CN206298137U - A kind of T iron materials feed mechanism - Google Patents
A kind of T iron materials feed mechanism Download PDFInfo
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- CN206298137U CN206298137U CN201621192484.5U CN201621192484U CN206298137U CN 206298137 U CN206298137 U CN 206298137U CN 201621192484 U CN201621192484 U CN 201621192484U CN 206298137 U CN206298137 U CN 206298137U
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- 239000000463 material Substances 0.000 title claims abstract description 164
- 230000007246 mechanism Effects 0.000 title claims abstract description 80
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 29
- 238000007790 scraping Methods 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 3
- 235000000396 iron Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种T铁材料上料机构,包括:落料机构,具有用于调节落料孔间隙大小以控制物料输出的料孔调整机构;物料装载治具,位于所述落料孔正下方以接收物料;以及物料振动机构,与所述物料装载治具连接,工作时驱动物料装载治具产生振动以使落到物料装载治具的物料进入该物料装载治具的物料工位内。通过该技术,实现了不同规格的T铁材料落料,并且降低了出现卡料的频率,提高了生产的效率。
The utility model discloses a T-iron material feeding mechanism, which comprises: a blanking mechanism with a material hole adjustment mechanism for adjusting the gap size of the blanking hole to control the material output; a material loading fixture located at the blanking hole directly below to receive materials; and a material vibration mechanism, which is connected with the material loading jig, drives the material loading jig to vibrate during operation so that the material falling on the material loading jig enters the material station of the material loading jig . Through this technology, the blanking of T iron materials of different specifications is realized, and the frequency of material jams is reduced, and the production efficiency is improved.
Description
技术领域technical field
本实用新型涉及上料装置技术,尤其是一种T铁材料上料机构。The utility model relates to the technology of a feeding device, in particular to a T iron material feeding mechanism.
背景技术Background technique
市面上类似的T铁自动移载设备都是通过振动盘有序振动上料,进入分料定位机构,再由吸料机构将T铁吸至需要的位置。这种机构上料方式平稳,简单,较少出现卡料的情况;采用振动盘上料,生产效率高,机构相对简单。The similar T-iron automatic transfer equipment on the market uses the vibrating plate to vibrate and feed materials in an orderly manner, enters the material distribution positioning mechanism, and then the T-iron is sucked to the required position by the suction mechanism. The feeding method of this mechanism is stable and simple, and there are few cases of material jamming; the feeding of the vibrating plate is used, the production efficiency is high, and the mechanism is relatively simple.
但是这种振动盘上料方式要求T铁凸台厚度足够,且凸台厚度公差不能太大。而对于双凸台,且外围凸台厚度只有0.2mm,公差为正负0.03mm的T铁,若采用振动盘上料,极易出现卡料的情况,这样就会严重影响生产效率,降低产能。而且振动盘成本高,无共用性,对于不同的T铁需要更换振动盘,操作不便,且增加制造成本。However, this vibrating plate feeding method requires that the thickness of the T iron boss is sufficient, and the thickness tolerance of the boss should not be too large. For T-irons with double bosses, the thickness of the outer bosses is only 0.2mm, and the tolerance is plus or minus 0.03mm, if the vibrating plate is used for feeding, it is very easy to cause material jams, which will seriously affect production efficiency and reduce production capacity. . Moreover, the cost of the vibrating plate is high and there is no commonality. For different T irons, the vibrating plate needs to be replaced, which is inconvenient to operate and increases the manufacturing cost.
因此上述技术问题需要解决。Therefore above-mentioned technical problem needs to solve.
实用新型内容Utility model content
为了克服现有技术的不足,本实用新型提出一种T铁材料上料机构,其目的是减少上料过程中频繁出现卡料的问题。In order to overcome the deficiencies of the prior art, the utility model proposes a T-iron material feeding mechanism, the purpose of which is to reduce the problem of frequent material jamming during the feeding process.
为了解决上述的技术问题,本实用新型提出的基本技术方案为:一种T铁材料上料机构,包括:In order to solve the above-mentioned technical problems, the basic technical solution proposed by the utility model is: a T iron material feeding mechanism, comprising:
落料机构,具有用于调节落料孔间隙大小以控制物料输出的料孔调整机构;The blanking mechanism has a material hole adjustment mechanism for adjusting the gap size of the blanking hole to control the material output;
物料装载治具,位于所述落料孔正下方以接收物料;以及a material loading jig located directly below the material drop hole to receive material; and
物料振动机构,与所述物料装载治具连接,工作时驱动物料装载治具产生振动以使落到物料装载治具的物料进入该物料装载治具的物料工位内。The material vibrating mechanism is connected with the material loading jig, and drives the material loading jig to vibrate during operation so that the material falling on the material loading jig enters the material station of the material loading jig.
进一步的,所述料孔调整机构包括横跨落料孔的第一辊轴和第二辊轴,该第一辊轴和第二辊轴相向转动时能够实现将所述落料孔由封闭向敞开周期变化以满足物料由落料孔输出。Further, the adjustment mechanism of the discharge hole includes a first roller shaft and a second roller shaft across the discharge hole, and when the first roller shaft and the second roller shaft rotate in opposite directions, the discharge hole can be changed from closed to The opening cycle changes to meet the output of materials from the discharge hole.
进一步的,所述落料机构包括料斗,落料调整机构位于料斗的落料孔处。Further, the blanking mechanism includes a hopper, and the blanking adjustment mechanism is located at the blanking hole of the hopper.
进一步的,所述物料振动机构包括与物料装载治具连接的振动板以及与该振动板连接的用于驱动该振动板往复移动的直线移动机构。Further, the material vibrating mechanism includes a vibrating plate connected to the material loading jig and a linear movement mechanism connected to the vibrating plate for driving the reciprocating movement of the vibrating plate.
进一步的,所述物料装载治具上方设置刮料机构,用以将未进入物料工位的物料刮落。Further, a scraping mechanism is provided above the material loading jig to scrape off the materials that have not entered the material station.
进一步的,还包括料盒,该料盒连接所述物料振动机构,并且所述物料装载治具固定于该料盒内,当未进入物料工位的物料被刮料机构刮落至该料盒。Further, it also includes a material box, the material box is connected to the material vibration mechanism, and the material loading fixture is fixed in the material box, when the material that has not entered the material station is scraped to the material box by the scraping mechanism .
进一步的,所述刮料机构包括第一动力机构和与该第一动力机构的输出端连接的刮板;当刮料时,在第一动力机构的作用下,所述刮板被置于靠近物料装载治具的上表面,在物料振动机构的往复移动过程使得未进入物料工位的物料被刮板刮落。Further, the scraping mechanism includes a first power mechanism and a scraper connected to the output end of the first power mechanism; when scraping, under the action of the first power mechanism, the scraper is placed close to On the upper surface of the material loading fixture, during the reciprocating movement of the material vibration mechanism, the material that has not entered the material station is scraped off by the scraper.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型的技术方案中,通过在落料机构上设置具有用于调节落料孔间隙大小以控制物料输出的料孔调整机构,实现了对不同规格的T铁进行落料,降低了卡料概率。In the technical scheme of the utility model, by setting a material hole adjustment mechanism on the blanking mechanism for adjusting the gap size of the blanking hole to control the output of the material, the blanking of T irons of different specifications is realized, and the material jam is reduced. probability.
附图说明Description of drawings
图1为本实用新型的一种T铁材料上料机构的正视图;Fig. 1 is the front view of a kind of T iron material feeding mechanism of the present utility model;
图2为一种T铁材料上料机构的俯视图;Fig. 2 is a top view of a T iron material feeding mechanism;
图3为物料装载治具的结构示意图。Fig. 3 is a structural schematic diagram of the material loading fixture.
具体实施方式detailed description
以下将结合附图1至附图3对本实用新型做进一步的说明,但不应以此来限制本实用新型的保护范围。The utility model will be further described below in conjunction with accompanying drawings 1 to 3, but the protection scope of the utility model should not be limited by this.
本实用新型一种T铁材料上料机构,用于T铁材料的落料装载。其能够适应不同规格的T铁材料落料操作。The utility model relates to a T iron material feeding mechanism, which is used for blanking and loading of T iron materials. It can adapt to the blanking operation of T iron materials of different specifications.
具体,参照图1,该T铁材料上料机构包括落料机构11、物料装载治具12、物料震动机构13、料盒14和刮料机构15。Specifically, referring to FIG. 1 , the T iron material feeding mechanism includes a blanking mechanism 11 , a material loading jig 12 , a material vibrating mechanism 13 , a material box 14 and a scraping mechanism 15 .
其中,落料机构11包括料斗111和位于该料斗111的落料孔1111处用于调节落料孔1111间隙大小以控制物料输出的料孔调整机构112。该料斗111至少一个内表面为倾斜面,便于物料进入该料斗111的底部。优选的,该料斗111的所有内侧面均向底部倾斜。未落料时,所述的落料孔111是被封闭的,具体来说是由料孔调整机构112封闭。Wherein, the blanking mechanism 11 includes a hopper 111 and a material hole adjustment mechanism 112 located at the material discharge hole 1111 of the hopper 111 for adjusting the gap between the material discharge holes 1111 to control the material output. At least one inner surface of the hopper 111 is an inclined surface, which is convenient for materials to enter the bottom of the hopper 111 . Preferably, all inner surfaces of the hopper 111 are inclined towards the bottom. When not blanking, the blanking hole 111 is closed, specifically closed by the material hole adjusting mechanism 112 .
参见图1、2,该图示出了该料孔调整机构112的结构示意图,其包括横跨落料孔111的第一辊轴1121和第二辊轴1122,该第一辊轴1121和第二辊轴1122相向转动时能够实现将所述落料孔1111由封闭向敞开周期变化以满足物料由落料孔1111输出。其中,第一辊轴1121和第二辊轴1122是偏心辊轴,在该第一辊轴1121和第二辊轴1122相向转动的过程中,两者之间的间距由小到大再到小周期变化,即当需要封闭该落料孔1111时,所述第一辊轴1121和第二辊轴1122最大端贴合或者至少最大端靠近时第一辊轴1121和第二辊轴1122的间隙最小,即落料孔1111的间隙最小时T铁材料不会掉落。具体,该第一辊轴1121和第二辊轴1122之间的间隔是可以调整的,以满足不同规格的T铁材料的落料要求。另外,需要说明,所述第一辊轴1121和第二辊轴1122通过电机带动转动。上述料孔调整机构112只是其中一种实现形式,另外还可以是其他的能够实现料孔1111的间隙渐变的现有技术手段。Referring to Figures 1 and 2, this figure shows a schematic structural view of the material hole adjustment mechanism 112, which includes a first roller shaft 1121 and a second roller shaft 1122 across the material hole 111, the first roller shaft 1121 and the second roller shaft 1122 When the two roller shafts 1122 rotate in opposite directions, the discharge hole 1111 can be periodically changed from closed to open so that the material can be output from the discharge hole 1111 . Wherein, the first roller shaft 1121 and the second roller shaft 1122 are eccentric roller shafts, and during the process of the first roller shaft 1121 and the second roller shaft 1122 rotating in opposite directions, the distance between them changes from small to large and then to small Periodic change, that is, when the blanking hole 1111 needs to be closed, the gap between the first roller shaft 1121 and the second roller shaft 1122 when the largest ends of the first roller shaft 1121 and the second roller shaft 1122 are in contact or at least the largest ends are close Minimum, that is, when the gap of the blanking hole 1111 is minimum, the T iron material will not fall. Specifically, the distance between the first roller shaft 1121 and the second roller shaft 1122 can be adjusted to meet the blanking requirements of T iron materials of different specifications. In addition, it should be noted that the first roller shaft 1121 and the second roller shaft 1122 are driven to rotate by a motor. The above-mentioned material hole adjustment mechanism 112 is only one of the implementation forms, and other existing technical means that can realize the gradual change of the gap of the material hole 1111 can also be used.
在上料的过程中,所述物料由料斗111进入料斗111的底部,即进入到落料孔1111,由于开始时,所述的落料孔1111之间的间隙最小,物料不会掉落,当开始工作的时候,所述第一辊轴1121和第二辊轴1122在电机的驱动下相向转动,该第一、二辊轴1121、1122之间的间隙会逐渐变大,直至物料能够通过并从落料孔111掉落进入物料装载治具12。During the feeding process, the material enters the bottom of the hopper 111 from the hopper 111, that is, enters the drop hole 1111. Since the gap between the drop holes 1111 is the smallest at the beginning, the material will not fall. When starting to work, the first roller shaft 1121 and the second roller shaft 1122 rotate oppositely under the drive of the motor, and the gap between the first and second roller shafts 1121, 1122 will gradually become larger until the material can pass through And drop from the blanking hole 111 into the material loading jig 12 .
本实施例中,具体参见图3,物料装载治具12位于所述落料孔1111正下方以接收物料;该物料装载治具12上设置有若干阵列物料工位121以接收多个T铁材料。作为更优选的方案,在物料装载治具12的下方还设置有一个料盒14。该料盒14是用于接收未能进入物料工位121的T铁材料。为了实现物料装载治具12能够就将T铁材料顺利装载到物料工位121内,该物料装载治具12连接有物料振动机构13,通过该物料振动机构13能够带动该物料装载治具12来回往复移动,在来回往复移动的过程中使得T铁材料被震落到物料工位121内。详细的,该物料振动机构13包括与物料装载治具12连接的振动板(未画出)以及与该振动板连接的用于驱动该振动板往复移动的直线移动机构。具体,该直线移动机构为汽缸或者电机。在上料的时候,当物料由料斗111进入到物料装载治具12后,该物料振动机构13便开始运动,带动物料装载治具12来回往复移动,在移动过程驱使T铁进入物料工位121。当然,在本技术方案中,所述物料振动机构13可以是任何现有技术中能够产生来回往复移动的驱动机构或产生振动的机械结构。In this embodiment, referring to FIG. 3 for details, the material loading jig 12 is located directly below the blanking hole 1111 to receive materials; the material loading jig 12 is provided with a plurality of array material stations 121 to receive a plurality of T iron materials . As a more preferred solution, a material box 14 is also provided below the material loading jig 12 . The material box 14 is used to receive the T-iron material that fails to enter the material station 121 . In order to realize that the material loading jig 12 can smoothly load the T iron material into the material station 121, the material loading jig 12 is connected with a material vibrating mechanism 13, and the material vibrating mechanism 13 can drive the material loading jig 12 back and forth Moving back and forth, the T iron material is shaken and dropped into the material station 121 during the back and forth movement. In detail, the material vibrating mechanism 13 includes a vibrating plate (not shown) connected to the material loading jig 12 and a linear movement mechanism connected to the vibrating plate for driving the reciprocating movement of the vibrating plate. Specifically, the linear movement mechanism is a cylinder or a motor. During loading, when the material enters the material loading jig 12 from the hopper 111, the material vibrating mechanism 13 starts to move, driving the material loading jig 12 to move back and forth, and drives the T iron to enter the material station 121 during the moving process. . Of course, in this technical solution, the material vibrating mechanism 13 can be any driving mechanism capable of reciprocating movement or mechanical structure generating vibration in the prior art.
在上料过程中,由料斗111落下的物料不会完全都落入到物料工位121内,因此有必要将停留在物料装载治具12表面的物料清理走。因此,在物料装载治具12上方设置刮料机构15,用以将未进入物料工位121的物料刮落。在本实施例中,即将物料刮落至料盒14内。详细的,该刮料机构15包括第一动力机构151和与该第一动力机构151的输出端连接的刮板152;当刮料时,在第一动力机构151的作用下,所述刮板152被置于靠近物料装载治具12的上表面,在物料振动机构13的往复移动过程使得未进入物料工位121的物料被刮板152刮落,具体,在本实施例中,由于设置有料盒14,因此,刮板152将物料装载治具12上的物料刮落至料盒14内。为了实现固定,所述第一动力机构151被固定在所述料斗111的外侧面。During the feeding process, the materials falling from the hopper 111 will not completely fall into the material station 121 , so it is necessary to clean up the materials remaining on the surface of the material loading jig 12 . Therefore, a scraper mechanism 15 is provided above the material loading jig 12 to scrape off the materials that have not entered the material station 121 . In this embodiment, the materials are scraped into the material box 14 . In detail, the scraping mechanism 15 includes a first power mechanism 151 and a scraper 152 connected to the output end of the first power mechanism 151; when scraping, under the action of the first power mechanism 151, the scraper 152 is placed close to the upper surface of the material loading fixture 12. During the reciprocating movement of the material vibrating mechanism 13, the material that has not entered the material station 121 is scraped off by the scraper 152. Specifically, in this embodiment, due to the material box 14 , therefore, the scraper 152 scrapes the material on the material loading jig 12 into the material box 14 . In order to achieve fixing, the first power mechanism 151 is fixed on the outer surface of the hopper 111 .
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
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Cited By (2)
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CN109261888A (en) * | 2018-10-19 | 2019-01-25 | 天津华伟精工电子有限公司 | The high T iron feeding device of stability |
CN113857528A (en) * | 2021-11-18 | 2021-12-31 | 东海鼎韵电子有限公司 | Sound T-iron drilling equipment and drilling method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109261888A (en) * | 2018-10-19 | 2019-01-25 | 天津华伟精工电子有限公司 | The high T iron feeding device of stability |
CN113857528A (en) * | 2021-11-18 | 2021-12-31 | 东海鼎韵电子有限公司 | Sound T-iron drilling equipment and drilling method |
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