CN206290436U - Scroll compressor with axially soft dynamic cross coupling ring - Google Patents
Scroll compressor with axially soft dynamic cross coupling ring Download PDFInfo
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- CN206290436U CN206290436U CN201621281613.8U CN201621281613U CN206290436U CN 206290436 U CN206290436 U CN 206290436U CN 201621281613 U CN201621281613 U CN 201621281613U CN 206290436 U CN206290436 U CN 206290436U
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- 238000006880 cross-coupling reaction Methods 0.000 title claims abstract description 33
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 230000029058 respiratory gaseous exchange Effects 0.000 claims 2
- 238000005057 refrigeration Methods 0.000 abstract description 10
- 238000005096 rolling process Methods 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 8
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 239000003507 refrigerant Substances 0.000 description 3
- 238000004378 air conditioning Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Abstract
本实用新型公开了一种带轴向柔动十字联接环的涡旋式压缩机。本实用新型轴向柔动十字联接环由十字联接环支架、柱状弹簧和滚珠组成;十字联接环支架的上下端设有十字对称布置的凸台,凸台内设有凹槽,凹槽内放置柱状弹簧,柱状弹簧的一端与凹槽的底部接触,另一端放置滚珠,滚珠的直径大于柱状弹簧的内径;轴向柔动十字联接环与分别位于机座和旋转涡旋盘上成十字分布的凹槽配合连接机座和旋转涡旋盘。本实用新型利用轴向柔动十字联接环,始终保持固定涡旋盘、旋转涡旋盘的轴向接触,消除径向泄漏,同时,滚珠在机座和旋转涡旋盘内的十字凹槽内滚动,减少磨擦损失,提高制冷压缩机的运行性能,降低成本,节约能源。
The utility model discloses a scroll compressor with an axial softly moving cross coupling ring. The utility model has an axially flexible cross connection ring composed of a cross connection ring bracket, a columnar spring and balls; the upper and lower ends of the cross connection ring bracket are provided with cross symmetrically arranged bosses, and grooves are arranged inside the bosses, and the grooves are placed Cylindrical spring, one end of the cylindrical spring is in contact with the bottom of the groove, and the other end is placed with a ball. The diameter of the ball is larger than the inner diameter of the cylindrical spring; The groove fits to connect the frame and the orbiting scroll. The utility model uses the axial flexible cross coupling ring to always maintain the axial contact between the fixed scroll and the rotating scroll, and eliminates radial leakage. Rolling, reducing friction loss, improving the operating performance of refrigeration compressors, reducing costs and saving energy.
Description
技术领域technical field
本实用新型涉及制冷与空调用制冷压缩机技术领域,是一种带轴向柔动十字联接环的涡旋式压缩机。The utility model relates to the technical field of refrigeration compressors for refrigeration and air conditioning, and is a scroll compressor with an axially flexible cross coupling ring.
背景技术Background technique
涡旋式制冷压缩机的优良性能使其在制冷与空调领域中得到愈来愈广泛的应用。影响涡旋式制冷压缩机容积效率的关键参数是泄漏系数,旋转涡旋盘和固定涡旋盘的两个齿顶和盘底之间的轴向间隙产生径向泄漏,通常是在齿顶镶嵌密封条以减少此泄漏,但会造成动盘的加工工艺复杂,如果将动盘与机座之间的十字联接环设计为轴向柔动弹性可伸缩的结构,则可以消除旋转涡旋盘和固定涡旋盘的轴向间隙,提高泄漏系数,增大输气量,提高涡旋式制冷压缩机的性能。但目前还没有提出具体实施的技术方案。The excellent performance of the scroll refrigeration compressor makes it more and more widely used in the field of refrigeration and air conditioning. The key parameter that affects the volumetric efficiency of the scroll refrigeration compressor is the leakage coefficient. The axial gap between the two tooth tops and the bottom of the orbiting scroll and the fixed scroll produces radial leakage, usually at the top of the tooth. Sealing strips are used to reduce this leakage, but it will cause complicated processing of the moving disk. If the cross coupling ring between the moving disk and the frame is designed as an axially flexible and elastically stretchable structure, the rotating scroll and the rotating disk can be eliminated. The axial clearance of the fixed scroll disk increases the leakage coefficient, increases the gas delivery volume, and improves the performance of the scroll refrigeration compressor. But do not propose the technical scheme of concrete implementation yet at present.
实用新型内容Utility model content
本实用新型是为了克服现有技术中的不足之处,提供一种带有轴向柔动弹性可伸缩结构十字联接环的涡旋式制冷压缩机,以消除旋转涡旋盘和固定涡旋盘的轴向间隙,提高泄漏系数,增大输气量,提高涡旋式制冷压缩机的性能,降低投资,保护环境,节约能源。The utility model aims to overcome the deficiencies in the prior art, and provides a scroll refrigeration compressor with an axially flexible, elastically stretchable cross coupling ring, so as to eliminate the rotating scroll and the fixed scroll. The axial clearance can increase the leakage coefficient, increase the gas transmission volume, improve the performance of the scroll refrigeration compressor, reduce investment, protect the environment and save energy.
本实用新型一种带轴向柔动十字联接环的涡旋式压缩机,包括固定涡旋盘、柱状弹簧、滚珠、排气管、机壳、旋转涡旋盘、十字联接环支架、电机定子、电机转子、主轴和机座;The utility model is a scroll compressor with an axially flexible cross coupling ring, comprising a fixed scroll, a column spring, a ball, an exhaust pipe, a casing, a rotating scroll, a cross coupling ring bracket, and a motor stator , motor rotor, main shaft and frame;
所述轴向柔动十字联接环由十字联接环支架、柱状弹簧和滚珠组成;十字联接环支架的上表面对称设置上端凸台,十字联接环支架的下表面对称设置有下端凸台,所述上端凸台与下端凸台呈十字对称布置,每个凸台内设有凹槽,凹槽内放置柱状弹簧,柱状弹簧的一端与凹槽的底部接触,柱状弹簧的另一端放置滚珠,滚珠的直径大于柱状弹簧的内径;机座设置两个对称的机座凹槽,旋转涡旋盘设置两个对称的旋转涡旋盘凹槽,机座凹槽与凹槽呈十字位置分布,轴向柔动十字联接环的滚珠分别嵌于位于其下部的机座凹槽和位于其上部的旋转涡旋盘凹槽,机座通过轴向柔动十字联接环与旋转涡旋盘连接;The axially flexible cross coupling ring is composed of a cross coupling ring bracket, a column spring and a ball; the upper surface of the cross coupling ring bracket is symmetrically provided with an upper end boss, and the lower surface of the cross coupling ring bracket is symmetrically provided with a lower end boss. The upper boss and the lower boss are symmetrically arranged in a cross. Each boss is provided with a groove, and a cylindrical spring is placed in the groove. One end of the cylindrical spring is in contact with the bottom of the groove, and the other end of the cylindrical spring is placed with a ball. The diameter is larger than the inner diameter of the cylindrical spring; the base is provided with two symmetrical base grooves, and the orbiting scroll is provided with two symmetrical orbiting scroll grooves, the base grooves and the grooves are distributed in a cross position, and the axial flexibility The balls of the movable Oldham coupling ring are respectively embedded in the groove of the base at its lower part and the groove of the orbiting scroll at its upper part, and the base is connected with the orbiting scroll through the axially flexible Oldham coupling ring;
所述主轴为曲柄轴结构,主轴轴向方向开设有偏心油道,主轴带有偏心油道的一端向下穿过机座与电机转子配合,主轴的偏心曲柄销与旋转涡旋盘的底盘外侧的轴连接槽配合,电机转子与电机定子配合;固定涡旋盘的外边缘压入机壳并与机壳紧密固定配合,固定涡旋盘与旋转涡旋盘以180度的相位差啮合,固定涡旋盘的涡旋齿的顶端与旋转涡旋盘的底盘内侧接触,固定涡旋盘的底盘内侧表面与旋转涡旋盘的涡旋齿的顶端表面接触,并在轴线上形成最外层的吸气空间、最内层与排气孔相通的排气空间、中间的压缩空间共三对工作室;机座上设置有与最外层的吸气空间连通的吸气口;旋转涡旋盘由主轴带动做旋转运动,所述机座的外边缘压入机壳并与机壳紧密配合,固定涡旋盘的排气孔处焊接连接有排气管。The main shaft is a crankshaft structure, and an eccentric oil passage is provided in the axial direction of the main shaft. One end of the main shaft with the eccentric oil passage passes downward through the machine base to cooperate with the motor rotor. The eccentric crank pin of the main shaft and the outer side of the chassis of the rotating scroll The shaft connection groove of the motor is matched, the motor rotor is matched with the motor stator; the outer edge of the fixed scroll is pressed into the casing and is tightly fixed with the casing, the fixed scroll and the rotating scroll are meshed with a phase difference of 180 degrees, and the fixed scroll is fixed. The top of the scroll tooth of the scroll is in contact with the inner side of the chassis of the orbiting scroll, and the inner surface of the chassis of the fixed scroll is in contact with the top surface of the scroll tooth of the orbiting scroll, and forms the outermost layer on the axis. There are three pairs of working chambers: the suction space, the exhaust space connected to the exhaust hole on the innermost layer, and the compression space in the middle; the suction port connected to the suction space on the outermost layer is set on the base; Driven by the main shaft to rotate, the outer edge of the base is pressed into the casing and closely matched with the casing, and the exhaust hole of the fixed scroll is welded and connected with an exhaust pipe.
所述机座与固定涡旋盘之间夹有密封垫片;所述机壳由上半壳体和下半壳体焊接而成,机壳的上半壳体正中位置的孔口与排气管焊接,机壳的下半壳体上安装有视油镜,对应吸气孔口的位置焊接有吸气管。A sealing gasket is sandwiched between the base and the fixed scroll; the casing is welded by the upper half casing and the lower half casing, and the orifice in the middle of the upper half casing of the casing is connected to the exhaust The pipe is welded, the oil sight glass is installed on the lower half of the casing, and the suction pipe is welded at the position corresponding to the suction orifice.
本实用新型具有下述技术效果:The utility model has the following technical effects:
1、本实用新型带轴向柔动十字联接环的涡旋式压缩机,利用轴向柔动十字联接环,由十字联接环支架内的柱状弹簧消除固定涡旋盘、旋转涡旋盘之间的涡旋齿与底盘间的轴向间隙,始终保持固定涡旋盘、旋转涡旋盘的轴向接触,消除径向泄漏,同时,滚珠在机座和旋转涡旋盘内的十字凹槽内滚动,减少磨擦损失,提高制冷压缩机的运行性能,降低成本,节约能源。1. The utility model has a scroll compressor with an axially flexible cross coupling ring. The axially flexible cross coupling ring is used to eliminate the gap between the fixed scroll and the rotating scroll by the columnar spring in the bracket of the cross coupling ring. The axial gap between the scroll teeth and the chassis always maintains the axial contact between the fixed scroll and the orbiting scroll, eliminating radial leakage. At the same time, the balls are in the cross grooves in the frame and orbiting scroll Rolling, reducing friction loss, improving the operating performance of refrigeration compressors, reducing costs and saving energy.
2、本实用新型带轴向柔动十字联接环的涡旋式压缩机零部件结构简单,加工装配方便,安全可靠。2. The scroll compressor parts of the utility model with an axially flexible cross coupling ring have a simple structure, convenient processing and assembly, and are safe and reliable.
附图说明Description of drawings
图1为本实用新型带轴向柔动十字联接环的涡旋式压缩机的示意图;Figure 1 is a schematic diagram of a scroll compressor with an axially flexible cross coupling ring of the present invention;
图2为轴向柔动十字联接环的结构图;Fig. 2 is a structural diagram of an axially flexible cross coupling ring;
图3为图1的A-A剖视图。Fig. 3 is a sectional view along line A-A of Fig. 1 .
具体实施方式detailed description
以下结合附图和具体实施例对本实用新型详细说明。The utility model is described in detail below in conjunction with accompanying drawing and specific embodiment.
本实用新型的带轴向柔动十字联接环的涡旋式压缩机的示意图如图1至图3所示。包括固定涡旋盘1、柱状弹簧2、滚珠3、排气管4、机壳5、旋转涡旋盘6、十字联接环支架7、吸气管8、电机定子9、电机转子10、主轴11、机座12、旋转涡旋盘凹槽13。The schematic diagrams of the scroll compressor with an axially flexible cross coupling ring of the present invention are shown in Fig. 1 to Fig. 3 . Including fixed scroll 1, cylindrical spring 2, ball 3, exhaust pipe 4, casing 5, rotating scroll 6, cross coupling ring bracket 7, suction pipe 8, motor stator 9, motor rotor 10, main shaft 11 , base 12, orbiting scroll groove 13.
所述轴向柔动十字联接环由十字联接环支架7、柱状弹簧2和滚珠3组成;十字联接环支架的上表面对称设置上端凸台,十字联接环支架的下表面对称设置有下端凸台,所述上端凸台与下端凸台呈十字对称布置,每个凸台内设有凹槽,凹槽内放置柱状弹簧,柱状弹簧的一端与凹槽的底部接触,柱状弹簧的另一端放置滚珠,滚珠的直径大于柱状弹簧的内径;机座12设置两个对称的机座凹槽,旋转涡旋盘6设置两个对称的旋转涡旋盘凹槽13,机座凹槽与旋转涡旋盘凹槽呈十字位置分布,轴向柔动十字联接环的滚珠分别嵌于位于其下部的机座凹槽和位于其上部的旋转涡旋盘凹槽,机座通过轴向柔动十字联接环与旋转涡旋盘连接;The axially flexible cross coupling ring is composed of a cross coupling ring bracket 7, a columnar spring 2 and a ball 3; the upper surface of the cross coupling ring bracket is symmetrically provided with an upper end boss, and the lower surface of the cross coupling ring bracket is symmetrically provided with a lower end boss , the upper boss and the lower boss are symmetrically arranged in a cross, each boss is provided with a groove, and a cylindrical spring is placed in the groove, one end of the cylindrical spring is in contact with the bottom of the groove, and the other end of the cylindrical spring is placed with a ball , the diameter of the ball is greater than the inner diameter of the cylindrical spring; the base 12 is provided with two symmetrical base grooves, and the orbiting scroll 6 is provided with two symmetrical orbiting scroll grooves 13, and the base groove and the orbiting scroll The grooves are distributed in a cross position, and the balls of the axially flexible Oldham coupling ring are respectively embedded in the groove of the base at its lower part and the groove of the orbiting scroll at its upper part. Rotating scroll connection;
所述主轴11为曲柄轴结构,主轴轴向方向开设有偏心油道,主轴11带有偏心油道的一端向穿过机座12与电机转子10配合,主轴的偏心曲柄销与旋转涡旋盘6的底盘外侧的轴连接槽配合,电机转子10与电机定子9配合。The main shaft 11 is a crankshaft structure, and an eccentric oil passage is provided in the axial direction of the main shaft. One end of the main shaft 11 with the eccentric oil passage passes through the frame 12 to cooperate with the motor rotor 10. The eccentric crank pin of the main shaft and the rotating scroll The shaft connecting groove on the chassis outside of 6 cooperates, and the motor rotor 10 cooperates with the motor stator 9.
固定涡旋盘1的外边缘压入机壳5并与机壳5紧密固定配合,固定涡旋盘1与旋转涡旋盘6以180度的相位差啮合,固定涡旋盘的涡旋齿的顶端与旋转涡旋盘的底盘内侧接触,固定涡旋盘的底盘内侧表面与旋转涡旋盘的涡旋齿的顶端表面接触,并在轴线上形成最外层的吸气空间、最内层与排气孔相通的排气空间、中间的压缩空间共三对工作室。机座12上设置有与最外层的吸气空间连通的吸气口。旋转涡旋盘由主轴11带动做旋转运动,轴向柔动十字联接环保证其只能绕固定涡旋盘中心回转平动。压缩机工作时,随着主轴旋转带动旋转涡旋盘转动,使各工作室容积由外到内不断变小,从而实现吸气、压缩和排气的目的。The outer edge of the fixed scroll 1 is pressed into the casing 5 and tightly fitted with the casing 5. The fixed scroll 1 and the orbiting scroll 6 mesh with a phase difference of 180 degrees. The spiral teeth of the fixed scroll The top is in contact with the inner side of the chassis of the orbiting scroll, and the inner surface of the chassis of the fixed scroll is in contact with the top surface of the spiral of the orbiting scroll, and forms the outermost suction space on the axis, the innermost layer and There are three pairs of studios in the exhaust space connected by the exhaust holes and the compression space in the middle. The machine base 12 is provided with an air suction port communicating with the outermost air suction space. The orbiting scroll is driven by the main shaft 11 to perform rotational motion, and the axially flexible cross coupling ring ensures that it can only rotate and translate around the center of the fixed scroll. When the compressor is working, the rotating scroll is driven by the rotation of the main shaft, so that the volume of each working chamber becomes smaller from the outside to the inside, so as to achieve the purpose of suction, compression and exhaust.
所述机座12的外边缘压入机壳5并与机壳5紧密配合,固定涡旋盘1的排气孔处焊接连接有排气管4。机座12与固定涡旋盘1之间夹有密封垫片。The outer edge of the base 12 is pressed into the casing 5 and closely matched with the casing 5 , and the exhaust pipe 4 is welded and connected to the exhaust hole of the fixed scroll 1 . A sealing gasket is sandwiched between the base 12 and the fixed scroll 1 .
所述机壳由上半壳体和下半壳体焊接而成,机壳5的上半壳体正中位置的孔口与排气管4焊接,机壳的下半壳体上安装有视油镜,对应吸气孔口的位置焊接有吸气管8。The casing is welded by the upper half shell and the lower half shell, the orifice in the middle of the upper half shell of the casing 5 is welded with the exhaust pipe 4, and the oil sight is installed on the lower half shell of the casing. Mirror, the position corresponding to the suction orifice is welded with suction pipe 8.
组装时,主轴11带有润滑油道的一端与机座12配合,轴向柔动十字联接环的十字联接环支架7内先放置柱状弹簧2和滚珠3,之后放置于机座12的内侧凹槽,旋转涡旋盘6与主轴11配合,由旋转涡旋盘底盘外侧的凹槽13与机座上的凹槽组成的十字槽与轴向柔动十字联接环的滚珠3接触配合,机座与固定涡旋盘之间放置密封垫片后与固定涡旋盘1配合,将主轴11伸出机座12的部分与电机转子10配合,电机转子10与电机定子9配合,机壳5的下半壳体上安装视油镜,将上述整体压入机壳5的下半壳体,注入计算好的润滑油量,将吸气管8与机壳5焊接。排气管4的一端与固定涡旋盘1焊接,将上半壳体与下半壳体焊接,排气管4与上半机壳焊接,将电机接线盒定位,在机壳5外焊接工艺接管,压缩机整机组装完毕。主轴11高速旋转时,位于机壳5底部的润滑油,在离心力的作用下沿着主轴11内轴线方向开设的偏心油道,流向需要润滑的表面、密封零件间的配合间隙,减少泄漏和摩擦损失。When assembling, the end of the main shaft 11 with the lubricating oil channel is matched with the machine base 12, and the cylindrical spring 2 and the ball 3 are first placed in the cross coupling ring bracket 7 of the axially flexible cross coupling ring, and then placed in the inner concave of the machine base 12. Groove, the orbiting scroll 6 cooperates with the main shaft 11, the cross groove composed of the groove 13 on the outer side of the orbiting scroll chassis and the groove on the base is in contact with the ball 3 of the axially flexible cross coupling ring, and the base After placing a sealing gasket between the fixed scroll and the fixed scroll 1, the part of the main shaft 11 protruding from the base 12 is matched with the motor rotor 10, and the motor rotor 10 is matched with the motor stator 9. The lower part of the casing 5 Install the oil sight glass on the half shell, press the above-mentioned whole into the lower half shell of the casing 5, inject the calculated amount of lubricating oil, and weld the suction pipe 8 and the casing 5. One end of the exhaust pipe 4 is welded to the fixed scroll 1, the upper half casing is welded to the lower half casing, the exhaust pipe 4 is welded to the upper half casing, the motor junction box is positioned, and the welding process is performed outside the casing 5 Take over, and the whole compressor is assembled. When the main shaft 11 rotates at high speed, the lubricating oil located at the bottom of the casing 5, under the action of centrifugal force, flows along the eccentric oil passage opened in the direction of the inner axis of the main shaft 11, flows to the surface to be lubricated and seals the fit gap between parts, reducing leakage and friction loss.
由蒸发器来的低温低压的气体制冷工质由吸气管8,进入压缩机的机壳内的空间,对电机进行冷却降温后经机座12上的吸气孔进入固定涡旋盘和旋转涡旋盘形成的最外侧的容积空间,随着主轴带动旋转涡旋盘转动,气体制冷工质由外到内进入逐渐减小的容积空间,直到最内层与排气孔相通的排气空间,经压缩后的高温高压气体制冷工质经排气孔口进入排气管排出压缩机。The low-temperature and low-pressure gas refrigerant from the evaporator enters the space in the casing of the compressor through the suction pipe 8, and after cooling the motor, it enters the fixed scroll and the rotating disk through the suction hole on the frame 12. The outermost volume space formed by the scroll disk, as the main shaft drives the rotating scroll disk to rotate, the gas refrigerant enters the volume space that gradually decreases from the outside to the inside, until the innermost layer communicates with the exhaust hole. , the compressed high-temperature and high-pressure gas refrigerant enters the exhaust pipe through the exhaust port and is discharged from the compressor.
如图所示,固定涡旋盘、旋转涡旋盘之间的涡旋齿与底盘间的轴向间隙,由十字联接环支架7内的柱状弹簧2消除,始终保持固定涡旋盘、旋转涡旋盘的轴向接触,同时滚珠在机座和旋转涡旋盘内的呈十字对称的凹槽内滚动,减少磨擦损失。As shown in the figure, the axial gap between the scroll tooth and the chassis between the fixed scroll and the orbiting scroll is eliminated by the column spring 2 in the Oldham coupling ring bracket 7, and the fixed scroll and orbiting scroll are always maintained. The axial contact of the turntable, at the same time, the ball rolls in the cross-symmetrical groove in the base and the orbiting scroll to reduce friction loss.
以上所述仅是本实用新型的优选实施方式,应当指出的是,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements and modifications can also be made, these Improvement and retouching should also be regarded as the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106401954A (en) * | 2016-11-28 | 2017-02-15 | 天津商业大学 | Scroll compressor with axial flexible movement cross linkage ring |
CN112483389A (en) * | 2020-11-19 | 2021-03-12 | 浙江春晖空调压缩机有限公司 | Wear-resistant scroll air conditioner compressor |
-
2016
- 2016-11-28 CN CN201621281613.8U patent/CN206290436U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106401954A (en) * | 2016-11-28 | 2017-02-15 | 天津商业大学 | Scroll compressor with axial flexible movement cross linkage ring |
CN106401954B (en) * | 2016-11-28 | 2018-05-11 | 天津商业大学 | Scroll compressor with axial soft dynamic cross coupling ring |
CN112483389A (en) * | 2020-11-19 | 2021-03-12 | 浙江春晖空调压缩机有限公司 | Wear-resistant scroll air conditioner compressor |
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