CN206435892U - End flanges automatic welding special plane in tubule - Google Patents
End flanges automatic welding special plane in tubule Download PDFInfo
- Publication number
- CN206435892U CN206435892U CN201720068503.1U CN201720068503U CN206435892U CN 206435892 U CN206435892 U CN 206435892U CN 201720068503 U CN201720068503 U CN 201720068503U CN 206435892 U CN206435892 U CN 206435892U
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- welding gun
- roller frame
- underframe
- frame
- welding
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- 238000003466 welding Methods 0.000 title claims abstract description 66
- 210000005239 tubule Anatomy 0.000 title claims abstract description 11
- 230000001105 regulatory effect Effects 0.000 claims abstract description 13
- 238000012544 monitoring process Methods 0.000 description 4
- 239000003921 oil Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model is related to a kind of bonding machine, end flanges automatic welding special plane in particularly a kind of tubule.Including operation machine and adjustable tilt roller frame, the operation machine includes vertically-guided device, incidence regulating mechanism, rotary head, welding gun micro-adjusting mechanism and welding gun, vertically-guided device is constituted by chain elevator and with the vertical guide rail being arranged on column, incidence regulating mechanism is fixed on vertically-guided device, welding gun governor motion is arranged on the movable end of incidence regulating mechanism, and clamp welding gun, adjustable tilt roller frame is by active roller frame, return idler frame and inclination underframe composition, active roller frame and return idler frame, which are arranged on, tilts underframe two ends, one end that inclination underframe is provided with active roller frame is hinged on base, the other end of base is hinged with oil cylinder, the other end of oil cylinder is hinged with tilting underframe, tilt in underframe and adjustment screw mandrel is installed, return idler frame is arranged on adjustment screw mandrel, active roller frame side is provided with movable gear wheel.
Description
Technical field
The utility model is related to a kind of bonding machine, end flanges automatic welding special plane in particularly a kind of tubule.
Background technology
Because some pipelines and high-pressure bottle, high-voltage switch gear etc. are to pressure requirements more and more higher, to small cylinder and it is inner all
It is required that high-intensity welding, but because diameter is small, position is extremely difficult to welding.
Only have some semi-automatic and handwork equipment and auxiliary moulds at present, have the following disadvantages：1st, can only be automatic
Change welding out-seam, it is necessary to which interior circumferential weld work bottoming welding on the offensive, operating difficulties, cleaning also bothers 2, existing product relative coarseness, behaviour
Make the guiding of machine using common guiding, driving belongs to common driving, and precision is not high, 3, existing equipment monitoring effect it is bad, head
Automaticity is not high, 4, control manual intervention it is many, automaticity is not high, due to controlling no automatic detection and feedback,
Easy maloperation.
The content of the invention
The purpose of this utility model is to provide end flanges automatic welding special plane in a kind of tubule, and welding quality is good, automatically
Change degree is high.
The purpose of this utility model is realized in the following manner：End flanges automatic welding special plane in tubule, including behaviour
Make machine and adjustable tilt roller frame, the operation machine includes vertically-guided device, incidence regulating mechanism, rotary head, welding gun
Micro-adjusting mechanism and welding gun, vertically-guided device are constituted by chain elevator and with the vertical guide rail being arranged on column, and inclination angle is adjusted
Section mechanism is fixed on vertically-guided device, and welding gun governor motion is arranged on the movable end of incidence regulating mechanism, and clamps welding gun,
Adjustable tilt roller frame is made up of active roller frame, return idler frame and inclination underframe, active roller frame and return idler frame
Installed in underframe two ends are tilted, one end that inclination underframe is provided with active roller frame is hinged on base, the other end hinge of base
Oil cylinder is connected to, the other end of oil cylinder is hinged with tilting underframe, is tilted in underframe and is provided with adjustment screw mandrel, return idler frame is arranged on
Adjust on screw mandrel, active roller frame side is provided with movable gear wheel.
Anti-fall spine bar is provided with the column.
The incidence regulating mechanism includes being provided with switching mechanism, switching mechanism on the bracket being arranged on column, bracket
On telescopic transverse arm is installed, transverse arm tail end is provided with wire-feed motor.
The rotary head includes electric rotating machine, and electric rotating machine is connected with turning arm, and welding gun fine setting is connected with turning arm
It is provided with mechanism, welding gun micro-adjusting mechanism in welding oscillator, welding oscillator and fast cartridge of arc welding gun is installed, welding gun quick clip
First side is provided with lens supporting structure.
The beneficial effects of the utility model are：The utility model high mechanical strength, stability is good, compact conformation, automation
Degree is high, and welding quality is good；It is 0-45 ° to tilt underframe angle of inclination so that the weld seam to be welded of workpiece is in optimal position,
It is easy to welding.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of adjustable tilt roller frame.
Fig. 3 is the structural representation of rotary head.
Fig. 4 is Fig. 3 top view.
Embodiment
As shown in figures 1-4, end flanges automatic welding special plane in tubule, including operation machine and adjustable tilt roller frame
10, operation machine includes vertically-guided device, incidence regulating mechanism, rotary head 8, welding gun micro-adjusting mechanism 9 and welding gun 22, vertically leads
Constituted to device by chain elevator 4 and with the vertical guide rail being arranged on column 2, incidence regulating mechanism is fixed on vertically-guided
On device, welding gun governor motion is arranged on the movable end of incidence regulating mechanism, and clamps welding gun 22, adjustable tilt roller frame by
Active roller frame 16, return idler frame 11 and inclination underframe 18 are constituted, and active roller frame 16 and return idler frame 11 are arranged on and inclined
The two ends of wedged bottom frame 18, inclination underframe 18 is provided with one end of active roller frame and is hinged on base 15, the other end hinge of base 15
Oil cylinder 14 is connected to, the other end of oil cylinder 14 is hinged with tilting underframe 18, tilts and adjustment screw mandrel 13, driven rolling are provided with underframe 18
Wheel carrier 11 is arranged on adjustment screw mandrel 13, and the side of active roller frame 16 is provided with movable gear wheel 17, column 2 and is provided with anti-fall spine
Bar 3, arbitrary height position can be locked at any time, safe and reliable, configuration weight bascule, incidence regulating mechanism bag in column 2
Include to be provided with switching mechanism 6 and traveling wheel component, switching mechanism 6 on the bracket 5 on column 2, bracket 5 and be provided with
Transverse arm driving speed reducer, transverse arm driving speed reducer is connected with gear, and telescopic transverse arm 7, transverse arm 7 are provided with switching mechanism 6
Flexible to use rack-and-pinion engaged transmission, high transmission accuracy, nothing is creeped, non-jitter, and transverse arm 7 uses precision linear guide rail, horizontal
The tail end of arm 7 is provided with wire-feed motor 1, and rotary head includes electric rotating machine 19, and electric rotating machine 19 is connected with turning arm 20, turning arm 20
On be connected with welding gun micro-adjusting mechanism 9, welding gun micro-adjusting mechanism 9 welding oscillator 21 be installed, be provided with welding oscillator 21
Fast cartridge of arc welding gun 23, the side of fast cartridge of arc welding gun 23, which is provided with lens supporting structure, transverse arm, is provided with standby welding gun 24.
Column 2 and transverse arm 7 are using overall box structure, and high mechanical strength, stability is good, compact conformation, under column
Square base periphery increase liner plate, fully ensures that column is rising to highest effective travel, transverse arm and extended the downwarp of max die travel distance
Degree, column has preferable rigidity.Transverse arm is flexible to use AC servo motor frequency control, and staring torque is big, and speed is steady,
Network voltage fluctuation ± 10%, speed of welding undulating value is no more than ± 3%, transverse arm tiltable, inclination angle and turning rolls inclination angle phase
Matching.Flip angle can do -40-0 degree scopes and freely overturn, but in view of the limitation of workshop space, according to reality when using
Border spatial altitude possible angle carries out operation welding and used, and transverse arm uses chain constant speed up-down mode with bracket lifting, and lifting is flat
Surely, uniformly, safety coefficient it is high；Transverse arm upset is using motor driving, operation principle：Motor-speed reducer-gear-floating bearing-horizontal stroke
Arm, driving moment is big, and motor uses braking motor, can lock at any time, safe and reliable.Upset motor, which is used, is equipped with encoder,
Be easy to predetermined set selected angle, be easy to it is corresponding with turning rolls angle of inclination, be easy to aperture enter centering it is parallel；Column revolving is
Hand, drives transverse arm to make ± 180 ° of rotation, easily workpiece loading and unloading and change can operate direction.Installed in column lower end
Worm reduction gear driving pivoting support completes this task, and pivoting support carries high-precision external tooth type rotary disk, rotates flexible.For
Column and transverse arm is had preferable stability in the operating condition, revolution manual locking is installed in the side of pivoting support.Adopt
With 3 points of lockings, reliability height, control system is reserved with the welding connection such as linkage interface and turning rolls, monitoring system, welding system
Dynamic, the wiring of operation machine and welding gun arrangement, for the ease of welding, enter convenient welding in small cylinder, external cable passes through column drag chain
Above and below progress, it is contemplated that cylinder is small, transverse arm head cable is arranged on inside operation machine transverse arm, so be will not interfere with and is used, welding gun
Just operation machine transverse arm side is installed by fixation clamp, welding gun can be changed at any time, influence welding is will not interfere with and uses.
The turning rolls uses tilting structure, to form ship shape weld seam, improves weldquality；Combination turning rolls is tilted by one
Group is adjustable, and active roller frame, return idler frame and inclination underframe are constituted, and are to utilize the frictional force band between active roller and weldment
The welding displacement equipment of dynamic weldment rotation, adjustable roller frame can tilt underframe inclination angle according to diameter of work adjustment of different sizes
Spend for 0-45 ° so that the weld seam to be welded of workpiece is in optimal position, be easy to welding.Underframe is tilted using welded steel
Into frame structure ensure that the stability of equipment in good rigidity and working condition.Hydraulic pressure is provided with return idler frame side
Jacking apparatus, lateral blocked frame is lifted off by workpiece, and active roller frame side is provided with gear wheel, can prevent workpiece in rotation process
Play, without influenceing workpiece rotating welding, in order to prevent aluminium alloy heat transfer fast, damages roller, roller uses all steel wheel, in order to increase
Plus frictional force, roller surface designed and produced using annular knurl, and principal and subordinate can be used between moving roller mount with electronic adjustment, driving principle
Screw mandrel screw is driven, and device height is reduced as far as possible.Meet between the support rotation of different length cylinder, roller, using manual silk
Bar is adjusted, and is easy to reduction roller seat height, while the rotation of different-diameter cylinder is met, for the ease of the long straight workpiece level of welding
Compatible with tilting, gear wheel mechanism uses hinge connection, installation can be removed at any time, in order to increase electric conductivity, protection equipment, roller
Erection is equipped with special conduction brush, carries out conductive, it is to avoid electric current passes through bearing and drive disk assembly, damages equipment.
The utility model operation machine uses Precise Orbit, and the high smooth running of guiding accuracy is accurate.Device drives use servo
Motor, can arbitrarily set travel position.Rotation transverse arm mechanism calculates the anglec of rotation at any time using the control driving of electronic encoder
Position.Equipment mechanism is controlled using electronic rotation encoder, it is ensured that any angle and position control.Monitoring system uses high-resolution
Camera, digital monitoring data handling system, it is possible to achieve the polytechnic observations of TIG/MIG and collection analysis.Entirely set
It is standby to use digitlization centralized Control, it can automate centering according to product size and position and operating process be set and digitized pre-
Put, it is possible to reduce maloperation and placement are collided.
Claims (4)
1. end flanges automatic welding special plane in tubule, including operation machine and adjustable tilt roller frame, it is characterised in that：It is described
Operation machine includes vertically-guided device, incidence regulating mechanism, rotary head, welding gun micro-adjusting mechanism and welding gun, vertically-guided device
It is made up of chain elevator and the vertical guide rail being arranged on column, incidence regulating mechanism is fixed on vertically-guided device, weldering
Rifle governor motion is arranged on the movable end of incidence regulating mechanism, and clamps welding gun, adjustable tilt roller frame by active roller frame,
Return idler frame and inclination underframe composition, active roller frame and return idler frame are arranged on and tilt underframe two ends, tilt underframe and pacify
One end equipped with active roller frame is hinged on base, and the other end of base is hinged with oil cylinder, and the other end of oil cylinder is with tilting bottom
Frame is hinged, and tilts and adjustment screw mandrel is provided with underframe, and return idler frame is arranged on adjustment screw mandrel, and active roller frame side is set
There is movable gear wheel.
2. end flanges automatic welding special plane in tubule according to claim 1, it is characterised in that：Set on the column
There is anti-fall spine bar.
3. end flanges automatic welding special plane in tubule according to claim 1, it is characterised in that：The tilt adjustment machine
Structure, which includes being provided with switching mechanism, switching mechanism on the bracket being arranged on column, bracket, is provided with telescopic transverse arm, horizontal
Arm tail end is provided with wire-feed motor.
4. end flanges automatic welding special plane in tubule according to claim 1, it is characterised in that：The rotary head bag
Electric rotating machine is included, electric rotating machine is connected with turning arm, be connected with welding gun micro-adjusting mechanism, welding gun micro-adjusting mechanism and install on turning arm
Have and fast cartridge of arc welding gun is installed in welding oscillator, welding oscillator, fast cartridge of arc welding gun side is provided with camera and fixed
Frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720068503.1U CN206435892U (en) | 2017-01-20 | 2017-01-20 | End flanges automatic welding special plane in tubule |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720068503.1U CN206435892U (en) | 2017-01-20 | 2017-01-20 | End flanges automatic welding special plane in tubule |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206435892U true CN206435892U (en) | 2017-08-25 |
Family
ID=59636644
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720068503.1U Expired - Fee Related CN206435892U (en) | 2017-01-20 | 2017-01-20 | End flanges automatic welding special plane in tubule |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206435892U (en) |
Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414397A (en) * | 2017-09-19 | 2017-12-01 | 衡水通广通信导航设备有限公司 | Multi-functional welding all-in-one |
| CN107442956A (en) * | 2017-09-11 | 2017-12-08 | 河北创力机电科技有限公司 | A kind of aluminum pipe flange automatic welding joint and its work station |
| CN107838623A (en) * | 2017-12-14 | 2018-03-27 | 江苏联峰工业设备安装工程有限公司 | Roller end cover welder |
| CN107954221A (en) * | 2017-11-30 | 2018-04-24 | 福建向善节能科技有限公司 | A kind of Dumpage type bio-mechanism |
| CN109128673A (en) * | 2018-10-23 | 2019-01-04 | 湖南中大机械制造有限责任公司 | Vibrating wheels welding workstation |
| CN109420833A (en) * | 2017-08-29 | 2019-03-05 | 天津市彬拓科技有限公司 | It being capable of the fixed grip device of automatic fastening |
| CN109590667A (en) * | 2019-02-21 | 2019-04-09 | 安徽新园矿山设备制造有限责任公司 | A kind of roller welding displacement device being used cooperatively suitable for welding robot |
| CN109604875A (en) * | 2019-01-28 | 2019-04-12 | 扬州中集通华专用车有限公司 | Tank body processing equipment and processing method |
| CN111055048A (en) * | 2019-12-25 | 2020-04-24 | 宁波财经学院 | An automatic welding device for the inner ring of a pipe |
| CN112008197A (en) * | 2020-09-03 | 2020-12-01 | 焦作科瑞森重装股份有限公司 | Roller circumferential weld internal welding process and device |
| CN112894074A (en) * | 2021-04-09 | 2021-06-04 | 郑州越达科技装备有限公司 | Be applicable to baffle girth welding set in wheel spoke |
| CN113399882A (en) * | 2021-06-30 | 2021-09-17 | 宁波职业技术学院 | Automatic circular seam welding system |
| CN115055875A (en) * | 2022-08-15 | 2022-09-16 | 常州市传动输送机械有限公司 | Welding equipment for inner circular seam and outer longitudinal seam of roller |
| CN115283932A (en) * | 2022-05-19 | 2022-11-04 | 陕西金鑫电器有限公司 | Automatic welding system and method for cylinder workpieces |
| CN115582656A (en) * | 2022-11-08 | 2023-01-10 | 郑州越达科技装备有限公司 | A swing mechanism of welding torch for small-aperture pipe welding |
| CN116038195A (en) * | 2023-01-18 | 2023-05-02 | 广东赛威莱自动化科技有限公司 | A positioning device and welding equipment for H-shaped steel |
| CN118993512A (en) * | 2024-08-13 | 2024-11-22 | 连云港保康石英制品有限公司 | Quartz tube and quartz flange quick welding device |
| CN119347234A (en) * | 2024-12-27 | 2025-01-24 | 北京杉浩建设集团有限公司 | A welding device for building lightning protection and grounding construction |
-
2017
- 2017-01-20 CN CN201720068503.1U patent/CN206435892U/en not_active Expired - Fee Related
Cited By (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109420833A (en) * | 2017-08-29 | 2019-03-05 | 天津市彬拓科技有限公司 | It being capable of the fixed grip device of automatic fastening |
| CN107442956A (en) * | 2017-09-11 | 2017-12-08 | 河北创力机电科技有限公司 | A kind of aluminum pipe flange automatic welding joint and its work station |
| CN107414397B (en) * | 2017-09-19 | 2023-09-29 | 衡水通广通信导航设备有限公司 | Multifunctional assembly and welding integrated machine |
| CN107414397A (en) * | 2017-09-19 | 2017-12-01 | 衡水通广通信导航设备有限公司 | Multi-functional welding all-in-one |
| CN107954221A (en) * | 2017-11-30 | 2018-04-24 | 福建向善节能科技有限公司 | A kind of Dumpage type bio-mechanism |
| CN107838623A (en) * | 2017-12-14 | 2018-03-27 | 江苏联峰工业设备安装工程有限公司 | Roller end cover welder |
| CN109128673B (en) * | 2018-10-23 | 2020-06-09 | 湖南中大机械制造有限责任公司 | Vibration wheel welding workstation |
| CN109128673A (en) * | 2018-10-23 | 2019-01-04 | 湖南中大机械制造有限责任公司 | Vibrating wheels welding workstation |
| CN109604875A (en) * | 2019-01-28 | 2019-04-12 | 扬州中集通华专用车有限公司 | Tank body processing equipment and processing method |
| CN109604875B (en) * | 2019-01-28 | 2024-04-26 | 扬州中集通华专用车有限公司 | Tank body processing equipment and processing method thereof |
| CN109590667A (en) * | 2019-02-21 | 2019-04-09 | 安徽新园矿山设备制造有限责任公司 | A kind of roller welding displacement device being used cooperatively suitable for welding robot |
| CN111055048A (en) * | 2019-12-25 | 2020-04-24 | 宁波财经学院 | An automatic welding device for the inner ring of a pipe |
| CN111055048B (en) * | 2019-12-25 | 2025-07-22 | 宁波财经学院 | Automatic welding device for inner rings of pipes |
| CN112008197A (en) * | 2020-09-03 | 2020-12-01 | 焦作科瑞森重装股份有限公司 | Roller circumferential weld internal welding process and device |
| CN112894074A (en) * | 2021-04-09 | 2021-06-04 | 郑州越达科技装备有限公司 | Be applicable to baffle girth welding set in wheel spoke |
| CN113399882A (en) * | 2021-06-30 | 2021-09-17 | 宁波职业技术学院 | Automatic circular seam welding system |
| CN115283932A (en) * | 2022-05-19 | 2022-11-04 | 陕西金鑫电器有限公司 | Automatic welding system and method for cylinder workpieces |
| CN115055875B (en) * | 2022-08-15 | 2022-10-25 | 常州市传动输送机械有限公司 | Welding equipment for inner circular seam and outer longitudinal seam of roller |
| CN115055875A (en) * | 2022-08-15 | 2022-09-16 | 常州市传动输送机械有限公司 | Welding equipment for inner circular seam and outer longitudinal seam of roller |
| CN115582656A (en) * | 2022-11-08 | 2023-01-10 | 郑州越达科技装备有限公司 | A swing mechanism of welding torch for small-aperture pipe welding |
| CN116038195A (en) * | 2023-01-18 | 2023-05-02 | 广东赛威莱自动化科技有限公司 | A positioning device and welding equipment for H-shaped steel |
| CN118993512A (en) * | 2024-08-13 | 2024-11-22 | 连云港保康石英制品有限公司 | Quartz tube and quartz flange quick welding device |
| CN119347234A (en) * | 2024-12-27 | 2025-01-24 | 北京杉浩建设集团有限公司 | A welding device for building lightning protection and grounding construction |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170825 Termination date: 20180120 |
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| CF01 | Termination of patent right due to non-payment of annual fee |