓷板。3. The vibrating feeder of the flexible feeding system according to claim 2, characterized in that: the annular piezoelectric ceramic plate is a PZT piezoelectric ceramic plate. 4.根据权利要求3所述的柔性上料系统振动送料器,其特征在于:所述弹簧体系包括上端与连接轴(8)端部连接的主振弹簧(4)和下端与连接轴(8)端部连接的支撑弹簧(3),支撑弹簧(3)顶端借助于螺栓连接顶盘(2)端部,所述主振弹簧(4)和支撑弹簧(3)均倾斜设置,所述主振弹簧(4)下端固定连接滑块(9),滑块(9)下表面与底座(10)上表面接触,主振弹簧(4)和支撑弹簧(3)均为板簧。4. The flexible feeding system vibrating feeder according to claim 3, characterized in that: the spring system includes a main vibration spring (4) whose upper end is connected to the end of the connecting shaft (8) and a lower end connected to the connecting shaft (8) ) end connected to the support spring (3), the top of the support spring (3) is connected to the end of the top plate (2) by means of bolts, the main vibrating spring (4) and the support spring (3) are all inclined, and the main Vibrating spring (4) lower end is fixedly connected slide block (9), and slide block (9) lower surface contacts with base (10) upper surface, and main vibrating spring (4) and supporting spring (3) are leaf springs. 5.根据权利要求4所述的柔性上料系统振动送料器,其特征在于:所述底座(10)为水平设置的板状结构,其下表面四角均固定安装橡胶底脚(5)。5. The vibrating feeder for flexible feeding system according to claim 4, characterized in that: the base (10) is a plate-shaped structure arranged horizontally, and rubber feet (5) are fixedly installed at four corners of its lower surface.
CN201720109210.3U 2017-02-06 2017-02-06 Flexible feeding system vibration feeder Expired - Fee Related CN206437522U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108726106A (en) * 2018-06-11 2018-11-02 广东科学技术职业学院 A kind of piezoelectric stack driving feeding pedestal
CN110002176A (en) * 2018-12-17 2019-07-12 浙江大学台州研究院 A kind of quartz wafer disseminates formula feed device
CN110255092A (en) * 2019-06-06 2019-09-20 株式会社Bfc A kind of circle vibration formula conveying device
CN112340367A (en) * 2020-11-09 2021-02-09 星紫科技嘉兴有限公司 Intelligent flexible feeder

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108726106A (en) * 2018-06-11 2018-11-02 广东科学技术职业学院 A kind of piezoelectric stack driving feeding pedestal
CN110002176A (en) * 2018-12-17 2019-07-12 浙江大学台州研究院 A kind of quartz wafer disseminates formula feed device
CN110002176B (en) * 2018-12-17 2023-12-22 浙江大学台州研究院 A dispersion feeding device for quartz wafers
CN110255092A (en) * 2019-06-06 2019-09-20 株式会社Bfc A kind of circle vibration formula conveying device
CN112340367A (en) * 2020-11-09 2021-02-09 星紫科技嘉兴有限公司 Intelligent flexible feeder

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