CN206380321U - A kind of cutter device - Google Patents
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- CN206380321U CN206380321U CN201621323422.3U CN201621323422U CN206380321U CN 206380321 U CN206380321 U CN 206380321U CN 201621323422 U CN201621323422 U CN 201621323422U CN 206380321 U CN206380321 U CN 206380321U
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- 238000003306 harvesting Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract description 3
- 241000208202 Linaceae Species 0.000 abstract 1
- 235000004431 Linum usitatissimum Nutrition 0.000 abstract 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 abstract 1
- 239000002699 waste material Substances 0.000 abstract 1
- 244000025254 Cannabis sativa Species 0.000 description 24
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 24
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 24
- 235000009120 camo Nutrition 0.000 description 24
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- 240000000797 Hibiscus cannabinus Species 0.000 description 2
- 240000008564 Boehmeria nivea Species 0.000 description 1
- 240000000491 Corchorus aestuans Species 0.000 description 1
- 240000004792 Corchorus capsularis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于农业机械装置领域,尤其涉及一种切割装置。The utility model belongs to the field of agricultural mechanical devices, in particular to a cutting device.
背景技术Background technique
黄麻、红麻、大麻等属于韧皮纤维作物,经过脱胶处理后获得的纤维是一种天然的纺织原料,它广泛应用于服饰、地毯、手提袋、鞋帽、床上用品、袜子、绳索、包装材料等领域。Jute, kenaf, and hemp belong to bast fiber crops. The fiber obtained after degumming is a natural textile raw material. It is widely used in clothing, carpets, handbags, shoes and hats, bedding, socks, ropes, packaging materials etc.
麻类的收割方式采用人工方式费时费力,虽然也有机械收割麻类作物,但是,由于麻类杆部的韧皮纤维,采用平滑刀刃的切割刀作业时,无法限定麻杆位置导致切割打滑、麻杆倾倒的问题,此外,若麻类作物种植在较为复杂地形的区域时,收割过程中,地上凸起的土块、石头、杂物等也会对切割刀刀刃造成无法挽救的损伤。The harvesting method of hemp is time-consuming and labor-intensive manually. Although there are also mechanical harvesting of hemp crops, due to the bast fiber of the hemp stem, when using a cutting knife with a smooth blade, it is impossible to limit the position of the hemp stem, resulting in cutting slippage, hemp In addition, if hemp crops are planted in areas with complex terrain, raised soil, stones, sundries, etc. on the ground will cause irreparable damage to the cutting blade during the harvesting process.
事实上,若是将切割刀刀刃换成锯齿结构,虽然解决了切割刀刀刃易损和切割打滑的问题,但是也无法达到良好的收割效果,这主要是由于麻类纤维很容易缠绕在锯齿上,并最终影响切割刀的切割效果,甚至造成无法正常工作。In fact, if the blade of the cutting knife is replaced with a sawtooth structure, although the problem of fragility and slippage of the blade of the cutting knife is solved, a good harvesting effect cannot be achieved. This is mainly because hemp fibers are easily entangled on the sawtooth. And finally affect the cutting effect of the cutting knife, and even cause it to fail to work normally.
实用新型内容Utility model content
本实用新型的目的在于提供一种切割装置,旨在解决上述背景技术中现有切割刀所存在的问题。The purpose of the present utility model is to provide a cutting device, aiming at solving the problems existing in the existing cutting knives in the above-mentioned background technology.
本实用新型是这样实现的,一种切割装置,该切割装置包括圆盘状的旋转切割刀、导割板;所述导割板包括导杆板和圆弧板,所述圆弧板内侧设为凹槽;其中,The utility model is achieved in this way, a cutting device, the cutting device includes a disc-shaped rotary cutting knife, a cutting guide plate; the cutting guide plate includes a guide rod plate and an arc plate, and the inner side of the arc plate is the groove; among them,
所述切割刀与圆弧板共圆心,且所述切割刀部分边沿正对圆弧板的凹槽;所述圆弧板端部连接导杆板,且导杆板与圆弧板的弧面相切;The cutting knife and the circular arc plate have the same center of circle, and the edge of the cutting knife part is facing the groove of the arc plate; cut;
所述切割刀周圈设有并列的锯齿,所述锯齿包括:与切割刀主体连接的基座,远离基座方向的顶座,以及位于锯齿两相对方向侧的第一切割面和第二切割面;所述顶座截面为三角形,且该三角形顶点为所述第一切割面和第二切割面的相交点,该顶点距三角形底边的垂直长为4mm;所述基座宽度为20mm;两所述锯齿彼此相对侧形成60°的夹角。The circumference of the cutting knife is provided with juxtaposed sawtooth, and the sawtooth includes: a base connected to the main body of the cutting knife, a top seat away from the base, and a first cutting surface and a second cutting surface located at two opposite sides of the sawtooth. Surface; the cross-section of the top seat is a triangle, and the apex of the triangle is the intersection point of the first cutting surface and the second cutting surface, and the vertical length of the apex from the bottom edge of the triangle is 4mm; the width of the base is 20mm; The sides opposite to each other of the two saw teeth form an included angle of 60°.
优选地,所述切割装置还包括中转轴、内部中空的支撑柱以及内部中空的旋转臂;其中,Preferably, the cutting device further includes an intermediate shaft, a hollow support column and a hollow rotating arm; wherein,
所述支撑柱底端固定在旋转臂中心上侧处,且所述支撑柱内部与旋转臂内部导通;所述支撑柱内设有中转轴,所述中转轴底端设有主齿轮、副齿轮,且所述中转轴底端伸入旋转臂内;所述旋转臂内壁固定有主被齿轮,且所述旋转臂端部设有副被齿轮;所述主齿轮与主被齿轮咬合,驱动旋转臂转动;所述副齿轮通过链条与副被齿轮连接,所述副被齿轮中心轴从旋转臂端部下侧伸出并安装切割刀。The bottom end of the supporting column is fixed on the upper side of the center of the rotating arm, and the interior of the supporting column is connected with the interior of the rotating arm; gear, and the bottom end of the intermediate shaft extends into the rotating arm; the inner wall of the rotating arm is fixed with a main gear, and the end of the rotating arm is provided with a secondary gear; the main gear is engaged with the main gear to drive The rotating arm rotates; the secondary gear is connected with the auxiliary gear through a chain, and the central axis of the auxiliary gear protrudes from the lower side of the end of the rotating arm and is equipped with a cutting knife.
优选地,所述切割装置还包括液压马达,所述液压马达安装在支撑柱的顶端,且所述液压马达的制动端与中转轴连接。Preferably, the cutting device further includes a hydraulic motor, the hydraulic motor is installed on the top of the support column, and the braking end of the hydraulic motor is connected to the intermediate shaft.
本实用新型公开了一种切割装置,该切割装置包括圆盘状的旋转切割刀、导割板;导割板包括导杆板和圆弧板,圆弧板内侧设为凹槽;切割刀与圆弧板共圆心,且切割刀部分边沿位于圆弧板的凹槽内;圆弧板端部连接导杆板,且导杆板与圆弧板的弧面相切;切割刀周圈设有并列的锯齿,锯齿高4mm,底座宽为20mm;两锯齿彼此相对侧形成的夹角为60°。The utility model discloses a cutting device. The cutting device comprises a disc-shaped rotary cutting knife and a cutting guide plate; The circular arc plates have the same center, and the edge of the cutting knife is located in the groove of the circular arc plate; the end of the circular arc plate is connected to the guide rod plate, and the guide rod plate is tangent to the arc surface of the circular arc plate; The sawtooth is 4mm high and 20mm wide at the base; the angle formed by the two opposite sides of the sawtooth is 60°.
相比于现有技术的缺点和不足,本实用新型具有以下有益效果:本实用新型切割装置有效解决麻杆纤维缠绕切割刀以及切割刀易损坏的问题,并且麻杆切割处平整光滑,非常适用于麻类作物的规模化收割作业。Compared with the shortcomings and deficiencies of the prior art, the utility model has the following beneficial effects: the cutting device of the utility model effectively solves the problem that the hemp stalk fiber is wound around the cutting knife and the cutting knife is easily damaged, and the cutting place of the hemp stalk is smooth, which is very suitable for Large-scale harvesting operations for hemp crops.
附图说明Description of drawings
图1是本实用新型切割装置在俯视状态下的结构示意图;Fig. 1 is the structural representation of the cutting device of the present invention in a top view state;
图2是本实用新型切割装置中切割刀的结构示意图;Fig. 2 is the structural representation of cutting knife in the utility model cutting device;
图3是图2中A部分在放大状态下的结构示意图;Fig. 3 is a schematic structural view of part A in Fig. 2 in an enlarged state;
图4是本实用新型切割装置在正视状态下的结构示意图,图中省略了导割板;Fig. 4 is a schematic structural view of the cutting device of the present invention in a front view state, and the cutting guide plate is omitted in the figure;
图5是图4在剖视状态下的内部结构示意图;Fig. 5 is a schematic diagram of the internal structure of Fig. 4 in a cross-sectional state;
图6是图5中B部分在放大状态下的结构示意图。FIG. 6 is a schematic structural view of part B in FIG. 5 in an enlarged state.
具体实施方式detailed description
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1~6所示,其中,图1是本实用新型切割装置在俯视状态下的结构示意图;图2是本实用新型切割装置中切割刀的结构示意图;图3是图2中A部分在放大状态下的结构示意图;图4是本实用新型切割装置在正视状态下的结构示意图,图中省略了导割板;图5是图4在剖视状态下的内部结构示意图;图6是图5中B部分在放大状态下的结构示意图。As shown in Figures 1 to 6, wherein, Fig. 1 is a schematic structural view of the cutting device of the present invention in a top view; Fig. 2 is a schematic structural view of the cutting knife in the cutting device of the present invention; Fig. 3 is a schematic view of part A in Fig. 2 Schematic diagram of the structure under the enlarged state; Fig. 4 is a schematic diagram of the structure of the cutting device of the present invention in a front view state, and the cutting guide plate is omitted in the figure; Fig. 5 is a schematic diagram of the internal structure of Fig. 4 in a cross-sectional state; Fig. 6 is a diagram Schematic diagram of the enlarged structure of part B in 5.
一种切割装置,该切割装置包括圆盘状的旋转切割刀1、导割板2;所述导割板2包括导杆板2-1和圆弧板2-2,所述圆弧板2-2内侧设为凹槽;其中,A cutting device, the cutting device includes a disc-shaped rotary cutting knife 1, a cutting guide plate 2; the cutting guide plate 2 includes a guide bar plate 2-1 and an arc plate 2-2, and the arc plate 2 The inner side of -2 is set as a groove; where,
所述切割刀1与圆弧板2-2共圆心,且所述切割刀1部分边沿正对圆弧板2-2的凹槽;所述圆弧板2-2端部连接导杆板2-1,且导杆板2-1与圆弧板2-2的弧面相切;The cutting knife 1 and the arc plate 2-2 have the same center, and the edge of the cutting knife 1 is facing the groove of the arc plate 2-2; the end of the arc plate 2-2 is connected to the guide rod plate 2 -1, and the guide rod plate 2-1 is tangent to the arc surface of the arc plate 2-2;
所述切割刀1周圈设有并列的锯齿3,所述锯齿3包括:与切割刀1主体连接的基座,远离基座方向的顶座,以及位于锯齿3两相对方向侧的第一切割面3-1和第二切割面3-2;所述顶座截面为三角形,且该三角形顶点为所述第一切割面3-1和第二切割面3-1的相交点,该顶点距三角形底边的垂直长为4mm;所述基座宽度为20mm;两所述锯齿彼此相对侧形成60°的夹角。Said cutting knife 1 is provided with juxtaposed sawtooth 3, and said sawtooth 3 includes: a base connected to the main body of the cutting knife 1, a top seat away from the base, and a first cutting edge located on two opposite sides of the sawtooth 3. Surface 3-1 and second cutting surface 3-2; the section of the top seat is a triangle, and the apex of the triangle is the intersection point of the first cutting surface 3-1 and the second cutting surface 3-1, and the distance between the apex and The vertical length of the base of the triangle is 4 mm; the width of the base is 20 mm; the two sides of the sawtooth opposite each other form an included angle of 60°.
本实用新型切割装置特别用于麻类作物的收割作业,所述麻类作物包括苎麻、黄麻、红麻、大麻等富含韧皮纤维作物。The cutting device of the utility model is especially used for harvesting hemp crops, which include ramie, jute, kenaf, hemp and other crops rich in bast fibers.
在本实用新型的实际应用过程中,切割刀1快速旋转,此时,将麻类作物底部的主干置于导杆板2-1与切割刀1之间形成的进料口,切割刀1相对进料口反向转动,切割刀1的锯齿3将麻杆拉紧在进料口内,进料口对麻杆形成限位和固定作用,此时,快速转动的切割刀1将麻杆锯断,锯断后产生的碎屑绕圆弧板2-2内侧凹槽快速抛出。In the practical application process of the present utility model, the cutting knife 1 rotates rapidly, and at this moment, the trunk at the bottom of the hemp crop is placed in the feeding port formed between the guide bar plate 2-1 and the cutting knife 1, and the cutting knife 1 is relatively The feeding port rotates in reverse, the sawtooth 3 of the cutting knife 1 tightens the hemp rod in the feeding port, and the feeding port forms a limit and fixation effect on the hemp rod, at this time, the fast-rotating cutting knife 1 cuts the hemp rod , the debris generated after sawing is quickly thrown around the inner groove of the arc plate 2-2.
在本实用新型中,避免麻杆纤维缠绕切割刀1的重点在于,两相邻锯齿顶端之间的宽度以及顶端的非尖结构,在本实用新型中,锯齿3设置为正三角形形态。因此,两相邻锯齿顶端之间的宽度与锯齿3底座宽度等同的20mm,配合顶端的非尖结构,能够极大避免麻杆类作物纤维缠绕切割刀1的问题,这主要表现在,即使麻杆纤维没有切断,在切割刀1快速转动过程中,纤维也不会出现依附、缠绕在锯齿3顶端或两锯齿之间的问题。但是,如果将宽度调整为其他范围值时,或者,将顶端设置为尖头结构,则会出现缠绕问题,与本实用新型的效果相差甚远。相应的,要达到快速切断纤维的效果,本实用新型的切割刀1中,第一切割面3-1和第二切割面3-2的斜置设置,类似刀刃的作用,更加锋利,麻杆切割处平整光滑。在本实用新型中,由于切割刀1的特定结构,成功解决了现有切割刀在收割麻杆作物时易产生纤维缠绕以及使用寿命短的问题。In the utility model, the focus of avoiding the hemp stalk fiber winding cutting knife 1 lies in the width between the tops of two adjacent sawtooths and the non-pointed structure of the tops. In the utility model, the sawtooth 3 is set in the shape of an equilateral triangle. Therefore, the width between the two adjacent sawtooth tops is 20mm equal to the width of the base of the sawtooth 3, and the non-pointed structure at the top can greatly avoid the problem that the fiber of the hemp stalk crops is entangled with the cutting knife 1. This is mainly manifested in that even if the hemp The rod fiber is not cut off, and during the rapid rotation of the cutting knife 1, the fiber will not be attached to or entangled on the top of the sawtooth 3 or between the two sawtooths. However, if the width is adjusted to other range values, or if the top end is set as a pointed structure, there will be a winding problem, which is far from the effect of the utility model. Correspondingly, in order to achieve the effect of cutting fibers quickly, in the cutting knife 1 of the present invention, the oblique setting of the first cutting surface 3-1 and the second cutting surface 3-2 is similar to the effect of a blade, which is sharper and less hemp. The cut is flat and smooth. In the utility model, due to the specific structure of the cutting knife 1, the problems of easy fiber entanglement and short service life of the existing cutting knife when harvesting hemp stalk crops are successfully solved.
在进一步的实施过程中,为使本实用新型装置适于机械化工作,在本实用新型实施例中,所述切割装置还包括中转轴4、内部中空的支撑柱5以及内部中空的旋转臂6;其中,In a further implementation process, in order to make the device of the present invention suitable for mechanized work, in the embodiment of the present invention, the cutting device further includes a middle shaft 4, a support column 5 with a hollow inside, and a rotating arm 6 with a hollow inside; in,
所述支撑柱5底端固定在旋转臂6中心上侧处,且所述支撑柱5内部与旋转臂6内部导通;所述支撑柱5内设有中转轴4,所述中转轴4底端设有主齿轮7、副齿轮8,且所述中转轴4底端伸入旋转臂6内;所述旋转臂6内壁固定有主被齿轮9,且所述旋转臂6端部设有副被齿轮10;所述主齿轮7与主被齿轮9咬合,驱动旋转臂6转动;所述副齿轮8通过链条与副被齿轮10连接,所述副被齿轮10中心轴从旋转臂6端部下侧伸出并安装切割刀1。The bottom end of the supporting column 5 is fixed on the upper side of the center of the rotating arm 6, and the inside of the supporting column 5 is connected to the inside of the rotating arm 6; A main gear 7 and an auxiliary gear 8 are provided at the end, and the bottom end of the intermediate shaft 4 extends into the rotating arm 6; the inner wall of the rotating arm 6 is fixed with a main gear 9, and the end of the rotating arm 6 is provided with a secondary The secondary gear 10; the main gear 7 meshes with the main secondary gear 9 to drive the rotating arm 6 to rotate; the secondary gear 8 is connected to the secondary secondary gear 10 through a chain, and the central axis of the secondary secondary gear 10 is lowered from the end of the rotary arm 6 The side protrudes and installs the cutting knife 1.
在本实用新型的实施例中,更具体的,所述切割装置还包括液压马达,所述液压马达安装在支撑柱5的顶端,且所述液压马达的制动端与中转轴4顶端连接。In an embodiment of the present utility model, more specifically, the cutting device further includes a hydraulic motor, the hydraulic motor is installed on the top of the support column 5 , and the braking end of the hydraulic motor is connected to the top of the intermediate shaft 4 .
在本实用新型的实际应用过程中,液压马达驱动中转轴4转动,中转轴4底端的主齿轮7驱动主被齿轮9,并带动旋转臂6转动,副齿轮8驱动副被齿轮10,并带动切割刀1转动。其中,旋转臂6顺时针转动,而切割刀1采取的是逆时针转动,在切割装置向前移动过程中,切割刀1完成对成片麻杆作物的收割作业。由于液压马达的驱动以及中转轴4内置支撑柱5的设置,有效的避免了现有链式传动方式容易出现麻杆卷入的问题。In the actual application process of the utility model, the hydraulic motor drives the intermediate shaft 4 to rotate, the main gear 7 at the bottom of the intermediate shaft 4 drives the main gear 9, and drives the rotating arm 6 to rotate, and the secondary gear 8 drives the secondary gear 10, and drives The cutting knife 1 rotates. Wherein, the rotating arm 6 rotates clockwise, while the cutting knife 1 rotates counterclockwise. When the cutting device moves forward, the cutting knife 1 completes the harvesting operation of the flakes of hemp stalk crops. Due to the drive of the hydraulic motor and the setting of the built-in support column 5 in the intermediate shaft 4, the problem of the entanglement of hemp sticks that is easy to occur in the existing chain transmission method is effectively avoided.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (3)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621323422.3U CN206380321U (en) | 2016-12-05 | 2016-12-05 | A kind of cutter device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106472002A (en) * | 2016-12-05 | 2017-03-08 | 中国农业科学院麻类研究所 | A kind of cutter sweep and its application |
CN107646308A (en) * | 2017-10-10 | 2018-02-02 | 南宁致侨农业有限公司 | Sisal hemp harvesting device |
CN107690941A (en) * | 2017-10-10 | 2018-02-16 | 南宁致侨农业有限公司 | Efficient harvesting apparatus for sisal hemp |
-
2016
- 2016-12-05 CN CN201621323422.3U patent/CN206380321U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106472002A (en) * | 2016-12-05 | 2017-03-08 | 中国农业科学院麻类研究所 | A kind of cutter sweep and its application |
CN106472002B (en) * | 2016-12-05 | 2019-07-16 | 中国农业科学院麻类研究所 | A cutting device and its application |
CN107646308A (en) * | 2017-10-10 | 2018-02-02 | 南宁致侨农业有限公司 | Sisal hemp harvesting device |
CN107690941A (en) * | 2017-10-10 | 2018-02-16 | 南宁致侨农业有限公司 | Efficient harvesting apparatus for sisal hemp |
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