CN206316444U - A kind of small-sized thin layer cutting machine for laboratory - Google Patents
A kind of small-sized thin layer cutting machine for laboratory Download PDFInfo
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- CN206316444U CN206316444U CN201621474527.9U CN201621474527U CN206316444U CN 206316444 U CN206316444 U CN 206316444U CN 201621474527 U CN201621474527 U CN 201621474527U CN 206316444 U CN206316444 U CN 206316444U
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Abstract
本实用新型公开了一种用于实验室的小型薄层切割机,包括工作台、夹具、导轨和导轨上的切割装置;夹具包括底座、底座两端的凸部,凸部内侧的活动钳口、导引活动钳口的导槽和穿过凸部并转动连接到活动钳口外侧的丝杠;切割装置包括滑动套设在两条导轨上横梁架、横梁架上的刀具连接杆、刀具连接杆下端的切割刀具和电机,刀具连接杆侧面设置操作手柄,横梁架上镂空开设滑槽,刀具连接杆上固接两个卡块,卡块上竖直安装定位螺栓;切割刀具和导轨均垂直于导槽,横梁架平行于导槽。本实用新型不仅能够以材料的长边为切口进行切割,而且能够以材料的短边为切口进行切割,结构简单,占用空间小,适合实验室内对试件做切薄处理。
The utility model discloses a small-sized thin-layer cutting machine used in a laboratory, which comprises a worktable, a fixture, a guide rail and a cutting device on the guide rail; the fixture includes a base, convex parts at both ends of the base, movable jaws inside the convex part, The guide groove that guides the movable jaw and the lead screw that passes through the convex part and is connected to the outside of the movable jaw; the cutting device includes a beam frame that is slidingly sleeved on the two guide rails, a tool connecting rod on the beam frame, and a tool connecting rod The cutting tool and the motor at the lower end are equipped with an operating handle on the side of the tool connecting rod, a chute is hollowed out on the beam frame, two blocks are fixed on the tool connecting rod, and positioning bolts are vertically installed on the block; the cutting tool and the guide rail are perpendicular to the The guide groove, the beam frame is parallel to the guide groove. The utility model can cut not only the long side of the material but also the short side of the material, has a simple structure and takes up little space, and is suitable for thinning the test piece in the laboratory.
Description
技术领域technical field
本实用新型属于机械设备,尤其涉及一种用于实验室的小型薄层切割机。The utility model belongs to mechanical equipment, in particular to a small thin-layer cutting machine used in laboratories.
背景技术Background technique
普通切割机多是从材料的长边为切口进行切割,而对于材料的最短边却无法使用。切短边的专用切割机几乎都是用来进行规模化切层的大型机器,其辅助配套部件较多,结构复杂,价格昂贵,占用较大空间,无法适用实验室遇到的一些需要对试件进行切薄处理的工况。Ordinary cutting machines mostly cut from the long side of the material, but cannot use the shortest side of the material. The special cutting machines for cutting the short side are almost all large-scale machines for large-scale layer cutting. There are many auxiliary supporting parts, complex structures, expensive prices, and large space occupations. The working condition of thinning processing.
实用新型内容Utility model content
本实用新型要解决的技术问题是提供一种用于实验室的小型薄层切割机,不仅能够以材料的长边为切口进行切割,而且能够以材料的短边为切口进行切割,结构简单,占用空间小,适合实验室内对试件做切薄处理,也适用于生活中的短边切割工况。The technical problem to be solved by the utility model is to provide a small-sized thin-layer cutting machine used in the laboratory, which can not only cut the long side of the material, but also can cut the short side of the material, and has a simple structure. It occupies a small space and is suitable for thinning of test pieces in the laboratory, and also suitable for short-side cutting conditions in life.
为了实现上述目的,本实用新型所采取的技术方案是:一种用于实验室的小型薄层切割机,包括工作台、铆固在工作台上的夹具、两条架设在工作台上且相互平行的导轨和滑动安装在导轨上的切割装置;夹具包括长条形的底座,底座两端向上凸起形成两个凸部,每个凸部的内侧均配套设置有一个活动钳口,活动钳口由底座上的导槽导引滑动,凸部上开设螺孔,螺孔内穿设丝杠,丝杠的内端通过轴承转动连接到活动钳口的外侧;切割装置包括横梁架、竖直穿设在横梁架上的刀具连接杆、固接在刀具连接杆下端的切割刀具和用于驱动切割刀具转动的电机,横梁架的两端滑动套设在两条导轨上,刀具连接杆侧面设置操作手柄,横梁架上镂空开设滑槽,刀具连接杆上固接两个相互平行且上下对应的卡块,两个卡块分别与横梁架的上表面和下表面滑动接触,卡块上竖直安装定位螺栓;切割刀具和导轨均垂直于导槽,横梁架平行于导槽。In order to achieve the above purpose, the technical solution adopted by the utility model is: a small thin-layer cutting machine used in the laboratory, including a workbench, a fixture riveted on the workbench, and two clamps erected on the workbench and mutually Parallel guide rails and a cutting device slidingly installed on the guide rails; the fixture includes a strip-shaped base, and the two ends of the base protrude upward to form two convex parts, and the inner side of each convex part is equipped with a movable jaw. The mouth is guided and slid by the guide groove on the base, and a screw hole is set on the convex part, and a screw is inserted in the screw hole, and the inner end of the screw is connected to the outside of the movable jaw through the bearing rotation; the cutting device includes a beam frame, a vertical The tool connecting rod pierced on the beam frame, the cutting tool fixed on the lower end of the tool connecting rod and the motor used to drive the cutting tool to rotate. The operating handle is hollowed out on the beam frame to open a chute, and two parallel and corresponding up and down blocks are fixed on the tool connecting rod. The two blocks are in sliding contact with the upper surface and the lower surface of the beam frame respectively. Install the positioning bolts; the cutting tool and the guide rail are perpendicular to the guide groove, and the beam frame is parallel to the guide groove.
作为本实用新型的一种优选技术方案,所述横梁架上设置有刻度,卡块上设置有定位针,刀具连接杆上通过纵向转轮设置有激光灯,定位针、激光灯和所述切割刀具位于同一竖直平面上。As a preferred technical solution of the present utility model, the beam frame is provided with a scale, the block is provided with a positioning needle, the cutter connecting rod is provided with a laser lamp through a longitudinal wheel, and the positioning needle, the laser lamp and the cutting The knives are on the same vertical plane.
作为本实用新型的一种优选技术方案,所述活动钳口内侧的下部设置凸台。As a preferred technical solution of the present utility model, a boss is provided at the lower part of the inside of the movable jaw.
采用上述技术方案所产生的有益效果在于:本实用新型将试件夹在两个活动钳口之间,切割刀具不仅能够以材料的长边为切口进行切割,而且能够以材料的短边为切口进行切割,结构简单,占用空间小,通过激光灯、帝都和定位针的配合,能够精确调节切割路径,适合实验室内对试件做切薄处理,也适用于生活中的短边切割工况。The beneficial effect produced by adopting the above technical scheme is that the utility model clamps the test piece between two movable jaws, and the cutting tool can not only cut the long side of the material, but also can use the short side of the material as the incision. For cutting, the structure is simple, and the space occupied is small. Through the cooperation of the laser light, the needle and the positioning needle, the cutting path can be adjusted precisely. It is suitable for thinning the test piece in the laboratory, and is also suitable for the short edge cutting in life. .
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型的立体结构示意图。Fig. 1 is the three-dimensional structure schematic diagram of the present utility model.
图中:1、工作台 2、导轨 3、底座 4、凸部 5、活动钳口 6、导槽 7、丝杠 8、凸台 9、横梁架 10、刀具连接杆 11、切割刀具 12、电机 13、操作手柄 14、滑槽 15、卡块 16、定位螺栓 17、刻度 18、定位针 19、激光灯。In the figure: 1. Workbench 2, guide rail 3, base 4, convex part 5, movable jaw 6, guide groove 7, lead screw 8, boss 9, beam frame 10, tool connecting rod 11, cutting tool 12, motor 13. Operating handle 14, chute 15, block 16, positioning bolt 17, scale 18, positioning pin 19, laser light.
具体实施方式detailed description
参看附图,本实用新型一个具体实施方式的结构中包括工作台1、铆固在工作台上的夹具、两条架设在工作台上且相互平行的导轨2和滑动安装在导轨2上的切割装置;夹具包括长条形的底座3,底座3两端向上凸起形成两个凸部4,每个凸部4的内侧均配套设置有一个活动钳口5,活动钳口5由底座3上的导槽6导引滑动,凸部4上开设螺孔,螺孔内穿设丝杠7,丝杠7的内端通过轴承转动连接到活动钳口5的外侧;切割装置包括横梁架9、竖直穿设在横梁架9上的刀具连接杆10、固接在刀具连接杆10下端的切割刀具11和用于驱动切割刀具11转动的电机12,横梁架9的两端滑动套设在两条导轨2上,刀具连接杆10侧面设置操作手柄13,横梁架9上镂空开设滑槽14,刀具连接杆10上固接两个相互平行且上下对应的卡块15,两个卡块15分别与横梁架9的上表面和下表面滑动接触,卡块15上竖直安装定位螺栓16;切割刀具11和导轨2均垂直于导槽6,横梁架9平行于导槽6。Referring to the accompanying drawings, the structure of a specific embodiment of the utility model includes a workbench 1, a fixture riveted on the workbench, two guide rails 2 erected on the workbench and parallel to each other, and a cutting tool slidingly installed on the guide rail 2. device; the fixture includes a strip-shaped base 3, the two ends of the base 3 protrude upwards to form two convex parts 4, and the inner side of each convex part 4 is equipped with a movable jaw 5, and the movable jaw 5 is formed by the base 3 The guide groove 6 guides and slides, and a screw hole is provided on the convex part 4, and a lead screw 7 is pierced in the screw hole, and the inner end of the lead screw 7 is connected to the outside of the movable jaw 5 by bearing rotation; the cutting device includes a beam frame 9, The cutter connecting rod 10 vertically pierced on the beam frame 9, the cutting tool 11 fixed on the lower end of the cutter connecting rod 10 and the motor 12 for driving the cutting tool 11 to rotate, the two ends of the beam frame 9 are slidably sleeved on the two sides. On the bar guide rail 2, an operating handle 13 is arranged on the side of the tool connecting rod 10, and a chute 14 is hollowed out on the beam frame 9, and two parallel and corresponding up and down blocks 15 are affixed on the tool connecting rod 10, and the two blocks 15 are respectively Sliding contact with the upper surface and the lower surface of the crossbeam frame 9, the positioning bolt 16 is vertically installed on the block 15;
所述横梁架9上设置有刻度17,卡块15上设置有定位针18,刀具连接杆10上通过纵向转轮设置有激光灯19,定位针17、激光灯19和所述切割刀具11位于同一竖直平面上。The beam frame 9 is provided with a scale 17, the block 15 is provided with a positioning pin 18, and the cutter connecting rod 10 is provided with a laser lamp 19 through a longitudinal wheel, and the positioning pin 17, the laser lamp 19 and the cutting tool 11 are located at on the same vertical plane.
所述活动钳口5内侧的下部设置凸台8。凸台8能够拖住试件的底部,使试件底部高于底座3的上表面,有助于实现贯穿切割。Bosses 8 are arranged on the lower part of the inner side of the movable jaw 5 . The boss 8 can hold the bottom of the test piece, so that the bottom of the test piece is higher than the upper surface of the base 3, which helps to realize the through cutting.
本实用新型的工作原理是:总体来讲,夹具用来夹紧试件,切割装置用来定位切割位置并完成切割,导轨2用来引导切割装置沿直线切割,下面详细描述切割过程。The working principle of the utility model is: generally speaking, the clamp is used to clamp the test piece, the cutting device is used to locate the cutting position and complete the cutting, and the guide rail 2 is used to guide the cutting device to cut along a straight line. The cutting process is described in detail below.
首先夹紧试件:在丝杠7和凸部4的配合驱动两个活动钳口5沿导槽6滑动,两个活动钳口5将试件夹紧,底座3具有较长的长度,使两个活动钳口5具有较大幅度的滑动距离,所以,两个活动钳口5不仅能够夹紧试件的短边,使试件的长边正对切割刀具11,从而完成以时间的长边为切口的切割任务,而且能够夹紧试件的长边,使试件的短边正对切割刀具11,从而完成以试件的短边为切口的切割任务。First clamp the test piece: the two movable jaws 5 are driven to slide along the guide groove 6 through the cooperation of the lead screw 7 and the convex part 4, and the two movable jaws 5 clamp the test piece. The base 3 has a longer length, so that The two movable jaws 5 have a relatively large sliding distance, so the two movable jaws 5 can not only clamp the short side of the test piece, but also make the long side of the test piece face the cutting tool 11, thereby completing the process in a long time. The side is the cutting task of the incision, and the long side of the test piece can be clamped so that the short side of the test piece is facing the cutting tool 11, thereby completing the cutting task with the short side of the test piece as the incision.
然后定位切割位置:夹具将试件夹紧后,打开激光灯19,拨动纵向转轮,调节激光灯19光束的俯仰角,并将刀具连接杆10在滑槽14内滑动,使激光灯19的光束定位到试件的边缘位置,记录定位针18指示的初始刻度值,然后再滑动刀具连接杆10并同步观察定位针18位置,当定位针18指示刻度与初始刻度值之差等于所需切薄的厚度值时,拧紧定位螺栓16,切割位置定位完成。当然,也可以在不开启激光灯19的情况下,将切割装置拉近试件,以切割刀具11来直接定位切割位置。其中,卡块15不仅能够配合定位螺栓16来锁定刀具连接杆10,而且能够防止刀具连接杆10倾倒或晃动。Then locate the cutting position: after clamping the test piece, turn on the laser light 19, turn the vertical wheel, adjust the pitch angle of the beam of the laser light 19, and slide the tool connecting rod 10 in the chute 14 to make the laser light 19 Position the light beam to the edge position of the test piece, record the initial scale value indicated by the positioning pin 18, then slide the tool connecting rod 10 and observe the position of the positioning pin 18 synchronously, when the difference between the scale indicated by the positioning pin 18 and the initial scale value is equal to the required When cutting a thin thickness value, tighten the positioning bolt 16, and the cutting position positioning is completed. Of course, it is also possible to draw the cutting device closer to the test piece without turning on the laser light 19, and use the cutting tool 11 to directly locate the cutting position. Wherein, the locking block 15 can not only cooperate with the positioning bolt 16 to lock the tool connecting rod 10, but also prevent the tool connecting rod 10 from falling or shaking.
最后完成切割:启动电机12带动切割刀具11运转,拉动操作手柄13,使切割装置沿导轨2移动,进行切割。Finally, the cutting is completed: the motor 12 is started to drive the cutting tool 11 to run, and the operating handle 13 is pulled to make the cutting device move along the guide rail 2 for cutting.
本实用新型不仅能够调节切割刀具11的位置,而且能够调节两个活动钳口5夹紧试件的位置,再配合较长的底座3,使切割位置定位更加灵活。The utility model can not only adjust the position of the cutting tool 11, but also can adjust the position of the two movable jaws 5 clamping the test piece, and cooperate with the longer base 3 to make the positioning of the cutting position more flexible.
上述描述仅作为本实用新型可实施的技术方案提出,不作为对其技术方案本身的单一限制条件。The above description is only proposed as an implementable technical solution of the utility model, not as a single restriction on the technical solution itself.
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CN107538541A (en) * | 2017-09-19 | 2018-01-05 | 镇江市高等专科学校 | A kind of plastic processing machinery variable displacement ejector half cutter device |
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Cited By (1)
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CN107538541A (en) * | 2017-09-19 | 2018-01-05 | 镇江市高等专科学校 | A kind of plastic processing machinery variable displacement ejector half cutter device |
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