CN206305304U - Prevent the processing unit (plant) of high-strength steel part drop stamping buckling deformation - Google Patents
Prevent the processing unit (plant) of high-strength steel part drop stamping buckling deformation Download PDFInfo
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- CN206305304U CN206305304U CN201621311666.XU CN201621311666U CN206305304U CN 206305304 U CN206305304 U CN 206305304U CN 201621311666 U CN201621311666 U CN 201621311666U CN 206305304 U CN206305304 U CN 206305304U
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- strength steel
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 31
- 239000010959 steel Substances 0.000 title claims abstract description 31
- 238000012545 processing Methods 0.000 title claims abstract description 28
- 239000011324 bead Substances 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 6
- 238000013461 design Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000002787 reinforcement Effects 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The utility model provides a kind of processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation.The processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation, including with the two rectangular lower templates of rectangle low groove in left and right, the upper die plate with upper groove corresponding with the rectangle low groove in lower template above lower template, four in lower template are mutually perpendicular to form the first cavity plate that the location-plate of coffin is located in the low groove of lower template upper left side, the first punch-pin corresponding with the first cavity plate on upper die plate, the second cavity plate in lower template in the low groove on right side, the second punch-pin corresponding with the second cavity plate on upper die plate.The processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation that the utility model is provided can stamp out high-quality workpiece.
Description
Technical field
The utility model is related to field of machining, and in particular to a kind of to prevent high-strength steel part drop stamping buckling deformation
Processing unit (plant).
Background technology
In the production process of high-strength steel sheet part, yield strength and tension due to high-strength steel sheet than general steel plate
Intensity is high, and hardenability value, thickness are relatively low to hardening coefficient and elongation percentage, make the cold stamping forming property of high-strength steel sheet
It is poorer than general steel plate.Can bring that plastic force is big, easy to crack, resilience is serious etc. using traditional cold punching forming method a series of
Problem, and hot press-formed solve the problems, such as that high-strength steel sheet shaping is difficult.But when there is asymmetrical reinforcement etc. on part
During structure, the deformation of hot press-formed part different parts can be uneven, and is cooled to after part drop stamping in room temperature process not
It is different with position cooling velocity, so as to can cause part that serious buckling deformation occurs, subsequently generally require to be tempered and school shape
Treatment, and tempering and school shape activity time are long, cause part low production efficiency, production cost is high.Therefore, the art needs
One simple to operate, device that crudy is high or technique prevent part from serious buckling deformation occurring.
Utility model content
There is the problem of buckling deformation to overcome high-strength steel sheet punching course in the prior art, the utility model provides one
Plant the processing unit (plant) that can prevent high-strength steel part drop stamping buckling deformation.Concrete scheme is as follows：
A kind of processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation, including it is recessed with two rectangles in left and right
The rectangular lower template of groove, above lower template with upper groove corresponding with the rectangle low groove in lower template
Upper die plate, four in lower template be mutually perpendicular to form the location-plate of coffin, located at the recessed of lower template upper left side
The first cavity plate in groove, the first punch-pin corresponding with the first cavity plate on upper die plate, in lower template right side it is recessed
The second cavity plate in groove, the second punch-pin corresponding with the second cavity plate on upper die plate.
According to a preferred embodiment of the present utility model, the edge of lower template is with convenient fixed step.
According to a preferred embodiment of the present utility model, also including hexagonal screw rod in multiple, the first cavity plate is recessed with second
Hexagonal screw rod is fixed on lower template, the first punch-pin and hexagonal screw rod is fixed on upper die plate within the second punch-pin within mould.
According to a preferred embodiment of the present utility model, four location-plate sizes are identical, and fixed with welding manner
In in lower template.
According to a preferred embodiment of the present utility model, upper die plate is Q235 with the material of lower template.
According to a preferred embodiment of the present utility model, upper die plate lower section with location-plate with coordinating so as to be stamped
High-strength steel part produces the projection of vertical bead.
The technical scheme that the utility model is provided has the advantages that：
1st, part punching can be gone out bead by this processing unit (plant) in the case of the properity for not changing part, be subtracted
It is few it is hot press-formed during deflection, so as to improve the quality of workpiece.
2nd, this processing unit (plant) is easy to operate, simple structure, and is moved easily；First punch-pin, the first cavity plate, the second punch-pin and
Second cavity plate is and is detachably connected, and can as needed change the mould for degenerating, and saves the cost all scrapped, meanwhile, can
To change various sizes of punch-pin and cavity plate, so as to meet different demands.
3rd, stamp out workpiece using this processing unit (plant), remove bead by simple operations after workpiece cooling and shaping, i.e.,
High-quality hot press-formed workpiece can be obtained, it can be seen that, the present apparatus is especially suitable for high-volume, efficient production field
Close.
In addition to objects, features and advantages described above, the utility model also has other purposes, feature and excellent
Point.Below with reference to accompanying drawings, the utility model is further described.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in the utility model embodiment, below will be to needed for embodiment description
The accompanying drawing to be used is briefly described, it should be apparent that, drawings discussed below is only some implementations of the present utility model
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also obtain according to these accompanying drawings
Other accompanying drawings are obtained, wherein：
The half section of the processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation that Fig. 1 is provided for the utility model
Figure；
Fig. 2 be Fig. 1 in prevent high-strength steel part drop stamping buckling deformation processing unit (plant) top view；
Fig. 3 is the front view of workpiece；
Fig. 4 is the left view of workpiece in Fig. 3；
Fig. 5 is the top view of workpiece in Fig. 3.
In figure：1st, upper die plate, the 2, first punch-pin, the 3, first cavity plate, the 4, second cavity plate, the 5, second punch-pin, 6, lower template, 7,
Location-plate, 8, interior hexagonal screw rod, 9, workpiece, 91, workpiece body, 92, bead, 10, raised.
Specific embodiment
With reference to accompanying drawing of the present utility model, the technical scheme in the utility model embodiment is carried out clear, complete
Description, it is clear that described embodiment is only a part of embodiment of the present utility model, rather than whole embodiments.
Refer to Fig. 1~Fig. 2, a kind of processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation, including with a left side
Right two rectangular lower templates 6 of rectangle low groove, located at lower template 6 top with lower template 6 on rectangle
The upper die plate 1 of the corresponding upper groove of low groove, four in lower template 6 be mutually perpendicular to be formed the location-plate 7 of coffin,
It is the first cavity plate 3 in the low groove of the upper left side of lower template 6, convex with the first cavity plate 3 corresponding first on upper die plate 1
Mould 2, the second cavity plate 4 in lower template 6 in the low groove on right side, on upper die plate 1 corresponding with the second cavity plate 4 the
Two punch-pin 5.
Further, the edge of lower template 6 is with convenient fixed step.The step is lower template 6 or so two
The part of side left hand edge, it is possible to use bolt makes step be fixed with the hydraulic press for placing processing unit (plant).
Further, also including hexagonal screw rod in multiple 8, hexagonal screw rod 8 is fixed within the first cavity plate 3 and the second cavity plate 4
In lower template 6, the first punch-pin 2 and within the second punch-pin 5, hexagonal screw rod 8 is fixed on upper die plate 1.
Further, four sizes of location-plate 7 are identical, and are fixed in lower template 6 with welding manner.
Further, upper die plate 1 is Q235 with the material of lower template 6.
Further, the lower section of upper die plate 1 carries and coordinates with location-plate 7 so that the high-strength steel part generation being stamped is vertical
Raised the 10 of bead.
Fig. 3~Fig. 5 is referred to, workpiece 9 includes the workpiece body 91 and the bead 92 for being vertical at its surrounding of rectangle, with
Under be using this processing unit (plant) process workpiece 9 process：
First, preparation：
A, processing unit (plant) (hot stamping forming die)：Processing unit (plant) is improved, location-plate 7 etc. is set on mould,
The location-plate 7 can make workpiece 9 form bead 92 in surrounding during punching press.
B, workpiece blank prepare：Workpiece blank chi is calculated according to the high-strength steel part workpiece figure being laid out after bead 92
It is very little, and complete the preparation of workpiece blank；
C, workpiece blank heating：Workpiece blank is heated to be adapted to hot press-formed temperature；
D, mould installion：Processing unit (plant) after improvement is arranged on hydraulic press, upper die plate 1 is fixed with pressing plate, bolt
On hydraulic press upper table table top, lower template 6 is fixed on hydraulic press lower table table top with pressing plate, bolt；Mould is pacified
The gap of mould is adjusted in requirement during dress；
E, parameter setting：Each parameter of numerical control program, the pressure, stroke including hydraulic press etc. are set.
2nd, process：
During processing workpiece, the workpiece blank that would be heated to hot press-formed temperature is put in female die of die plane, according to
Location-plate 7 is had good positioning workpiece blank position, starts hydraulic press, and mould upstream point is moved downward under the effect of oil pressure Oil cylinder, with
Mould upstream point operation downwards, mould upper and lower part is gradually fitted, and then, is completed under the collective effect of mould upper and lower mould
Swaging.Pressurize 5 minutes in a mold after matched moulds, part then is taken out to be placed on platform cooling down from mould.Workpiece cooling is fixed
After type, bead 92 is removed by simple operations, obtain high-quality hot press-formed part.
It is below further analysis and operating process：
Ith, detail flowchart
Workpiece drop stamping Deformation Reasons are analyzed, and -- ＞ formulates solution -- ＞ carries out engineer testing checking -- ＞
Workpiece design, layout bead 92-- ＞ calculate workpiece blank size -- it is hot press-formed that ＞ completes workpiece -- ＞ workpiece
Detection -- ＞ conclusions
IIth, operating procedure
A, the analysis of workpiece drop stamping Deformation Reasons：There is necking knot in the two ends for having two U-shaped reinforcements, reinforcement on workpiece
Structure, during hot-forming, with the deformation of plate, necking position shapes under the extruding of punch-pin, due to necking position knot
Structure is asymmetric, makes part each position distortions in forming process uneven, necking position stress concentration.Terminate in sheet forming
When, as external load disappears, the release of distortional stress, and then part may be made to deform.Further, since design of part
Asymmetry, during hot-forming part is cooled to room temperature, different parts cooling velocity is different, it is also possible to cause part to occur
It is serious to become warpage shape.
B, formulation solution：There is the possible cause of serious buckling deformation according to part, take and do not changing part knot
In the case of structure, performance, on part design, layout bead 92, grope bead 92 design, be laid out it is hot-forming to part
Influence.
C, process certification：
1., in workpiece design, layout bead 92；
2., workpiece hot stamping forming die is improved, the shaped structure of bead 92 is increased on mould, made it
Meet the hot press-formed of the high-strength steel part workpiece after design, layout bead 92；
3. workpiece blank size, is calculated according to the high-strength steel part workpiece figure being laid out after bead 92, and completes workpiece
The preparation of blank；
4. workpiece blank, is put into heating furnace to be heated, is heated to be adapted to hot press-formed temperature, the timing of insulation one
Between；
5., the hot stamping forming die after improvement is arranged on hydraulic press, upper die plate 1 is fixed on pressing plate, bolt
On hydraulic press upper table table top, lower template 6 is fixed on hydraulic press lower table table top with pressing plate, bolt；Mould installion
Shi Yaoqiu adjusts the gap of mould.
6. the workpiece blank that, would be heated to hot press-formed temperature is transferred on mould from heating furnace, and puts mould
In cavity plate plane, had good positioning workpiece blank position according to location-plate 7, start hydraulic press, mould upstream point is made in oil pressure Oil cylinder
Moved downward under, with mould upstream point operation downwards, mould upper and lower part is gradually fitted, then, in mould upper and lower mould
Swaging is completed under collective effect.Pressurize 5 minutes in a mold after matched moulds, then part is taken out from mould be placed on it is cold on platform
But；
7., after workpiece cooling and shaping, bead 92 is removed by simple operations.
This processing unit (plant) is novel, simple, can effectively prevent that buckling deformation occurs when part is hot press-formed, it is ensured that shaping
The quality of part.The mentality of designing of this processing unit (plant) can as a kind of asymmetrical high-strength steel part it is hot press-formed during prevent
Only there is the typical case of buckling deformation in part, edifies professional and makes a series of reference and extension.
Embodiment of the present utility model is the foregoing is only, scope of patent protection of the present utility model is not thereby limited,
Equivalent structure or equivalent flow conversion that every utilization the utility model specification and accompanying drawing content are made, directly or indirectly use
In other related technical fields, similarly it is included in scope of patent protection of the present utility model.
Claims (6)
1. a kind of processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation, it is characterised in that including with left and right two
The rectangular lower template (6) of rectangle low groove, above lower template (6) with lower template (6) on rectangle
The upper die plate (1) of the corresponding upper groove of low groove, four positioning for being mutually perpendicular to form coffin in lower template (6)
Plate (7), the first cavity plate (3) in the low groove of lower template (6) upper left side, on upper die plate (1) with the first cavity plate
(3) corresponding first punch-pin (2), in lower template (6) right side low groove in the second cavity plate (4), located at upper die plate (1)
On the second punch-pin (5) corresponding with the second cavity plate (4).
2. the processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation according to claim 1, it is characterised in that under
The edge of template (6) is with convenient fixed step.
3. the processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation according to claim 2, it is characterised in that also
Including hexagonal screw rod in multiple (8), within the first cavity plate (3) and the second cavity plate (4) hexagonal screw rod (8) be fixed on lower template (6),
Hexagonal screw rod (8) is fixed on upper die plate (1) within first punch-pin (2) and the second punch-pin (5).
4. the processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation according to claim 3, it is characterised in that four
Individual location-plate (7) size is identical, and is fixed in lower template (6) with welding manner.
5. the processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation according to claim 3, it is characterised in that on
Template (1) is Q235 with the material of lower template (6).
6. the processing unit (plant) for preventing high-strength steel part drop stamping buckling deformation according to claim 5, it is characterised in that on
Template (1) lower section carries and coordinates the projection so that the high-strength steel part being stamped produces vertical bead with location-plate (7)
(10)。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621311666.XU CN206305304U (en) | 2016-12-02 | 2016-12-02 | Prevent the processing unit (plant) of high-strength steel part drop stamping buckling deformation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621311666.XU CN206305304U (en) | 2016-12-02 | 2016-12-02 | Prevent the processing unit (plant) of high-strength steel part drop stamping buckling deformation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206305304U true CN206305304U (en) | 2017-07-07 |
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ID=59250401
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621311666.XU Expired - Fee Related CN206305304U (en) | 2016-12-02 | 2016-12-02 | Prevent the processing unit (plant) of high-strength steel part drop stamping buckling deformation |
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| Country | Link |
|---|---|
| CN (1) | CN206305304U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107617656A (en) * | 2017-10-17 | 2018-01-23 | 西安飞机工业（集团）有限责任公司 | A kind of rigid pre-bending method of integral panel |
-
2016
- 2016-12-02 CN CN201621311666.XU patent/CN206305304U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107617656A (en) * | 2017-10-17 | 2018-01-23 | 西安飞机工业（集团）有限责任公司 | A kind of rigid pre-bending method of integral panel |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170707 Termination date: 20201202 |
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| CF01 | Termination of patent right due to non-payment of annual fee |