CN206417708U - It is a kind of to draw filament plate for chopped the composable of technique of carbon fiber - Google Patents
It is a kind of to draw filament plate for chopped the composable of technique of carbon fiber Download PDFInfo
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- CN206417708U CN206417708U CN201720032090.1U CN201720032090U CN206417708U CN 206417708 U CN206417708 U CN 206417708U CN 201720032090 U CN201720032090 U CN 201720032090U CN 206417708 U CN206417708 U CN 206417708U
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Abstract
Description
技术领域technical field
本实用新型涉及碳纤维制造领域,特别涉及一种用于碳纤维短切工艺的可组装引丝板,提高引丝效率。The utility model relates to the field of carbon fiber manufacturing, in particular to an assembleable wire-drawing plate used in the carbon fiber chopping process, which improves the wire-drawing efficiency.
背景技术Background technique
碳纤维短切工艺是碳纤维制造领域中一个重要环节。碳纤维经过短切之后,可制备具有强度高、模量大、比重小、稳定性强的碳纤维增强复合材料,广泛应用于航天航空和军事领域之中。The carbon fiber chopped process is an important link in the field of carbon fiber manufacturing. After carbon fiber is chopped, carbon fiber reinforced composite materials with high strength, high modulus, small specific gravity and strong stability can be prepared, which are widely used in aerospace and military fields.
碳纤维经过短切之前,要经过上浆、烘箱烘干等预处理工艺.,而完成这些预处理工艺之前,需要完成复杂繁琐的引丝工序,将碳纤维丝束从纱架处牵引至上浆装置、烘箱,最后到短切装置。目前,工业上常采用单根丝束依次牵引到位的方式进行引丝,该方法容易发生缠丝,且效率不高。当需要增加碳纤维丝束工位或者对工位进行重新调整时,就需要重新进行引丝工序。所以,引丝过程中,需保证碳纤维丝束之间无相互干扰,才能使得各工序丝束能稳定输送直至短切完成。而且,在短切碳纤维生产过程中,进行引丝工序就必须停机停产,因此,尽量减少引丝工序所用的时间,有利于提高生产效率,减少不必要的成本损失。Before the carbon fiber is chopped, it has to go through pretreatment processes such as sizing and oven drying. Before completing these pretreatment processes, it is necessary to complete a complicated and tedious wire drawing process to pull the carbon fiber tow from the creel to the sizing device and oven. , and finally to the chopping device. At present, the industry often adopts the method of pulling single tows in place sequentially to lead the wires. This method is prone to wire entanglement and the efficiency is not high. When it is necessary to increase the carbon fiber tow station or readjust the station, it is necessary to re-conduct the wire drawing process. Therefore, in the wire drawing process, it is necessary to ensure that there is no mutual interference between the carbon fiber tows, so that the tows in each process can be transported stably until the chopping is completed. Moreover, in the production process of chopped carbon fiber, the wire drawing process must be shut down to stop production. Therefore, minimizing the time spent in the wire drawing process is conducive to improving production efficiency and reducing unnecessary cost losses.
实用新型内容Utility model content
针对上述技术问题,本实用新型旨在提供一种结构简单、操作方便、有利于提高生产效率、减少不必要的成本损失的可组装引丝板。In view of the above technical problems, the utility model aims to provide an assembleable wire guide plate with simple structure, convenient operation, which is beneficial to improve production efficiency and reduce unnecessary cost loss.
本实用新型通过如下技术方案实现:The utility model is realized through the following technical solutions:
一种用于碳纤维短切工艺的可组装引丝板,包括矩形板体,所述板体上相隔一定距离地分布设置有若干垂直板体的通孔,所述板体两端设置有用于连接另一可组装引丝板的组装件。An assembleable wire guide plate for carbon fiber chopping process, comprising a rectangular plate body, the through holes of several vertical plate bodies are arranged on the plate body at a certain distance, and the two ends of the plate body are provided with holes for connecting Another assembly that can be assembled with a wire guide plate.
进一步地,所述的矩形板的材料为塑料或金属。Further, the material of the rectangular plate is plastic or metal.
进一步地,所述的通孔包括引丝孔、被引丝孔,所述引丝孔位于最左侧和最右侧,其余均为被引丝孔。Further, the through hole includes a thread-leading hole and a thread-to-be-guided hole, and the thread-leading hole is located at the far left and rightmost, and the rest are all thread-guided holes.
进一步地,所述的通孔为圆形通孔。Further, the said through hole is a circular through hole.
进一步地,所述引丝孔和被引丝孔的直径为3-10mm,有利于穿引碳纤维丝束。Further, the diameters of the thread-leading hole and the thread-to-be-drawn hole are 3-10 mm, which is beneficial for passing through the carbon fiber bundle.
进一步地,所述引丝孔和被引丝孔沿直线分布,以防止丝束之间相互缠绕。Further, the thread-leading holes and the thread-to-be-drawn holes are distributed along a straight line, so as to prevent the filament bundles from being entangled with each other.
进一步地,所述的引丝孔和被引丝孔的间距相等。Further, the distance between the thread-leading holes and the holes to be drawn is equal.
进一步地,所述引丝孔和被引丝孔设置有颜色区分标志,方便使用时区分。Further, the thread-leading hole and the thread-to-be-guided hole are provided with color-differentiated signs for easy identification during use.
进一步地,所述组装件包括分别设于矩形板体两端的楔形件和楔形槽。Further, the assembly includes wedge-shaped pieces and wedge-shaped grooves respectively provided at both ends of the rectangular plate body.
进一步地,所述楔形件和楔形槽之间为过渡配合。Further, the wedge-shaped part and the wedge-shaped groove are transition fit.
相对于现有技术,本实用新型具有以下优点:Compared with the prior art, the utility model has the following advantages:
1.直线等距分布的被引丝孔可实现碳纤维丝束在引丝过程相互之间不干扰,有利于各工序丝束能稳定输送直至短切完成,实现稳定生产。1. The thread-drawing holes distributed in a straight line and equidistant can realize that the carbon fiber tow does not interfere with each other during the thread-drawing process, which is conducive to the stable delivery of the tow in each process until the chopping is completed, and stable production is realized.
2.利用上一次短切工艺余留下的碳纤维丝束作为牵引丝,可大大减少引丝时间,提高效率。2. Use the carbon fiber tow left over from the previous chopping process as the drawing wire, which can greatly reduce the drawing time and improve the efficiency.
3.引丝板为可组装装置,利用楔形件和楔形槽实现引丝板的组装,从而满足多丝束短切工艺的要求。3. The wire guide plate is an assembleable device, and the assembly of the wire guide plate is realized by using wedges and wedge-shaped grooves, so as to meet the requirements of the multi-filament strand chopping process.
4.引丝板结构简单,操作方便,造价低廉,可减少生产成本。4. The wire guide plate is simple in structure, easy to operate, and low in cost, which can reduce production costs.
附图说明Description of drawings
图1是本实用新型实施例的可组装引丝板的结构示意图。Fig. 1 is a schematic structural view of an assembleable wire guide plate according to an embodiment of the present invention.
图2是本实用新型实施例的可组装引丝板的引丝操作示意图。Fig. 2 is a schematic diagram of the wire drawing operation of the assembleable wire drawing plate according to the embodiment of the present invention.
图3是本实用新型实施例的可组装引丝板的组装示意图。Fig. 3 is an assembly diagram of the assembleable wire guide plate of the embodiment of the present invention.
图1中所示为:引丝孔1;被引丝孔2;组装件3;牵引丝4;引丝板5;被引丝6;烘箱7。As shown in FIG. 1 : wire-leading hole 1 ; wire-leading hole 2 ; assembly 3 ; wire-drawing 4 ; wire-leading plate 5 ; wire-leading 6 ; oven 7 .
具体实施方式detailed description
为进一步理解本实用新型,下面结合附图和实施例对本实用新型做进一步说明,但是需要说明的是,本实用新型要求保护的范围并不局限于实施例表述的范围。In order to further understand the utility model, the utility model will be further described below in conjunction with the accompanying drawings and embodiments, but it should be noted that the protection scope of the utility model is not limited to the range described in the embodiments.
图1所示,一种用于碳纤维短切工艺的可组装引丝板,包括塑料或金属材质的矩形板体,所述板体上沿直线等间距地分布设置有若干垂直板体的圆形通孔,便于碳纤维丝束的固定以及防止丝束之间相互干涉。所述的通孔包括两个引丝孔1、十个被引丝孔2,所述引丝孔1位于最左侧和最右侧,其余均为被引丝孔2。所述引丝孔1和被引丝孔2的直径为3-10mm,有利于穿引碳纤维丝束。所述板体两端设置有用于连接另一可组装引丝板的组装件3,所述组装件3包括分别设于矩形板体两端的楔形件和楔形槽,所述楔形件和楔形槽之间为过渡配合,当两块可组装引丝板连接时,其中一块可组装引丝板的楔形件与另一可组装引丝板楔形槽通过过渡配合相连接后形成整体,从而增加被引丝孔2,从而满足多丝束碳纤维短切工艺的要求。As shown in Figure 1, an assembleable wire guide plate for carbon fiber chopping process includes a rectangular plate body made of plastic or metal, on which a number of vertical plate bodies are arranged at equal intervals along a straight line. The through hole facilitates the fixing of the carbon fiber tows and prevents the tows from interfering with each other. The through holes include two thread-leading holes 1 and ten holes 2 for thread-leading. The diameters of the thread-leading hole 1 and the thread-to-be-drawn hole 2 are 3-10mm, which is beneficial for threading carbon fiber bundles. The two ends of the plate body are provided with assembly parts 3 for connecting another wire guide plate that can be assembled. The assembly parts 3 include wedge-shaped pieces and wedge-shaped grooves respectively arranged at both ends of the rectangular plate body. There is a transition fit between the two wire guide plates that can be assembled. When two wire guide plates that can be assembled are connected, the wedge-shaped piece of one wire guide plate that can be assembled and the wedge-shaped groove of the other wire guide plate that can be assembled are connected to form a whole through transition fit, thereby increasing the number of drawn wires. hole 2, so as to meet the requirements of the multi-tow carbon fiber chopping process.
另外,所述引丝孔1和被引丝孔2设置有颜色区分标志,方便使用时区分。In addition, the thread-leading hole 1 and the thread-to-be-drawn hole 2 are provided with color distinguishing marks, which are convenient for distinguishing during use.
如图2所示,碳纤维短切工艺的引丝过程中,结合本实施例的可组装引丝板使用,可通过如下步骤实现:As shown in Figure 2, in the wire-leading process of the carbon fiber chopped process, combined with the use of the wire-leading plate that can be assembled in this embodiment, it can be achieved through the following steps:
a.利用上一道短切工艺余留下的碳纤维丝束作为牵引丝4,分别固定在引丝板5的两个引丝孔1上且位于引丝板5的一侧,可实现快速引丝,减少引丝时间。a. Use the carbon fiber tow left over from the previous chopping process as the drawing wire 4, which is respectively fixed on the two drawing holes 1 of the drawing board 5 and located on one side of the drawing board 5, so as to realize fast drawing , reduce wire drawing time.
b.所有的被牵引丝6分别固定在被引丝孔2上且位于引丝板5的另外一侧。b. All drawn wires 6 are respectively fixed on the drawn wire holes 2 and located on the other side of the drawn wire plate 5 .
c.在牵引丝束的过程中,既要保证牵引丝4之间相互平行,也要确保被牵引丝6之间相互平行,从而才能保证所有的被牵引丝6之间也是相互平行,互不干涉的。c. In the process of pulling the tow, it is necessary to ensure that the pulling wires 4 are parallel to each other, and that the drawn wires 6 are also parallel to each other, so as to ensure that all the drawn wires 6 are also parallel to each other and not mutually incompatible. Interfering.
d.拉动牵引丝4,带动被牵引丝6快速通过烘箱7等装置,最后到达短切装置,完成牵丝工序,从而使引丝工序变得简单高效,提高生产效率。d. Pull the drawing wire 4 to drive the drawn wire 6 to quickly pass through the oven 7 and other devices, and finally reach the chopping device to complete the wire drawing process, so that the wire drawing process becomes simple and efficient, and the production efficiency is improved.
e.当需要更多工位丝束进行短切时,便可以通过引丝板5之间楔形件和楔形槽的组装,来增加被引丝孔2,从而满足多丝束碳纤维短切工艺的要求,如图3所示。e. When more tows are needed for chopping, the wire holes 2 can be increased by assembling wedge-shaped pieces and wedge-shaped grooves between the wire-leading plates 5, so as to meet the requirements of the multi-tow carbon fiber chopping process. requirements, as shown in Figure 3.
本实施例的引丝板5的可组装功能由楔形件和楔形槽的配合实现。引丝孔1利用了前一次短切工艺余留下的丝束实现快速引丝,提高生产效率。直线等距分布的引丝孔1和被引丝孔2可确保在引丝过程中丝束保持平行不干涉状态,有利于实现稳定短切。组装件3实现了引丝板5的可组装功能,可以满足多丝束短切工艺的要求。The assembling function of the wire guide plate 5 in this embodiment is realized by the cooperation of the wedge-shaped piece and the wedge-shaped groove. Wire guide hole 1 utilizes the tow left over from the previous chopping process to realize quick wire guide and improve production efficiency. The thread-leading hole 1 and the thread-to-be-drawn hole 2 distributed in a straight line and equidistant can ensure that the filament bundle remains in a parallel non-interfering state during the thread leading process, which is conducive to realizing stable chopping. The assembly part 3 realizes the assembleable function of the wire guide plate 5 and can meet the requirements of the multi-filament strand chopping process.
碳纤维丝束依次固定在被引丝孔2上,等距直线分布的被引丝孔2可保证在引丝过程中碳纤维丝束不相互干涉,有利于稳定生产。引丝则是固定在引丝板另一侧的两个引丝孔1上,可实现快速引丝,减少引丝时间。组装件3由楔形件和楔形槽组成,可实现引丝板的可组装功能,满足多丝束短切工艺的要求。The carbon fiber tows are sequentially fixed on the thread-drawing holes 2, and the thread-drawing holes 2 distributed equidistantly and linearly can ensure that the carbon fiber tows do not interfere with each other during the thread-drawing process, which is conducive to stable production. The wire guide is fixed on the two wire guide holes 1 on the other side of the wire guide plate, which can realize fast wire guide and reduce the wire guide time. The assembly part 3 is composed of a wedge-shaped piece and a wedge-shaped groove, which can realize the assembleable function of the wire guide plate and meet the requirements of the multi-filament strand chopping process.
本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。The above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made. It is not necessary and impossible to exhaustively list all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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CN107055195A (en) * | 2017-01-12 | 2017-08-18 | 华南理工大学 | It is a kind of to draw filament plate for chopped the composable of technique of carbon fiber |
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CN107055195A (en) * | 2017-01-12 | 2017-08-18 | 华南理工大学 | It is a kind of to draw filament plate for chopped the composable of technique of carbon fiber |
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