CN206400320U - A monitoring system for remote monitoring of equipment - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及设备监控系统,特别涉及利用状态指示灯的信号进行远程监控的设备监控系统。The utility model relates to an equipment monitoring system, in particular to an equipment monitoring system for remote monitoring using the signal of a state indicator light.
背景技术Background technique
目前生产线上的设备上多采用三色灯对设备的工作状态进行监控和显示,例如工作异常等问题会点亮红灯进行报警,但这种方式需要人力亲临现场去查验故障。但由于工厂车间区域巨大且人力有限等原因,设备出现故障时,维护人员往往不能及时得知设备故障延误维修,影响工厂的正常生产。At present, the equipment on the production line mostly uses three-color lights to monitor and display the working status of the equipment. For example, abnormal work and other problems will light up the red light to give an alarm. However, this method requires manpower to visit the site to check the fault. However, due to the huge area of the factory workshop and limited manpower, when the equipment fails, the maintenance personnel often cannot be informed of the equipment failure in time to delay maintenance, which affects the normal production of the factory.
实用新型内容Utility model content
本实用新型为解决以上问题,提供一种可以利用状态指示灯的信号进行设备远程监控的监控系统,具体的技术方案如下:In order to solve the above problems, the utility model provides a monitoring system that can use the signal of the status indicator light to monitor the equipment remotely. The specific technical scheme is as follows:
一种设备远程监控的监控系统,该监控系统包括:A monitoring system for remote monitoring of equipment, the monitoring system comprising:
状态指示灯,用于显示被监控设备的工作状态,并提供多路模拟监控信号;The status indicator is used to display the working status of the monitored equipment and provide multiple analog monitoring signals;
信号采集主板,接收所述多路模拟监控信号,将所述多路模拟监控信号转换成多路数字监控信号,并将所述多路数字监控信号发出;The signal acquisition main board receives the multi-channel analog monitoring signal, converts the multi-channel analog monitoring signal into a multi-channel digital monitoring signal, and sends the multi-channel digital monitoring signal;
客户端计算机,通过通信网络接收所述多路数字监控信号,并显示对应于所述多路数字监控信号的状态信息。The client computer receives the multiple channels of digital monitoring signals through the communication network, and displays status information corresponding to the multiple channels of digital monitoring signals.
如前文所述的监控系统,所述状态指示灯为三色灯,其设置在所述被监控设备上,并包括红灯、黄灯和绿灯;其中,被监控设备包括异常报警,待机或停止,和正常三种工作状态,红灯亮,黄灯亮,绿灯亮分别对应所述三种工作状态中的一种。As in the monitoring system mentioned above, the status indicator light is a three-color light, which is set on the monitored equipment and includes red light, yellow light and green light; wherein, the monitored equipment includes abnormal alarm, standby or stop , and normal three working states, the red light is on, the yellow light is on, and the green light is on corresponding to one of the three working states.
如前文所述的监控系统,所述多路模拟监控信号包括所述红灯提供的红灯模拟监控信号、所述黄灯提供的黄灯模拟监控信号和所述绿灯提供的绿灯模拟监控信号。As in the aforementioned monitoring system, the multichannel analog monitoring signal includes a red light analog monitoring signal provided by the red light, a yellow light analog monitoring signal provided by the yellow light, and a green light analog monitoring signal provided by the green light.
如前文所述的监控系统,所述信号采集主板包括多个继电器;As in the aforementioned monitoring system, the signal acquisition main board includes a plurality of relays;
所述多个继电器分别连接所述状态指示灯,并采集所述多路模拟监控信号。The multiple relays are respectively connected to the status indicator lights, and collect the multiple analog monitoring signals.
如前文所述的监控系统,所述信号采集主板还包括处理器;As in the aforementioned monitoring system, the signal acquisition mainboard also includes a processor;
所述处理器连接所述多个继电器,接收所述多个继电器采集到的所述多路模拟监控信号,并将所述多路模拟监控信号转换成所述多路数字监控信号。The processor is connected to the multiple relays, receives the multiple analog monitoring signals collected by the multiple relays, and converts the multiple analog monitoring signals into the multiple digital monitoring signals.
如前文所述的监控系统,所述信号采集主板包括网络芯片;As in the aforementioned monitoring system, the signal acquisition motherboard includes a network chip;
所述网络芯片连接所述处理器,并将所述处理器处理的所述多路数字监控信号发出。The network chip is connected to the processor, and sends out the multi-channel digital monitoring signals processed by the processor.
如前文所述的监控系统,所述客户端计算机设有网卡,所述网卡通过所述通信网络与所述网络芯片连接并通讯。As in the aforementioned monitoring system, the client computer is provided with a network card, and the network card is connected and communicates with the network chip through the communication network.
如前文所述的监控系统,还包括:As mentioned above, the monitoring system also includes:
远程控制开关,所述远程控制开关连接所述多个继电器的电源电路,并控制所述多个继电器的开启和关闭。A remote control switch, the remote control switch is connected to the power supply circuit of the plurality of relays, and controls the opening and closing of the plurality of relays.
如前文所述的监控系统,还包括:As mentioned above, the monitoring system also includes:
与所述信号采集主板连接的温度监控传感器,用于监控所述被监控设备的工作温度,并提供温度监控模拟信号。The temperature monitoring sensor connected to the signal acquisition main board is used to monitor the operating temperature of the monitored equipment and provide a temperature monitoring analog signal.
如前文所述的监控系统,所述信号采集主板将所述温度监控模拟信号转换成温度监控数字信号,并发送给所述客户端计算机;As in the monitoring system described above, the signal acquisition main board converts the temperature monitoring analog signal into a temperature monitoring digital signal, and sends it to the client computer;
所述客户端计算机接收所述温度监控数字信号并显示所述监控设备的工作温度。The client computer receives the temperature monitoring digital signal and displays the working temperature of the monitoring device.
本实用新型的监控系统通过信号采集主板采集状态指示灯的模拟监控信号,将模拟监控信号处理后通过网络发送给客户端电脑进行显示,设备的运行状态即可以直观的在客户端计算机上显示出来,实现对设备的远程监控。当设备出现故障时,在客户端计算机上即可发觉,维护人员可以第一时间直接前往故障设备现场,有效的提高了设备的管理效率。The monitoring system of the utility model collects the analog monitoring signal of the status indicator through the signal acquisition board, processes the analog monitoring signal and sends it to the client computer for display through the network, and the operating status of the device can be intuitively displayed on the client computer , to realize remote monitoring of equipment. When a device fails, it can be found on the client computer, and maintenance personnel can go directly to the site of the faulty device at the first time, effectively improving the management efficiency of the device.
附图说明Description of drawings
图1为本实用新型的设备远程监控的监控系统结构示意图。Fig. 1 is a schematic structural diagram of a monitoring system for remote monitoring of equipment of the present invention.
具体实施方式detailed description
下面将参考构成本说明书一部分的附图对本实用新型的各种具体实施方式进行描述。应该理解的是,虽然在本实用新型中使用表示诸多的术语,但是在此使用这些术语只是为了方便说明的目的,例如“连接”包括物理连接和电连接;但事实上,某一部件和另一部件连接的时候,可以是直接连接,也可以是通过其他元件间接电连接等等。在可能的情况下,本实用新型中使用的相同或者相类似的附图标记指的是相同的部件。Various specific embodiments of the present invention will be described below with reference to the accompanying drawings that constitute a part of this specification. It should be understood that although many terms are used in the present invention, these terms are used here for the purpose of convenience of description, for example, "connection" includes physical connection and electrical connection; but in fact, a certain component and another When a component is connected, it can be directly connected, or indirectly electrically connected through other components, and so on. Where possible, the same or similar reference numerals used in the present invention refer to the same components.
图1为本实用新型的设备远程监控的监控系统结构示意图。Fig. 1 is a schematic structural diagram of a monitoring system for remote monitoring of equipment of the present invention.
如图1所示,本实用新型的监控系统主要包括状态指示灯120、信号采集主板130和客户端计算机150组成。其中,作为一个实施例,图1所示的状态指示灯120为三色灯,包括红灯121、黄灯122和绿灯123,状态指示灯120设置在被监控设备110上,可以实时的显示被监控设备110的工作状态。红灯121、黄灯122和绿灯123各自表示被监控设备110为异常报警的状态、待机或停止的状态和正常工作状态中的一种状态。本发明中作为一具体实施例,红灯121亮表示被监控设备110为异常报警的状态,黄灯122亮表示被监控设备110为待机或停止的状态,绿灯123亮表示被监控设备110为正常工作状态。As shown in FIG. 1 , the monitoring system of the present invention mainly includes a status indicator light 120 , a signal acquisition main board 130 and a client computer 150 . Wherein, as an embodiment, the status indicator light 120 shown in FIG. 1 is a three-color light, including a red light 121, a yellow light 122, and a green light 123. The status indicator light 120 is set on the monitored device 110, and can display the Monitor the working status of the device 110 . The red light 121 , the yellow light 122 and the green light 123 respectively indicate that the monitored device 110 is in an abnormal alarm state, a standby or stopped state, and a normal working state. As a specific embodiment in the present invention, the red light 121 is on to indicate that the monitored equipment 110 is in an abnormal alarm state, the yellow light 122 is on to indicate that the monitored equipment 110 is in a standby or stopped state, and the green light 123 is on to indicate that the monitored equipment 110 is normal working status.
信号采集主板130包括继电器131、132、133,处理器134和网络芯片135,作为一个实施例,本实用新型中的网络芯片135为以太网芯片。本实施例中,继电器131与红灯121连接,继电器132与黄灯122连接,继电器133与绿灯123连接,继电器131、继电器132、继电器133被配置成分别接收对应的红灯121、黄灯122和绿灯123的电信号,并各自产生一路模拟监控信号。本实施例中,继电器131产生的为红灯模拟监控信号,继电器132产生的为黄灯模拟监控信号,继电器133产生的为绿灯模拟监控信号。处理器134具有多种功能,其功能之一是接收继电器131、继电器132、继电器133的多路模拟监控信号,并将多路模拟监控信号进行数模转换生成多路数字监控信号,并将多路数字监控信号通过网卡,例如网络芯片135发出。The signal acquisition main board 130 includes relays 131, 132, 133, a processor 134 and a network chip 135. As an embodiment, the network chip 135 in the present invention is an Ethernet chip. In this embodiment, the relay 131 is connected to the red light 121, the relay 132 is connected to the yellow light 122, and the relay 133 is connected to the green light 123. The relay 131, the relay 132, and the relay 133 are configured to respectively receive the corresponding red light 121 and the yellow light 122. and the electric signal of the green light 123, and generate one analog monitoring signal respectively. In this embodiment, the relay 131 generates an analog monitoring signal for a red light, the relay 132 generates an analog monitoring signal for a yellow light, and the relay 133 generates an analog monitoring signal for a green light. Processor 134 has multiple functions, and one of its functions is to receive multi-channel analog monitoring signals of relay 131, relay 132, and relay 133, and perform digital-to-analog conversion on multi-channel analog monitoring signals to generate multi-channel digital monitoring signals, and convert multiple A digital monitoring signal is sent through a network card, such as the network chip 135.
网络芯片135通过通信网络140将数字监控信号发送至客户端计算机150。通信网络140可以是无线网络或是有线网络。The network chip 135 sends the digital monitoring signal to the client computer 150 through the communication network 140 . The communication network 140 may be a wireless network or a wired network.
客户端计算机150至少包括网卡151和显示装置152,网卡151通过通信网络140与网络芯片135连接并通讯。显示装置152显示对应于网卡151接收到的多路数字监控信号的状态信息。当被监控设备110处于异常报警、待机或停止的状态,或者正常工作状态时,与相应状态对应的红灯121、黄灯122或绿灯133会亮起,继电器131接收亮起的红灯121的电信号时产生红灯模拟监控信号,继电器132接收亮起的黄灯122的电信号时产生黄灯模拟监控信号,继电器133接收亮起的绿灯133的电信号时产生绿灯模拟监控信号,经过前述的处理器134处理,显示在客户端计算机150的显示装置152上。工作人员可以直观的看到被监控设备110的工作状态。例如,当被监控设备110发生故障,红灯121亮起,显示装置152上会实时的显示红灯121亮起的状态信息,维护人员会第一时间准确的赶到被监控设备110现场进行维修。无需维护人员在现场巡视查验被监控设备110的状态。The client computer 150 includes at least a network card 151 and a display device 152 , and the network card 151 is connected and communicates with the network chip 135 through the communication network 140 . The display device 152 displays status information corresponding to the multiple channels of digital monitoring signals received by the network card 151 . When the monitored device 110 is in the state of abnormal alarm, standby or stop, or normal working state, the red light 121, yellow light 122 or green light 133 corresponding to the corresponding state will light up, and the relay 131 receives the signal of the lighted red light 121. When the electric signal generates a red light analog monitoring signal, the relay 132 generates a yellow light analog monitoring signal when receiving the electric signal of the yellow light 122 that is on, and generates a green light analog monitoring signal when the relay 133 receives the electric signal of the green light 133 that is on. Processed by the processor 134 and displayed on the display device 152 of the client computer 150. The staff can intuitively see the working status of the monitored equipment 110 . For example, when the monitored equipment 110 breaks down and the red light 121 is on, the display device 152 will display the status information that the red light 121 is on in real time, and the maintenance personnel will rush to the site of the monitored equipment 110 for maintenance immediately and accurately. . There is no need for maintenance personnel to inspect the status of the monitored equipment 110 on site.
除此之外,本实用新型的监控系统的信号采集主板130上还可以设有远程控制开关160,远程控制开关160连接多个继电器131、132、133的电源电路136。远程控制开关160控制提供继电器131、继电器132、继电器133工作电源的电源电路136。客户端计算机150通过处理器134发送控制信号给远程控制开关160,远程控制开关160控制电源电路136的电路闭合和断开,可以控制继电器131、继电器132、继电器133的开启和关闭。In addition, the signal acquisition main board 130 of the monitoring system of the present invention can also be provided with a remote control switch 160 , and the remote control switch 160 is connected to the power supply circuits 136 of multiple relays 131 , 132 , 133 . The remote control switch 160 controls the power supply circuit 136 that provides working power for the relay 131 , the relay 132 and the relay 133 . The client computer 150 sends a control signal to the remote control switch 160 through the processor 134, and the remote control switch 160 controls the circuit closure and disconnection of the power supply circuit 136, and can control the opening and closing of the relay 131, the relay 132, and the relay 133.
同时,监控系统还可以设有温度监控传感器170,温度监控传感器170设置在被监控设备110上,实时监控被监控设备110的工作温度并发出温度监控模拟信号。信号采集主板130接收该温度监控模拟信号,并将温度监控模拟信号转换成温度监控数字信号,通过网络芯片135发送给客户端计算机150。客户端计算机150接收温度监控数字信号并根据该温度监控数字信号将被监控设备110的工作温度显示在显示装置152上。At the same time, the monitoring system can also be provided with a temperature monitoring sensor 170, which is set on the monitored device 110 to monitor the working temperature of the monitored device 110 in real time and send out a temperature monitoring analog signal. The signal acquisition main board 130 receives the temperature monitoring analog signal, converts the temperature monitoring analog signal into a temperature monitoring digital signal, and sends it to the client computer 150 through the network chip 135 . The client computer 150 receives the temperature monitoring digital signal and displays the working temperature of the monitored device 110 on the display device 152 according to the temperature monitoring digital signal.
尽管参考附图中出示的具体实施方式将对本实用新型进行描述,但是应当理解,在不背离本实用新型教导的精神和范围和背景下,本实用新型的进行设备远程监控的监控系统可以有许多变化形式。本领域技术普通技术人员还将意识到有不同的方式来改变本实用新型所公开的实施例中的参数,均落入本实用新型和权利要求的精神和范围内。Although the utility model will be described with reference to the specific implementation shown in the accompanying drawings, it should be understood that, without departing from the spirit, scope and background of the utility model teaching, the monitoring system for equipment remote monitoring of the utility model can have many Variations. Those skilled in the art will also realize that there are different ways to change the parameters in the disclosed embodiments of the utility model, all of which fall within the spirit and scope of the utility model and claims.
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Address after: No. 318, Fangzhou Road, Suzhou Industrial Park, Suzhou, Jiangsu Patentee after: Suzhou Huaxing photoelectric display Co.,Ltd. Patentee after: SAMSUNG DISPLAY Co.,Ltd. Address before: No.318, Fangzhou Road, Suzhou Industrial Park, Suzhou City, Jiangsu Province Patentee before: SUZHOU SAMSUNG DISPLAY Co.,Ltd. Patentee before: SAMSUNG DISPLAY Co.,Ltd. |