CN206369723U - A kind of adjustable ultrasonic probe fixing device of novel high-pressure tank body detection - Google Patents
A kind of adjustable ultrasonic probe fixing device of novel high-pressure tank body detection Download PDFInfo
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- CN206369723U CN206369723U CN201621200656.9U CN201621200656U CN206369723U CN 206369723 U CN206369723 U CN 206369723U CN 201621200656 U CN201621200656 U CN 201621200656U CN 206369723 U CN206369723 U CN 206369723U
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- connecting rod
- telescopic rod
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Abstract
本实用新型提供了一种新型高压罐体检测的可调式超声导波探头固定装置,其结构主要包括:直角连接杆1、连接销钉2、第一伸缩杆3、固定销定4、连接杆5、拧紧螺母6、带孔螺栓7、探头套8、V型块9、第二伸缩杆10、被测对象11、顶头12、长螺栓13、带螺纹孔导向块14等。其中直角连接杆和第一伸缩杆、连接杆和V型块之间通过连接销钉固定连接;第一伸缩杆和连接杆、直角连接杆和第二连接杆之间通过固定销定连接;拧紧螺母和带孔螺栓、带螺纹孔导向块和长螺栓之间通过螺纹连接。这种新型高压罐体检测的可调式超声导波探头固定装置具有安装组合方便、操作简单、使用范围广、可调节大小以及固定稳定等优势,本实用新型涉及高压罐体设备无损检测领域。
The utility model provides a new type of adjustable ultrasonic guided wave probe fixing device for high-pressure tank detection. , Tighten the nut 6, the bolt with hole 7, the probe cover 8, the V-shaped block 9, the second telescopic rod 10, the measured object 11, the plug 12, the long bolt 13, the guide block 14 with the threaded hole, etc. Wherein the right angle connecting rod and the first telescopic rod, the connecting rod and the V-shaped block are fixedly connected by connecting pins; the first telescopic rod and the connecting rod, the right angle connecting rod and the second connecting rod are connected by fixed pins; tighten the nut It is threadedly connected with bolts with holes, guide blocks with threaded holes and long bolts. This novel adjustable ultrasonic guided wave probe fixing device for high-pressure tank detection has the advantages of convenient installation and combination, simple operation, wide application range, adjustable size, and stable fixation. The utility model relates to the field of non-destructive testing of high-pressure tank equipment.
Description
技术领域technical field
本实用新型涉及一种超声导波探头固定装置,尤其涉及一种新型高压罐体检测的可调式超声导波探头固定装置,属于高压罐体设备无损检测领域。The utility model relates to an ultrasonic guided wave probe fixing device, in particular to a novel adjustable ultrasonic guided wave probe fixing device for high-pressure tank detection, which belongs to the field of high-pressure tank equipment non-destructive testing.
背景技术Background technique
近年来,由于一些高压罐体的裂纹、腐蚀等原因造成的事故频频发生,不仅对人们的生命健康造成危害,同时也给人们留下了许多心理方面的伤害,形成对一些高压罐体的恐惧,因此,如何有效快速的对一些存在安全隐患的高压罐体进行及时的检测排查成为人们需要关注的问题。目前,超声导波技术已经广泛应用于长运输管道、板材、高压罐体等设备裂纹以及腐蚀的检测,使用超声导波技术进行检测时,超声导波探头一般需要特殊的固定装置与被测对象固定在一起以到达检测精确的目的,但是对于不同直径的管道或者高压罐体来说需要使用不同的固定装置,这样不仅会提高检测成本,而且耗时耗力。因此,如何使超声导波探头安装在不同直径的高压罐体上成为人们需要解决的问题。In recent years, accidents caused by cracks and corrosion of some high-pressure tanks have occurred frequently, which not only cause harm to people's lives and health, but also leave people with a lot of psychological damage, forming fear of some high-pressure tanks Therefore, how to effectively and quickly detect and check some high-pressure tanks with potential safety hazards has become a problem that people need to pay attention to. At present, ultrasonic guided wave technology has been widely used in the detection of cracks and corrosion in equipment such as long transportation pipelines, plates, and high-pressure tanks. When using ultrasonic guided wave technology for detection, ultrasonic guided wave probes generally require special fixtures and objects to be tested. They are fixed together to achieve accurate detection, but different fixing devices are required for pipes of different diameters or high-pressure tanks, which will not only increase the detection cost, but also consume time and effort. Therefore, how to install the ultrasonic guided wave probe on high-pressure tanks with different diameters has become a problem to be solved.
实用新型内容Utility model content
本实用新型根据以上问题,提出了一种新型高压罐体检测的可调式超声导波探头固定装置。According to the above problems, the utility model proposes a novel adjustable ultrasonic guided wave probe fixing device for high-pressure tank detection.
本实用新型提供了一种新型高压罐体检测的可调式超声导波探头固定装置,其结构主要包括:直角连接杆1、连接销钉2、第一伸缩杆3、固定销定4、连接杆5、拧紧螺母6、带孔螺栓7、探头套8、V型块9、第二伸缩杆10、被测对象11、顶头12、长螺栓13、带螺纹孔导向块14等。其中直角连接杆和第一伸缩杆、连接杆和V型块之间通过连接销钉固定连接;第一伸缩杆和连接杆、直角连接杆和第二连接杆之间通过固定销定连接;拧紧螺母和带孔螺栓、带螺纹孔导向块和长螺栓之间通过螺纹连接。The utility model provides a new type of adjustable ultrasonic guided wave probe fixing device for high-pressure tank detection. , Tighten nut 6, bolt with hole 7, probe cover 8, V-shaped block 9, second telescopic rod 10, measured object 11, plug 12, long bolt 13, guide block 14 with threaded hole, etc. Wherein the right angle connecting rod and the first telescopic rod, the connecting rod and the V-shaped block are fixedly connected by connecting pins; the first telescopic rod and the connecting rod, the right angle connecting rod and the second connecting rod are connected by fixed pins; tighten the nut It is threadedly connected with bolts with holes, guide blocks with threaded holes and long bolts.
作为一种优选方案,所述的第一伸缩杆、第二伸缩杆通过同时伸缩并用固定销钉定位后,通过旋拧螺栓可使整个超声导波探头固定装置安装于不同直径大小的高压罐体外部,达到固定作用。As a preferred solution, after the first telescopic rod and the second telescopic rod are simultaneously stretched and positioned with fixed pins, the entire ultrasonic guided wave probe fixing device can be installed outside the high-pressure tanks with different diameters by screwing the bolts , to achieve a fixed effect.
作为一种优选方案,所述的所有的杆类零件为空心合金材料制作,既减小了总体装置的重量,又保证了整体结构的强度和刚度。As a preferred solution, all the rod parts are made of hollow alloy material, which not only reduces the weight of the overall device, but also ensures the strength and rigidity of the overall structure.
作为一种优选方案,所述的V型块和顶头的配合限制了圆柱类被测对象的所有自由度,从而起到固定超声导波探头的作用。As a preferred solution, the cooperation between the V-shaped block and the plug restricts all degrees of freedom of the cylindrical measured object, thereby playing the role of fixing the ultrasonic guided wave probe.
作为一种优选方案,所述的探头套采用耐高温材料制作,有效的保护了超声导波探头处于高温环境下工作。As a preferred solution, the probe cover is made of high temperature resistant material, which effectively protects the ultrasonic guided wave probe from working in a high temperature environment.
通过采用前述技术方案,本实用新型的有益效果是:结构简单,操作方便,适用范围广,避免了检测不同罐体而多次改换超声导波固定装置的麻烦,同时探头套有效的保护了超声导波探头,以适应较为恶劣的环境条件。By adopting the aforementioned technical scheme, the beneficial effects of the utility model are: simple structure, convenient operation, wide application range, avoiding the trouble of changing the ultrasonic guide wave fixing device for many times when testing different tanks, and at the same time, the probe cover effectively protects the ultrasonic Guided wave probes to adapt to harsher environmental conditions.
附图说明Description of drawings
下面结合具体实施例附图对本实用新型进行详细的描述。Below in conjunction with specific embodiment accompanying drawing, the utility model is described in detail.
图1是本实用新型整体结构最大限位时的的正视图。Fig. 1 is the front view of the overall structure of the utility model when it is at the maximum limit.
图2是本实用新型整体结构最大限位时的立体示意图。Fig. 2 is a three-dimensional schematic diagram of the overall structure of the utility model at the maximum limit.
图3是本实用新型整体结构最小限位时的的正视图。Fig. 3 is a front view of the overall structure of the utility model at the time of minimum limit.
图4是本实用新型整体结构最小限位时的立体示意图。Fig. 4 is a three-dimensional schematic view of the overall structure of the utility model at the minimum limit position.
具体实施方式detailed description
如图1~4所示,本实用新型公开了一种新型高压罐体检测的可调式超声导波探头固定装置,其结构主要包括:直角连接杆1、连接销钉2、第一伸缩杆3、固定销定4、连接杆5、拧紧螺母6、带孔螺栓7、探头套8、V型块9、第二伸缩杆10、被测对象11、顶头12、长螺栓13、带螺纹孔导向块14等。其中直角连接杆和第一伸缩杆、连接杆和V型块之间通过连接销钉固定连接;第一伸缩杆和连接杆、直角连接杆和第二连接杆之间通过固定销定连接;拧紧螺母和带孔螺栓、带螺纹孔导向块和长螺栓之间通过螺纹连接。As shown in Figures 1 to 4, the utility model discloses a new type of adjustable ultrasonic guided wave probe fixing device for high-pressure tank detection. Its structure mainly includes: a right-angle connecting rod 1, a connecting pin 2, a first telescopic rod 3, Fixed pin 4, connecting rod 5, tightening nut 6, bolt with hole 7, probe cover 8, V-shaped block 9, second telescopic rod 10, object under test 11, plug 12, long bolt 13, guide block with threaded hole 14 etc. Wherein the right angle connecting rod and the first telescopic rod, the connecting rod and the V-shaped block are fixedly connected by connecting pins; the first telescopic rod and the connecting rod, the right angle connecting rod and the second connecting rod are connected by fixed pins; tighten the nut It is threadedly connected with bolts with holes, guide blocks with threaded holes and long bolts.
详述本实施例的工作过程如下。The working process of this embodiment is described in detail as follows.
如图1所示,适用于高压罐体直径较大时,如:小型锅炉。首先将整个固定装置上的固定销钉4拔出,将第一伸缩杆3和第二伸缩杆10分别拉出至最长状态后,把固定装置套在被测对象11的外直径合适位置处。然后将第一伸缩杆3和第二伸缩杆10分别向里推至被测对象11的外侧紧贴V型块9内侧,这时用固定销钉4通过第一伸缩杆3和第二伸缩杆上的通孔与直角连接杆1和连接杆5连接,此时通过旋转长螺栓13使得顶头12顶紧被测对象11的外壁。最后,通过转动拧紧螺母6使探头套8与被测对象11接触,至此超声导波探头的整个固定过程结束。拆卸时为了避免碰到超声导波探头,应先旋转拧紧螺母6使探头套远离被测对象11,然后旋转长螺栓13即可将固定装置脱离被测对象11,最后为了存取方便、节约空间可将连接销钉2、固定销钉4全部卸下,整个装置便可拆成单一构件以便于携带。As shown in Figure 1, it is suitable for high-pressure tanks with large diameters, such as small boilers. First, pull out the fixing pin 4 on the entire fixing device, pull out the first telescopic rod 3 and the second telescopic rod 10 respectively to the longest state, and then put the fixing device on a suitable position of the outer diameter of the measured object 11 . Then push the first telescopic rod 3 and the second telescopic rod 10 inwards to the outside of the measured object 11 close to the inside of the V-shaped block 9, at this time pass the first telescopic rod 3 and the second telescopic rod with the fixing pin 4 The through hole is connected with the right-angled connecting rod 1 and the connecting rod 5. At this time, the plug 12 is pressed against the outer wall of the measured object 11 by rotating the long bolt 13. Finally, the probe cover 8 is brought into contact with the measured object 11 by turning the tightening nut 6 , so far the entire fixing process of the ultrasonic guided wave probe is completed. In order to avoid touching the ultrasonic guided wave probe during disassembly, the nut 6 should be rotated and tightened first to keep the probe cover away from the measured object 11, and then the long bolt 13 can be rotated to separate the fixing device from the measured object 11. Finally, for easy access and space saving The connecting pin 2 and the fixing pin 4 can all be dismounted, and the whole device can be disassembled into a single component for easy portability.
如图3所示,适用于高压罐体直径较小时,如:煤气罐、氧气罐等。其具体实施过 程与上述图1所述的过程大致相同。As shown in Figure 3, it is suitable for high-pressure tanks with small diameters, such as gas tanks, oxygen tanks, etc. Its specific implementation process is roughly the same as the process described in Figure 1 above.
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CN118067837A (en) * | 2024-02-04 | 2024-05-24 | 广钢(上海)气体有限公司 | A fully automatic nondestructive testing device and method for high-pressure tanks |
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Cited By (1)
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CN118067837A (en) * | 2024-02-04 | 2024-05-24 | 广钢(上海)气体有限公司 | A fully automatic nondestructive testing device and method for high-pressure tanks |
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Granted publication date: 20170801 Termination date: 20181108 |