CN206398582U - Visualized wireless APP controllable water cooling cycle heat dissipation car headlights - Google Patents
Visualized wireless APP controllable water cooling cycle heat dissipation car headlights Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及汽车用品技术领域,具体涉及一种可视化无线APP可控水冷循环散热汽车大灯。The utility model relates to the technical field of automobile supplies, in particular to a visual wireless APP controllable water-cooling cycle heat dissipation automobile headlight.
背景技术Background technique
目前汽车大灯主要使用两种光源:卤素灯和氙气灯。卤素灯使用钨丝发热白炽化发光,并添加碘或溴等卤素气体减缓钨丝蒸发延长其寿命,卤素灯光效为20~30Lm/W,寿命一般不超过1000小时,长寿命型不超过2000小时。氙气灯无灯丝,采用电弧发光,效率和寿命较前者有较大改善,氙气灯光效为100~120Lm/W,一般氙气灯寿命2000 小时,较好的可以达到3000小时以上。At present, there are two main light sources used in car headlights: halogen lamps and xenon lamps. Halogen lamps use tungsten filaments to heat and incandescent to emit light, and add halogen gases such as iodine or bromine to slow down the evaporation of tungsten filaments and prolong their life. . The xenon lamp has no filament and adopts arc light. The efficiency and life are greatly improved compared with the former. The xenon light efficiency is 100-120Lm/W. The general life of the xenon lamp is 2000 hours, and the better one can reach more than 3000 hours.
相对于目前已进入照明领域的大功率LED来说,卤素灯的光效和寿命都很低,氙气灯的光效还算较高,但其寿命远不如LED 的寿命。并且随着LED 生产技术的不断提高,其发光效率也在不断提高,目前已有150Lm/W的白光LED上市,未来有望达到200Lm/W以上,这样的光效远高于目前氙气灯的光效。故开发大功率LED 汽车大灯是发展的趋势,使用LED汽车大灯不仅能降低汽车能耗,还能为节能减排做贡献。由于LED 是半导体电子元件,较高的工作温度不仅会降低其光效,还会缩短其光衰寿命,因此LED 的散热降温至关重要。Compared with the high-power LEDs that have entered the lighting field, the luminous efficiency and lifespan of halogen lamps are very low, and the luminous efficiency of xenon lamps is relatively high, but its lifespan is far less than that of LEDs. And with the continuous improvement of LED production technology, its luminous efficiency is also increasing. At present, 150Lm/W white LEDs are on the market, and it is expected to reach more than 200Lm/W in the future. Such luminous efficiency is much higher than that of current xenon lamps. . Therefore, the development of high-power LED car headlights is a development trend. The use of LED car headlights can not only reduce vehicle energy consumption, but also contribute to energy conservation and emission reduction. Since LED is a semiconductor electronic component, high operating temperature will not only reduce its luminous efficiency, but also shorten its light decay life, so the heat dissipation and cooling of LED are very important.
然而,现有的汽车大灯结构大致是采用自然风冷结构,即直接在散热器上加设有LED灯,若散热器体积较大,则难于安装在车体上,并加之,加之汽车车灯后面的空间为相对封闭的空间,空气不易流动,且距离发热量巨大的发动机很近,空气温度会较高,同样不利于LED 的散热。并且在使用过程时,不能无线实时监控车灯的工作状态,给使用带来不便。However, the existing car headlight structure generally adopts a natural air-cooled structure, that is, an LED light is directly added on the radiator. If the radiator has a large volume, it is difficult to be installed on the car body. The space behind the light is a relatively closed space, the air is not easy to flow, and it is very close to the engine with huge heat generation, the air temperature will be high, which is also not conducive to the heat dissipation of the LED. And during use, the working state of the car light cannot be monitored wirelessly in real time, which brings inconvenience to the use.
实用新型内容Utility model content
针对上述不足,本实用新型的目的在于,提供一种结构设计巧妙、合理,散热效果好,并且能无线实时监控车灯的工作状态,操作简单、方便的可视化无线APP可控水冷循环散热汽车大灯。In view of the above deficiencies, the purpose of this utility model is to provide a smart and reasonable structural design, good heat dissipation effect, wireless real-time monitoring of the working status of the lights, simple and convenient operation, and a visualized wireless APP controllable water-cooling cycle heat dissipation car large lamp.
为实现上述目的,本实用新型所提供的技术方案是:一种可视化无线APP可控水冷循环散热汽车大灯,其包括水冷灯体和控制主机,所述水冷灯体包括灯座、扁形导热管、空心导热水管、发光模组和挡光支架,所述扁形导热管垂直固定在灯座上,所述空心导热水管沿扁形导热管的外形轮廓线分布并紧贴在该扁形导热管的外侧壁上,该空心导热水管的两端从灯座中伸出且设有水冷接口,所述发光模组设置在扁形导热管的一表面上,所述挡光支架套设在发光模组上,并开设有让发光模组的光线外射的透光口,所述控制主机包括固定基板及设置在该固定基板上的循环水泵、控制电路板、风扇和散热块,循环水泵通过管路与所述水冷接口相连形成水冷回路,且所述管路穿过所述散热块,所述控制电路板分别与所述循环水泵、风扇和发光模组相连接。In order to achieve the above purpose, the technical solution provided by the utility model is: a visual wireless APP controllable water-cooled circulation heat dissipation automobile headlight, which includes a water-cooled lamp body and a control host, the water-cooled lamp body includes a lamp holder, a flat heat-conducting tube , a hollow heat-conducting pipe, a light-emitting module and a light-shielding bracket, the flat heat-conducting pipe is vertically fixed on the lamp holder, and the hollow heat-conducting pipe is distributed along the contour line of the flat heat-conducting pipe and is closely attached to the outer wall of the flat heat-conducting pipe Above, the two ends of the hollow heat-conducting pipe protrude from the lamp holder and are provided with a water-cooling interface, the light-emitting module is arranged on one surface of the flat heat-conducting pipe, the light-shielding bracket is sleeved on the light-emitting module, and There is a light-transmitting port for the light of the light-emitting module to emit outside. The control host includes a fixed base plate and a circulating water pump, a control circuit board, a fan and a cooling block arranged on the fixed base plate. The circulating water pump communicates with the described The water cooling interface is connected to form a water cooling circuit, and the pipeline passes through the heat dissipation block, and the control circuit board is respectively connected with the circulating water pump, the fan and the light emitting module.
作为本实用新型的一种改进,所述控制电路板包括控制IC及分别与该控制IC相连接的直流风扇驱动控制模块、大灯电源驱动控制模块、直流循环水泵驱动控制模块、大灯温度感应模块和蓝牙无线通讯模块。As an improvement of the utility model, the control circuit board includes a control IC and a DC fan drive control module connected to the control IC, a headlight power supply drive control module, a DC circulating water pump drive control module, and a headlight temperature sensing module. Module and Bluetooth wireless communication module.
作为本实用新型的一种改进,所述发光模组包括安装板及设置在上该安装板上的LED灯,所述安装板上设有让所述扁形导热管插入的插槽。As an improvement of the utility model, the light-emitting module includes a mounting plate and an LED lamp arranged on the mounting plate, and the mounting plate is provided with a slot for inserting the flat heat pipe.
作为本实用新型的一种改进,所述安装板的外侧壁上设有与所述空心导热水管相适配的装配凹槽。As an improvement of the present utility model, the outer wall of the installation plate is provided with an assembly groove matching the hollow heat conduction pipe.
作为本实用新型的一种改进,所述灯座包括铜支架、导流管固定架、大灯罩体和大灯卡座,所述空心导热水管烧结固定在铜支架上,挡光支架通过大灯卡座固定在铜支架的上表面,所述大灯罩体罩设在铜支架的下表面,且所述水冷接口通过导流管固定架固定在大灯罩体上,并与空心导热水管相连接。As an improvement of the utility model, the lamp holder includes a copper bracket, a guide tube fixing frame, a headlight cover body and a headlight holder, the hollow water-conducting pipe is sintered and fixed on the copper bracket, and the light-shielding bracket passes through the headlight The card holder is fixed on the upper surface of the copper bracket, the headlight cover is arranged on the lower surface of the copper bracket, and the water cooling interface is fixed on the headlight cover through the guide tube fixing frame, and is connected with the hollow water-conducting pipe.
作为本实用新型的一种改进,所述固定基板为铝基板,该固定基板上设有能将所述控制电路板和循环水泵罩住的铝材散热壳。As an improvement of the utility model, the fixed base plate is an aluminum base plate, and the fixed base plate is provided with an aluminum heat dissipation shell capable of covering the control circuit board and the circulating water pump.
作为本实用新型的一种改进,所述固定基板的背面设有散热鳍片。As an improvement of the utility model, heat dissipation fins are provided on the back of the fixed substrate.
作为本实用新型的一种改进,所述固定基板上设有与所述风扇相适配的通风口。As an improvement of the utility model, the fixed base plate is provided with an air vent matching the fan.
作为本实用新型的一种改进,所述散热块与固定基板相贴合的贴面上设有水槽。As an improvement of the utility model, a water tank is provided on the veneering surface of the heat dissipation block and the fixed base plate.
作为本实用新型的一种改进,所述控制主机通过无线网络与预装有APP控制软件的无线可视终端连接,所述无线可视终端为手机或平板电脑。As an improvement of the utility model, the control host is connected to a wireless visual terminal pre-installed with APP control software through a wireless network, and the wireless visual terminal is a mobile phone or a tablet computer.
本实用新型的有益效果为:本实用新型结构设计巧妙、合理,当发光模组点亮时,循环水泵开启,内部的水开始循环流动,发光模组发出的热量传到扁形导热管上,该扁形导热管又传导至空心导热水管,最后由水传导至散热块,并经散热块快速散发出去,实现将发光模组的热量及时带走,有效提升了散热效果,延长使用寿命;同时还可以通过预装有APP控制软件的无线可视终端进行实时监控,如手机或平板电脑等,可以实时获得车灯相关工作信息,如亮度、温度、风扇转速、水泵流量等,操作简易、方便,另外整体结构简单、紧凑,易于安装,利于广泛推广应用。The beneficial effects of the utility model are: the structure design of the utility model is ingenious and reasonable. When the light-emitting module is lit, the circulating water pump is turned on, and the internal water starts to circulate, and the heat emitted by the light-emitting module is transmitted to the flat heat-conducting tube. The flat heat-conducting pipe conducts to the hollow heat-conducting pipe, and finally the water conducts to the heat dissipation block, and is quickly dissipated through the heat dissipation block, so as to realize the timely removal of the heat of the light-emitting module, which effectively improves the heat dissipation effect and prolongs the service life; at the same time, it can Real-time monitoring through wireless visual terminals pre-installed with APP control software, such as mobile phones or tablet computers, can obtain real-time working information related to lights, such as brightness, temperature, fan speed, water pump flow, etc. The operation is simple and convenient. The overall structure is simple and compact, easy to install, and conducive to wide popularization and application.
下面结合附图与实施例,对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment, the utility model is further described.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is a structural representation of the utility model.
图2是本实用新型中水冷灯体的结构示意图。Fig. 2 is a structural schematic diagram of the water-cooled lamp body in the utility model.
图3是本实用新型中水冷灯体的分解结构示意图。Fig. 3 is a schematic diagram of an exploded structure of the water-cooled lamp body in the present invention.
图4是本实用新型中控制主机的分解结构示意图。Fig. 4 is a schematic diagram of the decomposition structure of the control host in the utility model.
图5是本实用新型中散热块的结构示意图。Fig. 5 is a structural schematic diagram of the heat dissipation block in the present invention.
图6是本实用新型中无线可视终端预装的APP控制软件的界面图。Fig. 6 is an interface diagram of the APP control software preinstalled in the wireless visual terminal in the utility model.
具体实施方式detailed description
参见图1至图6,本实施例提供的一种可视化无线APP可控水冷循环散热汽车大灯,其包括水冷灯体1、预装有APP控制软件的无线可视终端和能通过无线网络与该无线可视终端相连接的控制主机2,所述水冷灯体1包括灯座11、扁形导热管12、空心导热水管13、发光模组14和挡光支架15,所述扁形导热管12垂直固定在灯座11上,所述空心导热水管13沿扁形导热管12的外形轮廓线分布并紧贴在该扁形导热管12的外侧壁上,该空心导热水管13的两端从灯座11中伸出且设有水冷接口16,所述发光模组14设置在扁形导热管12的一表面上,所述挡光支架15套设在发光模组14上,并开设有让发光模组14的光线外射的透光口151,所述控制主机2包括固定基板21及设置在该固定基板21上的循环水泵22、控制电路板23、风扇24和散热块25,循环水泵22通过管路与所述水冷接口相连形成水冷回路,且所述管路穿过所述散热块25,所述控制电路板23分别与所述循环水泵22、风扇24和发光模组14相连接。Referring to Fig. 1 to Fig. 6, a kind of visualized wireless APP controllable water-cooling cycle heat dissipation automotive headlight provided by this embodiment includes a water-cooled lamp body 1, a wireless visual terminal pre-installed with APP control software and a wireless visual terminal capable of communicating with The control host 2 connected to the wireless visual terminal, the water-cooled lamp body 1 includes a lamp holder 11, a flat heat pipe 12, a hollow water pipe 13, a light-emitting module 14 and a light-shielding bracket 15, and the flat heat pipe 12 is vertical Fixed on the lamp holder 11, the hollow heat conduction pipe 13 is distributed along the contour line of the flat heat conduction pipe 12 and clings to the outer side wall of the flat heat conduction pipe 12. protruding and provided with a water-cooling interface 16, the light-emitting module 14 is arranged on one surface of the flat heat pipe 12, the light-shielding bracket 15 is sleeved on the light-emitting module 14, and a hole for the light-emitting module 14 is provided. The light-transmitting port 151 for external light emission, the control host 2 includes a fixed base plate 21 and a circulating water pump 22, a control circuit board 23, a fan 24 and a cooling block 25 arranged on the fixed base plate 21, and the circulating water pump 22 communicates with the The water-cooling interfaces are connected to form a water-cooling circuit, and the pipeline passes through the heat dissipation block 25 , and the control circuit board 23 is connected to the circulating water pump 22 , the fan 24 and the light emitting module 14 respectively.
具体的,所述控制电路板23包括控制IC及分别与该控制IC相连接的直流风扇驱动控制模块、大灯电源驱动控制模块、直流循环水泵驱动控制模块、大灯温度感应模块和蓝牙无线通讯模块。当然,该蓝牙无线通讯模块也可以为其它无线通讯模块,如WIFI无线通讯模块、3G无线通讯模块、4G无线通讯模块等等。直流风扇驱动控制模块用于给风扇供电并控制该风扇的转速。大灯电源驱动控制模块用于给发光模组14供电并控制该发光模组14的亮度;直流循环水泵驱动控制模块用于给循环水泵22供电并控制该循环水泵22的流量;大灯温度感应模块用于感应固定基板21的温度,并反馈至控制IC。蓝牙无线通讯模块用来与无线可视终端相连接并交互通讯。Specifically, the control circuit board 23 includes a control IC and a DC fan drive control module connected to the control IC, a headlight power supply drive control module, a DC circulating water pump drive control module, a headlight temperature sensing module, and a Bluetooth wireless communication module. module. Of course, the Bluetooth wireless communication module can also be other wireless communication modules, such as WIFI wireless communication module, 3G wireless communication module, 4G wireless communication module and so on. The DC fan drive control module is used to supply power to the fan and control the speed of the fan. The headlight power drive control module is used to supply power to the light-emitting module 14 and control the brightness of the light-emitting module 14; the DC circulating water pump drive control module is used to supply power to the circulating water pump 22 and control the flow of the circulating water pump 22; the headlight temperature sensor The module is used for sensing the temperature of the fixed substrate 21 and feeding it back to the control IC. The bluetooth wireless communication module is used to connect and communicate with the wireless visual terminal.
在所述发光模组14包括安装板141及设置在上该安装板141上的LED灯142,所述安装板141上设有让所述扁形导热管12插入的插槽,装配简易,安装稳定性好。较佳的,在所述安装板141的外侧壁上设有与所述空心导热水管13相适配的装配凹槽143。配合更为紧密,导热效率更佳。The light-emitting module 14 includes a mounting plate 141 and an LED lamp 142 arranged on the mounting plate 141. The mounting plate 141 is provided with a slot for inserting the flat heat pipe 12, which is easy to assemble and stable to install. Good sex. Preferably, an assembly groove 143 adapted to the hollow heat conduction pipe 13 is provided on the outer wall of the installation plate 141 . The fit is tighter and the heat conduction efficiency is better.
具体的,所述灯座11包括铜支架111、导流管固定架112、大灯罩体113和大灯卡座114,所述空心导热水管13烧结固定在铜支架111上,挡光支架15通过大灯卡座114固定在铜支架111的上表面,所述大灯罩体113罩设在铜支架111的下表面,且所述水冷接口16通过导流管固定架112固定在大灯罩体113上,并与空心导热水管13相连接。Specifically, the lamp holder 11 includes a copper bracket 111, a guide tube fixing frame 112, a headlight cover body 113 and a headlight holder 114, the hollow water-conducting pipe 13 is sintered and fixed on the copper bracket 111, and the light-shielding bracket 15 passes through The headlight holder 114 is fixed on the upper surface of the copper bracket 111, the headlight cover body 113 is covered on the lower surface of the copper bracket 111, and the water cooling interface 16 is fixed on the headlight cover body 113 through the guide tube fixing frame 112 , and be connected with the hollow heat conduction pipe 13.
较佳的,所述固定基板21为铝基板,散热效果好,该固定基板21上设有能将所述控制电路板23和循环水泵22罩住的铝材散热壳26,防护效果好。在所述固定基板21的背面设有散热鳍片,进一步提升散热效果。在所述固定基板21上设有与所述风扇24相适配的通风口,便于通风透气。Preferably, the fixed substrate 21 is an aluminum substrate, which has a good heat dissipation effect, and the fixed substrate 21 is provided with an aluminum heat dissipation shell 26 which can cover the control circuit board 23 and the circulating water pump 22, and has a good protection effect. Heat dissipation fins are provided on the back of the fixed substrate 21 to further improve the heat dissipation effect. An air vent matching the fan 24 is provided on the fixed base plate 21 to facilitate ventilation.
在所述散热块25与固定基板21相贴合的贴面上设有水槽251,用来储存水,便于水停留一定时间,使得热交换更为充分。A water tank 251 is provided on the veneer surface of the heat dissipation block 25 and the fixed base plate 21 for storing water, so that the water stays for a certain period of time, so that the heat exchange is more sufficient.
本实施例中,所述无线可视终端为手机,其它实施例中,该无线可视终端也可以为平板电脑或其它具有屏幕和无线连接功能的电器。In this embodiment, the wireless visual terminal is a mobile phone. In other embodiments, the wireless visual terminal may also be a tablet computer or other electrical appliances with screen and wireless connection functions.
工作时,在发光模组14点亮后,循环水泵22开启,内部的水开始循环流动,发光模组14发出的热量传到扁形导热管12上,该扁形导热管12又传导至空心导热水管13,最后由水传导至散热块25,并经散热块25快速散发出去,实现将发光模组14的热量及时带走,有效提升了散热效果,延长使用寿命。When working, after the light-emitting module 14 is lit, the circulating water pump 22 is turned on, and the water inside begins to circulate, and the heat emitted by the light-emitting module 14 is transferred to the flat heat-conducting pipe 12, which is then conducted to the hollow heat-conducting pipe 13. Finally, the water is conducted to the heat dissipation block 25, and then dissipated quickly through the heat dissipation block 25, so that the heat of the light emitting module 14 can be taken away in time, effectively improving the heat dissipation effect and prolonging the service life.
需要无线远程监控时,预先在无线可视终端上安装有相应的APP控制软件,该无线可视终端可以为手机、平板等;接着通过蓝牙网络使无线可视终端与控制电路板23相连接。这时打开APP控制软件,界面参见图6,上面有温度显示窗口、风扇转速显示窗口、亮度显示窗口和水泵流量显示窗口,并且各显示窗口的右侧位置有加减按键,可以调整相应亮度、温度、风扇转速、水泵流量,功能多,使用简单,给人们使用带来方便。When wireless remote monitoring is required, corresponding APP control software is pre-installed on the wireless visual terminal, which can be a mobile phone, a tablet, etc.; then the wireless visual terminal is connected to the control circuit board 23 through the Bluetooth network. At this time, open the APP control software, the interface is shown in Figure 6, there are temperature display windows, fan speed display windows, brightness display windows and pump flow display windows, and there are plus and minus buttons on the right side of each display window to adjust the corresponding brightness, Temperature, fan speed, water pump flow, many functions, easy to use, bring convenience to people.
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制,采用与其相同或相似的其它灯具,均在本实用新型保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description, and do not constitute any limitation to the present invention. The use of other lamps identical or similar thereto is within the protection scope of the present invention.
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