CN206331804U - Flexible flat cable structure and flexible flat cable electric connector fixing structure - Google Patents
Flexible flat cable structure and flexible flat cable electric connector fixing structure Download PDFInfo
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及一种软性扁平电缆结构,尤指一种降低电磁干扰的软性扁平电缆结构。The utility model relates to a flexible flat cable structure, in particular to a flexible flat cable structure for reducing electromagnetic interference.
【背景技术】【Background technique】
柔性扁平扁平电缆(Flex Flat Cable,FFC),是一种新型的数据线缆。它利用绝缘材料和极薄的镀锡扁平铜线,经过自动化设备压合所制成。由于具有线芯排列整齐、传输量大、结构扁平、体积小巧、拆卸方便、具可挠性等特点,能简单并且灵活地应用于各类电子产品,作为数据传输线缆之用。柔性扁平扁平电缆尤其适用于各种高频率弯曲的场合,例如移动部件的连接。在连接上,其不仅可以采用连接器插接,也可以直接焊接于印刷电路板上。Flexible Flat Cable (Flex Flat Cable, FFC) is a new type of data cable. It is made of insulating material and extremely thin tinned flat copper wire, which is pressed by automatic equipment. Due to the characteristics of neat arrangement of wire cores, large transmission capacity, flat structure, small size, convenient disassembly, and flexibility, it can be easily and flexibly applied to various electronic products as data transmission cables. Flexible flat flat cables are especially suitable for various high-frequency bending applications, such as the connection of moving parts. In terms of connection, it can not only be plugged in with a connector, but also directly soldered to a printed circuit board.
电子产品的体积朝向轻薄小巧(compactness)的设计,因此应用于电子产品的线缆尺寸也必须跟着缩小。此外电子产品的数据传输速度朝向高速化,对传输线的高速信号传输质量要求也越来越高,为了提高传输线的质量,必须降低信号线间的干扰与改善信号传输时产生的电磁干扰(Electromagnetic Disturbance,EMI)问题。传统扁平线缆通过将信号线的外侧包覆金属箔或是编织金属网格(grid),可以减少在高速信号传输过程中对相邻信号线产生的干扰。但是传统扁平线缆的所有信号线的金属屏蔽只有包覆单层金属箔,抗EMI效果较差。而且编织金属网格在制造过程中,剥除外被后又有容易散开的问题。The size of electronic products tends to be compact, so the size of cables used in electronic products must also be reduced accordingly. In addition, the data transmission speed of electronic products is moving towards high speed, and the requirements for the high-speed signal transmission quality of transmission lines are also getting higher and higher. In order to improve the quality of transmission lines, it is necessary to reduce the interference between signal lines and improve the electromagnetic interference (Electromagnetic Disturbance) generated during signal transmission. , EMI) problem. Traditional flat cables can reduce interference to adjacent signal lines during high-speed signal transmission by coating the outer side of the signal lines with metal foil or braided metal grid (grid). However, the metal shielding of all the signal lines of the traditional flat cable is only coated with a single layer of metal foil, and the anti-EMI effect is poor. Moreover, in the manufacturing process of the woven metal grid, there is a problem that it is easy to scatter after stripping the outer covering.
因此,有必要提供一种既可以改善EMI,而且可靠且制造简单的软性扁平电缆。Therefore, it is necessary to provide a flexible flat cable that can improve EMI and is reliable and easy to manufacture.
【实用新型内容】【Content of utility model】
鉴于此,本实用新型的目的在于提供一种软性扁平电缆结构以及软性扁平电缆电连接器固定结构,以解决传统扁平线缆的信号线编织金属网格包覆容易散开的技术问题。In view of this, the purpose of this utility model is to provide a flexible flat cable structure and a flexible flat cable electrical connector fixing structure to solve the technical problem that the signal line braided metal grid covering of the traditional flat cable is easy to scatter.
本实用新型提供一种软性扁平电缆结构,其包括数个金属传输线、数个第一绝缘外套、一第二绝缘外套、一第三绝缘外套以及一遮蔽层。数个该金属传输线彼此平行设置,包含至少一电源线以及数个信号线,该电源线用来传输电源,数个该信号线用来传输数据信号。每一第一绝缘外套包覆于其中之一的金属传输线。该第二绝缘外套环绕数个该第一绝缘外套。该第三绝缘外套包覆数个该第一绝缘外套,且该第二绝缘外套包覆该第三绝缘外套。该遮蔽层用于隔离该第二绝缘外套和该第三绝缘外套,该遮蔽层包含一绝缘胶膜、一第一屏蔽层和一第二屏蔽层。该绝缘胶膜,包含第一面以及第二面,该第一面相反于该第二面。该第一屏蔽层,黏合于该绝缘胶膜的第一面上。The utility model provides a flexible flat cable structure, which comprises several metal transmission lines, several first insulating jackets, a second insulating jacket, a third insulating jacket and a shielding layer. Several metal transmission lines are arranged parallel to each other, including at least one power line and several signal lines. The power line is used to transmit power, and the several signal lines are used to transmit data signals. Each first insulating sheath covers one of the metal transmission lines. The second insulating jacket surrounds the first insulating jackets. The third insulating jacket wraps the first insulating jackets, and the second insulating jacket wraps the third insulating jackets. The shielding layer is used to isolate the second insulating jacket from the third insulating jacket, and the shielding layer includes an insulating glue film, a first shielding layer and a second shielding layer. The insulating adhesive film includes a first surface and a second surface, and the first surface is opposite to the second surface. The first shielding layer is adhered to the first surface of the insulating adhesive film.
依据本实用新型的实施例,该软性扁平电缆结构另包含一接地线,平行于数个该金属传输线,位于该第三绝缘外套的一侧,该接地线被该第二绝缘外套包覆。According to an embodiment of the present invention, the flexible flat cable structure further includes a ground wire, parallel to the plurality of metal transmission lines, located on one side of the third insulating jacket, and the ground wire is covered by the second insulating jacket.
依据本实用新型的实施例,该第二屏蔽层黏合于该绝缘胶膜的第二面。According to an embodiment of the present invention, the second shielding layer is adhered to the second surface of the insulating adhesive film.
依据本实用新型的实施例,该第一屏蔽层是一金属箔,该第二屏蔽层是一金属箔、一导电布或一磁性材料层。According to an embodiment of the present invention, the first shielding layer is a metal foil, and the second shielding layer is a metal foil, a conductive cloth or a magnetic material layer.
依据本实用新型的实施例,该第二屏蔽层贴合于该第一屏蔽层之上。According to an embodiment of the present invention, the second shielding layer is pasted on the first shielding layer.
本实用新型另提供一种软性扁平电缆结构,其包括数个金属传输线、数个第一绝缘外套、一第二绝缘外套及数个遮蔽层。数个该金属传输线,彼此平行设置,包含至少一电源线以及数个信号线,该电源线用来传输电源,数个该信号线用来传输数据信号,数个该金属传输线分成数个传输线组,每一传输线组包含至少两个金属传输线。每一传输线组的其中至少两个金属传输线被数个该第一绝缘外套包覆,每一传输线组的其余金属传输线设置于该第一绝缘外套的一旁。该第二绝缘外套包覆数个该传输线组。数个该遮蔽层,用于隔离该第一绝缘外套和该第二绝缘外套,每一遮蔽层包含一绝缘胶膜、一第一屏蔽层和一第二屏蔽层。该绝缘胶膜,包含第一面以及第二面,该第一面相反于该第二面。该第一屏蔽层,黏合于该绝缘胶膜的第一面上。The utility model further provides a flexible flat cable structure, which includes several metal transmission lines, several first insulating jackets, a second insulating jacket and several shielding layers. Several metal transmission lines are arranged parallel to each other, including at least one power line and several signal lines. The power line is used to transmit power, and several signal lines are used to transmit data signals. Several metal transmission lines are divided into several transmission line groups , each transmission line group includes at least two metal transmission lines. At least two of the metal transmission lines in each transmission line group are covered by a plurality of the first insulating jackets, and the rest of the metal transmission lines in each transmission line group are arranged at one side of the first insulating jackets. The second insulating jacket covers several transmission line groups. The several shielding layers are used to isolate the first insulating jacket and the second insulating jacket, and each shielding layer includes an insulating adhesive film, a first shielding layer and a second shielding layer. The insulating adhesive film includes a first surface and a second surface, and the first surface is opposite to the second surface. The first shielding layer is adhered to the first surface of the insulating adhesive film.
依据本实用新型的实施例,每一传输线组中,用于包覆至少两个金属传输线的两个第一绝缘外套是相互接触。According to an embodiment of the present invention, in each transmission line group, the two first insulating jackets for covering at least two metal transmission lines are in contact with each other.
依据本实用新型的实施例,该第二屏蔽层黏合于该绝缘胶膜的第二面。According to an embodiment of the present invention, the second shielding layer is adhered to the second surface of the insulating adhesive film.
依据本实用新型的实施例,该第一屏蔽层是一金属箔,该第二屏蔽层是一金属箔、一导电布或一磁性材料层。According to an embodiment of the present invention, the first shielding layer is a metal foil, and the second shielding layer is a metal foil, a conductive cloth or a magnetic material layer.
依据本实用新型的实施例,该第二屏蔽层贴合于该第一屏蔽层之上。According to an embodiment of the present invention, the second shielding layer is pasted on the first shielding layer.
本实用新型又提供一种软性扁平电缆结构一种软性扁平电缆结构,其包括数个金属传输线、一第一绝缘外套、一第二绝缘外套以及一遮蔽层。数个该金属传输线彼此平行设置,包含至少一电源线以及数个信号线,该电源线用来传输电源,数个该信号线用来传输数据信号。该第一绝缘外套包覆数个该金属传输线。该第二绝缘外套包覆该第一绝缘外套。该遮蔽层用于隔离该第一绝缘外套和该第二绝缘外套,该遮蔽层对数个该金属传输线形成金属屏蔽。该遮蔽层包含一绝缘胶膜、一第一屏蔽层和一第二屏蔽层。该绝缘胶膜,包含第一面以及第二面,该第一面相反于该第二面。该第一屏蔽层,黏合于该绝缘胶膜的第一面上。The utility model further provides a flexible flat cable structure, which includes several metal transmission lines, a first insulating jacket, a second insulating jacket and a shielding layer. Several metal transmission lines are arranged parallel to each other, including at least one power line and several signal lines. The power line is used to transmit power, and the several signal lines are used to transmit data signals. The first insulating jacket covers the plurality of metal transmission lines. The second insulating jacket covers the first insulating jacket. The shielding layer is used to isolate the first insulating jacket from the second insulating jacket, and the shielding layer forms a metal shield for the plurality of metal transmission lines. The shielding layer includes an insulating adhesive film, a first shielding layer and a second shielding layer. The insulating adhesive film includes a first surface and a second surface, and the first surface is opposite to the second surface. The first shielding layer is adhered to the first surface of the insulating adhesive film.
依据本实用新型的实施例,该软性扁平电缆结构另包含一接地线,平行于数个该金属传输线,位于该第一绝缘外套的一侧,该接地线被该第二绝缘外套包覆。According to an embodiment of the present invention, the flexible flat cable structure further includes a grounding wire, parallel to the plurality of metal transmission lines, located on one side of the first insulating jacket, and the grounding wire is covered by the second insulating jacket.
依据本实用新型的实施例,该第二屏蔽层黏合于该绝缘胶膜的第二面。According to an embodiment of the present invention, the second shielding layer is adhered to the second surface of the insulating adhesive film.
依据本实用新型的实施例,该第一屏蔽层是一金属箔,该第二屏蔽层是一金属箔、一导电布或一磁性材料层。According to an embodiment of the present invention, the first shielding layer is a metal foil, and the second shielding layer is a metal foil, a conductive cloth or a magnetic material layer.
依据本实用新型的实施例,该第二屏蔽层贴合于该第一屏蔽层之上。According to an embodiment of the present invention, the second shielding layer is pasted on the first shielding layer.
相较于现有技术,本实用新型实施例的软性扁平电缆结构和软性扁平电缆电连接器固定结构将全部信号线通过至少一遮蔽层予以包围。该遮蔽层包含一绝缘胶膜、一第一屏蔽层和一第二屏蔽层。该遮蔽层有两个屏蔽层,因此有较佳的金属屏蔽效果,此外,该遮蔽层是以该绝缘胶膜为基材,透过黏胶贴合不同材料以形成复合材料胶膜。因此本实用新型的遮蔽层是以胶膜包覆的方式改善线缆EMI的问题并简化产品结构与减少线缆制造工序。Compared with the prior art, the flexible flat cable structure and the flexible flat cable electrical connector fixing structure of the embodiment of the present invention surround all signal lines through at least one shielding layer. The shielding layer includes an insulating adhesive film, a first shielding layer and a second shielding layer. The shielding layer has two shielding layers, so it has a better metal shielding effect. In addition, the shielding layer uses the insulating adhesive film as a base material, and different materials are laminated through adhesive to form a composite adhesive film. Therefore, the shielding layer of the present invention is coated with an adhesive film to improve the cable EMI problem, simplify the product structure and reduce the cable manufacturing process.
为让本实用新型的上述内容能更明显易懂,下文特举较佳实施例,并配合所附图式,作详细说明如下:In order to make the above-mentioned content of the present utility model more obvious and easy to understand, the preferred embodiments are specially cited below, and in conjunction with the attached drawings, the detailed description is as follows:
【附图说明】【Description of drawings】
图1为本实用新型之软性扁平电缆电连接器固定结构的分解图。Fig. 1 is an exploded view of the fixing structure of the flexible flat cable electrical connector of the present invention.
图2是本实用新型软性扁平电缆结构第一实施例的剖面图。Fig. 2 is a cross-sectional view of the first embodiment of the flexible flat cable structure of the present invention.
图3是本实用新型遮蔽层的第一实施例的局部放大图。Fig. 3 is a partially enlarged view of the first embodiment of the shielding layer of the present invention.
图4是本实用新型遮蔽层的第二实施例的局部放大图。Fig. 4 is a partially enlarged view of the second embodiment of the shielding layer of the present invention.
图5是本实用新型软性扁平电缆结构第二实施例的剖面图。Fig. 5 is a cross-sectional view of the second embodiment of the flexible flat cable structure of the present invention.
图6是本实用新型软性扁平电缆结构第三实施例的剖面图。Fig. 6 is a cross-sectional view of the third embodiment of the flexible flat cable structure of the present invention.
本实用新型实施例目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, functional features and advantages of the embodiments of the utility model will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
【具体实施方式】【detailed description】
为能进一步了解本实用新型的特征、技术手段以及所达成的具体功能、目的,列举较具体的实施例,继以图式、图号详细说明如后。In order to further understand the features, technical means, and achieved specific functions and objectives of the utility model, more specific embodiments are listed, followed by drawings and drawing numbers for detailed description as follows.
以下各实施例的说明是参考附加的图式,用以例示本实用新型可用以实施的特定实施例。本实用新型所提到的方向用语,例如「上」、「下」、「前」、「后」、「左」、「右」、「顶」、「底」、「水平」、「垂直」等,仅是参考附加图式的方向。因此,使用的方向用语是用以说明及理解本实用新型,而非用以限制本实用新型。The following descriptions of the various embodiments refer to the accompanying drawings to illustrate specific embodiments in which the present invention can be implemented. The direction terms mentioned in this utility model, such as "up", "down", "front", "back", "left", "right", "top", "bottom", "horizontal", "vertical" etc. are merely for reference to the directions of the attached drawings. Therefore, the used directional terms are used to illustrate and understand the present invention, but not to limit the present invention.
请一并参考图1,图1为本实用新型之软性扁平电缆电连接器固定结构1的分解图。软性扁平电缆电连接器固定结构1包含电连接器10以及软性扁平电缆结构20。软性扁平电缆结构20插设于电连接器10。电连接器10可以是符合HDMI/USB3.0/USB3.1/Display Port/SATA等数据率(data rate)大于1Gb/s规格之连接器。Please refer to FIG. 1 together. FIG. 1 is an exploded view of the fixing structure 1 of the flexible flat cable electrical connector of the present invention. The flexible flat cable electrical connector fixing structure 1 includes an electrical connector 10 and a flexible flat cable structure 20 . The flexible flat cable structure 20 is inserted into the electrical connector 10 . The electrical connector 10 may be a connector conforming to specifications such as HDMI/USB3.0/USB3.1/Display Port/SATA with a data rate greater than 1 Gb/s.
电连接器10包含一基座12、一电路板14、一间隔件15、数个端子16和一外壳18。间隔件15组接于基座12上,间隔件15具有数个收容槽152。电路板14具有数个导电部142以及数个连接部144,数个导电部142电性连接对应的连接部144。数个端子16的一端穿过对应的收容槽152并连接于数个连接部144。外壳18组接于基座12。The electrical connector 10 includes a base 12 , a circuit board 14 , a spacer 15 , terminals 16 and a housing 18 . The spacer 15 is assembled on the base 12 , and the spacer 15 has a plurality of receiving grooves 152 . The circuit board 14 has several conductive parts 142 and several connecting parts 144 , and the several conductive parts 142 are electrically connected to corresponding connecting parts 144 . One ends of the plurality of terminals 16 pass through the corresponding receiving slots 152 and are connected to the plurality of connecting portions 144 . The shell 18 is assembled to the base 12 .
请参阅图2,图2是本实用新型第一实施例之软性扁平电缆结构20a剖面图。软性扁平电缆结构20a包括数个金属传输线22、数个第一绝缘外套241、一第二绝缘外套242、一第三绝缘外套243和遮蔽层26。数个金属传输线22彼此平行设置,包含至少一电源线222以及数个信号线224,电源线222用来传输电源,信号线224用来传输数据信号。金属传输线22的剖面呈圆形。每一第一绝缘外套241包覆于其中之一的金属传输线22。第三绝缘外套243包覆数个第一绝缘外套241,且第二绝缘外套242包覆第三绝缘外套243。第二绝缘外套242环绕数个第一绝缘外套241,且第二绝缘外套242的两侧外表面设置有压印图案248。在此实施例中,用于接地的接地线221平行于数个金属传输线22,位于第三绝缘外套243的一侧。接地线221被第二绝缘外套242包覆。遮蔽层26用于隔离第二绝缘外套242和第三绝缘外套243,且遮蔽层26对数个金属传输线22形成金属屏蔽,接地线221电性接触遮蔽层26。软性扁平电缆结构20的数个金属传输线22突出于第二绝缘外套242和第一绝缘外套241。当软性扁平电缆结构20a插设于电连接器10时,突出的金属传输线22可电性接触于电路板14的对应导电部142。压印图案248可以是数条并行线图案,或是数条曲线,或是规则排列的圆形、椭圆形、三角形、方形、菱形、正六边形的图案等等,也可以不规则排列的图案,或是连续数个凸点。较佳地,本实施例的第二绝缘外套242外表面设置有压印图案248,压印图案248包含在俯视方向A上与数个金属传输线22延伸方向B不平行的数条弯折线225。数条弯折线225可以是形成于第二绝缘外套242外表面的凹槽或是凸条。压印图案248可以使用自动压合设备直接在第二绝缘外套242的外表面压印产生。Please refer to FIG. 2 . FIG. 2 is a cross-sectional view of a flexible flat cable structure 20a according to the first embodiment of the present invention. The flexible flat cable structure 20 a includes several metal transmission lines 22 , several first insulating jackets 241 , a second insulating jacket 242 , a third insulating jacket 243 and a shielding layer 26 . Several metal transmission lines 22 are arranged parallel to each other, including at least one power line 222 and several signal lines 224. The power line 222 is used to transmit power, and the signal line 224 is used to transmit data signals. The cross section of the metal transmission line 22 is circular. Each first insulating sheath 241 covers one of the metal transmission lines 22 . The third insulating jacket 243 covers the first insulating jackets 241 , and the second insulating jacket 242 covers the third insulating jacket 243 . The second insulating jacket 242 surrounds the first insulating jackets 241 , and two outer surfaces of the second insulating jacket 242 are provided with embossed patterns 248 . In this embodiment, the grounding wire 221 for grounding is parallel to the plurality of metal transmission lines 22 and located on one side of the third insulating jacket 243 . The ground wire 221 is covered by the second insulating jacket 242 . The shielding layer 26 is used to isolate the second insulating jacket 242 and the third insulating jacket 243 , and the shielding layer 26 forms a metal shield for the plurality of metal transmission lines 22 , and the grounding wire 221 electrically contacts the shielding layer 26 . The metal transmission lines 22 of the flexible flat cable structure 20 protrude from the second insulating jacket 242 and the first insulating jacket 241 . When the flexible flat cable structure 20 a is inserted into the electrical connector 10 , the protruding metal transmission line 22 can electrically contact the corresponding conductive portion 142 of the circuit board 14 . Embossing pattern 248 can be several parallel line patterns, or several curves, or regularly arranged circles, ellipses, triangles, squares, rhombuses, regular hexagonal patterns, etc., and can also be irregularly arranged patterns , or several consecutive bumps. Preferably, an embossed pattern 248 is disposed on the outer surface of the second insulating jacket 242 in this embodiment, and the embossed pattern 248 includes several bending lines 225 that are not parallel to the extending direction B of the several metal transmission lines 22 in the plan view direction A. The several bending lines 225 may be grooves or protrusions formed on the outer surface of the second insulating jacket 242 . The embossed pattern 248 can be directly embossed on the outer surface of the second insulating jacket 242 using automatic lamination equipment.
请参阅图3,图3是本实用新型遮蔽层26的第一实施例的局部放大图。遮蔽层26包含一绝缘胶膜261、一第一屏蔽层262和一第二屏蔽层264。绝缘胶膜261可以是聚亚酰胺(Polyimide,PI)或是聚对苯二甲酸乙二酯(Polyethylene terephthalate,PET)等材料。绝缘胶膜261包含第一面2611以及第二面2612,第一面2611相反于第二面2612。第一屏蔽层262通过黏胶265黏合于绝缘胶膜261的第一面2611上。第二屏蔽层264通过黏胶265黏合于绝缘胶膜261的第二面2612。第一屏蔽层262是一金属箔,例如铝箔。第二屏蔽层264是一金属箔(例如铜箔)、一导电布或一磁性材料层。Please refer to FIG. 3 . FIG. 3 is a partially enlarged view of the first embodiment of the shielding layer 26 of the present invention. The shielding layer 26 includes an insulating film 261 , a first shielding layer 262 and a second shielding layer 264 . The insulating film 261 can be made of polyimide (PI) or polyethylene terephthalate (PET). The insulating adhesive film 261 includes a first surface 2611 and a second surface 2612 , the first surface 2611 is opposite to the second surface 2612 . The first shielding layer 262 is adhered to the first surface 2611 of the insulating film 261 by an adhesive 265 . The second shielding layer 264 is bonded to the second surface 2612 of the insulating film 261 through an adhesive 265 . The first shielding layer 262 is a metal foil, such as aluminum foil. The second shielding layer 264 is a metal foil (such as copper foil), a conductive cloth or a magnetic material layer.
请参阅图4,图4是本实用新型遮蔽层26的第二实施例的局部放大图。遮蔽层26包含一绝缘胶膜261、一第一屏蔽层262和一第二屏蔽层264。绝缘胶膜261可以是聚亚酰胺(Polyimide,PI)或是聚对苯二甲酸乙二酯(Polyethylene terephthalate,PET)等材料。绝缘胶膜261包含第一面2611以及第二面2612,第一面2611相反于第二面2612。第一屏蔽层262通过黏胶265黏合于绝缘胶膜261的第一面2611上。第一屏蔽层262是一金属箔,例如铝箔。第二屏蔽层264贴合在第一屏蔽层262之上,较佳地,第二屏蔽层264必须是能镀在第一屏蔽层262的金属薄膜。因此第二屏蔽层264可以是铜或是其它金属镀层。Please refer to FIG. 4 . FIG. 4 is a partially enlarged view of the second embodiment of the shielding layer 26 of the present invention. The shielding layer 26 includes an insulating film 261 , a first shielding layer 262 and a second shielding layer 264 . The insulating film 261 can be made of polyimide (PI) or polyethylene terephthalate (PET). The insulating adhesive film 261 includes a first surface 2611 and a second surface 2612 , the first surface 2611 is opposite to the second surface 2612 . The first shielding layer 262 is adhered to the first surface 2611 of the insulating film 261 by an adhesive 265 . The first shielding layer 262 is a metal foil, such as aluminum foil. The second shielding layer 264 is pasted on the first shielding layer 262 , preferably, the second shielding layer 264 must be a metal film that can be plated on the first shielding layer 262 . Therefore, the second shielding layer 264 can be copper or other metal plating.
第一绝缘外套241、第二绝缘外套242和第三绝缘外套243可以是聚乙烯(polyethylene,PE)、聚氯乙烯(polyvinyl chloride,PVC)、热塑性弹性体(ThermoplasticElastomer,TPE)、热塑性聚氨酯(Thermoplastic Polyurethane,TPU)、热塑性橡胶(thermoplastic rubber,TPR)、热塑性聚烯烃(Thermoplastic Polyolefin,TPO)、聚氨酯(Polyurethane,PUR)、聚丙烯(Polypropylene,PP)、聚烯烃(Polyolefins,PO)、PVDF(PolyVinyliDene Fluoride)、乙烯一三氟氯乙烯共聚物(Ethylene-chlorotrifluororthylene copolymer,ECTFE)、乙烯-四氟乙烯共聚物(ethylene-tetra-fluoro-ethylene,ETFE)、铁氟龙聚全氟乙丙烯树脂(Teflon Fluorinated ethylenepropylene,Teflon FEP)、聚四氟乙烯(Polytetrafluoroethene,PTFE)、铁氟龙(Teflon)或是尼龙(Nylon)等耐热绝缘材料。而金属传输线22可以是极薄的镀锡扁平铜线。The first insulating jacket 241, the second insulating jacket 242 and the third insulating jacket 243 can be polyethylene (polyethylene, PE), polyvinyl chloride (polyvinyl chloride, PVC), thermoplastic elastomer (ThermoplasticElastomer, TPE), thermoplastic polyurethane (Thermoplastic Polyurethane, TPU), thermoplastic rubber (thermoplastic rubber, TPR), thermoplastic polyolefin (Thermoplastic Polyolefin, TPO), polyurethane (Polyurethane, PUR), polypropylene (Polypropylene, PP), polyolefin (Polyolefins, PO), PVDF (PolyVinyliDene Fluoride), ethylene-chlorotrifluoroethylene copolymer (Ethylene-chlorotrifluoroethylene copolymer, ECTFE), ethylene-tetrafluoroethylene copolymer (ethylene-tetra-fluoro-ethylene, ETFE), Teflon polyperfluoroethylene propylene resin (Teflon Fluorinated ethylenepropylene (Teflon FEP), polytetrafluoroethylene (PTFE), Teflon (Teflon) or nylon (Nylon) and other heat-resistant insulating materials. Instead, the metal transmission line 22 may be an extremely thin tinned flat copper wire.
请参阅图5,图5是本实用新型第二实施例之软性扁平电缆结构20b剖面图。软性扁平电缆结构20b包括数个传输线组21、数个第一绝缘外套241和一第二绝缘外套242。每一传输线组21包含数个金属传输线22,数个金属传输线22彼此平行设置,包含至少一电源线222以及数个信号线224,电源线222用来传输电源,信号线224用来传输数据信号。金属传输线22的剖面呈圆形。每一传输线组21的其中至少两个金属传输线22被数个第一绝缘外套241包覆,每一传输线组21的其余金属传输线22设置于第一绝缘外套241的一旁。第二绝缘外套242包覆数个传输线组21,且第二绝缘外套242的外表面设置有压印图案248。第二绝缘外套242包覆数个第一绝缘外套241,第二绝缘外套242包覆每一传输线组21中未被第一绝缘外套241包覆的其余金属传输线22。每一传输线组21中,用于包覆至少两个金属传输线22的两个第一绝缘外套241是相互接触。Please refer to FIG. 5 . FIG. 5 is a cross-sectional view of a flexible flat cable structure 20 b according to a second embodiment of the present invention. The flexible flat cable structure 20b includes several transmission line groups 21 , several first insulating jackets 241 and a second insulating jacket 242 . Each transmission line group 21 includes several metal transmission lines 22, and several metal transmission lines 22 are arranged parallel to each other, including at least one power line 222 and several signal lines 224, the power line 222 is used to transmit power, and the signal line 224 is used to transmit data signals . The cross section of the metal transmission line 22 is circular. At least two metal transmission lines 22 of each transmission line group 21 are covered by a plurality of first insulating jackets 241 , and the rest of the metal transmission lines 22 of each transmission line group 21 are disposed beside the first insulating jackets 241 . The second insulating jacket 242 covers the plurality of transmission line groups 21 , and the outer surface of the second insulating jacket 242 is provided with an embossed pattern 248 . The second insulating jacket 242 wraps several first insulating jackets 241 , and the second insulating jacket 242 wraps the remaining metal transmission lines 22 in each transmission line group 21 that are not covered by the first insulating jacket 241 . In each transmission line group 21 , two first insulating jackets 241 for covering at least two metal transmission lines 22 are in contact with each other.
在此实施例中,用于接地的接地线221平行于数个金属传输线22,位于第一绝缘外套241的一侧。在本实施例中,每一组传输线组21包含两条金属传输线22以及一条接地线221。接地线221被第二绝缘外套242包覆。遮蔽层26用于隔离第一绝缘外套241和第二绝缘外套242,且遮蔽层26对数个金属传输线22形成金属屏蔽。遮蔽层26的结构同第3、4图的实施例所述,在此不另赘述。每一组传输线组21亦可以包含三条以上的金属传输线22和一条接地线221。且每一传输线组21的金属传输线22皆被第一绝缘外套241包覆,而每一组传输线组21的第一绝缘外套241又被遮蔽层26环绕,接地线221电性接触遮蔽层26。In this embodiment, the grounding wire 221 for grounding is parallel to the plurality of metal transmission lines 22 and located on one side of the first insulating jacket 241 . In this embodiment, each set of transmission line groups 21 includes two metal transmission lines 22 and one ground line 221 . The ground wire 221 is covered by the second insulating jacket 242 . The shielding layer 26 is used to isolate the first insulating jacket 241 and the second insulating jacket 242 , and the shielding layer 26 forms a metal shield for the plurality of metal transmission lines 22 . The structure of the shielding layer 26 is the same as that described in the embodiment in FIG. 3 and FIG. 4 , and will not be repeated here. Each set of transmission line groups 21 may also include more than three metal transmission lines 22 and one ground line 221 . And the metal transmission lines 22 of each transmission line group 21 are covered by the first insulating jacket 241 , and the first insulating jacket 241 of each transmission line group 21 is surrounded by the shielding layer 26 , and the grounding wire 221 is in electrical contact with the shielding layer 26 .
软性扁平电缆结构20b的数个金属传输线22突出于第二绝缘外套242和第一绝缘外套241。当软性扁平电缆结构20b插设于电连接器10时,突出的金属传输线22可电性接触于电路板14的对应导电部142。压印图案248可以是数条并行线图案,或是数条曲线,或是规则排列的圆形、椭圆形、三角形、方形、菱形、正六边形的图案等等,也可以不规则排列的图案,或是连续数个凸点。较佳地,本实施例的第二绝缘外套242外表面设置有压印图案248,压印图案248包含在俯视方向A上与数个金属传输线22延伸方向B不平行的数条弯折线225。数条弯折线225可以是形成于第二绝缘外套242外表面的凹槽或是凸条。压印图案248可以使用自动压合设备直接在第二绝缘外套242的外表面压印产生。The metal transmission lines 22 of the flexible flat cable structure 20 b protrude from the second insulating jacket 242 and the first insulating jacket 241 . When the flexible flat cable structure 20 b is inserted into the electrical connector 10 , the protruding metal transmission line 22 can electrically contact the corresponding conductive portion 142 of the circuit board 14 . Embossing pattern 248 can be several parallel line patterns, or several curves, or regularly arranged circles, ellipses, triangles, squares, rhombuses, regular hexagonal patterns, etc., and can also be irregularly arranged patterns , or several consecutive bumps. Preferably, an embossed pattern 248 is disposed on the outer surface of the second insulating jacket 242 in this embodiment, and the embossed pattern 248 includes several bending lines 225 that are not parallel to the extending direction B of the several metal transmission lines 22 in the plan view direction A. The several bending lines 225 may be grooves or protrusions formed on the outer surface of the second insulating jacket 242 . The embossed pattern 248 can be directly embossed on the outer surface of the second insulating jacket 242 using automatic lamination equipment.
第一绝缘外套241和第二绝缘外套242可以是聚乙烯(polyethylene,PE)、聚氯乙烯(polyvinyl chloride,PVC)、热塑性弹性体(Thermoplastic Elastomer,TPE)、热塑性聚氨酯(Thermoplastic Polyurethane,TPU)、热塑性橡胶(thermoplastic rubber,TPR)、热塑性聚烯烃(Thermoplastic Polyolefin,TPO)、聚氨酯(Polyurethane,PUR)、聚丙烯(Polypropylene,PP)、聚烯烃(Polyolefins,PO)、PVDF(PolyVinyliDene Fluoride)、乙烯一三氟氯乙烯共聚物(Ethylene-chlorotrifluororthylene copolymer,ECTFE)、乙烯-四氟乙烯共聚物(ethylene-tetra-fluoro-ethylene,ETFE)、铁氟龙聚全氟乙丙烯树脂(Teflon Fluorinated ethylene propylene,Teflon FEP)、聚四氟乙烯(Polytetrafluoroethene,PTFE)、铁氟龙(Teflon)或是尼龙(Nylon)等耐热绝缘材料。而金属传输线22可以是极薄的镀锡扁平铜线。The first insulating jacket 241 and the second insulating jacket 242 can be polyethylene (polyethylene, PE), polyvinyl chloride (polyvinyl chloride, PVC), thermoplastic elastomer (Thermoplastic Elastomer, TPE), thermoplastic polyurethane (Thermoplastic Polyurethane, TPU), Thermoplastic rubber (thermoplastic rubber, TPR), thermoplastic polyolefin (Thermoplastic Polyolefin, TPO), polyurethane (Polyurethane, PUR), polypropylene (Polypropylene, PP), polyolefin (Polyolefins, PO), PVDF (PolyVinyliDene Fluoride), ethylene- Chlorotrifluoroethylene copolymer (Ethylene-chlorotrifluoroethylene copolymer, ECTFE), ethylene-tetrafluoroethylene copolymer (ethylene-tetra-fluoro-ethylene, ETFE), Teflon polyperfluoroethylene propylene resin (Teflon Fluorinated ethylene propylene, Teflon FEP), polytetrafluoroethylene (Polytetrafluoroethene, PTFE), Teflon (Teflon) or nylon (Nylon) and other heat-resistant insulating materials. Instead, the metal transmission line 22 may be an extremely thin tinned flat copper wire.
请参阅图6,图6是本实用新型软性扁平电缆结构20c第三实施例的剖面图。软性扁平电缆结构20c包括数个金属传输线22、一第一绝缘外套241和一第二绝缘外套242。数个金属传输线22彼此平行设置,包含至少一电源线222以及数个信号线224,电源线222用来传输电源,信号线224用来传输数据信号。金属传输线22的剖面呈圆形。第一绝缘外套241包覆金属传输线22。第二绝缘外套242环绕第一绝缘外套241,且第二绝缘外套242的两侧外表面设置有压印图案248。在此实施例中,用于接地的接地线221平行于数个金属传输线22,位于第一绝缘外套241的一侧。接地线221被第二绝缘外套242包覆。遮蔽层26用于隔离第一绝缘外套241和第二绝缘外套242,且遮蔽层26对数个金属传输线22形成金属屏蔽,接地线221电性接触遮蔽层26。遮蔽层26的结构同第3、4图的实施例所述,在此不另赘述。软性扁平电缆结构20c的数个金属传输线22突出于第二绝缘外套242和第一绝缘外套241。当软性扁平电缆结构20c插设于电连接器10时,突出的金属传输线22可电性接触于电路板14的对应导电部142。压印图案248可以是数条并行线图案,或是数条曲线,或是规则排列的圆形、椭圆形、三角形、方形、菱形、正六边形的图案等等,也可以不规则排列的图案,或是连续数个凸点。较佳地,本实施例的第二绝缘外套242外表面设置有压印图案248,压印图案248包含在俯视方向A上与数个金属传输线22延伸方向B不平行的数条弯折线225。数条弯折线225可以是形成于第二绝缘外套242外表面的凹槽或是凸条。压印图案248可以使用自动压合设备直接在第二绝缘外套242的外表面压印产生。Please refer to FIG. 6 . FIG. 6 is a cross-sectional view of a third embodiment of the flexible flat cable structure 20c of the present invention. The flexible flat cable structure 20c includes several metal transmission lines 22 , a first insulating jacket 241 and a second insulating jacket 242 . Several metal transmission lines 22 are arranged parallel to each other, including at least one power line 222 and several signal lines 224. The power line 222 is used to transmit power, and the signal line 224 is used to transmit data signals. The cross section of the metal transmission line 22 is circular. The first insulating jacket 241 covers the metal transmission line 22 . The second insulating jacket 242 surrounds the first insulating jacket 241 , and two outer surfaces of the second insulating jacket 242 are provided with embossed patterns 248 . In this embodiment, the grounding wire 221 for grounding is parallel to the plurality of metal transmission lines 22 and located on one side of the first insulating jacket 241 . The ground wire 221 is covered by the second insulating jacket 242 . The shielding layer 26 is used to isolate the first insulating jacket 241 and the second insulating jacket 242 , and the shielding layer 26 forms a metal shield for the plurality of metal transmission lines 22 , and the grounding wire 221 electrically contacts the shielding layer 26 . The structure of the shielding layer 26 is the same as that described in the embodiment in FIG. 3 and FIG. 4 , and will not be repeated here. Several metal transmission lines 22 of the flexible flat cable structure 20c protrude from the second insulating jacket 242 and the first insulating jacket 241 . When the flexible flat cable structure 20 c is inserted into the electrical connector 10 , the protruding metal transmission line 22 can electrically contact the corresponding conductive portion 142 of the circuit board 14 . Embossing pattern 248 can be several parallel line patterns, or several curves, or regularly arranged circles, ellipses, triangles, squares, rhombuses, regular hexagonal patterns, etc., and can also be irregularly arranged patterns , or several consecutive bumps. Preferably, an embossed pattern 248 is disposed on the outer surface of the second insulating jacket 242 in this embodiment, and the embossed pattern 248 includes several bending lines 225 that are not parallel to the extending direction B of the several metal transmission lines 22 in the plan view direction A. The several bending lines 225 may be grooves or protrusions formed on the outer surface of the second insulating jacket 242 . The embossed pattern 248 can be directly embossed on the outer surface of the second insulating jacket 242 using automatic lamination equipment.
第一绝缘外套241和第二绝缘外套242可以是聚乙烯(polyethylene,PE)、聚氯乙烯(polyvinyl chloride,PVC)、热塑性弹性体(Thermoplastic Elastomer,TPE)、热塑性聚氨酯(Thermoplastic Polyurethane,TPU)、热塑性橡胶(thermoplastic rubber,TPR)、热塑性聚烯烃(Thermoplastic Polyolefin,TPO)、聚氨酯(Polyurethane,PUR)、聚丙烯(Polypropylene,PP)、聚烯烃(Polyolefins,PO)、PVDF(PolyVinyliDene Fluoride)、乙烯一三氟氯乙烯共聚物(Ethylene-chlorotrifluororthylene copolymer,ECTFE)、乙烯-四氟乙烯共聚物(ethylene-tetra-fluoro-ethylene,ETFE)、铁氟龙聚全氟乙丙烯树脂(Teflon Fluorinated ethylene propylene,Teflon FEP)、聚四氟乙烯(Polytetrafluoroethene,PTFE)、铁氟龙(Teflon)或是尼龙(Nylon)等耐热绝缘材料。而金属传输线22可以是极薄的镀锡扁平铜线。The first insulating jacket 241 and the second insulating jacket 242 can be polyethylene (polyethylene, PE), polyvinyl chloride (polyvinyl chloride, PVC), thermoplastic elastomer (Thermoplastic Elastomer, TPE), thermoplastic polyurethane (Thermoplastic Polyurethane, TPU), Thermoplastic rubber (thermoplastic rubber, TPR), thermoplastic polyolefin (Thermoplastic Polyolefin, TPO), polyurethane (Polyurethane, PUR), polypropylene (Polypropylene, PP), polyolefin (Polyolefins, PO), PVDF (PolyVinyliDene Fluoride), ethylene- Chlorotrifluoroethylene copolymer (Ethylene-chlorotrifluoroethylene copolymer, ECTFE), ethylene-tetrafluoroethylene copolymer (ethylene-tetra-fluoro-ethylene, ETFE), Teflon polyperfluoroethylene propylene resin (Teflon Fluorinated ethylene propylene, Teflon FEP), polytetrafluoroethylene (Polytetrafluoroethene, PTFE), Teflon (Teflon) or nylon (Nylon) and other heat-resistant insulating materials. Instead, the metal transmission line 22 may be an extremely thin tinned flat copper wire.
本实用新型实施例的软性扁平电缆结构和软性扁平电缆电连接器固定结构将全部信号线通过至少一遮蔽层予以包围。该遮蔽层包含一绝缘胶膜、一第一屏蔽层和一第二屏蔽层。该遮蔽层有两个屏蔽层,因此有较佳的金属屏蔽效果,此外,该遮蔽层是以该绝缘胶膜为基材,透过黏胶贴合不同材料以形成复合材料胶膜。因此本实用新型的遮蔽层是以胶膜包覆的方式改善线缆EMI的问题并简化产品结构与减少线缆制造工序。The flexible flat cable structure and the flexible flat cable electric connector fixing structure of the embodiment of the utility model surround all signal lines through at least one shielding layer. The shielding layer includes an insulating adhesive film, a first shielding layer and a second shielding layer. The shielding layer has two shielding layers, so it has a better metal shielding effect. In addition, the shielding layer uses the insulating adhesive film as a base material, and different materials are laminated through adhesive to form a composite adhesive film. Therefore, the shielding layer of the present invention is coated with an adhesive film to improve the cable EMI problem, simplify the product structure and reduce the cable manufacturing process.
综上所述,虽然本实用新型已以较佳实施例揭露如上,但该较佳实施例并非用以限制本实用新型,该领域的普通技术人员,在不脱离本实用新型的精神和范围内,均可作各种更动与润饰,因此本实用新型的保护范围以权利要求界定的范围为准。In summary, although the present utility model has been disclosed as above with a preferred embodiment, the preferred embodiment is not intended to limit the present utility model, and those of ordinary skill in the art will not depart from the spirit and scope of the present utility model , all can make various changes and retouching, so the scope of protection of the present utility model is defined by the claims as the criterion.
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US11749919B2 (en) | 2020-02-10 | 2023-09-05 | Energy Full Electronics Co., Ltd. | Adapting cable structure |
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