CN206361156U - A kind of vapour-pressure type acceleration switching valve - Google Patents
A kind of vapour-pressure type acceleration switching valve Download PDFInfo
- Publication number
- CN206361156U CN206361156U CN201621342986.1U CN201621342986U CN206361156U CN 206361156 U CN206361156 U CN 206361156U CN 201621342986 U CN201621342986 U CN 201621342986U CN 206361156 U CN206361156 U CN 206361156U
- Authority
- CN
- China
- Prior art keywords
- hole
- cylinder
- air
- vertical
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000001133 acceleration Effects 0.000 title abstract description 8
- 238000007789 sealing Methods 0.000 claims description 81
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 15
- 230000006835 compression Effects 0.000 description 9
- 238000007906 compression Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000001105 regulatory effect Effects 0.000 description 6
- 238000005461 lubrication Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 229910001369 Brass Inorganic materials 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001739 rebound effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Fluid-Driven Valves (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种气压式快速开关阀,尤其是一种风洞压缩空气控制开关阀,属于阀门领域。The utility model relates to a pneumatic quick switch valve, in particular to a wind tunnel compressed air control switch valve, which belongs to the field of valves.
背景技术Background technique
亚跨超风洞是速度范围为马赫数0.4<M≤4.5的高速风洞,典型的亚跨超风洞结构由气源、总阀、快速阀、调压阀、前室、喷管、试验段、出口等组成,如附图6示意。试验时,气源内的压缩空气经过总阀→快速阀→调压阀后进入前室整流,由喷管调整速度,在试验段内试验后由出口排出。另外有一些风洞将快速阀与调压阀的功能整合,由一个快速调压阀实现快速启闭和调压的功能,由于其内容与本实用新型无关,在此不再赘述。The sub-span super wind tunnel is a high-speed wind tunnel with a speed range of Mach number 0.4<M≤4.5. The typical sub-span super wind tunnel structure consists of air source, main valve, fast valve, pressure regulating valve, front chamber, nozzle, test Sections, outlets, etc., as shown in Figure 6. During the test, the compressed air in the air source passes through the main valve→fast valve→pressure regulating valve and then enters the front chamber for rectification, the speed is adjusted by the nozzle, and it is discharged from the outlet after the test in the test section. In addition, some wind tunnels integrate the functions of the fast valve and the pressure regulating valve, and realize the functions of fast opening and closing and pressure regulation by a fast pressure regulating valve. Since its content has nothing to do with the utility model, it will not be repeated here.
沿着气流方向,起到隔绝气源与风洞作用的阀门为总阀、快速阀和调压阀。总阀的作用是将气源关闭,防止气源内的气体泄漏,其特点是密封性能好,开关速度慢,开关次数少,一般采用密封性能良好的球阀、截止阀或蝶阀作为总阀,在节假日停产、风洞检修的时候关闭,在风洞的日常试验及准备过程中始终处于打开状态;调压阀的作用是通过调节开度调整前室及喷管前的压力始终相对稳定,从而使气流速度和流场稳定,一般的结构形式为蝶板式、锥桶式、狭缝式等,其特点是密封性能很差或者无密封作用,仅作为开度调节使用;快速阀的作用是在试验开始时快速打开,试验结束时快速关闭,在风洞的日常生产试验过程中始终处于关闭状态,隔绝气源与风洞,是风洞试验使用最频繁的设备之一。快速阀的特点是开关迅速、在意外失电情况下也能够自动关闭。Along the airflow direction, the valves that isolate the air source from the wind tunnel are the main valve, quick valve and pressure regulating valve. The function of the main valve is to close the air source to prevent gas leakage in the air source. It is characterized by good sealing performance, slow switching speed, and few switching times. Generally, ball valves, globe valves or butterfly valves with good sealing performance are used as the main valve. It is closed during holiday shutdown and wind tunnel maintenance, and is always open during the daily test and preparation process of the wind tunnel; the function of the pressure regulating valve is to adjust the opening to adjust the pressure in the front chamber and in front of the nozzle to be relatively stable at all times, so that The air velocity and flow field are stable, and the general structural forms are butterfly plate type, cone barrel type, slit type, etc., which are characterized by poor sealing performance or no sealing effect, and are only used for opening adjustment; the role of the fast valve is in the test It opens quickly at the beginning and closes quickly at the end of the test. It is always closed during the daily production test of the wind tunnel to isolate the air source from the wind tunnel. It is one of the most frequently used equipment for wind tunnel tests. The fast valve is characterized by rapid switching and automatic closing in case of accidental power failure.
随着现代先进风洞朝着更高的试验效率和更多的试验次数发展,快速阀的年使用频次已经远远超过了一般的阀门所能承受的年开关次数的极限。结合风洞试验对快速阀开关迅速、失电快关、反复开关的要求,本文有针对性地提出了一种气压式的快速开关阀作为风洞快速阀使用。With the development of modern advanced wind tunnels towards higher test efficiency and more test times, the annual use frequency of fast valves has far exceeded the limit of the annual switching times that ordinary valves can withstand. Combined with the requirements of the wind tunnel test on the rapid switching, fast closing and repeated switching of the fast valve, this paper proposes a pneumatic fast switching valve to be used as the fast valve in the wind tunnel.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的上述不足,提供一种气压式快速开关阀,应用于亚跨超声速风洞作为快速阀使用,适应非常频繁的快速开启关闭工况。The purpose of this utility model is to overcome the above-mentioned shortcomings of the prior art, and provide a pneumatic fast switching valve, which is used as a fast valve in a sub-transonic wind tunnel, and is suitable for very frequent fast opening and closing conditions.
本实用新型的上述目的是通过如下技术方案予以实现的:The above-mentioned purpose of the utility model is achieved through the following technical solutions:
提供一种气压式快速开关阀,包括阀体、气源和气源控制回路;Provide a pneumatic quick switch valve, including valve body, air source and air source control circuit;
所述气源用于提供阀体开关所需的气体;The gas source is used to provide the gas required by the valve body switch;
所述气源控制回路用于切换气源气体的流向;The gas source control circuit is used to switch the flow direction of the gas source gas;
所述阀体包括外壳、前密封组件、后密封组件、气缸、中心轴;The valve body includes a shell, a front sealing assembly, a rear sealing assembly, a cylinder, and a central shaft;
外壳包括两端开口的壳体和壳体内部的中段固定的内中心筒,内中心筒筒底具有开口,开口与中心轴的后端尺寸匹配,开口与外壳外表面之间设置通气道;The shell includes a shell with openings at both ends and an inner central cylinder fixed in the middle of the shell. The bottom of the inner central cylinder has an opening, the opening matches the size of the rear end of the central shaft, and an air passage is provided between the opening and the outer surface of the shell;
前密封组件包括外圈和内圈,外圈与外壳壳体的上游开口端匹配,内圈与外圈固定连接,内圈的开口与中心轴的前端尺寸匹配,内圈具有通孔,外圈具有和内圈的通孔相通的通气道,外圈和内圈的前端面作为工作介质入口;The front sealing assembly includes an outer ring and an inner ring, the outer ring matches the upstream opening end of the casing, the inner ring is fixedly connected to the outer ring, the opening of the inner ring matches the front end size of the central shaft, the inner ring has a through hole, and the outer ring There is an air channel communicating with the through hole of the inner ring, and the front faces of the outer ring and the inner ring are used as the inlet of the working medium;
后密封组件包括压盘,压盘固定压紧在外壳内中心筒的开口端;The rear sealing assembly includes a pressure plate, which is fixed and pressed against the opening end of the central cylinder in the casing;
中心轴固定在前密封组件内圈和外壳内中心筒开口之间;中心轴的中部为活塞盘,中心轴前端具有第一气孔,中心轴靠近活塞盘前端的位置具有第二气孔,第一气孔与第二气孔之间为中空的气体通道;第一气孔与前密封组件内圈的通孔连通;中心轴后端具有第三气孔,中心轴靠近活塞盘后端的位置具有第四气孔,第三气孔与第四气孔之间为中空的气体通道;第三气孔和外壳筒底开口连通;The central shaft is fixed between the inner ring of the front sealing assembly and the opening of the central cylinder in the housing; the middle part of the central shaft is the piston disc, the front end of the central shaft has a first air hole, and the position of the central shaft near the front end of the piston disc has a second air hole, the first air hole It is a hollow gas channel between the second air hole; the first air hole communicates with the through hole of the inner ring of the front sealing assembly; the rear end of the central shaft has a third air hole, and the central shaft has a fourth air hole near the rear end of the piston disc. There is a hollow gas channel between the air hole and the fourth air hole; the third air hole communicates with the opening at the bottom of the casing;
气缸包括外套筒和气缸内筒,所述气缸内筒套设在中心轴上,并可以沿中心轴移动,中心轴的活塞盘作为气缸的活塞,气缸内筒经活塞盘分为前、后气室;当需要关闭阀体时,所述气源控制回路控制气源气体经前密封组件的通气道进入中心轴第一气孔,经第二气孔进入气缸的前气室,气缸的后气室与大气相通,气缸向前移动,外套筒的前端压紧前密封组件外圈,外套筒的后端压紧后密封组件压盘,气缸的外套筒与外壳的内中心筒形成密封结构,工作介质无法通过所述阀体;当需要开启阀体时,所述气源控制回路控制气源气体经外壳的通气道进入中心轴第三气孔,经第四气孔进入气缸的后气室,气缸的前气室与大气相通,气缸向后移动,工作介质经前密封组件进入开关阀,经过前密封组件和后密封组件之间的空隙、气缸的外套筒与外壳的内中心筒之间形成的空隙,由外壳壳体后开口端流出开关阀。The cylinder includes an outer sleeve and a cylinder inner cylinder. The cylinder inner cylinder is set on the central axis and can move along the central axis. The piston disk of the central axis is used as the piston of the cylinder, and the cylinder inner cylinder is divided into front and rear by the piston disk. Air chamber; when the valve body needs to be closed, the air source control circuit controls the air source gas to enter the first air hole of the central axis through the air channel of the front sealing assembly, enter the front air chamber of the cylinder through the second air hole, and enter the rear air chamber of the cylinder Connected with the atmosphere, the cylinder moves forward, the front end of the outer sleeve presses the outer ring of the front seal assembly, the rear end of the outer sleeve presses the pressure plate of the rear seal assembly, and the outer sleeve of the cylinder forms a sealing structure with the inner center cylinder of the outer shell , the working medium cannot pass through the valve body; when the valve body needs to be opened, the air source control circuit controls the air source gas to enter the third air hole of the central axis through the air passage of the shell, and enter the rear air chamber of the cylinder through the fourth air hole, The front air chamber of the cylinder communicates with the atmosphere, the cylinder moves backward, and the working medium enters the switch valve through the front seal assembly, passes through the gap between the front seal assembly and the rear seal assembly, and between the outer sleeve of the cylinder and the inner center sleeve of the outer shell. The formed gap flows out of the switch valve from the rear open end of the housing shell.
本实用新型与现有技术相比的有益效果是:The beneficial effects of the utility model compared with the prior art are:
(1)本实用新型的气压式快速开关阀,主要的运动部件在油雾润滑的配合下适应反复开启关闭的工况,每年的开启关闭次数1.5万次,检修周期1年,使用寿命10年。具有可靠性高,使用寿命长的优点;(1) The pneumatic fast switching valve of the utility model, the main moving parts are adapted to the working condition of repeated opening and closing under the cooperation of oil mist lubrication, the number of opening and closing times per year is 15,000 times, the maintenance period is 1 year, and the service life is 10 years . It has the advantages of high reliability and long service life;
(2)本实用新型的气压式快速开关阀,设置气源二位四通阀的状态为失电以后自动关闭阀门,保证了即使在意外状况下也能够关闭阀门,安全性高;(2) The air pressure type fast switch valve of the present utility model is set to automatically close the valve after power failure, which ensures that the valve can be closed even under unexpected conditions, and has high safety;
(3)本实用新型的气压式快速开关阀,密封气源采用风洞试验最为常用的洁净中压气(压力等级2.5MPa),并且当即使密封气有少量泄露等意外情况发生时,气源也能够被迅速补充,具有密封气来源经济便捷的优点;采用气压作为阀门的密封动力来源,即使密封气有少量泄露也不会污染风洞,降低了阀体内部对密封气密封的要求,具有洁净的优点;(3) For the air pressure type fast switch valve of the present utility model, the sealing air source adopts the most commonly used clean medium pressure air (pressure level 2.5MPa) in wind tunnel tests, and when accidents such as a small amount of leakage of the sealing air occur, the air source will also It can be quickly replenished, and has the advantages of economical and convenient sealing gas source; air pressure is used as the sealing power source of the valve, even if the sealing gas leaks a small amount, it will not pollute the wind tunnel, which reduces the requirements for sealing gas inside the valve body, and has a clean The advantages;
(4)本实用新型的气压式快速开关阀,采用气压作为阀门的密封动力来源,能够满足阀门开启或关闭时间不大于1s的要求,具有动作迅速的优点;(4) The air pressure type fast switching valve of the utility model adopts air pressure as the sealing power source of the valve, which can meet the requirement that the opening or closing time of the valve is not more than 1 second, and has the advantage of rapid action;
(5)本实用新型的气压式快速开关阀,气缸内部设置的缓冲装置既能够保证动作迅速又可有效防止气缸与活塞的撞击,具有运行平稳可靠的优点;(5) In the pneumatic quick switch valve of the present invention, the buffer device installed inside the cylinder can not only ensure the quick action but also effectively prevent the collision between the cylinder and the piston, and has the advantages of stable and reliable operation;
(6)本实用新型的气压式快速开关阀,气缸的外套筒只承受工作介质的径向力而不承受轴向力,从而可以大大降低开关阀门所需的能量,具有密封气压力要求低的优点。(6) In the pneumatic quick switch valve of the present utility model, the outer sleeve of the cylinder only bears the radial force of the working medium but not the axial force, thereby greatly reducing the energy required for the switch valve and having low sealing gas pressure requirements The advantages.
(7)本实用新型的前、后密封垫基本只受到正压力,在结构上又被压紧盘与外壳紧紧包裹住,消除了密封圈容易被气流吹走的故障隐患,增加了密封垫的耐用性。(7) The front and rear sealing gaskets of the utility model are basically only subjected to positive pressure, and are tightly wrapped by the compression plate and the shell structurally, eliminating the hidden trouble that the sealing ring is easily blown away by the air flow, and increasing the sealing gasket durability.
附图说明Description of drawings
图1为本实用新型的总体组成及阀体结构示意图,阀门处于关闭状态;Fig. 1 is the overall composition of the utility model and the schematic diagram of the valve body structure, and the valve is in a closed state;
图2为阀门全开状态下的阀体结构示意图;Figure 2 is a schematic diagram of the valve body structure in the fully open state of the valve;
图3为前密封组件部位在阀门开启或关闭瞬间气流的流向示意图,实线部分为前密封组件;Figure 3 is a schematic diagram of the flow direction of the airflow at the moment when the valve is opened or closed at the front sealing component, and the solid line part is the front sealing component;
图4为后密封组件部位在阀门开启或关闭瞬间气流的流向示意图,实线部分为后密封组件;Figure 4 is a schematic diagram of the flow direction of the airflow at the moment when the valve is opened or closed at the position of the rear sealing component, and the solid line part is the rear sealing component;
图5为气缸与中心轴的结构示意图,图示为阀门关闭状态;Fig. 5 is a structural schematic diagram of the cylinder and the central shaft, and the diagram shows the closed state of the valve;
图6为典型的下吹暂冲式亚跨超风洞的结构组成示意图。Figure 6 is a schematic diagram of the structural composition of a typical down-blowing temporary sub-span super wind tunnel.
具体实施方式detailed description
本实用新型提供了一种气压式快速开关阀,如图1示意,包括阀体和气源两大部分,上半部分虚线框内的结构表示阀体,下半部分虚线框内的结构表示气源,图1表示的为阀门关闭状态,图2表示的为阀门打开状态。其中阀体的特征包括外壳(1)、前密封组件(2.0)、后密封组件(3.0)、气缸(4.0)、中心轴(5.0)、整流尾锥(6)、管嘴(7,8)等;气源的特征包括二位四通阀(W1)、油雾器(W2)、单向阀(W3)、截止阀(W4)、减压阀(W5)、密封空气罐(W6)、安全阀(W7)、压力表(W8)、油气分离器(W9)等。当二位四通阀(W1)处于断电状态时,上游管接头(7)与密封空气罐(W6)连接,下游管接头(8)与大气连接,气缸(4.0)的左侧带压右侧无压,气缸(4.0)压紧前密封组件(2.0)与后密封组件(3.0),阀门处于关闭状态;反之,当控制二位四通阀(W2)带电时,如图2示意,气缸(4.0)的右侧带压左侧无压,气缸(4.0)移动至右侧,阀门处于打开状态,工作介质通过气缸(4.0)外部与外壳(1)之间的空腔由左侧流向右侧。密封空气罐(W6)的洁净压缩空气来源于风洞中压气,管道及连接形式图中省略。The utility model provides a pneumatic fast switching valve, as shown in Figure 1, which includes two parts: a valve body and an air source. Source, Figure 1 shows the closed state of the valve, and Figure 2 shows the open state of the valve. The features of the valve body include the shell (1), the front sealing assembly (2.0), the rear sealing assembly (3.0), the cylinder (4.0), the central shaft (5.0), the rectifying tail cone (6), the nozzle (7, 8) etc.; the characteristics of the air source include two-position four-way valve (W1), lubricator (W2), one-way valve (W3), stop valve (W4), pressure reducing valve (W5), sealed air tank (W6), Safety valve (W7), pressure gauge (W8), oil-gas separator (W9), etc. When the two-position four-way valve (W1) is in the de-energized state, the upstream pipe joint (7) is connected to the sealed air tank (W6), the downstream pipe joint (8) is connected to the atmosphere, and the left side of the cylinder (4.0) has pressure on the right There is no pressure on the side, the cylinder (4.0) presses the front sealing assembly (2.0) and the rear sealing assembly (3.0), and the valve is in a closed state; otherwise, when the two-position four-way valve (W2) is charged, as shown in Figure 2, the cylinder The right side of (4.0) is under pressure and the left side is without pressure, the cylinder (4.0) moves to the right side, the valve is in an open state, and the working medium flows from the left side to the right through the cavity between the outside of the cylinder (4.0) and the casing (1) side. The clean compressed air of the sealed air tank (W6) comes from the compressed air in the wind tunnel, and the piping and connection forms are omitted in the figure.
设置的二位四通阀(W2)的特点在断电状态下关闭阀门,从而保证了即使是在意外失电的故障情况下,阀门也能快速关闭,保证了风洞试验的安全性。The feature of the set two-position four-way valve (W2) is to close the valve in the power-off state, thereby ensuring that the valve can be closed quickly even in the event of an accidental power-off failure, ensuring the safety of the wind tunnel test.
气缸(4.0)与中心轴(5.0)共同组成了气缸-活塞结构,依靠密封空气罐(W6)内的压缩空气驱动气缸(4.0)运动,压紧前后密封组件(2.0,3.0)实现密封。The cylinder (4.0) and the central shaft (5.0) together form a cylinder-piston structure, relying on the compressed air in the sealed air tank (W6) to drive the movement of the cylinder (4.0), and compress the front and rear sealing components (2.0, 3.0) to achieve sealing.
如图3示意,前密封组件(2.0)的特征包括紧固螺栓(2.1)、止动垫圈(2.2)、前压紧盘(2.3)、前密封垫(2.4)。前压紧盘(2.3)是有一个内部中空轮辐的轮毂形状的盘状物,前密封垫(2.4)是硬度适中的耐油橡胶制品,紧固螺栓(2.1)压紧前压紧盘(2.3)和前密封垫(2.4),固定在外壳(1)上,止动垫圈(2.2)防止紧固螺栓(2.1)松动。As shown in Figure 3, the features of the front sealing assembly (2.0) include fastening bolts (2.1), stop washers (2.2), front compression discs (2.3), and front sealing pads (2.4). The front compression disc (2.3) is a hub-shaped disc with an internal hollow spoke, the front gasket (2.4) is an oil-resistant rubber product with moderate hardness, and the fastening bolt (2.1) compresses the front compression disc (2.3) and the front gasket (2.4), fixed on the housing (1), the stop washer (2.2) prevents the fastening bolt (2.1) from loosening.
如图4示意,后密封组件(3.0)的特征包括紧固螺栓(3.1)、止动垫圈(3.2)、后压紧盘(3.3)、后密封垫(3.4)。后压紧盘(3.3)是带凹槽的法兰形状的压板,后密封垫(3.4)是硬度适中的耐油橡胶制品,紧固螺栓(3.1)压紧后压紧盘(3.3)和后密封垫(3.4),固定在外壳(1)上,止动垫圈(3.2)防止紧固螺栓(3.1)松动。As shown in Figure 4, the features of the rear sealing assembly (3.0) include fastening bolts (3.1), stop washers (3.2), rear compression discs (3.3), and rear sealing gaskets (3.4). The rear compression plate (3.3) is a flange-shaped pressure plate with grooves, the rear sealing gasket (3.4) is an oil-resistant rubber product with moderate hardness, and the fastening bolts (3.1) are compressed. Pad (3.4), fixed on the housing (1), the stop washer (3.2) prevents the fastening bolt (3.1) from loosening.
如图5示意,气缸(4.0)的包括前气缸盖、后气缸盖和气缸筒;前气缸盖(4.1~4.9)由顶丝(4.1)、弹簧(4.2)、钢珠(4.3)、紧固螺栓(4.4)、压紧盘(4.5)、密封环(4.6)、前气缸盖(4.7)、轴套(4.8)、节流顶丝(4.9)组成;后气缸盖(4.11~4.19)由顶丝(4.11)、弹簧(4.12)、钢珠(4.13)、紧固螺栓(4.14)、压紧盘(4.15)、密封环(4.16)、前气缸盖(4.17)、轴套(4.18)、节流顶丝(4.19)组成;气缸筒由外套筒(4.21)、气缸内筒(4.22)、肋(4.23)组成。整体铸造或焊接组成的气缸筒(4.21~4.23),以及前密封垫片(4.10)和后密封垫片(4.20)。附图中未完整表达的特征还包括前气缸盖(4.1~4.9)以及后气缸盖(4.11~4.19)与气缸内筒(4.22)的连接依靠螺栓(未示出)拧紧,依靠止动垫圈(未示出)防止螺栓松动。附图中未完整表达的特征还包括外套筒(4.21)与外壳(1)之间依靠平键连接,限定了气缸(4.0)不具有滚转方向的自由度。As shown in Figure 5, the cylinder (4.0) includes a front cylinder head, a rear cylinder head and a cylinder barrel; (4.4), compression disc (4.5), seal ring (4.6), front cylinder head (4.7), shaft sleeve (4.8), throttle jackscrew (4.9); rear cylinder head (4.11~4.19) consists of jackscrew (4.11), spring (4.12), steel ball (4.13), fastening bolt (4.14), pressure plate (4.15), sealing ring (4.16), front cylinder head (4.17), shaft sleeve (4.18), throttle top wire (4.19); the cylinder barrel is made up of an outer sleeve (4.21), a cylinder inner barrel (4.22), and a rib (4.23). The cylinder barrel (4.21-4.23) composed of integral casting or welding, and the front sealing gasket (4.10) and the rear sealing gasket (4.20). The features that are not fully expressed in the drawings also include that the connection between the front cylinder head (4.1-4.9) and the rear cylinder head (4.11-4.19) and the cylinder inner tube (4.22) is tightened by bolts (not shown), and the stop washer ( not shown) to prevent the bolt from loosening. The features not fully expressed in the drawings also include the connection between the outer sleeve (4.21) and the housing (1) by means of a flat key, which limits the freedom of the cylinder (4.0) in the rolling direction.
如图1和图5示意,中心轴(5.0)的特征包括前密封盖(5.1)和前密封环(5.2)、中心轴杆(5.3)和密封环(5.4)、后密封盖(5.6)和后密封环(5.5)。中心轴杆(5.3)为其活塞形状的中段封闭两端中空的空心轴,前侧的空腔依靠前密封盖(5.1)和前密封环(5.2)密封,后侧的空腔依靠后密封盖(5.6)和后密封环(5.5)密封。中心轴杆(5.3)水平架设在外壳(1)的中心孔与前压紧盘(2.3)之间,与气缸内筒(4.22)的内壁面采用密封环(5.4)密封,前侧的内部空腔通过前压盘(2.3)的内部空腔与上游管接头(7)连接,后侧的内部空腔通过外壳(1)的内部空腔与下游管接头(8)连接。As shown in Figure 1 and Figure 5, the features of the central shaft (5.0) include a front seal cover (5.1) and a front seal ring (5.2), a central shaft rod (5.3) and a seal ring (5.4), a rear seal cover (5.6) and Rear sealing ring (5.5). The central shaft rod (5.3) is a hollow shaft with hollow ends closed by its piston-shaped middle section, the front cavity is sealed by the front sealing cover (5.1) and the front sealing ring (5.2), and the rear cavity is sealed by the rear sealing cover (5.6) and rear sealing ring (5.5) seal. The central shaft rod (5.3) is erected horizontally between the central hole of the casing (1) and the front pressure plate (2.3), and is sealed with the inner wall of the cylinder inner tube (4.22) by a sealing ring (5.4). The cavity is connected with the upstream pipe joint (7) through the internal cavity of the front pressure plate (2.3), and the internal cavity at the rear side is connected with the downstream pipe joint (8) through the internal cavity of the shell (1).
如图1、图2示意,由于气缸(4.0)的外套筒(4.21)只承受工作介质的径向力而不承受轴向力,从而可以大大降低开关阀门所需的能量,密封气的压力可降至2MPa,使用风洞中压气就可以作为密封气来源。As shown in Figure 1 and Figure 2, since the outer sleeve (4.21) of the cylinder (4.0) only bears the radial force of the working medium and not the axial force, it can greatly reduce the energy required for switching valves and the pressure of the sealing gas. It can be reduced to 2MPa, and the medium-pressure air in the wind tunnel can be used as the source of sealing air.
阀门内工作介质的流向是从左向右,在阀门开启或即将关闭的瞬间,如图3所示,此时气流作用于前密封垫(2.4)的力大体可视为正压力,从结构上看前密封垫(2.4)又被前压紧盘(2.3)与外壳(1)紧紧包裹住,所以前密封垫(2.4)不容易被气流吹出;同理,如附图4所示,后密封垫(3.4)的气体作用力大体可视为正压力,在结构上又被后压紧盘(3.3)与外壳(1)紧紧包裹住,所以后密封垫(3.4)也不容易被气流吹出。同时前后密封垫(2.4,3.4)本体的刚度可大大降低,充分发挥橡胶材质的优良回弹性能。这种结构设计整体地提高了密封垫(2.4,3.4)的使用寿命。The flow direction of the working medium in the valve is from left to right. At the moment when the valve is opened or about to close, as shown in Figure 3, the force of the air flow acting on the front gasket (2.4) at this time can be generally regarded as positive pressure. See that the front gasket (2.4) is tightly wrapped by the front compression plate (2.3) and the shell (1), so the front gasket (2.4) is not easy to be blown out by the air flow; similarly, as shown in Figure 4, the rear The gas force of the gasket (3.4) can generally be regarded as positive pressure, and it is tightly wrapped by the rear compression plate (3.3) and the shell (1) structurally, so the rear gasket (3.4) is not easily affected by the airflow. blow out. Simultaneously, the rigidity of the body of the front and rear sealing pads (2.4, 3.4) can be greatly reduced, and the excellent rebound performance of the rubber material can be brought into full play. This structural design improves the service life of the gasket (2.4, 3.4) as a whole.
气缸(4.0)前后的两个轴套(4.8,4.18)采用了黄铜内镶聚四氟乙烯的无油润滑材料,气缸(4.0)与中心轴(5.0)的运动副之间采用了适宜频繁往复运动的动密封装置:如密封环(4.6、4.16)采用了V型密封圈,密封环(5.4)采用了O型密封圈,再配合密封气的油雾润滑作用,运动部件能够承受频繁开启关闭的工况。The two shaft sleeves (4.8, 4.18) at the front and rear of the cylinder (4.0) are made of oil-free lubricating material with brass inlaid with polytetrafluoroethylene, and the kinematic pair between the cylinder (4.0) and the central shaft (5.0) adopts suitable frequent Reciprocating dynamic sealing device: For example, the sealing ring (4.6, 4.16) adopts a V-shaped sealing ring, and the sealing ring (5.4) adopts an O-shaped sealing ring, combined with the oil mist lubrication of the sealing gas, the moving parts can withstand frequent opening closed condition.
气缸(4.0)的前后缸盖内部分别设置了缓冲装置,使气缸(4.0)的加减速过程更加平稳,并且加速过程快,为一级加速缓冲;减速过程慢,为二级减速缓冲。如附图5,以图示右侧的气缸室排气,左侧的气缸室充气示例,右侧气缸室的正常排气过程是从中心轴杆(5.3)上的上下两个大孔直接排出,当气缸(4.0)向左运动到终端之前的一端距离时,中心轴杆(5.3)上的大孔被封堵,气体被迫从后气缸盖(4.17)上部的小孔流入大孔,而下部的小孔在顶丝(4.11)、弹簧(4.12)、钢珠(4.13)的作用下成为单向阀,气体不能流出,形成一级减速缓冲;当气缸(4.0)继续向左运动马上撞击终端之前,后气缸盖(4.17)上部小孔的气流艰难地从缝隙之间,形成二级减速缓冲。同理,以图示右侧的气缸室充气,左侧的气缸室排气示例,中心轴杆(5.3)上大孔的气体从后气缸盖(4.17)的上下两个小孔同时进入,形成一级缓冲加速,当气缸盖(4.17)向右运动到大孔不再被封闭时,气体直接从大孔进入右气缸室,形成正常加速。设置的缓冲装置,运动部件的运动速度虽快,但是加减速过程平稳,提高了运动部件承受频繁开启关闭工况的能力。The front and rear cylinder heads of the cylinder (4.0) are respectively equipped with buffer devices to make the acceleration and deceleration process of the cylinder (4.0) more stable, and the acceleration process is fast, which is a first-level acceleration buffer; the deceleration process is slow, which is a second-level deceleration buffer. As shown in Figure 5, it shows an example of exhausting the cylinder chamber on the right side and filling the cylinder chamber on the left side. The normal exhaust process of the cylinder chamber on the right side is directly discharged from the upper and lower large holes on the central shaft (5.3) , when the cylinder (4.0) moves to the left to the distance before the end, the large hole on the central shaft (5.3) is blocked, and the gas is forced to flow into the large hole from the small hole on the upper part of the rear cylinder head (4.17), while The small hole in the lower part becomes a one-way valve under the action of the top wire (4.11), spring (4.12), and steel ball (4.13), and the gas cannot flow out, forming a first-level deceleration buffer; when the cylinder (4.0) continues to move to the left, it immediately hits the terminal Before, the airflow of the small holes on the top of the rear cylinder head (4.17) was difficult to form a secondary deceleration buffer from the gap. In the same way, as shown in the illustration, the cylinder chamber on the right is filled with air, and the cylinder chamber on the left is exhausted. The gas in the large hole on the central shaft (5.3) enters from the upper and lower small holes of the rear cylinder head (4.17) at the same time, forming First-level buffer acceleration, when the cylinder head (4.17) moves to the right until the large hole is no longer closed, the gas directly enters the right cylinder chamber from the large hole, forming a normal acceleration. With the buffer device, although the movement speed of the moving parts is fast, the acceleration and deceleration process is stable, which improves the ability of the moving parts to withstand frequent opening and closing conditions.
本实用新型采用气压为动力源,驱动阀体内的气缸带动外套筒运动,当运动至前端时,外套筒压紧前后两道密封垫片实现阀门关闭;当运动至后端时外套筒与密封垫片分离实现阀门开启。动力源采用风洞试验最为常用的洁净中压气(压力等级2MPa),来源经济便捷;气源的组成零件采用常用的外购件,易于更换维护;设置气源二位四通阀的状态为失电以后自动关闭阀门,保证了即使在意外状况下也能够保证风洞安全;阀体内的气体流动方向使得密封垫处于背风状态,防止受到管道气的反复吹动损坏,结构上也有利于发挥密封垫橡胶的良好回弹作用,从而提高密封垫的使用寿命;气缸的轴套采用以黄铜为基础内镶聚四氟乙烯塑料的无油润滑材料,气缸与轴的动密封采用V型密封圈,气缸与活塞的动密封采用O型圈,再配合气源的油雾润滑,可有效提高活塞与气缸的使用寿命。The utility model uses air pressure as the power source to drive the cylinder in the valve body to drive the outer sleeve to move. When it moves to the front end, the outer sleeve presses the front and rear sealing gaskets to close the valve; when it moves to the rear end, the outer sleeve Separate from the sealing gasket to realize the valve opening. The power source adopts clean medium-pressure air (pressure level 2MPa), which is the most commonly used in wind tunnel tests, and the source is economical and convenient; the components of the air source are commonly purchased parts, which are easy to replace and maintain; After power on, the valve is automatically closed to ensure the safety of the wind tunnel even under unexpected conditions; the gas flow direction in the valve body makes the gasket in a leeward state, preventing damage from repeated blowing of the pipeline gas, and the structure is also conducive to the performance of the seal The good rebound effect of the cushion rubber improves the service life of the gasket; the shaft sleeve of the cylinder is made of oil-free lubricating material based on brass and embedded with PTFE plastic, and the dynamic seal between the cylinder and the shaft adopts a V-shaped seal ring , The dynamic seal of the cylinder and piston adopts O-ring, and the oil mist lubrication of the air source can effectively improve the service life of the piston and cylinder.
本实用新型的气压式快速开关阀,主要应用于亚跨超声速风洞作为快速阀使用,适应非常频繁的快速开启关闭工况,具体适用范围为:气源为洁净压缩空气,压力等级2.5MPa;阀体公称直径DN200~DN2600,适应的工作介质为洁净压缩空气,压力等级2.5MPa,阀门开启或关闭时间不大于1s;每年的开启关闭次数1.5万次;检修周期1年,使用寿命10年。The pneumatic quick switch valve of the utility model is mainly used as a quick valve in a sub-transonic wind tunnel, and is suitable for very frequent quick opening and closing working conditions. The specific scope of application is: the air source is clean compressed air, and the pressure level is 2.5MPa; The nominal diameter of the valve body is DN200~DN2600, the suitable working medium is clean compressed air, the pressure level is 2.5MPa, the opening or closing time of the valve is not more than 1s; the number of opening and closing times per year is 15,000 times; the maintenance period is 1 year, and the service life is 10 years.
以上所述,仅为本实用新型最佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above is only the best specific implementation of the utility model, but the scope of protection of the utility model is not limited thereto, anyone familiar with the technical field can easily think of All changes or replacements should fall within the protection scope of the present utility model.
本实用新型说明书中未作详细描述的内容属于本领域专业技术人员的公知技术。The content that is not described in detail in the description of the utility model belongs to the known technology of those skilled in the art.
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621342986.1U CN206361156U (en) | 2016-12-08 | 2016-12-08 | A kind of vapour-pressure type acceleration switching valve |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201621342986.1U CN206361156U (en) | 2016-12-08 | 2016-12-08 | A kind of vapour-pressure type acceleration switching valve |
Publications (1)
Publication Number | Publication Date |
---|---|
CN206361156U true CN206361156U (en) | 2017-07-28 |
Family
ID=59375448
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201621342986.1U Active CN206361156U (en) | 2016-12-08 | 2016-12-08 | A kind of vapour-pressure type acceleration switching valve |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN206361156U (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106594294A (en) * | 2016-12-08 | 2017-04-26 | 中国航天空气动力技术研究院 | Air pressure type rapid switching valve |
CN108760223A (en) * | 2018-08-23 | 2018-11-06 | 上海佐竹冷热控制技术有限公司 | Runner fixing device |
CN109529434A (en) * | 2018-12-29 | 2019-03-29 | 安呈波 | A kind of fast changeable sewage filter net |
CN113090842A (en) * | 2021-03-30 | 2021-07-09 | 陈蕾蕾 | Four-way valve capable of automatically cutting off when pipe is taken off |
CN113217653A (en) * | 2021-06-16 | 2021-08-06 | 中国科学院电工研究所 | Combined high-temperature and high-pressure valve device |
CN113389767A (en) * | 2021-07-23 | 2021-09-14 | 中国科学院合肥物质科学研究院 | Double-acting pneumatic actuator with long-stroke large-cylinder-diameter structure and control system thereof |
CN117990335A (en) * | 2024-04-07 | 2024-05-07 | 中国航空工业集团公司沈阳空气动力研究所 | Pressure regulating valve applied to engine power simulation wind tunnel test |
-
2016
- 2016-12-08 CN CN201621342986.1U patent/CN206361156U/en active Active
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106594294A (en) * | 2016-12-08 | 2017-04-26 | 中国航天空气动力技术研究院 | Air pressure type rapid switching valve |
CN108760223A (en) * | 2018-08-23 | 2018-11-06 | 上海佐竹冷热控制技术有限公司 | Runner fixing device |
CN108760223B (en) * | 2018-08-23 | 2024-04-09 | 上海佐竹冷热控制技术有限公司 | Flow passage fixing device |
CN109529434A (en) * | 2018-12-29 | 2019-03-29 | 安呈波 | A kind of fast changeable sewage filter net |
CN113090842A (en) * | 2021-03-30 | 2021-07-09 | 陈蕾蕾 | Four-way valve capable of automatically cutting off when pipe is taken off |
CN113090842B (en) * | 2021-03-30 | 2022-10-28 | 安利达(山东)智控科技集团股份有限公司 | Four-way valve with automatic pipe-disconnecting function |
CN113217653A (en) * | 2021-06-16 | 2021-08-06 | 中国科学院电工研究所 | Combined high-temperature and high-pressure valve device |
CN113389767A (en) * | 2021-07-23 | 2021-09-14 | 中国科学院合肥物质科学研究院 | Double-acting pneumatic actuator with long-stroke large-cylinder-diameter structure and control system thereof |
CN117990335A (en) * | 2024-04-07 | 2024-05-07 | 中国航空工业集团公司沈阳空气动力研究所 | Pressure regulating valve applied to engine power simulation wind tunnel test |
CN117990335B (en) * | 2024-04-07 | 2024-05-31 | 中国航空工业集团公司沈阳空气动力研究所 | Pressure regulating valve applied to engine power simulation wind tunnel test |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN206361156U (en) | A kind of vapour-pressure type acceleration switching valve | |
CN106594294A (en) | Air pressure type rapid switching valve | |
CN111981168A (en) | Pilot operated safety valve | |
CN107061834B (en) | Built-in driving axial-flow type regulating valve | |
CN103982674A (en) | Top-mounting fixation ball valve | |
CN108005993B (en) | Electrohydraulic actuator for gas flow regulating system of reciprocating compressor | |
CN207080636U (en) | Low Torque Resilient Floating Ball Valve | |
CN221196194U (en) | Integral forging stainless steel liner relief valve | |
CN103244694B (en) | Piston type zero leakage stop valve | |
CN217977156U (en) | Switch type primary vertical shock absorber for high-speed train | |
CN203670153U (en) | Emptying valve of air compressor | |
CN214617900U (en) | Sealing structure applied to self-adaptive sealing | |
CN108758040B (en) | Respiration pressure reducing valve | |
CN103758731A (en) | Air compressor emptying valve | |
CN208858988U (en) | A kind of rapid escape valve | |
CN107806522B (en) | Steam extraction type quick-closing check valve and working method thereof | |
CN217328624U (en) | Pressing device for snap ring of spring valve | |
CN202065165U (en) | Safe venting device | |
CN2321975Y (en) | Liquid and gas damper | |
CN212960042U (en) | Pilot valve structure of pilot operated safety valve | |
CN207777825U (en) | The sealing structure and sealing system of blowing pipe | |
CN221922141U (en) | A reciprocating compressor air valve structure | |
CN214742928U (en) | Brake caliper piston with good braking effect | |
CN216590004U (en) | Pneumatic regulating valve for reducing medium impact | |
CN221547918U (en) | Ultra-high pressure double-layer pneumatic needle valve |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant |