CN206422704U - Intelligent half-bridge sine voltage change-over circuit based on PFC interleaving inverse excitations - Google Patents
Intelligent half-bridge sine voltage change-over circuit based on PFC interleaving inverse excitations Download PDFInfo
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Abstract
本实用新型公开了一种基于PFC交错反激的智能型半桥正弦波电压转换电路,其包括有:输入整流滤波单元;PFC升压单元;交错反激隔离变换单元,包括第一开关管、第二开关管、第一变压器、第二变压器、第一二极管、第二二极管、第三二极管和第四二极管;DC滤波单元,包括第一电容和第二电容,第三二极管的阴极通过第一电容连接于后端地,第四二极管的阳极通过第二电容连接于后端地;逆变倒相单元,包括第四开关管、第五开关管、第三电解电容、第四电解电容和滤波电感,滤波电感的后端和第三电解电容的负极作为逆变倒相单元的输出端。本实用新型利用滤波电感可滤除高频脉冲,使负载能获得优质的工频正弦交流电,同时降低电路成本。
The utility model discloses an intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback, which includes: an input rectification filter unit; a PFC boost unit; an interleaved flyback isolation transformation unit, including a first switch tube, The second switch tube, the first transformer, the second transformer, the first diode, the second diode, the third diode and the fourth diode; the DC filtering unit, including the first capacitor and the second capacitor, The cathode of the third diode is connected to the rear end ground through the first capacitor, and the anode of the fourth diode is connected to the rear end ground through the second capacitor; the inverter inverter unit includes the fourth switch tube and the fifth switch tube , the third electrolytic capacitor, the fourth electrolytic capacitor and the filter inductance, the rear end of the filter inductance and the negative pole of the third electrolytic capacitor serve as the output end of the inverter unit. The utility model utilizes the filtering inductance to filter out high-frequency pulses, so that the load can obtain high-quality industrial frequency sinusoidal alternating current, and at the same time reduce the circuit cost.
Description
技术领域technical field
本实用新型涉及电压转换电路,尤其涉及一种基于PFC交错反激的智能型半桥正弦波电压转换电路。The utility model relates to a voltage conversion circuit, in particular to an intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback.
背景技术Background technique
现有技术中,由AC转AC的智能升降压转换装置又被称为旅行插排,该装置中,电压转换电路是其关键电路,是一种能实现AC-AC变换的电路,可以在AC-AC变换中实现升降压并稳定电压与频率的功能。然而目前的AC-AC便隽式设备市场大多数为非隔离型的拓扑电路,且PF值低、输出电压质量低、安全可靠性差。特别是在电压转换过程中,会产生较多的纹波干扰,进而影响电压质量。此外,现有的正弦波电压转换电路存在电路结构复杂,响应速度慢、成本较高等缺陷。实际应用中,由于电压转换过程中存在开关管的高速切换,使得电路的输出侧会存在一定的高频脉冲信号,进而影响输出电压的质量,因而难以满足转换要求。In the prior art, the intelligent buck-boost conversion device from AC to AC is also called a travel plug-in strip. In this device, the voltage conversion circuit is the key circuit, which is a circuit that can realize AC-AC conversion. In the AC-AC conversion, the function of realizing buck-boost and stabilizing voltage and frequency. However, most of the current AC-AC portable equipment market is a non-isolated topology circuit with low PF value, low output voltage quality, and poor safety and reliability. Especially in the voltage conversion process, more ripple interference will be generated, which will affect the voltage quality. In addition, the existing sine wave voltage conversion circuit has defects such as complex circuit structure, slow response speed, and high cost. In practical applications, due to the high-speed switching of the switching tube during the voltage conversion process, there will be a certain high-frequency pulse signal on the output side of the circuit, which will affect the quality of the output voltage, so it is difficult to meet the conversion requirements.
实用新型内容Utility model content
本实用新型要解决的技术问题在于,针对现有技术的不足,提供一种可降低电路中的纹波、可简化电路结构、降低电路成本、可滤除高频串扰、可提高输出电压质量,并且安全可靠的基于PFC交错反激的智能型半桥正弦波电压转换电路。The technical problem to be solved by the utility model is to provide a circuit that can reduce the ripple in the circuit, simplify the circuit structure, reduce the cost of the circuit, filter out high-frequency crosstalk, and improve the quality of the output voltage in view of the deficiencies of the prior art. And a safe and reliable intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback.
为解决上述技术问题,本实用新型采用如下技术方案。In order to solve the above technical problems, the utility model adopts the following technical solutions.
一种基于PFC交错反激的智能型半桥正弦波电压转换电路,其包括有用于对电网电压进行整流和滤波的输入整流滤波单元、用于对输入整流滤波单元的输出电压进行升压转换的PFC升压单元,以及:一交错反激隔离变换单元,包括有第一开关管、第二开关管、第一变压器、第二变压器、第一二极管、第二二极管、第三二极管和第四二极管,所述第一变压器初级绕组的第一端连接于PFC升压单元的输出端,所述第一变压器初级绕组的第二端连接于第一开关管的漏极,所述第一开关管的源极连接于前端地,所述第一开关管的漏极连接于第一二极管的阳极,所述第一二极管的阴极通过第一电阻连接于PFC升压单元的输出端,所述第一电阻并联有第三电容,所述第二变压器初级绕组的第一端连接于PFC升压单元的输出端,所述第二变压器初级绕组的第二端连接于第二开关管的漏极,所述第二开关管的源极连接于前端地,所述第二开关管的漏极连接于第二二极管的阳极,所述第二二极管的阴极通过第二电阻连接于PFC升压单元的输出端,所述第二电阻并联有第四电容,所述第一开关管的栅极和第二开关管的栅极分别用于接入两路相位相反的PWM脉冲信号,所述第一变压器次级绕组的第一端连接于第三二极管的阳极,所述第一变压器次级绕组的第二端连接于后端地,所述第二变压器次级绕组的第一端连接于后端地,所述第二变压器次级绕组的第二端连接于第四二极管的阴极,所述第三二极管的阴极和第四二极管的阳极作为交错反激隔离变换单元的输出端;一DC滤波单元,包括有第一电容和第二电容,所述第三二极管的阴极通过第一电容连接于后端地,所述第四二极管的阳极通过第二电容连接于后端地;一逆变倒相单元,包括有第四开关管、第五开关管、第三电解电容、第四电解电容和滤波电感,所述第四开关管的漏极连接于交错反激隔离变换单元的输出端正极,所述第四开关管的源极连接于第五开关管的漏极,所述第五开关管的源极连接于交错反激隔离变换单元的输出端负极,所述第四开关管的栅极和第五开关管的栅极分别用于接入两路相位相反的PWM脉冲信号,所述第四开关管的源极还连接于滤波电感的前端,所述第三电解电容的正极连接于第四开关管的漏极,所述第三电解电容的负极连接后端地,所述第三电解电容的负极还连接于第四电解电容的正极,所述第四电解电容的负极连接于第五开关管的源极,所述滤波电感的后端和第三电解电容的负极作为逆变倒相单元的输出端。An intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback, which includes an input rectification and filtering unit for rectifying and filtering the grid voltage, and an input rectification and filtering unit for step-up conversion of the output voltage of the input rectification and filtering unit PFC step-up unit, and: an interleaved flyback isolation conversion unit, including a first switch tube, a second switch tube, a first transformer, a second transformer, a first diode, a second diode, a third two pole tube and a fourth diode, the first end of the primary winding of the first transformer is connected to the output end of the PFC step-up unit, and the second end of the primary winding of the first transformer is connected to the drain of the first switching tube , the source of the first switch tube is connected to the front-end ground, the drain of the first switch tube is connected to the anode of the first diode, and the cathode of the first diode is connected to the PFC through a first resistor The output end of the step-up unit, the first resistor is connected in parallel with a third capacitor, the first end of the primary winding of the second transformer is connected to the output end of the PFC step-up unit, the second end of the primary winding of the second transformer connected to the drain of the second switch tube, the source of the second switch tube is connected to the front-end ground, the drain of the second switch tube is connected to the anode of the second diode, and the second diode The cathode of the PFC is connected to the output end of the PFC step-up unit through a second resistor, the second resistor is connected in parallel with a fourth capacitor, and the grid of the first switching tube and the grid of the second switching tube are respectively used to connect to the two PWM pulse signals with opposite phases, the first end of the secondary winding of the first transformer is connected to the anode of the third diode, the second end of the secondary winding of the first transformer is connected to the back-end ground, the The first end of the secondary winding of the second transformer is connected to the rear end, the second end of the secondary winding of the second transformer is connected to the cathode of the fourth diode, the cathode of the third diode and the fourth The anode of the diode is used as the output end of the interleaved flyback isolation conversion unit; a DC filter unit includes a first capacitor and a second capacitor, and the cathode of the third diode is connected to the back-end ground through the first capacitor, The anode of the fourth diode is connected to the rear end ground through the second capacitor; an inverter inverter unit includes a fourth switching tube, a fifth switching tube, a third electrolytic capacitor, a fourth electrolytic capacitor and a filter inductor , the drain of the fourth switching tube is connected to the positive pole of the output terminal of the interleaved flyback isolation conversion unit, the source of the fourth switching tube is connected to the drain of the fifth switching tube, and the source of the fifth switching tube The pole is connected to the negative pole of the output terminal of the interleaved flyback isolation conversion unit, the gate of the fourth switch tube and the gate of the fifth switch tube are respectively used to access two PWM pulse signals with opposite phases, and the fourth switch The source of the tube is also connected to the front end of the filter inductor, the positive pole of the third electrolytic capacitor is connected to the drain of the fourth switching tube, the negative pole of the third electrolytic capacitor is connected to the rear end ground, and the The negative pole is also connected to the positive pole of the fourth electrolytic capacitor, the negative pole of the fourth electrolytic capacitor is connected to the source of the fifth switching tube, the rear end of the filter inductor and the negative pole of the third electrolytic capacitor serve as the inverter inverter unit output.
优选地,所述第四开关管的栅极和源极之间连接有第一电阻,所述第五开关管的栅极和源极之间连接有第二电阻。Preferably, a first resistor is connected between the gate and source of the fourth switch transistor, and a second resistor is connected between the gate and source of the fifth switch transistor.
优选地,所述输入整流滤波单元包括有插座、保险、防雷电阻、共模抑制电感、安规电容和整流桥,所述保险串接于插座的零线或火线上,所述共模抑制电感的前端并联于插座,所述防雷电阻并联于共模抑制电感的前端,所述安规电容和整流桥的输入端均并联于共模抑制电感的后端,所述整流桥的输出端并联有滤波电容。Preferably, the input rectifying and filtering unit includes a socket, an insurance, a lightning protection resistor, a common-mode suppression inductor, a safety capacitor and a rectifier bridge, the insurance is connected in series with the neutral wire or live wire of the socket, and the common-mode suppression The front end of the inductance is connected in parallel to the socket, the lightning protection resistor is connected in parallel to the front end of the common mode suppression inductor, the safety capacitor and the input end of the rectifier bridge are connected in parallel to the rear end of the common mode suppression inductor, and the output end of the rectifier bridge A filter capacitor is connected in parallel.
优选地,所述PFC升压单元包括有升压电感、第三开关管、第一整流二极管和第二电解电容,所述升压电感的前端连接于输入整流滤波单元的输出端,所述升压电感的后端连接于第三开关管的漏极,所述第三开关管的源极接前端地,所述第三开关管的栅极用于接入一路PWM控制信号,所述第三开关管的漏极连接第一整流二极管的阳极,所述第一整流二极管的阴极作为PFC升压单元的输出端,且该第一整流二极管的阴极连接第二电解电容的正极,第二电解电容的负极接前端地。Preferably, the PFC boost unit includes a boost inductor, a third switch tube, a first rectifier diode and a second electrolytic capacitor, the front end of the boost inductor is connected to the output terminal of the input rectifier filter unit, and the boost The rear end of the piezoelectric inductance is connected to the drain of the third switching tube, the source of the third switching tube is connected to the front ground, and the gate of the third switching tube is used to access a PWM control signal. The drain of the switch tube is connected to the anode of the first rectifier diode, the cathode of the first rectifier diode is used as the output end of the PFC boost unit, and the cathode of the first rectifier diode is connected to the positive pole of the second electrolytic capacitor, and the second electrolytic capacitor The negative terminal of the terminal is connected to the ground.
优选地,还包括有一MCU控制单元,所述第一开关管的栅极、第二开关管的栅极和第三开关管的栅极分别连接于MCU控制单元,所述MCU控制单元用于分别输出PWM信号至第一开关管、第二开关管和第三开关管,以控制第一开关管、第二开关管和第三开关管通断状态。Preferably, it also includes an MCU control unit, the grid of the first switch tube, the grid of the second switch tube and the grid of the third switch tube are respectively connected to the MCU control unit, and the MCU control unit is used for respectively Outputting PWM signals to the first switch tube, the second switch tube and the third switch tube to control the on-off states of the first switch tube, the second switch tube and the third switch tube.
优选地,所述MCU控制单元包括有单片机及其外围电路。Preferably, the MCU control unit includes a single-chip microcomputer and its peripheral circuits.
优选地,还包括有一交流采样单元,所述交流采样单元连接于输入整流滤波单元的输入端与MCU控制单元之间,所述交流采样单元用于采集输入整流滤波单元交流侧的电压并反馈至MCU控制单元。Preferably, an AC sampling unit is also included, the AC sampling unit is connected between the input terminal of the input rectification and filtering unit and the MCU control unit, and the AC sampling unit is used to collect the voltage on the AC side of the input rectification and filtering unit and feed it back to MCU control unit.
优选地,所述交流采样单元包括有运放,所述运放的两个输入端分别通过限流电阻而连接于输入整流滤波单元的输入端,所述运放的输出端连接于MCU控制单元。Preferably, the AC sampling unit includes an operational amplifier, the two input terminals of the operational amplifier are respectively connected to the input terminals of the input rectification and filtering unit through a current limiting resistor, and the output terminal of the operational amplifier is connected to the MCU control unit .
优选地,所述第三开关管的源极与前端地之间连接有第一采样电阻,所述第三开关管的源极连接于MCU控制单元,藉由所述第一采样电阻而令MCU控制单元采集第三开关管源极的电信号。Preferably, a first sampling resistor is connected between the source of the third switching tube and the front-end ground, the source of the third switching tube is connected to the MCU control unit, and the MCU is controlled by the first sampling resistor. The control unit collects the electrical signal of the source of the third switch tube.
优选地,还包括有一DC电压采样单元,所述DC电压采样单元包括有依次串联的第二采样电阻和第三采样电阻,所述第二采样电阻的前端连接于交错反激隔离变换单元的输出端,所述第三采样电阻的后端连接于MCU控制单元,藉由所述第二采样电阻和第三采样电阻而令MCU控制单元采集交错反激隔离变换单元输出的电信号。Preferably, it also includes a DC voltage sampling unit, the DC voltage sampling unit includes a second sampling resistor and a third sampling resistor connected in series in sequence, and the front end of the second sampling resistor is connected to the output of the interleaved flyback isolation conversion unit The rear end of the third sampling resistor is connected to the MCU control unit, and the MCU control unit collects the electrical signal output by the interleaved flyback isolation conversion unit through the second sampling resistor and the third sampling resistor.
本实用新型公开的基于PFC交错反激的智能型半桥正弦波电压转换电路中,利用输入整流滤波单元对电网电压进行整流和滤波后输出脉动直流电压,之后利用PFC升压单元对脉动直流电压进行升压处理,在交错反激隔离变换单元中,其中第一开关管与第二开关管交互导通,当第一开关管导通时第二开关管截止,电流由第一变压器初级绕组、第一开关管到前端地形成回路,第一变压器初级绕组开始储能;当第二开关管导通时,第一开关管截止,电流由第二变压器初级绕组、第二开关管、前端地构成回路,第二变压器初级绕组开始储能,同时第一变压器初级绕组通过第一变压器磁芯藕合至次级绕组,再经第三二极管向第一电容充电,在第一电容上形成正向电压;然后第一开关管再次导通,第二开关管截止,第一变压器储能,第二变压器次级绕组通过第四二极管向第二电容充电,在第二电容上形成负向电压;这样在直流母线上就形成了正负直流电压。上述电路中的第一二极管、第二二极管、第一电阻、第二电阻、第三电容、第四电容分别为第一开关管和第二开关管的吸收电路,用来吸收第一变压器、第二变压器的漏感产生的尖峰电压,以减开关管的电压应力。上述交错反激隔离单元取得了如下有益效果:由于采用了交互导通,使得电路中的电流纹波较小、应用比较灵活,同时电路中的EMI、EMC干扰较小、电路工作频率较高,因而能够提高功率密度,此外,通过改变第一变压器、第二变压器的初次级匝数比可以改变输出电压,进而实现升压或降压。基于上述特点,本实用新型取得了可降低电路中的纹波、可简化电路结构、降低电路成本、可提高输出电压质量,并且安全可靠等有益效果。在此基础上,本实用新型在逆变倒相单元的输出端设置了滤波电感,利用滤波电感可滤除所述交流电的高频脉冲,使得负载能够获得优质的工频正弦交流电,进而提高输出电压质量,以满足供电需求。In the intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback disclosed by the utility model, the input rectification and filtering unit is used to rectify and filter the grid voltage to output the pulsating DC voltage, and then the PFC booster unit is used to rectify the pulsating DC voltage Step-up processing, in the interleaved flyback isolation conversion unit, the first switching tube and the second switching tube are turned on alternately, when the first switching tube is turned on, the second switching tube is turned off, and the current is supplied by the primary winding of the first transformer, The first switch tube forms a loop to the front end, and the primary winding of the first transformer starts to store energy; when the second switch tube is turned on, the first switch tube is cut off, and the current is composed of the second transformer primary winding, the second switch tube, and the front end ground loop, the primary winding of the second transformer starts to store energy, and at the same time, the primary winding of the first transformer is coupled to the secondary winding through the first transformer core, and then charges the first capacitor through the third diode, forming a positive current on the first capacitor. Then the first switch tube is turned on again, the second switch tube is turned off, the first transformer stores energy, and the secondary winding of the second transformer charges the second capacitor through the fourth diode, forming a negative phase on the second capacitor Voltage; in this way, positive and negative DC voltages are formed on the DC bus. The first diode, the second diode, the first resistor, the second resistor, the third capacitor, and the fourth capacitor in the above circuit are the absorption circuits of the first switching tube and the second switching tube respectively, and are used to absorb the first switching tube and the second switching tube. The peak voltage generated by the leakage inductance of the first transformer and the second transformer is used to reduce the voltage stress of the switch tube. The above interleaved flyback isolation unit has achieved the following beneficial effects: due to the use of alternating conduction, the current ripple in the circuit is smaller and the application is more flexible. At the same time, the EMI and EMC interference in the circuit are small, and the circuit operating frequency is higher. Therefore, the power density can be improved. In addition, the output voltage can be changed by changing the primary-to-secondary turn ratio of the first transformer and the second transformer, thereby realizing step-up or step-down. Based on the above features, the utility model has the beneficial effects of reducing the ripple in the circuit, simplifying the circuit structure, reducing the cost of the circuit, improving the quality of the output voltage, and being safe and reliable. On this basis, the utility model is equipped with a filter inductor at the output end of the inverter unit, and the high-frequency pulse of the alternating current can be filtered out by using the filter inductor, so that the load can obtain high-quality industrial frequency sinusoidal alternating current, thereby improving the output Voltage quality to meet power supply needs.
附图说明Description of drawings
图1为正弦波电压转换电路的电路原理图。Figure 1 is a circuit schematic diagram of a sine wave voltage conversion circuit.
图2为本实用新型优选实施例中交流采样单元的电路原理图。Fig. 2 is a schematic circuit diagram of an AC sampling unit in a preferred embodiment of the present invention.
图3为本实用新型优选实施例中MCU控制单元的电路原理图。Fig. 3 is a schematic circuit diagram of the MCU control unit in the preferred embodiment of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作更加详细的描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in more detail.
本实用新型公开了一种基于PFC交错反激的智能型半桥正弦波电压转换电路,结合图1至图3所示,其包括有用于对电网电压进行整流和滤波的输入整流滤波单元10、用于对输入整流滤波单元10的输出电压进行升压转换的PFC升压单元20,以及:The utility model discloses an intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback, as shown in Fig. 1 to Fig. 3 , it includes an input rectifying and filtering unit 10, A PFC step-up unit 20 for step-up conversion of the output voltage input to the rectification and filtering unit 10, and:
一交错反激隔离变换单元30,包括有第一开关管Q6、第二开关管Q7、第一变压器T1、第二变压器T2、第一二极管D6、第二二极管D5、第三二极管D7和第四二极管D8,所述第一变压器T1初级绕组的第一端连接于PFC升压单元20的输出端,所述第一变压器T1初级绕组的第二端连接于第一开关管Q6的漏极,所述第一开关管Q6的源极连接于前端地,所述第一开关管Q6的漏极连接于第一二极管D6的阳极,所述第一二极管D6的阴极通过第一电阻R26连接于PFC升压单元20的输出端,所述第一电阻R26并联有第三电容C5,所述第二变压器T2初级绕组的第一端连接于PFC升压单元20的输出端,所述第二变压器T2初级绕组的第二端连接于第二开关管Q7的漏极,所述第二开关管Q7的源极连接于前端地,所述第二开关管Q7的漏极连接于第二二极管D5的阳极,所述第二二极管D5的阴极通过第二电阻R27连接于PFC升压单元20的输出端,所述第二电阻R27并联有第四电容C6,所述第一开关管Q6的栅极和第二开关管Q7的栅极分别用于接入两路相位相反的PWM脉冲信号,所述第一变压器T1次级绕组的第一端连接于第三二极管D7的阳极,所述第一变压器T1次级绕组的第二端连接于后端地,所述第二变压器T2次级绕组的第一端连接于后端地,所述第二变压器T2次级绕组的第二端连接于第四二极管D8的阴极,所述第三二极管D7的阴极和第四二极管D8的阳极作为交错反激隔离变换单元30的输出端;An interleaved flyback isolation conversion unit 30, including a first switch tube Q6, a second switch tube Q7, a first transformer T1, a second transformer T2, a first diode D6, a second diode D5, a third two Diode D7 and fourth diode D8, the first end of the primary winding of the first transformer T1 is connected to the output end of the PFC step-up unit 20, the second end of the primary winding of the first transformer T1 is connected to the first The drain of the switching tube Q6, the source of the first switching tube Q6 is connected to the front-end ground, the drain of the first switching tube Q6 is connected to the anode of the first diode D6, and the first diode The cathode of D6 is connected to the output end of the PFC step-up unit 20 through the first resistor R26, the first resistor R26 is connected in parallel with the third capacitor C5, and the first end of the primary winding of the second transformer T2 is connected to the PFC step-up unit 20, the second end of the primary winding of the second transformer T2 is connected to the drain of the second switching tube Q7, the source of the second switching tube Q7 is connected to the front-end ground, and the second switching tube Q7 The drain of the second diode D5 is connected to the anode of the second diode D5, and the cathode of the second diode D5 is connected to the output terminal of the PFC boost unit 20 through the second resistor R27, and the second resistor R27 is connected in parallel with a fourth Capacitor C6, the gate of the first switching tube Q6 and the gate of the second switching tube Q7 are respectively used to access two PWM pulse signals with opposite phases, and the first end of the secondary winding of the first transformer T1 is connected to At the anode of the third diode D7, the second end of the secondary winding of the first transformer T1 is connected to the back-end ground, the first end of the secondary winding of the second transformer T2 is connected to the back-end ground, and the The second terminal of the secondary winding of the second transformer T2 is connected to the cathode of the fourth diode D8, and the cathode of the third diode D7 and the anode of the fourth diode D8 serve as the interleaved flyback isolation conversion unit 30 output terminal;
一DC滤波单元40,包括有第一电容C7和第二电容C8,所述第三二极管D7的阴极通过第一电容C7连接于后端地,所述第四二极管D8的阳极通过第二电容C8连接于后端地;A DC filtering unit 40, including a first capacitor C7 and a second capacitor C8, the cathode of the third diode D7 is connected to the back-end ground through the first capacitor C7, and the anode of the fourth diode D8 is connected to the rear end through the The second capacitor C8 is connected to the back-end ground;
一逆变倒相单元60,包括有第四开关管Q2、第五开关管Q4、第三电解电容C3、第四电解电容C4和滤波电感L3,所述第四开关管Q2的漏极连接于交错反激隔离变换单元30的输出端正极,所述第四开关管Q2的源极连接于第五开关管Q4的漏极,所述第五开关管Q4的源极连接于交错反激隔离变换单元30的输出端负极,所述第四开关管Q2的栅极和第五开关管Q4的栅极分别用于接入两路相位相反的PWM脉冲信号,所述第四开关管Q2的源极还连接于滤波电感L3的前端,所述第三电解电容C3的正极连接于第四开关管Q2的漏极,所述第三电解电容C3的负极连接后端地,所述第三电解电容C3的负极还连接于第四电解电容C4的正极,所述第四电解电容C4的负极连接于第五开关管Q4的源极,所述滤波电感L3的后端和第三电解电容C3的负极作为逆变倒相单元60的输出端。An inverter and phase inverting unit 60, including a fourth switching tube Q2, a fifth switching tube Q4, a third electrolytic capacitor C3, a fourth electrolytic capacitor C4 and a filter inductor L3, the drain of the fourth switching tube Q2 is connected to The positive pole of the output terminal of the interleaved flyback isolation conversion unit 30, the source of the fourth switching transistor Q2 is connected to the drain of the fifth switching transistor Q4, and the source of the fifth switching transistor Q4 is connected to the interleaved flyback isolation conversion The negative pole of the output terminal of the unit 30, the gate of the fourth switching tube Q2 and the gate of the fifth switching tube Q4 are respectively used to access two PWM pulse signals with opposite phases, and the source of the fourth switching tube Q2 It is also connected to the front end of the filter inductor L3, the positive pole of the third electrolytic capacitor C3 is connected to the drain of the fourth switching transistor Q2, the negative pole of the third electrolytic capacitor C3 is connected to the rear end ground, and the third electrolytic capacitor C3 The negative pole of the fourth electrolytic capacitor C4 is also connected to the positive pole of the fourth electrolytic capacitor C4, the negative pole of the fourth electrolytic capacitor C4 is connected to the source of the fifth switching tube Q4, the rear end of the filter inductor L3 and the negative pole of the third electrolytic capacitor C3 serve as Inverting the output terminal of the inverter unit 60 .
上述正弦波电压转换电路中,利用输入整流滤波单元10对电网电压进行整流和滤波后输出脉动直流电压,之后利用PFC升压单元20对脉动直流电压进行升压处理,在交错反激隔离变换单元30中,其中第一开关管Q6与第二开关管Q7交互导通,当第一开关管Q6导通时第二开关管Q7截止,电流由第一变压器T1初级绕组、第一开关管Q6到前端地形成回路,第一变压器T1初级绕组开始储能;当第二开关管Q7导通时,第一开关管Q6截止,电流由第二变压器T2初级绕组、第二开关管Q7、前端地构成回路,第二变压器T2初级绕组开始储能,同时第一变压器T1初级绕组通过第一变压器T1磁芯藕合至次级绕组,再经第三二极管D7向第一电容C7充电,在第一电容C7上形成正向电压;然后第一开关管Q6再次导通,第二开关管Q7截止,第一变压器T1储能,第二变压器T2次级绕组通过第四二极管D8向第二电容C8充电,在第二电容C8上形成负向电压;这样在直流母线上就形成了正负直流电压。上述电路中的第一二极管D6、第二二极管D5、第一电阻R26、第二电阻R27、第三电容C5、第四电容C6分别为第一开关管Q6和第二开关管Q7的吸收电路,用来吸收第一变压器T1、第二变压器T2的漏感产生的尖峰电压,以减开关管的电压应力。上述交错反激隔离单元取得了如下有益效果:由于采用了交互导通,使得电路中的电流纹波较小、应用比较灵活,同时电路中的EMI、EMC干扰较小、电路工作频率较高,因而能够提高功率密度,此外,通过改变第一变压器T1、第二变压器T2的初次级匝数比可以改变输出电压,进而实现升压或降压。基于上述特点,本实用新型取得了可降低电路中的纹波、可简化电路结构、降低电路成本、可提高输出电压质量,并且安全可靠等有益效果。在此基础上,本实用新型在逆变倒相单元60的输出端设置了滤波电感L3,利用滤波电感L3可滤除交流电中的高频脉冲,使得负载能够获得优质的工频正弦交流电,进而提高输出电压质量,以满足供电需求。In the above sine wave voltage conversion circuit, the input rectification and filtering unit 10 is used to rectify and filter the grid voltage to output the pulsating DC voltage, and then the PFC boost unit 20 is used to boost the pulsating DC voltage, and the interleaved flyback isolation conversion unit 30, wherein the first switching tube Q6 and the second switching tube Q7 are turned on alternately, when the first switching tube Q6 is turned on, the second switching tube Q7 is cut off, and the current flows from the primary winding of the first transformer T1, the first switching tube Q6 to The front-end ground forms a loop, and the primary winding of the first transformer T1 starts to store energy; when the second switch tube Q7 is turned on, the first switch tube Q6 is turned off, and the current is composed of the primary winding of the second transformer T2, the second switch tube Q7, and the front-end ground loop, the primary winding of the second transformer T2 starts to store energy, and at the same time the primary winding of the first transformer T1 is coupled to the secondary winding through the magnetic core of the first transformer T1, and then charges the first capacitor C7 through the third diode D7. A forward voltage is formed on a capacitor C7; then the first switching tube Q6 is turned on again, the second switching tube Q7 is turned off, the first transformer T1 stores energy, and the secondary winding of the second transformer T2 supplies energy to the second transformer through the fourth diode D8. The capacitor C8 is charged to form a negative voltage on the second capacitor C8; thus, positive and negative DC voltages are formed on the DC bus. The first diode D6, the second diode D5, the first resistor R26, the second resistor R27, the third capacitor C5, and the fourth capacitor C6 in the above circuit are respectively the first switching tube Q6 and the second switching tube Q7 The absorption circuit is used to absorb the peak voltage generated by the leakage inductance of the first transformer T1 and the second transformer T2, so as to reduce the voltage stress of the switch tube. The above interleaved flyback isolation unit has achieved the following beneficial effects: due to the use of alternating conduction, the current ripple in the circuit is smaller and the application is more flexible. At the same time, the EMI and EMC interference in the circuit are small, and the circuit operating frequency is higher. Therefore, the power density can be improved. In addition, the output voltage can be changed by changing the primary-to-secondary turn ratio of the first transformer T1 and the second transformer T2, thereby realizing step-up or step-down. Based on the above features, the utility model has the beneficial effects of reducing the ripple in the circuit, simplifying the circuit structure, reducing the cost of the circuit, improving the quality of the output voltage, and being safe and reliable. On this basis, the utility model is provided with a filter inductance L3 at the output end of the inverter unit 60, and the high-frequency pulse in the AC can be filtered out by using the filter inductance L3, so that the load can obtain a high-quality industrial frequency sinusoidal AC, and then Improve output voltage quality to meet power supply needs.
进一步地,所述第四开关管Q2的栅极和源极之间连接有第一电阻R17,所述第五开关管Q4的栅极和源极之间连接有第二电阻R23。Further, a first resistor R17 is connected between the gate and source of the fourth switching transistor Q2, and a second resistor R23 is connected between the gate and source of the fifth switching transistor Q4.
上述逆变倒相单元60中,当第四开关管Q2导通时,第四开关管Q2、负载、第四电解电容C4形成回路,产生第一个高频脉冲电平给负载,当第四开关管Q2关闭时,通过第四电解电容C4、第五开关管Q4的体二极管、滤波电感L3形成续流回路;当第五开关管Q4导通时通过第五开关管Q4、负载、第三电解电容C3形成回路,在负载上就形成了第二个高频脉冲电平,当第五开关管Q4关断时,第四开关管Q2的体二极管、第三电解电容C3、负载、滤波电感L3形成续流回路。第四开关管Q2、第五开关管Q4的高频驱动PWM信号是经工频调制变化后再送给第四开关管Q2、第五开关管Q4的GATE极。第四开关管Q2、第五开关管Q4驱动信号是经工频调制的,流经第四开关管Q2、第五开关管Q4的电流是按正弦变化的。由于滤波电感L3对高频脉冲具有高阻搞特性,所以高频分量被滤波电感L3滤除,在负载上就形成了工频正弦交流电压。同时第三电解电容C3、第四电解电容C4还有滤波的作用,可以与滤波电感L3组成直流滤波电路。该逆变电路控制简单,电路只用两个MOS管,成本低廉。In the inverter inverter unit 60, when the fourth switching tube Q2 is turned on, the fourth switching tube Q2, the load, and the fourth electrolytic capacitor C4 form a loop to generate the first high-frequency pulse level to the load. When the switching tube Q2 is turned off, a freewheeling circuit is formed through the fourth electrolytic capacitor C4, the body diode of the fifth switching tube Q4, and the filter inductor L3; when the fifth switching tube Q4 is turned on, it passes through the fifth switching tube Q4, the load, the third The electrolytic capacitor C3 forms a loop, and the second high-frequency pulse level is formed on the load. When the fifth switching tube Q4 is turned off, the body diode of the fourth switching tube Q2, the third electrolytic capacitor C3, the load, and the filter inductor L3 forms a freewheeling circuit. The high-frequency driving PWM signals of the fourth switching tube Q2 and the fifth switching tube Q4 are sent to the GATE poles of the fourth switching tube Q2 and the fifth switching tube Q4 after being changed by power frequency modulation. The driving signals of the fourth switching tube Q2 and the fifth switching tube Q4 are modulated by power frequency, and the current flowing through the fourth switching tube Q2 and the fifth switching tube Q4 changes sinusoidally. Since the filter inductor L3 has a high-resistance characteristic for high-frequency pulses, the high-frequency components are filtered out by the filter inductor L3, and a power frequency sinusoidal AC voltage is formed on the load. At the same time, the third electrolytic capacitor C3 and the fourth electrolytic capacitor C4 also have the function of filtering, and can form a DC filter circuit with the filter inductor L3. The control of the inverter circuit is simple, the circuit only uses two MOS tubes, and the cost is low.
关于输入部分,如图1所示,所述输入整流滤波单元10包括有插座、保险F2、防雷电阻RV1、共模抑制电感L1、安规电容CX1和整流桥DB1,所述保险F2串接于插座的零线或火线上,所述共模抑制电感L1的前端并联于插座,所述防雷电阻RV1并联于共模抑制电感L1的前端,所述安规电容CX1和整流桥DB1的输入端均并联于共模抑制电感L1的后端,所述整流桥DB1的输出端并联有滤波电容C1。Regarding the input part, as shown in Figure 1, the input rectification and filtering unit 10 includes a socket, insurance F2, lightning protection resistor RV1, common mode suppression inductor L1, safety capacitor CX1 and rectifier bridge DB1, and the insurance F2 is connected in series On the neutral line or live line of the socket, the front end of the common mode suppression inductor L1 is connected in parallel to the socket, the lightning protection resistor RV1 is connected in parallel with the front end of the common mode suppression inductor L1, the input of the safety capacitor CX1 and the rectifier bridge DB1 Both terminals are connected in parallel to the rear end of the common mode suppression inductor L1, and the output terminal of the rectifier bridge DB1 is connected in parallel with a filter capacitor C1.
关于升压部分,所述PFC升压单元20包括有升压电感L2、第三开关管Q5、第一整流二极管D1和第二电解电容C2,所述升压电感L2的前端连接于输入整流滤波单元10的输出端,所述升压电感L2的后端连接于第三开关管Q5的漏极,所述第三开关管Q5的源极接前端地,所述第三开关管Q5的栅极用于接入一路PWM控制信号,所述第三开关管Q5的漏极连接第一整流二极管D1的阳极,所述第一整流二极管D1的阴极作为PFC升压单元20的输出端,且该第一整流二极管D1的阴极连接第二电解电容C2的正极,第二电解电容C2的负极接前端地。Regarding the boost part, the PFC boost unit 20 includes a boost inductor L2, a third switch tube Q5, a first rectifier diode D1 and a second electrolytic capacitor C2, and the front end of the boost inductor L2 is connected to the input rectifier filter The output end of the unit 10, the back end of the boost inductor L2 is connected to the drain of the third switching tube Q5, the source of the third switching tube Q5 is connected to the front end, and the gate of the third switching tube Q5 For connecting a PWM control signal, the drain of the third switching tube Q5 is connected to the anode of the first rectifying diode D1, the cathode of the first rectifying diode D1 is used as the output end of the PFC boost unit 20, and the first The cathode of a rectifier diode D1 is connected to the positive pole of the second electrolytic capacitor C2, and the negative pole of the second electrolytic capacitor C2 is connected to the terminal ground.
上述PFC升压单元20,当采样到滤波电容C1输出半波交流电压,PFC进入升压模式,以提高AC转AC智能降压转换拓扑电路的PF值,升压后通过第二电解电容C2滤波后的电压为400V,具体的升压原理如下:第三开关管Q5导通时,滤波电容C1上的电流经升压电感L2、第三开关管Q5到GND形成回路,升压电感L2储存能量;当第三开关管Q5关断时,升压电感上会形成比输入电压高得多的感应电动势,感应电动势经续流管D1进行整流后形成单向脉冲电压再送给第二电解电容C2电容进滤波,滤波成400V的直流电压。并且第三开关管Q5是根据控制芯片采到的输入交流修正波变化来加大或减少第三开关管Q5的导通时间,以使电流与电压相位变一致来提高PF值。The above-mentioned PFC boost unit 20, when sampling the filter capacitor C1 to output a half-wave AC voltage, the PFC enters the boost mode to increase the PF value of the AC-to-AC intelligent step-down conversion topology circuit, and after boosting, it is filtered by the second electrolytic capacitor C2 The final voltage is 400V, and the specific boost principle is as follows: when the third switch tube Q5 is turned on, the current on the filter capacitor C1 forms a loop through the boost inductor L2 and the third switch tube Q5 to GND, and the boost inductor L2 stores energy ; When the third switching tube Q5 is turned off, an induced electromotive force much higher than the input voltage will be formed on the boost inductor, and the induced electromotive force will be rectified by the freewheeling tube D1 to form a one-way pulse voltage and then sent to the second electrolytic capacitor C2 Into filtering, filtering into 400V DC voltage. And the third switching tube Q5 increases or decreases the conduction time of the third switching tube Q5 according to the change of the input AC correction wave collected by the control chip, so that the phase of the current and the voltage become consistent to increase the PF value.
作为一种优选方式,请参照图3,本实施例还包括有一MCU控制单元80,所述第一开关管Q6的栅极、第二开关管Q7的栅极和第三开关管Q5的栅极分别连接于MCU控制单元80,所述MCU控制单元80用于分别输出PWM信号至第一开关管Q6、第二开关管Q7和第三开关管Q5,以控制第一开关管Q6、第二开关管Q7和第三开关管Q5通断状态。进一步地,所述MCU控制单元80包括有单片机U1及其外围电路。As a preferred manner, please refer to FIG. 3 , this embodiment also includes an MCU control unit 80, the gate of the first switch Q6, the gate of the second switch Q7 and the gate of the third switch Q5 Respectively connected to the MCU control unit 80, the MCU control unit 80 is used to respectively output PWM signals to the first switch tube Q6, the second switch tube Q7 and the third switch tube Q5, so as to control the first switch tube Q6, the second switch tube The switch Q7 and the third switch Q5 are in the on-off state. Further, the MCU control unit 80 includes a single-chip microcomputer U1 and its peripheral circuits.
为了便于监测交流侧的电信号,请参照图2,本实施例还包括有一交流采样单元70,所述交流采样单元70连接于输入整流滤波单元10的输入端与MCU控制单元80之间,所述交流采样单元70用于采集输入整流滤波单元10交流侧的电压并反馈至MCU控制单元80。For the convenience of monitoring the electrical signal of the AC side, please refer to Fig. 2, the present embodiment also includes an AC sampling unit 70, and the AC sampling unit 70 is connected between the input end of the input rectification filter unit 10 and the MCU control unit 80, so The AC sampling unit 70 is used to collect the voltage input to the AC side of the rectifying and filtering unit 10 and feed it back to the MCU control unit 80 .
进一步地,所述交流采样单元70包括有运放U9B,所述运放U9B的两个输入端分别通过限流电阻而连接于输入整流滤波单元10的输入端,所述运放U9B的输出端连接于MCU控制单元80。Further, the AC sampling unit 70 includes an operational amplifier U9B, the two input terminals of the operational amplifier U9B are respectively connected to the input terminals of the input rectification and filtering unit 10 through a current limiting resistor, and the output terminals of the operational amplifier U9B Connected to the MCU control unit 80 .
为了便于对电流进行实时采集,所述第三开关管Q5的源极与前端地之间连接有第一采样电阻R2A,所述第三开关管Q5的源极连接于MCU控制单元80,藉由所述第一采样电阻R2A而令MCU控制单元80采集第三开关管Q5源极的电信号。In order to facilitate real-time collection of current, a first sampling resistor R2A is connected between the source of the third switching tube Q5 and the front-end ground, and the source of the third switching tube Q5 is connected to the MCU control unit 80, by The first sampling resistor R2A enables the MCU control unit 80 to collect the electrical signal of the source of the third switching transistor Q5.
作为一种优选方式,为了对直流侧电信号进行采集,本实施例还包括有一DC电压采样单元50,所述DC电压采样单元50包括有依次串联的第二采样电阻R13和第三采样电阻R15,所述第二采样电阻R13的前端连接于交错反激隔离变换单元30的输出端,所述第三采样电阻R15的后端连接于MCU控制单元80,藉由所述第二采样电阻R13和第三采样电阻R15而令MCU控制单元80采集交错反激隔离变换单元30输出的电信号。As a preferred manner, in order to collect the DC side electric signal, this embodiment also includes a DC voltage sampling unit 50, the DC voltage sampling unit 50 includes a second sampling resistor R13 and a third sampling resistor R15 connected in series in sequence , the front end of the second sampling resistor R13 is connected to the output end of the interleaved flyback isolation conversion unit 30, the rear end of the third sampling resistor R15 is connected to the MCU control unit 80, through the second sampling resistor R13 and The third sampling resistor R15 enables the MCU control unit 80 to collect the electrical signal output by the interleaved flyback isolation conversion unit 30 .
本实用新型公开的基于PFC交错反激的智能型半桥正弦波电压转换电路,其具有高PF值,可实现电网与输出端隔离,且安全性非常高。在输入全电压范围内能够能自动调节输出电压,可固定输出频率,并且输出电压是以正弦波输出,对交流电压有自动整形功能,此外,本实用新型电路简单,控制方便,并且含有电压与电流采样电路,能防浪涌电压与电流。The intelligent half-bridge sine wave voltage conversion circuit based on PFC interleaved flyback disclosed by the utility model has a high PF value, can realize the isolation of the power grid and the output terminal, and has very high safety. The output voltage can be automatically adjusted within the full input voltage range, the output frequency can be fixed, and the output voltage is output as a sine wave, which has an automatic shaping function for the AC voltage. In addition, the utility model has a simple circuit, convenient control, and contains voltage and Current sampling circuit can prevent surge voltage and current.
以上所述只是本实用新型较佳的实施例,并不用于限制本实用新型,凡在本实用新型的技术范围内所做的修改、等同替换或者改进等,均应包含在本实用新型所保护的范围内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. All modifications, equivalent replacements or improvements made within the technical scope of the utility model should be included in the protection of the utility model. In the range.
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Cited By (5)
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CN106856378A (en) * | 2017-01-11 | 2017-06-16 | 广东百事泰电子商务股份有限公司 | Intelligent half-bridge sine voltage change-over circuit based on PFC interleaving inverse excitations |
TWI664790B (en) * | 2017-12-22 | 2019-07-01 | 財團法人工業技術研究院 | Distributed single stage on board charging device and method thereof |
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US10944283B2 (en) | 2017-12-22 | 2021-03-09 | Industrial Technology Research Institute | Distributed single-stage on-board charging device and method thereof |
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CN106856378A (en) * | 2017-01-11 | 2017-06-16 | 广东百事泰电子商务股份有限公司 | Intelligent half-bridge sine voltage change-over circuit based on PFC interleaving inverse excitations |
WO2018129825A1 (en) * | 2017-01-11 | 2018-07-19 | 广东百事泰电子商务股份有限公司 | Smart half-bridge sine-wave voltage conversion circuit based on pfc interleaved flyback |
TWI664790B (en) * | 2017-12-22 | 2019-07-01 | 財團法人工業技術研究院 | Distributed single stage on board charging device and method thereof |
US10944283B2 (en) | 2017-12-22 | 2021-03-09 | Industrial Technology Research Institute | Distributed single-stage on-board charging device and method thereof |
CN111817548A (en) * | 2020-07-28 | 2020-10-23 | 广东汇芯半导体有限公司 | Intelligent power module |
CN111817548B (en) * | 2020-07-28 | 2024-03-22 | 广东汇芯半导体有限公司 | Intelligent power module |
CN115133789A (en) * | 2022-07-11 | 2022-09-30 | 湖南众源科技有限公司 | Bipolar voltage pulse power supply topological structure and control method |
CN115133789B (en) * | 2022-07-11 | 2023-09-01 | 湖南众源科技有限公司 | Bipolar voltage pulse power supply topological structure and control method |
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