CN206304692U - A kind of ceramic prilling system - Google Patents
A kind of ceramic prilling system Download PDFInfo
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- CN206304692U CN206304692U CN201620783370.1U CN201620783370U CN206304692U CN 206304692 U CN206304692 U CN 206304692U CN 201620783370 U CN201620783370 U CN 201620783370U CN 206304692 U CN206304692 U CN 206304692U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 58
- 239000000843 powder Substances 0.000 claims abstract description 81
- 241001504664 Crossocheilus latius Species 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 14
- 238000005469 granulation Methods 0.000 claims description 53
- 230000003179 granulation Effects 0.000 claims description 53
- 239000004744 fabric Substances 0.000 claims description 46
- 238000007790 scraping Methods 0.000 claims description 32
- 239000000463 material Substances 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 13
- 235000004443 Ricinus communis Nutrition 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 2
- 239000002245 particle Substances 0.000 abstract description 30
- 238000000227 grinding Methods 0.000 abstract description 9
- 238000004064 recycling Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000007873 sieving Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000004579 marble Substances 0.000 description 3
- 229920003225 polyurethane elastomer Polymers 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
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- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 229920001971 elastomer Polymers 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
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- 239000006028 limestone Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004482 other powder Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000005476 size effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a kind of ceramic prilling system, including bulky grain Ceramic Tiles comminutor, stone roller screen(ing) machine, storage bin hopper, reciprocating sieve, fine powder feed back band, blender and raw material belt;The feeding mouth of the bulky grain Ceramic Tiles comminutor connects the discharging opening of the storage bin hopper; the feeding mouth for grinding screen(ing) machine connects the discharging opening of the bulky grain Ceramic Tiles comminutor; the reciprocating sieve is arranged at the discharging opening of the stone roller screen(ing) machine; the fine powder feed back band is arranged at the lower section of the reciprocating sieve; the blender is arranged at the discharging opening of the fine powder feed back band, and the raw material belt connects the discharging opening of the blender and the feeding mouth of the storage bin hopper.Granulating system of the present utility model, the circulatory system, the particle too small to particle diameter carries out recycling, it is to avoid the stability of its influence finished product.
Description
Technical field
The utility model belongs to the technical field of architectural pottery, more particularly to a kind of ceramic prilling system.
Background technology
Griotte (English:Marble) former finger originates in limestone of the white of Dali of Yunnan with black decorative pattern, section
The natural wash landscape painting of a width can be formed, the marble that ancient times often choose the decorative pattern with shaping is used for making painted screen or edge
Embedding picture.
But, on the one hand it is lithotome, price is very expensive, and on the other hand marmorean quality is softer, can not meet
Current requirement of the people to construction material;And, marble has stronger radioactivity, at home long-term use, can be to user
Health has certain influence.
Therefore, people just develop a kind of ceramic tile of parian, and it has the decorative pattern patch of graininess (1-30mm) (such as
Shown in Fig. 9).Conventional production method is to be filled using the granulation to roll tablet, the broken sieving of stirring, rotating cylinder sieving etc. at present
Put.Its operation principle is as follows:Ceramic powder passes through to roll-in slabbing, forms large stretch of bulk object, then hammers crushing-type into shape by roller
Into fine granularity, the particle of suitable mesh number is obtained by the screening of screen cloth.
There is following defect in existing technology:When the 1st, to roll tablet, between two roller gears, the powder of bulk is remained
Group.When roller is to roller, compacting repeatedly forms that density is big, surface is very hard, the block caused with other powder balls to the powder ball of the residual
Shape thing is had any different, and production can be caused particle occur and split.2nd, broken sieving (hammer) is stirred:Large stretch of bulk object is then broken by roller hammer
Broken formation fine granularity.Repeatedly crushed because block object needs roller to hammer into shape, the case hardness in turn resulting in particle differs.Particle table
The ductility in face produces difference, therefore appearance is different during from powder combination, causes particle to split.The particle formed by the equipment, can go out
Existing comparatively large number of particle splits, and thus results in the quality of production low.
Utility model content
The purpose of this utility model is to solve above-mentioned technical problem, proposes that a kind of efficient, reduction particle splits appearance
Ceramic prilling system.
A kind of ceramic prilling system, including bulky grain Ceramic Tiles comminutor, stone roller screen(ing) machine, storage bin hopper, reciprocating sieve, fine powder feed back
Band, blender and raw material belt;
The feeding mouth of the bulky grain Ceramic Tiles comminutor connects the discharging opening of the storage bin hopper, the pan feeding of the stone roller screen(ing) machine
The discharging opening of the mouth connection bulky grain Ceramic Tiles comminutor, the reciprocating sieve is arranged at the discharging opening of the stone roller screen(ing) machine, described
Fine powder feed back band is arranged at the lower section of the reciprocating sieve, and the blender is arranged at the discharging opening of the fine powder feed back band, described
Raw material belt connects the discharging opening of the blender and the feeding mouth of the storage bin hopper;
The bulky grain Ceramic Tiles comminutor includes cloth system, rcc system, crushing system and granulation conveyer belt;It is described
Cloth system and rcc system are arranged at the top of the granulation conveyer belt, along the conveying direction for granulating conveyer belt successively
It is the cloth system, rcc system and crushing system;
The cloth system is arranged at the top of one end of the granulation conveyer belt;The rcc system is arranged at described making
The top of grain conveyer belt, is in close contact with the granulation conveyer belt;
The crushing system is arranged at the other end of granulation conveyer belt, and the crushing system includes breaker roll and broken nail,
The broken nail is uniformly arranged on the outside of the breaker roll.
Preferably, tremie pipe and vibration motor are additionally provided with, one end of the tremie pipe connects the discharging of the storage bin hopper
Mouthful, the other end of the tremie pipe connects the cloth system of the bulky grain Ceramic Tiles comminutor;The vibration motor drives institute
State reciprocating sieve vibrations.
Preferably, the cloth system includes feed bin, cloth feed roller and cloth motor, and the cloth feed roller is arranged at
The discharging opening of the lower end of the feed bin, the cloth motor drives the cloth feed roller rotation.
Preferably, the rcc system includes rolling belt, roll driving wheel and rolling driven pulley, described to roll driving wheel
Driven pulley rotation is rolled by rolling belt drive, the belt that rolls is in close contact with the granulation conveyer belt.
Preferably, it is described to roll belt to be obliquely installed, with the angle that the granulation conveyer belt forms 1-10 °, openings
To towards feedstock direction;
Top pressure wheel is additionally provided with, the rcc system is additionally provided with middle pinch roller, and the middle pinch roller is arranged at the stone roller
Pressure driving wheel and roll between driven pulley;The above-mentioned rcc system of the top pressure wheel correspondence is arranged at the interior of the granulation conveyer belt
Side, and be in close contact with the granulation conveyer belt.
Preferably, the crushing system is additionally provided with broken motor, and the broken motor drives described broken
Roller is rotated, and the rotation direction of the breaker roll is opposite with the granulation conveyer belt.
Preferably, be additionally provided with frame and rib, the cloth system, rcc system, crushing system, granulation conveyer belt and
Top pressure wheel is arranged in the frame, and the bottom of the frame is provided with castor and work support pin;The rib is arranged at institute
State the both sides of granulation conveyer belt.
Preferably, the stone roller screen(ing) machine includes material distributing cone, rotation mesh screen, mesh screen motor and grinds sieve scraping blade;
The rotation mesh screen is set for horizontal, and the material distributing cone is arranged at the top at the middle part of the rotation mesh screen, described
The top that sieve scraping blade is arranged at rotation mesh screen is ground, with rotation mesh screen at intervals of 0-10mm, the mesh screen drives the stone roller sieve scraping blade
Dynamic motor drives the rotation mesh screen rotary motion.
Preferably, the ceramic prilling system is layering setting, and the storage bin hopper is arranged on top layer, the bulky grain ceramics
Brick comminutor and stone roller screen(ing) machine are arranged on middle level, and the reciprocating sieve, fine powder feed back band, blender and raw material belt are arranged on bottom.
Ceramic prilling system of the present utility model has advantages below:1. powder is uniformly ground by rcc system
Pressure, is distributed its internal even density, it is to avoid the phenomenon that particle splits occur;2. used using the crushing system for being provided with broken nail
In the powder through flattening-out compacting is poked, realize that particle is manufactured, high working efficiency;3., using the method for grinding sieve, tentatively particle is entered
Row sieving, but also can the particle excessive to particle diameter be ground, kill two birds with one stone;4. bulky grain powder is carried out using roller
Cloth, on the one hand with uniform distribution, on the other hand can control the selection speed and roller of roller and the spacing of hopper, control
Cloth speed and thickness;5. the circulatory system is used, the particle too small to particle diameter carries out recycling, it is to avoid its influence finished product
Stability.
Brief description of the drawings
Accompanying drawing is described further to the utility model, but content in accompanying drawing is not constituted to any limit of the present utility model
System.
Fig. 1 is the schematic diagram of the comminutor of the one of embodiment of the utility model;
Fig. 2 is the schematic diagram of the crushing system of the comminutor of the one of embodiment of the utility model;
Fig. 3 is the schematic diagram of the stone roller screen(ing) machine of the one of embodiment of the utility model;
Fig. 4 is the schematic diagram of the stone roller sieve scraping blade of the stone roller screen(ing) machine of the one of embodiment of the utility model;
Fig. 5 is the schematic diagram of the stone roller sieve scraping blade of the stone roller screen(ing) machine of the one of embodiment of the utility model;
Fig. 6 is the schematic diagram of the stone roller sieve scraping blade of the stone roller screen(ing) machine of the one of embodiment of the utility model;
Fig. 7 is the schematic top plan view of the stone roller screen(ing) machine of the one of embodiment of the utility model;
Fig. 8 is the schematic diagram of the granulating system of the one of embodiment of the utility model;
Fig. 9 is the schematic diagram of bulky grain Ceramic Tiles of the present utility model.
Wherein:Cloth system 1;Feed bin 11;Cloth feed roller 12;Rcc system 2;Roll belt 21;Roll driving wheel 22;Grind
Pressure driven pulley 23;Middle pinch roller 24;Crushing system 3;Breaker roll 31;Broken nail 32;Granulation conveyer belt 4;Top pressure wheel 5;Frame 6;
Castor 61;Work support pin 62;Grind screen(ing) machine 7;Material distributing cone 71;Rotation mesh screen 72;Grind sieve scraping blade 73;Discharging hopper 74;Scrape blade saw
Tooth 75;Installation through-hole 76;Bulky grain powder 8;Decorative pattern patch 81;Storage bin hopper A;Reciprocating sieve B;Fine powder feed back band C;Blender D;It is former
Material belt E;Bulky grain Ceramic Tiles comminutor F.
Specific embodiment
Further illustrate the technical solution of the utility model below in conjunction with the accompanying drawings and by specific embodiment.
The ceramic prilling system (as described in Figure 8) of the present embodiment also include storage bin hopper A, reciprocating sieve B, fine powder feed back band C,
The feeding mouth of blender D and raw material belt E, the bulky grain Ceramic Tiles comminutor F connects the discharging opening of the storage bin hopper A, institute
The discharging opening of the feeding mouth connection bulky grain Ceramic Tiles comminutor F for grinding screen(ing) machine 7 is stated, the fine powder feed back band C is arranged at institute
The lower section of reciprocating sieve B is stated, the blender D is arranged at the discharging opening of the fine powder feed back with C, and the raw material belt E connects institute
State the discharging opening of blender D and the feeding mouth of the storage bin hopper A;Due to the operation of granulation, stone roller sieve before, can produce
The too small bulky grain powder 8 of particle diameter, and these bulky grain powders 8 embody less than corresponding effect (such as when final products are generated
Decorative pattern patch 81 shown in Fig. 9), on the other hand, it is mixed into conventional ceramic powder and is pressed, can be to whole adobe
Moisture content has certain influence, therefore sets reciprocating sieve B and fine powder feed back band C, and the too small powder of these particle diameters is carried out feed back, then
Mixed with conventional ceramic powder by blender D, formed new bulky grain powder 8, reentered greatly by raw material belt E
Particulate ceramic brick comminutor F is granulated, and can so greatly improve yield rate.
More specifically, vibration motor is provided with, the vibration motor drives the reciprocating sieve B vibrations, using vibration motor,
Can cause that reciprocating sieve B voluntarily shakes, it is to avoid make its vibrations sieving in this waste of manpower;The storage bin hopper A is connected by tremie pipe
The feed bin 11 of the logical cloth system 1, setting tremie pipe can avoid powder from dispersing everywhere, and the environment for reducing workshop is dirty
Dye.
The bulky grain Ceramic Tiles comminutor F (as described in Figure 1), including cloth system 1, rcc system 2, crushing system 3
With granulation conveyer belt 4;The cloth system 1 and rcc system 2 are arranged at the top of the granulation conveyer belt 4, are made along described
The conveying direction of grain conveyer belt 4 is followed successively by the cloth system 1, rcc system 2 and crushing system 3;The cloth system 1 is set
In the top of one end of the granulation conveyer belt 4, the cloth system 1 includes that feed bin 11, cloth feed roller 12 and cloth drive electricity
Machine, the cloth feed roller 12 is arranged at the discharging opening of the lower end of the feed bin 11, and the cloth motor drives the cloth
Roller 12 rotates;The rcc system 2 is arranged at the top of the granulation conveyer belt 4, is closely connect with the granulation conveyer belt 4
Touch;The crushing system 3 is arranged at the other end of granulation conveyer belt 4, and the crushing system 3 includes breaker roll 31 and broken nail
32, the broken nail 32 is uniformly arranged on the outside (as shown in Figure 2) of the breaker roll 31;More specifically, the broken nail 32
It is 0-10mm with the minimum range of granulation conveyer belt 4.
In production and application, by moisture content for 8%-8.7% conventional ceramic powder (hereinafter referred to as bulky grain powder 8) from
Cloth feed roller 12 in the feed bin 1 by rotating equably is laid on the granulation conveyer belt 4 of operating, and bulky grain powder 8 is passed through
The compacting of the flattening-out of rcc system 2 is crossed, is transported to the crushing system 3, broken nail 32 on granulation conveyer belt 4 being rolled compacting
Bulky grain powder 8 is poked and forms it into small bulk;Preferably, the crushing system 3 is additionally provided with broken motor, described broken
Broken motor drives the breaker roll 31 to rotate, and the rotation direction of the breaker roll 31 is opposite with the granulation conveyer belt 4;Adopt
Drive breaker roll 31 with motor so that breaker roll 31 can with active rotation, and its rotation direction and bulky grain powder 8 trend
On the one hand identical (opposite with granulation conveyer belt 4), so can improve broken efficiency, on the other hand be rolled big of compacting
8 pairs of granulation conveyer belts 4 of grain powder have certain adhesion, can so utilize broken nail 32 that bulky grain powder 8 is chosen granulation defeated
Send band 4;It is more preferred, the effect meeting faster, so above-mentioned than granulating the transporting velocity of conveyer belt 4 of the velocity of rotation of breaker roll 31
It is more obvious.
Cloth is carried out to bulky grain powder 8 using cloth feed roller 12, uniform distribution on the one hand can be realized, it is to avoid because of cloth
Uneven and Density inhomogeneity when causing the later stage to be rolled, reduces the generation that particle splits;On the other hand the selection of roller can be controlled
Speed and roller and the spacing of feed bin 1, control cloth speed and thickness, so as to control the size of particle.
Preferably, the rcc system 2 includes rolling belt 21, roll driving wheel 22 and rolling driven pulley 23, the stone roller
Pressure driving wheel 22 is driven by rolling belt 21 and rolls driven pulley 23 and rotate, and the belt 21 that rolls is with the granulation conveyer belt 4
It is in close contact;It is arranged such, the area and time for rolling are bigger than only one of which rolling wheel so that bulky grain powder 8 is rolled
When compression it is more uniform, it is to avoid because particle splits appearance caused by Density inhomogeneity;More specifically, the belt 21 that rolls is
Polyurethane rubber, or the outer layer contacted with bulky grain powder 8 is polyurethane rubber, and bulky grain powder is avoided using polyurethane rubber
When material 8 is rolled, it is bonded at and rolls on belt 21, causes the particle for repeating to roll and occur to split.
It is further preferred that being additionally provided with top pressure wheel 5, the rcc system 2 is additionally provided with middle pinch roller 24, the centre
Pinch roller 24 is arranged at and described roll driving wheel 22 and roll between driven pulley 23;Pinch roller 24 can further increase greatly in the middle of setting
Area and time that particle powder 8 is rolled, and it is further uniform to be pressurized;The above-mentioned rcc system 2 of the correspondence of top pressure wheel 5
The inner side of the granulation conveyer belt 4 is arranged at, and is in close contact with the granulation conveyer belt 4;Because granulation conveyer belt 4 is soft
Deformable material, its compression capability is smaller, if pressure is excessive, is easily caused granulation conveyer belt 4 and deforms and life-span reduction, such as
Fruit pressure is too small, then rolling effect is not obvious, therefore sets top pressure wheel 5, and each top pressure wheel 5 carries out corresponding with rcc system 2
Set so that the top pressure wheel 5 when rolling of rcc system 2 may be rubbed against pressure.
Preferably, it is described to roll belt 21 to be obliquely installed, with the angle that the granulation conveyer belt 4 forms 1-10 °, opening
Feedstock direction of the direction towards bulky grain powder 8;It is arranged such, can be progressive with survival when bulky grain powder 8 can be caused to be pressurized, one
Aspect can obtain better rolling effect, on the other hand have preferably protection to rcc system 2, it is to avoid its beginning section stress mistake
Greatly.
Preferably, the rcc system 2 rolls driving wheel 22, rolls driven pulley 23 and the support frame of middle pinch roller 24 is equal
It is provided with constant force spring;Setting constant force spring can make rcc system 2 realize swinging up and down for certain amplitude, roll different thickness
The pressure of relative constancy can be kept during the bulky grain powder 8 of degree.
More specifically, the bulky grain Ceramic Tiles comminutor F of the present embodiment is additionally provided with frame 6 and rib, the cloth system
System 1, rcc system 2, crushing system 3, granulation conveyer belt 4 and top pressure wheel 5 are arranged in the frame 6, the bottom of the frame
It is provided with castor 61 and work support pin 62;Setting castor 61 can facilitate the transfer of equipment, but the bearing capacity of castor 61
It is limited, therefore work support pin 62 is set, work support pin 62 can adjust height by screw thread rotation, when equipment completes to shift
When needing work, then the support equipment of work support pin 62 is used.The rib is arranged at the both sides of the granulation conveyer belt 4;If
On the one hand put rib can avoid bulky grain powder 8 from being dispersed everywhere because of the vibrations of equipment, on the other hand avoid personnel from touching fortune by mistake
Turn in all parts and cause injury.
A kind of granulating system of the bulky grain Ceramic Tiles comminutor F of use the present embodiment, including grind screen(ing) machine 7 and described big
Grain Ceramic Tiles comminutor F, the stone roller screen(ing) machine 7 (as shown in Fig. 3,7) includes material distributing cone 71, rotation mesh screen 72, mesh screen motor
Scraping blade 73 is sieved with grinding;The rotation mesh screen 72 is set for horizontal, and the material distributing cone 71 is arranged at the middle part of the rotation mesh screen 72
Top, stone roller sieve scraping blade 73 is arranged at the top of rotation mesh screen 72, the interval of the stone roller sieve scraping blade 73 and rotation mesh screen 72
It is 0-20mm, the mesh screen motor drives the rotation rotary motion of mesh screen 72;The bulky grain Ceramic Tiles comminutor
Discharging opening is arranged at the top of the material distributing cone 71.
After being granulated through oversized particles Ceramic Tiles comminutor F due to bulky grain powder 8, there is most particle diameter still to compare
It is big, therefore drop to stone roller screen(ing) machine 7 and carry out stone roller sieve.After powder falls, by the dispersion of material distributing cone 71, it is set to fall rotation mesh screen 72
On, when rotating, particle diameter is larger and the bulky grain powder 8 that can not sieve is ground sieve scraping blade 73 and blocked, and rotates for rotation mesh screen 72
Mesh screen 72 is rotated constantly so that these bulky grain powders 8 are ground small so as to sieve.Just can so play screening size
Effect, and can play a part of, the grinding dressing of bulky grain powder 8, to kill two birds with one stone;Preferably, the granulation conveyer belt 4
The other end is provided with granulation discharge bucket, it is to avoid particle disperses everywhere.
Preferably, the sieve scraping blade 73 that grinds is rubber, or rotates against mesh screen 72 to be obliquely installed, opening direction direction
Supplied materials direction (as shown in Figure 5,6, arrow is the moving direction for rotating mesh screen 72);It is arranged such, bulky grain powder 8 promotes rubber
The stone roller sieve scraping blade 73 of material makes it produce certain deformation, and so stone roller sieve scraping blade 73 will produce downward pressure, big
The grain press-in rotation mesh screen 72 of powder 8;And as a same reason, the stone roller sieve scraping blade 73 being obliquely installed can similarly produce downward pressure;
Consequently, it is possible to the efficiency of the sieving of bulky grain powder 8 can be improved further;Specifically, the mesh number of the rotation mesh screen 72 is 4-
10 mesh.
It is furthermore preferred that the top of the rotation mesh screen 72 is provided with least one scraping blade mounting rail, the stone roller sieves scraping blade 73
One end be installation end, to scrape powder end, the installation end is provided with installation through-hole 76 to the other end, can be by nut, buckle etc.
Instrument, is fixedly mounted on scraping blade mounting rail;Need often stone roller to scrape bulky grain powder 8 due to grinding sieve scraping blade 73, be consequently belonging to easily
Wear-out part, can be convenient for changing and installation by being arranged such.
More specifically, the powder end of scraping for grinding sieve scraping blade 73 is provided with some scraping blade sawtooth 75, two-by-two the scraping blade sawtooth
75 at intervals of 5-20mm;Because the particle diameter of some bulky grain powders 8 is very big, is sieved by the stone roller of short time and be also not easy it
Grinding dressing is to suitable size and sieves, but consequently, it is possible to increasing these bulky grain powders 8 will be deposited in stone roller sieve
Scraping blade 73 scrapes powder end, will so influence the stone roller riddler of follow-up bulky grain powder 8 to make;Scraping blade sawtooth 75 is set so that this
A little bulky grain powders 8 can be leaked through from the interval of the scraping blade sawtooth 75 two-by-two, and go to next sieve scraping blade 73 that grinds is carried out again
Sieve is ground, just will not so cause above-mentioned situation to occur, and when being leaked through in the interval of the scraping blade sawtooth 75 two-by-two, two-by-two
The scraping blade sawtooth 75 can also be ground to it, reduce the particle diameter of these bulky grain powders 8, improve operating efficiency.
Further, the stone roller screen(ing) machine 7 is additionally provided with discharging hopper 74, and the discharging hopper 74 is arranged at the rotation net
The lower section of sieve 72, openend rotates mesh screen 72 towards described;After setting discharging hopper 74 can be caused by rotating mesh screen 72
Bulky grain powder 8 will not disperse everywhere.
It is furthermore preferred that the granulating system of the present embodiment is set for layering, the storage bin hopper A is arranged on top layer, described big
Grain Ceramic Tiles comminutor F and stone roller screen(ing) machine 7 are arranged on middle level, the reciprocating sieve B, fine powder feed back band C, blender D and raw material belt E
Bottom is arranged on, the floor space that can reduce system is arranged such, the work of solid space is realized.
A kind of production method of the bulky grain Ceramic Tiles of the ceramic prilling system of use the present embodiment, comprises the following steps:
Step 1:Common ceramic powder humidification stirs, and forms preliminary bulky grain powder 8;
Step 2:The preliminary bulky grain powder 8 is transported to the storage bin hopper A by raw material belt E and temporarily preserved, this
When bulky grain powder 8 water content be 6-8% (more preferably 6.7-7.4%);
Step 3:Bulky grain powder 8 is uniformly layed in granulation conveyer belt 4, and the bulky grain powder 8 of rcc system 2 pairs is carried out
Roll;
Step 4:Bulky grain powder 8 after to being rolled is crushed, and forms preliminary bulky grain powder 8;
Step 5:The preliminary bulky grain powder 8 carries out regrading after grinding sieve into reciprocating sieve B;
Step 6:
A. the blanking of reciprocating sieve B enters into blender D and mixes with original bulky grain powder 8 by fine powder feed back with C, shape
Raw material belt E is iterated through after into preliminary bulky grain powder 8 and is transported to the storage bin hopper A and enter new circulation;
B. the feeding of reciprocating sieve B is mixed with common ceramic powder, forms bulky grain ceramic brick powder lot;
Above-mentioned two step is carried out simultaneously;
Step 7:Finished product is burnt till after bulky grain ceramic brick powder lot is compressing, you can obtain bulky grain Ceramic Tiles.
Preferably, the step 1 also includes colorant addition, and the colorant is made an addition to before humidifying stirring, Zhi Houhuo
Person is simultaneously.
Know-why of the present utility model is described above in association with specific embodiment.These descriptions are intended merely to explain this reality
With new principle, and can not by any way be construed to the limitation to the utility model protection domain.Based on explanation herein,
Those skilled in the art associates other specific embodiments of the present utility model by would not require any inventive effort,
These modes are fallen within protection domain of the present utility model.
Claims (9)
1. a kind of ceramic prilling system, it is characterised in that:
Including bulky grain Ceramic Tiles comminutor, grind screen(ing) machine, storage bin hopper, reciprocating sieve, fine powder feed back band, blender and raw material belt;
The feeding mouth of the bulky grain Ceramic Tiles comminutor connects the discharging opening of the storage bin hopper, and the feeding mouth of the stone roller screen(ing) machine connects
The discharging opening of the bulky grain Ceramic Tiles comminutor is connect, the reciprocating sieve is arranged at the discharging opening of the stone roller screen(ing) machine, the fine powder
Feed back band is arranged at the lower section of the reciprocating sieve, and the blender is arranged at the discharging opening of the fine powder feed back band, the raw material
Belt connects the discharging opening of the blender and the feeding mouth of the storage bin hopper;
The bulky grain Ceramic Tiles comminutor includes cloth system, rcc system, crushing system and granulation conveyer belt;The cloth
System and rcc system are arranged at the top of the granulation conveyer belt, and institute is followed successively by along the conveying direction of the granulation conveyer belt
State cloth system, rcc system and crushing system;
The cloth system is arranged at the top of one end of the granulation conveyer belt;It is defeated that the rcc system is arranged at the granulation
The top of band is sent, is in close contact with the granulation conveyer belt;
The crushing system is arranged at the other end of granulation conveyer belt, and the crushing system includes breaker roll and broken nail, described
It is broken to follow closely the outside for being uniformly arranged on the breaker roll.
2. ceramic prilling system according to claim 1, it is characterised in that:It is additionally provided with tremie pipe and vibration motor, institute
The one end for stating tremie pipe connects the discharging opening of the storage bin hopper, and the other end of the tremie pipe connects the bulky grain Ceramic Tiles and makes
The cloth system of grain machine;The vibration motor drives the reciprocating sieve vibrations.
3. ceramic prilling system according to claim 1, it is characterised in that:The cloth system includes that feed bin, cloth are rolled
Cylinder and cloth motor, the cloth feed roller are arranged at the discharging opening of the lower end of the feed bin, and the cloth motor drives
The dynamic cloth feed roller rotation.
4. ceramic prilling system according to claim 1, it is characterised in that:The rcc system includes rolling belt, grinds
Pressure driving wheel and roll driven pulley, it is described roll driving wheel and roll driven pulley by rolling belt drive rotate, it is described to roll skin
Band is in close contact with the granulation conveyer belt.
5. ceramic prilling system according to claim 4, it is characterised in that:It is described to roll belt to be obliquely installed, with institute
State granulation conveyer belt and form 1-10 ° of angle, opening direction is towards feedstock direction;
It is additionally provided with top pressure wheel, the rcc system is additionally provided with middle pinch roller, the middle pinch roller is arranged at and described rolls master
Driving wheel and roll between driven pulley;The above-mentioned rcc system of the top pressure wheel correspondence is arranged at the inner side of the granulation conveyer belt, and
It is in close contact with the granulation conveyer belt.
6. ceramic prilling system according to claim 1, it is characterised in that:The crushing system is additionally provided with broken driving
Motor, the broken motor drives the breaker roll rotation, the rotation direction of the breaker roll and the granulation conveyer belt
Conversely.
7. ceramic prilling system according to claim 1, it is characterised in that:It is additionally provided with frame and rib, the cloth
System, rcc system, crushing system, granulation conveyer belt and top pressure wheel are arranged in the frame, and the bottom of the frame is set
There are castor and work support pin;The rib is arranged at the both sides of the granulation conveyer belt.
8. ceramic prilling system according to claim 1, it is characterised in that:The stone roller screen(ing) machine includes material distributing cone, rotation net
Sieve, mesh screen motor and stone roller sieve scraping blade;
The rotation mesh screen is set for horizontal, and the material distributing cone is arranged at the top at the middle part of the rotation mesh screen, the stone roller sieve
Scraping blade is arranged at the top of rotation mesh screen, and with rotation mesh screen at intervals of 0-10mm, the mesh screen drives electricity to the stone roller sieve scraping blade
Machine drives the rotation mesh screen rotary motion.
9. ceramic prilling system according to claim 1, it is characterised in that:The ceramic prilling system is set for layering,
The storage bin hopper is arranged on top layer, and the bulky grain Ceramic Tiles comminutor and stone roller screen(ing) machine are arranged on middle level, the reciprocating sieve, fine powder
Feed back band, blender and raw material belt are arranged on bottom.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217583B (en) * | 2016-07-22 | 2019-02-26 | 佛山石湾鹰牌陶瓷有限公司 | A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles |
CN109702852A (en) * | 2019-01-23 | 2019-05-03 | 广东萨米特陶瓷有限公司 | A kind of more partial size powder-granule material entire body porcelain rock beams of multicolour and preparation method thereof |
-
2016
- 2016-07-22 CN CN201620783370.1U patent/CN206304692U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106217583B (en) * | 2016-07-22 | 2019-02-26 | 佛山石湾鹰牌陶瓷有限公司 | A kind of production method of ceramic prilling system and bulky grain Ceramic Tiles |
CN109702852A (en) * | 2019-01-23 | 2019-05-03 | 广东萨米特陶瓷有限公司 | A kind of more partial size powder-granule material entire body porcelain rock beams of multicolour and preparation method thereof |
CN109702852B (en) * | 2019-01-23 | 2020-12-08 | 广东萨米特陶瓷有限公司 | Multicolor multi-particle-size powder and particle material whole-body porcelain rock plate and preparation method thereof |
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