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CN206278621U - A kind of automatic paving equipment of the unilateral formula of multicolour mosaic - Google Patents

A kind of automatic paving equipment of the unilateral formula of multicolour mosaic Download PDF

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CN206278621U
CN206278621U CN201621309756.5U CN201621309756U CN206278621U CN 206278621 U CN206278621 U CN 206278621U CN 201621309756 U CN201621309756 U CN 201621309756U CN 206278621 U CN206278621 U CN 206278621U
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mosaic
guide
suction cup
color
automatic
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范彦斌
余红杰
刘杰
卢清华
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Foshan University
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Foshan University
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Abstract

The utility model provides a kind of automatic paving equipment of the unilateral formula of multicolour mosaic, including:Pedestal;For the mosaic loose tool transmission mechanism that mosaic loose tool is transmitted along pedestal length direction;M mosaic automatic charging unit of polychrome of pedestal side is arranged on along pedestal length direction;Wherein each mosaic automatic charging unit is used to, by a kind of mosaic arrangement of color into row/column, then be chosen according to sequence set in advance and be loaded onto with adjustable stroke fortune and expected into mosaic loose tool;Refer to that the setting that the color of mosaic is carried out is put into each lattice in the every row/column of mosaic loose tool according to the pattern of required formation according to sequence set in advance.The automatic paving device rate of unilateral formula of the utility model multicolour mosaic is fast and paving stability is high, so as to improve the speed of mosaic paving, efficiency and accuracy rate.The automatic paving device structure is simple, it is possible to resolve current mosaic industry automation degree problem not high and low production efficiency.

Description

一种多色彩马赛克的单侧式自动铺贴设备One-side automatic laying equipment for multi-color mosaic

技术领域technical field

本实用新型涉及马赛克自动铺贴技术领域。The utility model relates to the technical field of mosaic automatic laying.

背景技术Background technique

马赛克是现代建筑和室内装修常用的一种装饰材料,其主要用于建筑物内外墙体的表面装饰。马赛克由于具有耐用度高、价格低、装饰效果好和图案可定制等优点,近年来备受市场追捧。Mosaic is a decorative material commonly used in modern architecture and interior decoration, and it is mainly used for surface decoration of interior and exterior walls of buildings. Mosaic has been highly sought after by the market in recent years due to its advantages of high durability, low price, good decorative effect and customizable patterns.

现有马赛克颗粒的生产制造流程一般分为三个阶段:马赛克颗粒的制作、马赛克颗粒铺贴以及马赛克颗粒涂胶和烘干。具体三个阶段是这样实施的:The production process of the existing mosaic particles is generally divided into three stages: the production of the mosaic particles, the paving of the mosaic particles, and the gluing and drying of the mosaic particles. The specific three stages are implemented as follows:

(1)将底部涂色的大平板玻璃根据马赛克颗粒片的尺寸要求进行纵横向的切割,形成每片厚度为4~6毫米,规格为20毫米×20毫米、23毫米×23毫米或30毫米×30毫米等的马赛克颗粒。(1) Cut the large flat glass painted on the bottom vertically and horizontally according to the size requirements of the mosaic particle sheet to form each piece with a thickness of 4-6 mm and a size of 20 mm × 20 mm, 23 mm × 23 mm or 30 mm Mosaic particles such as ×30mm.

(2)按照马赛克铺贴模板预先设定马赛克颗粒的投放位置,通过人工根据设计图案将所需的马赛克颗粒逐粒逐位进行按压铺贴。(2) According to the mosaic paving template, the placement position of the mosaic particles is preset, and the required mosaic particles are manually pressed and pasted one by one according to the design pattern.

(3)将完成的以充满马赛克颗粒的模板翻置进行刷胶,再通过烘烤和质量检测,从而完成一块马赛克颗粒的生产。(3) Turn over the completed template filled with mosaic particles for glue coating, and then pass baking and quality inspection to complete the production of a piece of mosaic particles.

由于马赛克颗粒产品的特殊性(面积较小),因此现有的马赛克颗粒铺贴阶段的工艺大多采用人工完成。然而,采用人工操作马赛克颗粒铺贴的阶段使得该工艺步骤复杂、耗时较长以及出错率高,从而直接影响后续阶段工艺的制作效率和成品质量。Due to the particularity (smaller area) of the mosaic particle product, the process of the existing mosaic particle laying stage is mostly done manually. However, the manual operation of mosaic particle laying makes the process steps complicated, time-consuming and high in error rate, which directly affects the production efficiency and quality of finished products in the subsequent stages of the process.

虽然已有部分企业着力研发马赛克铺贴机,但是对于多色彩的马赛克颗粒组成几何图案的情形,现有的马赛克铺贴机无法进行自动铺贴。而且现有的自动铺贴设备都是采用单条生产线对马赛克颗粒进行铺贴的,使得多工序不能同时进行,导致完成一幅马赛克作品的有序铺贴工序步骤复杂和耗时长,从而影响马赛克颗粒铺贴的效率和后续工序的制作效率。Although some enterprises have focused on research and development of mosaic paving machines, the existing mosaic paving machines cannot automatically pave for the situation where multi-colored mosaic particles form geometric patterns. Moreover, the existing automatic paving equipment adopts a single production line to pave the mosaic particles, so that multiple processes cannot be carried out at the same time, resulting in complicated and time-consuming steps to complete the orderly paving process of a mosaic work, thus affecting the quality of the mosaic particles. The efficiency of paving and the production efficiency of subsequent processes.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术中的缺点与不足,提供一种速度快和铺贴稳定性高的多色彩马赛克的单侧式自动铺贴设备,从而提高马赛克铺贴的速度、效率和准确率。该自动铺贴设备结构简单和占用面积小,可解决目前马赛克行业自动化程度不高和生产效率低的问题。The purpose of this utility model is to overcome the shortcomings and deficiencies in the prior art, and provide a single-side automatic paving equipment for multi-color mosaics with fast speed and high paving stability, so as to improve the speed, efficiency and efficiency of mosaic paving. Accuracy. The automatic paving equipment has a simple structure and a small footprint, which can solve the problems of low automation and low production efficiency in the current mosaic industry.

为了达到上述目的,本实用新型通过下述技术方案予以实现:一种多色彩马赛克的单侧式自动铺贴设备,用于按预设图案进行有序铺贴;其特征在于:包括:In order to achieve the above purpose, the utility model is realized through the following technical solutions: a single-side automatic paving equipment for multi-color mosaics, which is used for orderly paving and pasting according to preset patterns; it is characterized in that it includes:

基架;pedestal;

用于将马赛克胎模沿基架长度方向传送的马赛克胎模传输机构;所述马赛克胎模传输机构设置在基架上;A mosaic tire mold transmission mechanism for transmitting the mosaic tire mold along the length direction of the base frame; the mosaic tire mold transmission mechanism is arranged on the base frame;

沿基架长度方向设置在基架一侧的多色M个马赛克自动上料单元;其中每个马赛克自动上料单元用于将一种颜色的马赛克排列成行/列,然后按照预先设定的排序进行选取并以可调节的行程运装上料至马赛克胎模中;所述按照预先设定的排序是指按照所需形成的图案对马赛克胎模每行/列中每一格放入马赛克的颜色进行的设定;其中,M为自然数且M≥2;Multi-color M mosaic automatic feeding units arranged on one side of the base frame along the length direction of the base frame; each mosaic automatic feeding unit is used to arrange mosaics of one color into rows/columns, and then sort according to the preset Select and transport and load the material into the mosaic tire mold with an adjustable stroke; the pre-set sorting refers to placing mosaics in each row/column of the mosaic tire mold according to the required pattern. Color setting; where, M is a natural number and M≥2;

以及分别与每个马赛克自动上料单元和马赛克胎模传输机构信号连接的控制器。And a controller which is respectively connected with each mosaic automatic feeding unit and the mosaic tire mold transmission mechanism.

现有的一些铺贴设备中,大多都是将马赛克运装到马赛克胎模中才进行排序的,这样使得上料工序要多次运装或设置多个上料装置进行运装才可完成马赛克胎模某一行/列的上料,从而导致上料速度慢、铺贴效率低和准确性低等复杂工序的问题。而在本实用新型的自动铺贴设备中,由于每个马赛克自动上料单元可按照预先设定的排序进行选取,因此,当马赛克胎膜传送过程中,通过一侧的马赛克自动上料单元的上料,就可得到已经排好序的马赛克。而且,每个马赛克自动上料单元的运装上料行程是可调节设置的,因此,一个马赛克自动上料单元的上料机构在一个工位往复运送多次即可完成一种颜色在马赛克胎膜的全部上料,达到马赛克胎膜实现传送、马赛克上料和马赛克排序同时完成的效果,从而能有效提高马赛克颗粒的铺贴效率和速度。In some existing paving equipment, most of the mosaics are transported into the mosaic tire mold before sorting, so that the loading process needs to be transported multiple times or set up multiple loading devices to complete the mosaic. The loading of a certain row/column of the tire mold leads to problems such as slow loading speed, low laying efficiency and low accuracy. In the automatic paving equipment of the present utility model, since each mosaic automatic feeding unit can be selected according to a preset sequence, when the mosaic film is transmitted, the mosaic automatic feeding unit on one side After loading, you can get the mosaic that has been sorted. Moreover, the loading and loading stroke of each mosaic automatic feeding unit can be adjusted and set. Therefore, the feeding mechanism of a mosaic automatic feeding unit can be reciprocated and transported multiple times at a station to complete the mosaic tires of one color. All the feeding of the film can achieve the effect of the transfer of the mosaic film, the mosaic feeding and the mosaic sorting at the same time, so that the efficiency and speed of mosaic particles can be effectively improved.

同时,由于每个马赛克自动上料单元按照预先设定的排序进行该颜色的位置选取,因此,马赛克胎膜传输至末端后得到与所需形成的图案对应行/列中所需马赛克颗粒的顺序是一致的,从而可大大提高马赛克颗粒铺贴的准确率。而且,每个马赛克自动上料单元的运装上料行程是可调节设置的,这样一个马赛克自动上料单元就可以完成一个颜色马赛克的上料,而一个颜色马赛克的上料无需配置几个马赛克自动上料单元才可完成整个马赛克胎膜的上料,不仅提高马赛克铺贴的效率和速度,而且可大大减少设备的占用空间和面积,降低生产成本。At the same time, since each mosaic automatic feeding unit selects the position of the color according to the preset order, the order of the required mosaic particles in the row/column corresponding to the pattern to be formed is obtained after the mosaic film is transferred to the end It is consistent, which can greatly improve the accuracy of mosaic particle paving. Moreover, the shipping and feeding stroke of each mosaic automatic feeding unit can be adjusted, so that one mosaic automatic feeding unit can complete the feeding of one color mosaic, and the feeding of one color mosaic does not need to configure several mosaics The automatic feeding unit can complete the feeding of the entire mosaic film, which not only improves the efficiency and speed of mosaic laying, but also greatly reduces the occupied space and area of the equipment, and reduces production costs.

本实用新型的铺贴设备具有可延展性,其包括两个以上多色彩的马赛克自动上料单元,则可根据生产需求实现对多种颜色的马赛克进行铺贴,从而提高铺贴速度,解决目前马赛克行业自动化程度不高和生产效率低的问题。The paving equipment of the utility model has extensibility, and it includes more than two multi-color mosaic automatic feeding units, which can realize the paving and pasting of mosaics of various colors according to the production demand, thereby increasing the paving speed and solving the current problem The problem of low degree of automation and low production efficiency in the mosaic industry.

所述每个马赛克自动上料单元包括用于将同种颜色马赛克排列输出至等待区域的出料机构,以及用于将马赛克从出料机构的等待区域以可调节的行程运装上料至马赛克胎模中的上料机构;Each mosaic automatic feeding unit includes a discharge mechanism for outputting mosaics of the same color to the waiting area, and is used to transport and load the mosaics from the waiting area of the discharge mechanism to the mosaic with an adjustable stroke. The feeding mechanism in the tire mold;

每个设置在基架一侧的马赛克自动上料单元中,上料机构设置在马赛克胎模传输机构的一侧,并沿设置在马赛克胎膜传输机构上方的支架可调节定位往复运动,所述支架沿马赛克胎模传输机构的宽度方向设置;工作时,一侧的上料机构从出料机构的等待区域按照预先设定的排序选取所需颜色的马赛克,并通过在支架上以可调节定位的方式往复运动,将马赛克运装上料至马赛克胎模中。In each mosaic automatic feeding unit arranged on one side of the base frame, the feeding mechanism is arranged on one side of the mosaic tire mold transmission mechanism, and moves reciprocatingly along the adjustable positioning of the support arranged above the mosaic tire membrane transmission mechanism. The bracket is set along the width direction of the mosaic tire mold transmission mechanism; when working, the feeding mechanism on one side selects the mosaic of the required color from the waiting area of the discharging mechanism according to the preset order, and adjusts the positioning on the bracket The reciprocating motion in the same way, the mosaic is loaded into the mosaic tire mold.

本实用新型设置在基架一侧的马赛克自动上料单元中,上料机构是在支架上往复运动的。而且,上料机构通过在支架上以可调节定位的方式往复运动,则可实现一个马赛克自动上料单元的一次往复运动就可以完成整个马赛克胎膜中一个颜色马赛克的全部上料,因此不仅提高马赛克铺贴的速度和效率,而且可大大简化铺贴设备的结构和占用空间。The utility model is arranged in the mosaic automatic feeding unit on one side of the base frame, and the feeding mechanism reciprocates on the bracket. Moreover, by reciprocating the feeding mechanism on the bracket with adjustable positioning, one reciprocating movement of a mosaic automatic feeding unit can complete all the feeding of a color mosaic in the entire mosaic film, so it not only improves The speed and efficiency of mosaic paving can greatly simplify the structure and space occupied by paving equipment.

所述上料机构包括设置在支架上的丝杆、驱动装置一和吸盘装置;所述吸盘装置通过丝杆套轴与支架的丝杆连接,驱动装置一与控制器信号连接并与丝杆连接,实现驱动丝杆转动使得吸盘装置沿丝杆在支架上以可调节定位的方式移动;所述吸盘装置包括设置有丝杆套轴的架体和至少两个吸盘架,所述吸盘架与架体连接并可升降运动;所述相邻吸盘架上设置有用于分隔相邻吸盘架的分隔装置,所述分隔装置与控制器信号连接。本实用新型的丝杆和丝杆套轴配套使用,可实现调节吸盘装置在马赛克胎膜上的定位位置,这样一次上料可完成一种颜色在马赛克胎膜的全部上料。The feeding mechanism includes a screw mandrel arranged on the support, a driving device one and a sucker device; the sucker device is connected with the screw mandrel of the support through a screw sleeve shaft, and the driving device one is connected with the controller signal and connected with the screw rod , to realize the rotation of the driving screw so that the suction cup device moves along the screw rod on the bracket in an adjustable positioning manner; The body is connected and can move up and down; the adjacent suction cup frame is provided with a partition device for separating the adjacent suction cup frame, and the partition device is connected with the controller signal. The screw mandrel and the screw mandrel sleeve shaft of the utility model are used together to realize the adjustment of the positioning position of the sucker device on the mosaic film, so that one feeding can complete all the feeding of one color on the mosaic film.

在上述方案中,当出料机构将马赛克传送至等待区域,即上料工位时,至少两个吸盘架下降吸取马赛克后上升,此时相邻吸取有马赛克的吸盘架可通过分隔装置增大两者的间距,从而使得两排被吸取的马赛克之间的间距与马赛克胎模相邻两行/两列的间距相同。然后,驱动装置一可驱动吸盘装置沿支架的丝杆移动至马赛克胎模上方,吸取有马赛克的吸盘架下降并将马赛克放入到马赛克胎模中。由于在吸盘架吸取马赛克时已经将每排马赛克的间距调节为与马赛克胎模相邻两行/两列的间距相同,因此,吸盘装置沿支架丝杆移动后则可实现将马赛克快速、稳定和准确地放入到马赛克胎模中,而无需考虑被吸取的马赛克如何与马赛克胎膜对位的问题。本实用新型的上料机构解决了人工上料中需要马赛克对位等繁杂工序导致效率低和出错率高等问题,从而有效提高马赛克自动铺贴的效率,实现马赛克自动铺贴的自动化和智能化。In the above scheme, when the discharge mechanism transfers the mosaic to the waiting area, that is, the loading station, at least two suction cup holders descend to absorb the mosaic and then rise, at this time, the adjacent suction cup holders that have absorbed the mosaic can be enlarged by the separating device The spacing between the two, so that the spacing between two rows of absorbed mosaics is the same as the spacing between two adjacent rows/columns of the mosaic tire mold. Then, the driving device can drive the suction cup device to move to the top of the mosaic tire mold along the screw mandrel of the support, and the suction cup frame that absorbs the mosaic descends and puts the mosaic into the mosaic tire mold. Since the distance between each row of mosaics has been adjusted to be the same as the distance between two adjacent rows/columns of the mosaic tire mold when the suction cup holder absorbs the mosaics, the mosaics can be quickly, stably and Accurately put it into the mosaic tire mold without considering how the absorbed mosaic is aligned with the mosaic tire membrane. The feeding mechanism of the utility model solves the problems of low efficiency and high error rate caused by complex processes such as mosaic alignment in manual feeding, thereby effectively improving the efficiency of automatic mosaic laying and realizing the automation and intelligence of automatic mosaic laying.

所述分隔装置为电磁铁,所述电磁铁分别安装在相邻吸盘架中每个吸盘架的相对侧面上;所述电磁铁与控制器信号连接;The separating device is an electromagnet, and the electromagnet is respectively installed on the opposite side of each sucker frame in the adjacent sucker frame; the electromagnet is connected with the controller signal;

所述分隔装置还包括用于限定相邻吸盘架分隔距离的限位块;所述吸盘架开设有卡槽,限位块两端分别设置在相邻吸盘架开设的卡槽内;The separation device also includes a limit block for limiting the separation distance of adjacent suction cup frames; the suction cup frame is provided with a slot, and the two ends of the limit block are respectively arranged in the slot provided by the adjacent suction cup frame;

所述限位块的横截面呈“凹”形,其两端凸起作为相邻吸盘架打开的限位部。The cross-section of the limiting block is "concave" shape, and its two ends protrude as the limiting parts for the opening of adjacent suction cup holders.

本实用新型的电磁铁是利用电流的磁效应使软铁具有磁性的装置,其可实现相邻吸盘架的打开或复位。而限位块的设置可保证每次相邻吸盘架打开的间距相同,从而确保每排马赛克的间距与马赛克胎模相邻两行/两列的间距相同。在使用时,吸盘架是在横截面呈“凹”形的限位块的凹位中移动的,因此横截面呈“凹”形的限位块两端凸起作为相邻吸盘架打开的限位部。该限位块不仅设计简单巧妙,而且可达到很好的限位效果。The electromagnet of the utility model is a device which utilizes the magnetic effect of the current to make the soft iron magnetic, and can realize the opening or reset of the adjacent sucker frame. The setting of the limit block can ensure that the opening distance of each adjacent suction cup frame is the same, thereby ensuring that the distance between each row of mosaics is the same as the distance between two adjacent rows/columns of the mosaic tire mold. When in use, the suction cup holder moves in the concavity of the "concave"-shaped limit block in cross-section, so the two ends of the "concave"-shaped limit block in cross-section protrude as the limit for the opening of adjacent suction cup holders department. The limiting block is not only simple and ingenious in design, but also can achieve a good limiting effect.

所述吸盘架底部均匀排列有若干个吸盘,所述吸盘与吸盘架螺纹连接;A plurality of suction cups are evenly arranged at the bottom of the suction cup holder, and the suction cups are threadedly connected with the suction cup holder;

所述吸盘为与控制器信号连接和与真空发生器连接的真空吸盘;每个所述吸盘均连接一个电磁阀,每个吸盘通过电磁阀分别与控制器信号连接和与真空发生器连接,实现每个吸盘的选择性控制,使得上料机构按照预先设定的排序选取所需颜色的马赛克。螺纹连接方便单个吸盘的更换和维修,而且连接更加牢固。吸盘架上的多个吸盘可共用一个真空发生器,电磁阀气流入口与真空发生器相连,根据真空发生器的功率可对与其连接的吸盘数目进行相应调整。同时,可选择多个电磁阀加吸盘的组合配一个真空发生器使用。The suction cups are vacuum suction cups connected with the controller signal and the vacuum generator; each of the suction cups is connected with a solenoid valve, and each suction cup is respectively connected with the controller signal and the vacuum generator through the solenoid valve to realize The selective control of each suction cup enables the feeding mechanism to select the mosaic of the required color according to the preset order. The threaded connection facilitates the replacement and maintenance of a single suction cup, and the connection is more secure. A plurality of suction cups on the suction cup frame can share one vacuum generator, and the gas flow inlet of the electromagnetic valve is connected with the vacuum generator, and the number of suction cups connected thereto can be adjusted accordingly according to the power of the vacuum generator. At the same time, a combination of multiple solenoid valves and suction cups can be selected to be used with a vacuum generator.

所述出料机构包括由螺旋形轨道形成的振动盘、用于识别马赛克正反面并对马赛克自动翻面的自动识别翻面装置、可将从振动盘输送出来的马赛克进行移动输送的输送装置和用于马赛克排列输出的导向传输装置;所述输送装置位于在振动盘出料口的下方,并通过直线槽一与振动盘出料口对接;所述自动识别翻面装置设置在振动盘出料口,并通过直线槽二与输送装置对接;所述导向传输装置设置有若干个导向口,输送装置以移动的方式与导向传输装置的每个导向口对接,实现将马赛克移动输送至每个导向口进行排列;所述自动识别翻面装置、输送装置和导向传输装置均与控制器信号连接。The discharge mechanism includes a vibrating plate formed by a spiral track, an automatic identification and turning device for identifying the front and back of the mosaic and automatically turning the mosaic, a conveying device that can move and transport the mosaic conveyed from the vibrating plate, and A guiding transmission device for mosaic arrangement and output; the conveying device is located below the discharge port of the vibrating disc, and is docked with the discharge port of the vibrating disc through a linear groove; the automatic identification turning device is set at the discharge port of the vibrating disc port, and docked with the conveying device through the second linear slot; the guide conveying device is provided with several guide ports, and the conveying device is docked with each guide port of the guide conveying device in a moving manner, so as to realize the mosaic moving and conveying to each guide port. The mouths are arranged; the automatic identification and turning device, the conveying device and the guiding transmission device are all connected with the controller signal.

在上述方案中,本实用新型通过输送装置将振动盘输送出来的马赛克以移动的方式传送至每个导向口,从而实现马赛克在导向传输装置的顺序排列,并快速输出。这样可代替人工排列以提高马赛克的铺设效率,从而降低生产成本。同时,本实用新型通过自动识别翻面装置来实现对反面朝上的马赛克进行识别和自动翻面,再通过与输送装置对接的直线槽二传送至输送装置中,而正面朝上的马赛克则可从振动盘出料口通过直线槽一传送至输送装置中,这样能有效保证最终到达供料机构出料口的马赛克正反面朝向的统一性。在实际生产中可代替马赛克的人工翻面工序,从而提高马赛克铺贴的效率和降低出错率。In the above solution, the utility model transfers the mosaics conveyed by the vibrating plate to each guide port in a moving manner through the conveying device, so as to realize the orderly arrangement of the mosaics in the guiding conveying device and output them quickly. This can replace manual arrangement to improve mosaic laying efficiency, thereby reducing production costs. At the same time, the utility model realizes the identification and automatic turning over of the mosaic with the reverse side up through the automatic identification turning device, and then transports it to the delivery device through the straight line slot 2 docked with the delivery device, while the mosaic with the front side up can be From the outlet of the vibrating disc to the conveying device through the linear slot one, this can effectively ensure the uniformity of the front and back of the mosaic that finally reaches the outlet of the feeding mechanism. In actual production, it can replace the manual turning process of the mosaic, thereby improving the efficiency of mosaic laying and reducing the error rate.

所述自动识别翻面装置包括用于识别马赛克正反面的光电传感器、可对马赛克自动翻面的翻面部件和用于将马赛克推送到翻面部件的推送部件;所述光电传感器和推送部件位于振动盘出料口的一端,翻面部件位于振动盘出料口的另一端,并与推送部件相对设置;所述光电传感器、翻面部件和推送部件均匀控制器信号连接;The automatic identification turning device includes a photoelectric sensor for identifying the front and back of the mosaic, a turning part that can automatically turn over the mosaic, and a pushing part for pushing the mosaic to the turning part; the photoelectric sensor and the pushing part are located at One end of the discharge port of the vibrating disc, the turning part is located at the other end of the discharging port of the vibrating disc, and is arranged opposite to the pushing part; the photoelectric sensor, the turning part and the pushing part are evenly connected with the controller signal;

所述翻面部件包括与控制器信号连接的电机一和与电机一连接的转动盘;所述转动盘位于振动盘出料口的另一端,并与推送部件相对设置;所述转动盘通过直线槽二与输送装置对接;The turning part includes a motor one connected with the controller signal and a rotating disk connected with the motor one; the rotating disk is located at the other end of the discharge port of the vibrating disk and is set opposite to the pushing part; the rotating disk passes through a straight line The second tank is docked with the conveying device;

所述转动盘为平均分隔有腔体的转动盘;转动盘转动停止时,腔体与直线槽二相对;所述转动盘的转动方向为从振动盘方向逆时针转向输送装置;所述腔体沿转动盘朝向出料口的一侧面呈圆周均匀分布设置;The rotating disk is a rotating disk with cavities evenly separated; when the rotating disk stops rotating, the cavity is opposite to the linear groove two; the rotating direction of the rotating disk is from the direction of the vibrating disk to the conveying device counterclockwise; the cavity It is evenly distributed around the circumference along the side of the rotating disc facing the discharge port;

所述推送部件与转动盘靠近振动盘的腔体正对设置;所述光电传感器位于推送部件上方。The pushing part is arranged opposite to the cavity of the rotating disk close to the vibrating disk; the photoelectric sensor is located above the pushing part.

本实用新型通过光电传感器检测到马赛克是否反面朝上的状态,若识别到马赛克反面朝上,则可通过推送部件将反面朝上的马赛克推送至翻面部件中,由翻面部件实现马赛克的翻面操作。本实用新型的推送部件为现有技术中的推送部件,可采用由与控制器信号连接的气缸和推杆组成的推送部件,气缸可驱动推杆伸出推动马赛克和缩回复位。而转动盘设置巧妙和合理,转动盘从振动盘方向逆时针转向输送装置过程中,可实现马赛克的翻面和与输送装置的对接。该设置可使得转动盘在转动过程中实现马赛克的翻面操作,当马赛克翻面后可通过直线槽二传送至输送装置中。The utility model detects whether the mosaic is upside-down through the photoelectric sensor. If it is recognized that the mosaic is upside-down, the mosaic with the upside-down side can be pushed to the turning part through the pushing part, and the mosaic can be turned over by the turning part. surface operation. The push part of the present utility model is the push part in the prior art, can adopt the push part that is made up of the cylinder that is connected with controller signal and push rod, and cylinder can drive push rod to stretch out and push mosaic and retract and reset. The turntable is ingeniously and reasonably set up. When the turntable is turned counterclockwise from the direction of the vibrating plate to the conveying device, the turning of the mosaic and the docking with the conveying device can be realized. This arrangement enables the mosaic to be turned over during the rotation of the rotating disk, and the mosaic can be transferred to the conveying device through the second straight line slot after being turned over.

所述输送装置包括用于将马赛克输送至导向传输装置的送料槽、底座和支撑座;所述送料槽与直线槽一和直线槽二对接;所述支撑座一端与送料槽底部连接,另一端与底座可滑动连接,实现通过支撑座将送料槽以移动的方式与导向传输装置的每个导向口对接。本实用新型输送装置上的马赛克以滑动的方式供料至导向传输装置的每个导向口。The conveying device includes a feeding trough, a base and a support seat for transporting the mosaic to the guiding transmission device; the feeding chute is connected to the linear trough 1 and the linear trough 2; one end of the support seat is connected to the bottom of the feeding chute, and the other end It is slidably connected with the base, so that the feeding trough can be moved to dock with each guide opening of the guide transmission device through the support seat. The mosaic on the conveying device of the utility model is fed to each guiding port of the guiding conveying device in a sliding manner.

所述导向传输装置包括机架、设置在机架上的传送部件和导向排列部件;所述传送部件与控制器信号连接;所述导向排列部件设置有若干个导向口,并设置在传送部件上;The guide transmission device includes a frame, a transmission part arranged on the frame, and a guide arrangement part; the transfer part is connected with the controller signal; the guide arrangement part is provided with several guide ports, and is arranged on the transfer part ;

所述导向排列部件由若干条导向条排列组成,若干条导向条设置在传送部件上,相邻导向条之间形成导向槽;所述导向槽的一端设置有挡板并作为马赛克的等待区域,另一端作为导向口。The guide arrangement part is composed of several guide strips arranged on the transmission part, and guide grooves are formed between adjacent guide strips; one end of the guide groove is provided with a baffle plate and serves as a mosaic waiting area, The other end serves as a guide port.

所述传送部件包括带有主动轴的传送带和电机二;所述电机二与控制器信号连接,并与主动轴连接,实现驱动主动轴来带动传送带运动;The transmission part includes a conveyor belt with a driving shaft and a second motor; the second motor is connected to the controller signal, and is connected to the driving shaft, so as to drive the driving shaft to drive the conveyor belt to move;

所述传送带的端面作为导向槽的底部;The end face of the conveyor belt serves as the bottom of the guide groove;

所述输送装置沿传送带宽度方向以移动的方式与导向传输装置的每个导向口对接;在导向口一侧的传送带作为输送装置的移动区域。The conveying device docks with each guide port of the guide transport device in a moving manner along the width direction of the conveyor belt; the conveyor belt on one side of the guide port is used as a moving area of the conveying device.

本实用新型马赛克在导向传输装置上是通过传送带在导向槽内进行传输的。因此,该设计既可以实现马赛克的传输功能,又可以实现马赛克的分流导向功能。本实用新型的导向槽从导向口沿等待区域方向逐渐缩窄,可使得输送装置的移动区域最大化,便于输送装置的移动和与每个导向口对位。The mosaic of the utility model is transported in the guide groove through the conveyor belt on the guide transmission device. Therefore, this design can not only realize the transmission function of the mosaic, but also realize the shunting and guiding function of the mosaic. The guide groove of the utility model is gradually narrowed from the guide opening along the direction of the waiting area, which can maximize the moving area of the conveying device and facilitate the movement of the conveying device and alignment with each guide port.

本实用新型的多色彩马赛克颗粒的单侧式自动铺贴设备结构简单,设计巧妙合理,该自动铺贴设备的工作原理是这样的:The single-side automatic paving equipment for multi-color mosaic particles of the utility model has a simple structure and ingenious and reasonable design. The working principle of the automatic paving equipment is as follows:

1、本实用新型多色彩马赛克的单侧式自动铺贴设备通过自动识别翻面装置的光电传感器来实现对马赛克是否反面朝上的状态进行识别,当识别到马赛克反面朝上时,则可通过控制器控制推送部件将反面朝上的马赛克推送至翻面部件中的转动盘。此时,转动盘从振动盘方向逆时针转向输送装置过程中,实现反面朝上的马赛克的翻面,并通过与输送装置对接的直线槽二将翻面后的马赛克传送至输送装置中。当识别到马赛克正面朝上时,正面朝上的马赛克则可从振动盘出料口通过直线槽一传送至输送装置中。这样能有效保证最终到达供料机构出料口的马赛克正反面朝向的统一性。在实际生产中可代替马赛克的人工翻面工序,从而提高马赛克铺贴的效率和降低出错率。1. The single-side automatic paving equipment for multi-color mosaic of the utility model realizes the identification of whether the mosaic is reversed up by automatically identifying the photoelectric sensor of the turning device. When it is recognized that the mosaic is reversed up, it can be passed The controller controls the pushing part to push the mosaic with the reverse side up to the rotating disk in the turning part. At this time, when the rotating disk is turned counterclockwise from the direction of the vibrating disk to the conveying device, the reverse side of the mosaic is turned over, and the turned mosaic is transferred to the conveying device through the linear groove 2 docked with the conveying device. When it is recognized that the mosaic is facing up, the mosaic facing up can be conveyed from the discharge port of the vibrating plate to the conveying device through the linear slot one. This can effectively ensure the uniformity of the front and back orientations of the mosaic that finally reaches the outlet of the feeding mechanism. In actual production, it can replace the manual turning process of the mosaic, thereby improving the efficiency of mosaic laying and reducing the error rate.

2、本实用新型的支撑座将送料槽以移动的方式使得送料槽的一端与导向传输装置的每个导向口对接,则通过直线槽一和直线槽二传送到送料槽的马赛克可逐粒通过导向口进入导向槽,并通过传送带传送至等待区域,实现马赛克的等距排列。2. The support seat of the utility model moves the feeding chute so that one end of the feeding chute is docked with each guide port of the guiding transmission device, and the mosaic transmitted to the feeding chute through the first straight line slot and the second straight line slot can pass through one by one. The guide port enters the guide groove and is transported to the waiting area through the conveyor belt to realize the equidistant arrangement of mosaics.

3、马赛克胎模在马赛克胎模传输机构传输过程中,停留于设置有马赛克自动上料单元的上料工位时,马赛克自动上料单元按照预先设定的排序进行选取并以可调节的行程运装上料至马赛克胎模,是这样工作的:3. When the mosaic tire mold stays at the loading station equipped with the mosaic automatic feeding unit during the transmission process of the mosaic tire mold transmission mechanism, the mosaic automatic feeding unit selects according to the preset order and uses an adjustable stroke Shipping and loading to the mosaic tire mold works like this:

(1)吸盘与上料的工位定位:当出料机构将马赛克传送至等待区域,即上料工位时,吸盘位于上料工位的上方。(1) Positioning of suction cup and loading station: When the discharge mechanism transfers the mosaic to the waiting area, that is, the loading station, the suction cup is located above the loading station.

(2)吸盘吸取马赛克:驱动吸盘架下压,使得设置在吸盘架底部的真空吸盘与上料工位中的马赛克接触,真空吸盘通过抽气可选择性吸取马赛克,此时,驱动吸盘架上升。(2) The suction cup absorbs the mosaic: drive the suction cup frame down, so that the vacuum suction cup set at the bottom of the suction cup frame contacts the mosaic in the loading station, and the vacuum suction cup can selectively absorb the mosaic by pumping air. At this time, drive the suction cup frame to rise .

(3)调整每排马赛克的间距:相邻吸取有马赛克的吸盘架可通过电磁铁增大两者的间距,并通过限位块来限定吸盘架之间的打开距离,从而使得两排被吸取的马赛克之间的间距与马赛克胎模相邻两行/两列的间距相同。(3) Adjust the spacing of each row of mosaics: Adjacent suction cups with mosaics can increase the distance between them through electromagnets, and limit the opening distance between the suction cups through limit blocks, so that two rows can be sucked The spacing between the mosaics is the same as the spacing between two adjacent rows/columns of the mosaic tire mold.

(4)吸盘与马赛克胎模的某行定位:吸取有马赛克的吸盘架可通过驱动装置一驱动丝杆转动,实现与丝杆以可调节定位的方式移动,并移动至马赛克胎模的正上方;此时,真空吸盘分别与马赛克胎模的某行每一格一一对齐。(4) Positioning of a certain row of suction cup and mosaic tire mold: the sucker frame with mosaic can be driven to rotate through the driving device to drive the screw rod to move with the screw rod in an adjustable positioning manner, and move to the top of the mosaic tire mold ; At this time, the vacuum suction cups are respectively aligned with each grid of a certain row of the mosaic tire mold.

(5)吸盘放置马赛克:驱动吸盘架下压,使吸盘上的马赛克嵌入马赛克胎模对应行的格子内;真空吸盘通过放气与马赛克分离;此时,驱动吸盘架上升,即完成马赛克胎模某行该颜色的马赛克上料。(5) Place the mosaic on the suction cup: drive the suction cup frame down, so that the mosaic on the suction cup is embedded in the grid of the corresponding row of the mosaic tire mold; the vacuum suction cup is separated from the mosaic by deflation; at this time, the suction cup frame is driven to rise, and the mosaic tire mold is completed A row of mosaic materials of this color.

吸盘通过第(4)步以可调节定位的方式移动,实现该颜色的马赛克在马赛克胎膜的其它行进行定位,再通过第(5)步实现吸盘放置马赛克。依次类推的方式,则可完成该颜色在整个马赛克胎膜中的上料。The suction cup moves in an adjustable positioning mode through the step (4), so that the mosaic of this color is positioned on other rows of the mosaic membrane, and then the suction cup is placed through the step (5) to place the mosaic. By analogy, the feeding of the color in the entire mosaic membrane can be completed.

每个马赛克自动上料单元按照上述的上料方式进行上料,则可完成整块马赛克胎模的上料,实现多彩色马赛克快速、稳定和准确地放入到马赛克胎模中。该上料装置解决了人工上料中胎模格子标注、马赛克对位等繁杂工序导致效率低和出错率高等问题,从而有效提高马赛克自动铺贴的效率,实现马赛克自动铺贴的自动化和智能化。Each mosaic automatic feeding unit is loaded according to the above-mentioned feeding method, and then the feeding of the entire mosaic tire mold can be completed, and the multi-color mosaic can be placed into the mosaic tire mold quickly, stably and accurately. The feeding device solves the problems of low efficiency and high error rate caused by complicated processes such as tire mold grid marking and mosaic alignment in manual feeding, so as to effectively improve the efficiency of automatic mosaic laying and realize the automation and intelligence of automatic mosaic laying .

与现有技术相比,本实用新型具有如下优点与有益效果:本实用新型多色彩马赛克的单侧式自动铺贴设备速度快和铺贴稳定性高,从而提高马赛克铺贴的速度、效率和准确率。该自动铺贴设备结构简单和占地面积小,可解决目前马赛克行业自动化程度不高和生产效率低的问题。Compared with the prior art, the utility model has the following advantages and beneficial effects: the single-side automatic paving equipment of the multi-color mosaic of the utility model has high speed and high paving stability, thereby improving the speed, efficiency and efficiency of the mosaic paving. Accuracy. The automatic paving equipment has a simple structure and a small footprint, which can solve the problems of low automation and low production efficiency in the current mosaic industry.

附图说明Description of drawings

图1是本实用新型多色彩马赛克的单侧式自动铺贴设备的示意图;Fig. 1 is the schematic diagram of the one-side type automatic paving equipment of multi-color mosaic of the present invention;

图2是本实用新型自动铺贴设备中出料机构的示意图;Fig. 2 is the schematic diagram of the discharging mechanism in the automatic paving equipment of the present invention;

图3是本实用新型自动铺贴设备中导向传输装置的示意图;Fig. 3 is a schematic diagram of the guide transmission device in the automatic paving equipment of the present invention;

图4是本实用新型自动铺贴设备中导向排列部件的内部示意图;Fig. 4 is the internal schematic view of the guiding and arranging parts in the automatic paving equipment of the present invention;

图5是本实用新型自动铺贴设备中振动盘和输送装置的示意图;Fig. 5 is a schematic diagram of the vibrating plate and the conveying device in the automatic paving equipment of the present invention;

图6是图5中A处放大图;Fig. 6 is an enlarged view of place A in Fig. 5;

图7是直线槽一和直线槽二中固定槽与补偿槽的示意图;Fig. 7 is a schematic diagram of the fixed groove and the compensation groove in the linear groove 1 and the linear groove 2;

图8是本实用新型自动铺贴设备中上料机构的吸盘装置示意图;Fig. 8 is a schematic diagram of the sucker device of the feeding mechanism in the automatic paving equipment of the present invention;

图9是本实用新型自动铺贴设备中吸盘架的剖面示意图;Fig. 9 is a schematic cross-sectional view of the suction cup frame in the automatic paving equipment of the present invention;

图10是图9中B处放大图;Figure 10 is an enlarged view at B in Figure 9;

图11是吸盘安装电气图;Figure 11 is the electrical diagram of the suction cup installation;

其中,1为基架、2为马赛克胎模、3为马赛克胎模传输机构、4为出料机构、4.1为振动盘、4.2为导向口、4.3为送料槽、4.4为底座、4.5为支撑座、4.6为皮带、4.7为轨道、4.8为滑台、4.9为机架、4.10为导向条、4.11为挡板、4.12为盖板、4.13为主动轴、4.14为传送带、4.15为电机二、4.16为移动区域、4.17为直线槽一、4.18为直线槽二、4.19为光电传感器、4.20为安装孔、4.21转动盘、4.22为固定槽、4.23为补偿槽、5为上料机构、5.1为电磁阀、5.2为驱动装置一、5.3为导轨轴套、5.4为真空发生器、5.5为架体、5.6为吸盘架、5.7为电磁铁、5.8为限位块、5.8.1为限位部、5.9为驱动装置二、5.10为导杆、5.11为吸盘、5.12为卡槽、5.13为丝杆套轴、5.14为导轨、6为支架、6.1为丝杆。Among them, 1 is the base frame, 2 is the mosaic tire mold, 3 is the mosaic tire mold transmission mechanism, 4 is the discharge mechanism, 4.1 is the vibration plate, 4.2 is the guide port, 4.3 is the feeding chute, 4.4 is the base, 4.5 is the support seat , 4.6 is the belt, 4.7 is the track, 4.8 is the sliding table, 4.9 is the frame, 4.10 is the guide bar, 4.11 is the baffle, 4.12 is the cover, 4.13 is the drive shaft, 4.14 is the conveyor belt, 4.15 is the motor 2, 4.16 is Moving area, 4.17 is the first linear groove, 4.18 is the second linear groove, 4.19 is the photoelectric sensor, 4.20 is the installation hole, 4.21 is the rotating disk, 4.22 is the fixed groove, 4.23 is the compensation groove, 5 is the feeding mechanism, 5.1 is the solenoid valve, 5.2 is the driving device 1, 5.3 is the guide rail bushing, 5.4 is the vacuum generator, 5.5 is the frame body, 5.6 is the suction cup frame, 5.7 is the electromagnet, 5.8 is the limit block, 5.8.1 is the limit part, and 5.9 is the drive Device two, 5.10 is a guide rod, 5.11 is a suction cup, 5.12 is a draw-in groove, 5.13 is a screw mandrel sleeve shaft, 5.14 is a guide rail, 6 is a support, and 6.1 is a screw mandrel.

具体实施方式detailed description

下面结合附图与具体实施方式对本实用新型作进一步详细的描述。The utility model is described in further detail below in conjunction with the accompanying drawings and specific embodiments.

实施例一Embodiment one

本实施例的多色彩马赛克的单侧式自动铺贴设备采用四个马赛克自动上料单元,每个马赛克自动上料单元对应一种颜色马赛克的上料。The single-side automatic laying equipment for multi-color mosaics in this embodiment adopts four automatic mosaic feeding units, and each automatic mosaic feeding unit corresponds to feeding a mosaic of one color.

如图1至11所示,一种多色彩马赛克的单侧式自动铺贴设备,是用于按预设图案进行有序铺贴;包括:As shown in Figures 1 to 11, a single-sided automatic paving equipment for multi-color mosaics is used for orderly paving according to preset patterns; including:

基架1;pedestal 1;

用于将马赛克胎模2沿基架1长度方向传送的马赛克胎模传输机构3,马赛克胎模传输机构3设置在基架1上;A mosaic tire mold transmission mechanism 3 for transmitting the mosaic tire mold 2 along the length direction of the base frame 1, and the mosaic tire mold transmission mechanism 3 is arranged on the base frame 1;

沿基架1长度方向设置在基架1一侧的多色四个马赛克自动上料单元;其中每个马赛克自动上料单元用于将一种颜色的马赛克排列成行/列,然后按照预先设定的排序进行选取并以可调节的行程运装上料至马赛克胎模2中,而按照预先设定的排序是指按照所需形成的图案对马赛克胎模2每行/列中每一格放入马赛克的颜色进行的设定;Four multi-color mosaic automatic feeding units arranged on one side of the base frame 1 along the length direction of the base frame 1; each mosaic automatic feeding unit is used to arrange mosaics of one color into rows/columns, and then according to the preset The sorting is selected and loaded into the mosaic tire mold 2 with an adjustable stroke, and according to the preset sorting means that each row/column of the mosaic tire mold 2 is placed according to the pattern to be formed. Set the color of the mosaic;

以及分别与每个马赛克自动上料单元和马赛克胎模传输机构3信号连接的控制器。And a controller connected with each mosaic automatic feeding unit and the mosaic tire mold transmission mechanism 3 signals respectively.

每个马赛克自动上料单元包括用于将同种颜色马赛克排列输出至等待区域的出料机构4,以及用于将马赛克从出料机构4的等待区域以可调节的行程运装上料至马赛克胎模2中的上料机构5;Each mosaic automatic feeding unit includes a discharge mechanism 4 for outputting mosaics of the same color to the waiting area, and for transporting mosaics from the waiting area of the discharge mechanism 4 to the mosaic with an adjustable stroke Feeding mechanism 5 in tire mold 2;

每个设置在基架1一侧的马赛克自动上料单元中,上料机构5设置在马赛克胎模传输机构3的一侧,并沿设置在马赛克胎膜传输机构3上方的支架6可调节定位往复运动,该支架6沿马赛克胎模传输机构3的宽度方向设置;工作时,一侧的上料机构5从出料机构4的等待区域按照预先设定的排序选取所需颜色的马赛克,并通过在支架6上以可调节定位的方式往复运动,将马赛克运装上料至马赛克胎模2中。In each mosaic automatic feeding unit arranged on one side of the base frame 1, the feeding mechanism 5 is arranged on one side of the mosaic tire mold transmission mechanism 3, and can be adjusted and positioned along the bracket 6 arranged above the mosaic tire membrane transmission mechanism 3 Reciprocating movement, the bracket 6 is set along the width direction of the mosaic tire mold transmission mechanism 3; during work, the feeding mechanism 5 on one side selects the mosaic of the required color from the waiting area of the discharging mechanism 4 according to the preset order, and The mosaic is loaded into the mosaic tire mold 2 by reciprocating in an adjustable positioning manner on the support 6 .

本实用新型的上料机构5包括设置在支架6上的丝杆6.1、驱动装置一5.2和吸盘装置,吸盘装置通过丝杆套轴5.13与支架6的丝杆6.1连接,驱动装置一5.2与控制器信号连接并与丝杆6.1连接,实现驱动丝杆6.1转动使得吸盘装置沿丝杆6.1在支架6上以可调节定位的方式移动。吸盘装置包括设置有丝杆套轴5.13的架体5.5和两个吸盘架5.6,架体5.5通过丝杆套轴4.24与支架的丝杆6.1滑动连接。而吸盘架5.6与架体5.5连接并可升降运动,而两个吸盘架5.6上设置有用于分隔两个吸盘架5.6的分隔装置,该分隔装置与控制器信号连接,分隔装置设置在吸盘架5.6的前端和后端。为了提高吸盘装置在支架6移动的稳定性,本实用新型的支架6在丝杆6.1的两侧还设置有导轨5.14,吸盘装置的架体5.5上设置有导轨套轴5.3,吸盘装置通过导轨套轴5.3在导轨5.14上辅助移动。Feeding mechanism 5 of the present utility model comprises screw mandrel 6.1, driving device-5.2 and sucker device that are arranged on support 6, and sucker device is connected with the screw mandrel 6.1 of support 6 by screw mandrel shaft 5.13, and driving device-5.2 is connected with control The device signal is connected and connected with the screw rod 6.1 to realize the rotation of the driving screw rod 6.1 so that the suction cup device moves along the screw rod 6.1 on the bracket 6 in an adjustable positioning manner. The suction cup device includes a frame body 5.5 provided with a screw shaft sleeve 5.13 and two suction cup frames 5.6, and the frame body 5.5 is slidably connected with the screw rod 6.1 of the support through a screw shaft sleeve shaft 4.24. The suction cup frame 5.6 is connected with the frame body 5.5 and can move up and down, and the two suction cup frames 5.6 are provided with a partition device for separating the two suction cup frames 5.6, the partition device is connected with the controller signal, and the partition device is arranged on the suction cup frame 5.6 front-end and back-end. In order to improve the stability of the suction cup device moving on the support 6, the support 6 of the utility model is also provided with guide rails 5.14 on both sides of the screw mandrel 6.1, and the frame body 5.5 of the suction cup device is provided with a guide rail sleeve shaft 5.3, and the suction cup device passes through the guide rail sleeve Axis 5.3 assists movement on guide rail 5.14.

本实用新型的分隔装置为电磁铁5.7,本实施例的电磁铁5.7采用型号为BJ-DH-25的吸盘状电磁铁,该电磁铁5.7分别安装在两个吸盘架5.6中每个吸盘架5.6的相对侧面上,两个电磁铁5.7相对设置,该电磁铁5.7与控制器信号连接。本实用新型的电磁铁5.7是利用电流的磁效应使软铁具有磁性的装置,其可实现两个吸盘架5.6的打开或复位。The separation device of the present utility model is an electromagnet 5.7, and the electromagnet 5.7 of the present embodiment adopts the sucker-shaped electromagnet that the model is BJ-DH-25, and the electromagnet 5.7 is respectively installed in each sucker rack 5.6 in two sucker racks 5.6 On the opposite side of the two electromagnets 5.7 are arranged oppositely, and the electromagnets 5.7 are connected with the controller signal. Electromagnet 5.7 of the present utility model is the device that utilizes the magnetic effect of electric current to make soft iron have magnetism, and it can realize the opening or reset of two sucker frames 5.6.

该分隔装置还包括用于限定两个吸盘架5.6分隔距离的限位块5.8,吸盘架5.6开设有卡槽5.12,限位块5.8两端分别设置在两个吸盘架5.6开设的卡槽5.12内。而限位块5.8的横截面呈“凹”形,其两端凸起作为两个吸盘架5.6打开的限位部5.8.1。在使用时,吸盘架5.6是在横截面呈“凹”形的限位块的凹位中移动的,因此横截面呈“凹”形的限位块5.8两端凸起作为两个吸盘架5.6打开的限位部5.8.1。本实用新型的限位块5.8不仅设计简单巧妙,而且可达到很好的限位效果。该限位块5.8的设置可保证每次两个吸盘架5.6打开的间距相同,从而确保每排马赛克的间距与马赛克胎模相邻两行/两列的间距相同。The separation device also includes a limit block 5.8 for limiting the separation distance of the two suction cup frames 5.6, the suction cup frame 5.6 is provided with a draw-in groove 5.12, and the two ends of the limit block 5.8 are respectively arranged in the draw-in slots 5.12 provided by the two suction cup frames 5.6 . The cross-section of the limiting block 5.8 is "concave" shape, and its two ends protrude as the limiting part 5.8.1 that the two suction cup holders 5.6 open. When in use, the suction cup holder 5.6 moves in the concavity of the "concave"-shaped stop block in cross section, so the two ends of the "concave"-shaped stop block 5.8 protrude as two suction cup holders 5.6 open The limit part 5.8.1. The limiting block 5.8 of the utility model is not only simple and ingenious in design, but also can achieve a good limiting effect. The setting of the limit block 5.8 can ensure that the opening distance of the two suction cup holders 5.6 is the same each time, thereby ensuring that the distance between each row of mosaics is the same as the distance between two adjacent rows/columns of the mosaic tire mold.

本实用新型的架体5.5上设置有用于驱动吸盘架5.6升降运动的驱动装置二5.9,驱动装置二5.9与控制器信号连接。而吸盘架5.6与架体5.5之间设置有导杆5.10,架体5.5与导杆5.10的一端套接,吸盘架5.6与导杆5.10的另一端连接,驱动装置二5.9驱动吸盘架5.6沿导杆5.10升降运动。该导杆5.10与架体5.5之间是套接而不是固定连接,两者之间具有一定的余量空间,因此在两个吸盘架5.6打开过程中,导杆5.10可微变形实现余量移动,而不影响与其另一端连接的吸盘架5.6的分隔。而且,本实施例的导杆5.10长度为150mm,每个吸盘架5.6移动张开的距离为1mm,因此通过电磁铁5.7的作用,可实现两个吸盘架5.6的打开。该导杆5.10可提高驱动装置二5.9的驱动精度,也可防止吸盘架5.6在升降运动过程中晃动。The frame body 5.5 of the present utility model is provided with the driving device two 5.9 for driving the suction cup frame 5.6 lifting motion, and the driving device two 5.9 is connected with the controller signal. And between the suction cup frame 5.6 and the frame body 5.5, a guide rod 5.10 is provided, the frame body 5.5 is socketed with one end of the guide rod 5.10, the suction cup frame 5.6 is connected with the other end of the guide rod 5.10, and the driving device 5.9 drives the suction cup frame 5.6 along the guide rail. Rod 5.10 lifting movement. The guide rod 5.10 is socketed rather than fixedly connected to the frame body 5.5, and there is a certain margin space between the two. Therefore, during the opening process of the two suction cup racks 5.6, the guide rod 5.10 can be slightly deformed to realize the margin movement , without affecting the separation of the suction cup frame 5.6 connected to the other end. And the guide rod 5.10 length of the present embodiment is 150mm, and the distance that each suction cup frame 5.6 moves and opens is 1mm, so by the effect of electromagnet 5.7, can realize the opening of two suction cup frames 5.6. The guide rod 5.10 can improve the driving precision of the driving device 2 5.9, and can also prevent the suction cup frame 5.6 from shaking during the lifting motion.

本实用新型吸盘架5.6底部均匀排列有若干个吸盘5.11,为了方便单个吸盘5.11的更换和维修,该吸盘5.11与吸盘架5.6螺纹连接。该吸盘5.11为与控制器信号连接和与真空发生器5.4连接的真空吸盘,每个吸盘5.11均连接一个电磁阀5.1,每个吸盘5.11通过电磁阀5.1分别与控制器信号连接和与真空发生器5.4连接,实现每个吸盘5.11的选择性控制,使得上料机构5按照预先设定的排序选取所需颜色的马赛克。而且,吸盘5.11的数量与马赛克胎模中平行吸盘架5.6长度方向的每行/每列格数相同。与控制器信号连接的真空吸盘具有抽气和放气的功能,适合对马赛克等小体积的颗粒进行选择性吸取和放置。由于吸盘5.11的数量与胎模每行/每列的格数相同,则可方便上料机构直接通过吸盘5.11吸取的马赛克并调整间距后放入到马赛克胎模中,从而提高马赛克铺贴的效率。Several suction cups 5.11 are evenly arranged at the bottom of the suction cup frame 5.6 of the utility model. In order to facilitate the replacement and maintenance of a single suction cup 5.11, the suction cup 5.11 is threadedly connected with the suction cup frame 5.6. The sucker 5.11 is a vacuum sucker connected to the controller signal and the vacuum generator 5.4, each sucker 5.11 is connected to a solenoid valve 5.1, and each sucker 5.11 is respectively connected to the controller signal and the vacuum generator through the solenoid valve 5.1 5.4 is connected to realize the selective control of each suction cup 5.11, so that the feeding mechanism 5 selects the mosaic of the required color according to the preset order. Moreover, the number of suction cups 5.11 is the same as the number of grids in each row/column in the mosaic tire mold parallel to the length direction of the suction cup frame 5.6. The vacuum suction cup connected with the controller signal has the function of suction and deflation, which is suitable for selective suction and placement of small-volume particles such as mosaics. Since the number of suction cups 5.11 is the same as the number of grids in each row/column of the tire mold, it is convenient for the feeding mechanism to directly pass the mosaic sucked by the suction cups 5.11 and put them into the mosaic tire mold after adjusting the spacing, thereby improving the efficiency of mosaic laying .

本实用新型的出料机构4包括由螺旋形轨道形成的振动盘4.1、用于识别马赛克正反面并对马赛克自动翻面的自动识别翻面装置、可将从振动盘4.1输送出来的马赛克进行移动输送的输送装置和用于马赛克排列输出的导向传输装置;其中,输送装置位于在振动盘4.1出料口的下方,并通过直线槽一4.17与振动盘4.1出料口对接;自动识别翻面装置设置在振动盘4.1出料口,并通过直线槽二4.18与输送装置对接。该导向传输装置设置有若干个导向口4.2,输送装置以移动的方式与导向传输装置的每个导向口4.2对接,实现将马赛克移动输送至每个导向口4.2进行排列。自动识别翻面装置、输送装置和导向传输装置均与控制器信号连接。The discharge mechanism 4 of the utility model includes a vibrating plate 4.1 formed by a spiral track, an automatic identification and turning device for identifying the front and back of the mosaic and automatically turning the mosaic, and can move the mosaic delivered from the vibrating plate 4.1 The conveying device for conveying and the guiding conveying device for mosaic arrangement and output; wherein, the conveying device is located below the discharge port of the vibrating plate 4.1, and is docked with the discharge port of the vibrating plate 4.1 through the linear groove 4.17; automatic recognition turning device It is arranged at the discharge port of the vibrating plate 4.1, and is connected with the conveying device through the linear groove 2 4.18. The guiding transmission device is provided with several guiding openings 4.2, and the conveying device is docked with each guiding opening 4.2 of the guiding transmission device in a moving manner, so as to realize moving and transporting mosaics to each guiding opening 4.2 for arrangement. The automatic identification turning device, the conveying device and the guiding transmission device are all connected with the controller signal.

本实用新型的输送装置包括用于将马赛克输送至导向传输装置的送料槽4.3、底座4.4和支撑座4.5,其中,送料槽4.3与振动盘4.1出料口对接,支撑座4.5一端与送料槽4.3底部连接,另一端与底座4.4可滑动连接,实现通过支撑座4.5将送料槽4.3以移动的方式与导向传输装置的每个导向口4.2对接。而底座4.4上设置有带有皮带4.6的轨道4.7和与控制器信号连接的电机,支撑座4.5一端设置有滑台4.8,支撑座4.5另一端与底座4.4可滑动连接是指:支撑座4.5另一端通过滑台4.8与轨道4.7滑动实现其与底座4.4可滑动连接。The conveying device of the present utility model includes a feeding trough 4.3, a base 4.4 and a support seat 4.5 for transporting the mosaic to the guiding transmission device, wherein the feeding trough 4.3 is connected to the discharge port of the vibrating plate 4.1, and one end of the support seat 4.5 is connected to the feeding chute 4.3 The bottom is connected, and the other end is slidably connected with the base 4.4, so that the feeding trough 4.3 can be moved to dock with each guide port 4.2 of the guide transmission device through the support seat 4.5. And base 4.4 is provided with track 4.7 that has belt 4.6 and the motor that is connected with controller signal, and support base 4.5 one end is provided with slide table 4.8, and support base 4.5 other end is slidably connected with base 4.4 and refers to: support base 4.5 other One end realizes its slidable connection with the base 4.4 by sliding the slide table 4.8 and the track 4.7.

本实用新型的导向传输装置包括机架4.9、设置在机架4.9上的传送部件和导向排列部件,其中,传送部件与控制器信号连接,导向排列部件设置有若干个导向口4.2,并设置在传送部件上。导向排列部件由若干条导向条4.10排列组成,若干条导向条4.10设置在传送部件上,相邻导向条4.10之间形成导向槽,导向槽的一端设置有挡板4.11并作为马赛克的等待区域,另一端作为导向口4.2。导向排列部件还包括盖板4.12,盖板4.12盖合在导向条4.10上。本实用新型的导向槽从导向口4.2沿等待区域方向逐渐缩窄。该设计可使得从导向口4.2传送到等待区域的马赛克以相等的等距进行排列,可便于后续吸盘对马赛克的吸取。而挡板4.11的设置可阻挡等待区域的马赛克的前进。The guide transmission device of the present utility model comprises a frame 4.9, a transmission part arranged on the frame 4.9 and a guide arrangement part, wherein, the transfer part is connected with the controller signal, and the guide arrangement part is provided with several guide openings 4.2, and is arranged on on the transfer unit. The guide arrangement part is composed of several guide strips 4.10 arranged on the transmission part, and guide grooves are formed between adjacent guide strips 4.10, and one end of the guide grooves is provided with a baffle plate 4.11 as a mosaic waiting area, The other end serves as the guide port 4.2. The guide arrangement part also includes a cover plate 4.12, and the cover plate 4.12 is covered on the guide bar 4.10. The guide groove of the utility model gradually narrows from the guide port 4.2 along the direction of the waiting area. This design can make the mosaics transferred from the guide port 4.2 to the waiting area be arranged at equal intervals, which can facilitate the absorption of the mosaics by the subsequent suction cups. And the setting of baffle plate 4.11 can block the advancement of the mosaic in the waiting area.

本实用新型的传送部件包括带有主动轴4.13的传送带4.14和电机二4.15,其中,电机二4.15与控制器信号连接,并与主动轴4.13连接,实现驱动主动轴4.13来带动传送带4.14运动。而传送带4.14的端面作为导向槽的底部。本实用新型马赛克在导向传输装置上是通过传送带4.14在导向槽内进行传输的,因此,该设计既可以实现马赛克的传输功能,又可以实现马赛克的分流导向功能。The transmission part of the present utility model includes a conveyor belt 4.14 and a motor two 4.15 with a drive shaft 4.13, wherein the motor two 4.15 is connected with a controller signal and connected with the drive shaft 4.13 to drive the drive shaft 4.13 to drive the conveyor belt 4.14 to move. And the end face of conveyor belt 4.14 serves as the bottom of guide groove. The mosaic of the utility model is transported in the guide groove through the conveyor belt 4.14 on the guide transmission device, so the design can realize the transmission function of the mosaic and the shunting and guiding function of the mosaic.

而输送装置沿传送带4.14宽度方向以移动的方式与导向传输装置的每个导向口4.2对接,在导向口4.2一侧的传送带4.14作为输送装置的移动区域4.16。本实用新型的导向槽从导向口4.2沿等待区域方向逐渐缩窄,可使得输送装置的移动区域4.16最大化,便于输送装置的移动和与每个导向口4.2对位。The conveying device docks with each guide port 4.2 of the guide transport device in a moving manner along the width direction of the conveyor belt 4.14, and the conveyor belt 4.14 on one side of the guide port 4.2 is used as the moving area 4.16 of the conveying device. The guide groove of the utility model is gradually narrowed from the guide port 4.2 along the direction of the waiting area, which can maximize the moving area 4.16 of the conveying device, and facilitate the movement of the conveying device and alignment with each guide port 4.2.

本实用新型的自动识别翻面装置包括用于识别马赛克正反面的光电传感器4.19、可对马赛克自动翻面的翻面部件和用于将马赛克推送到翻面部件的推送部件,其中,光电传感器4.19和推送部件位于振动盘4.1出料口的一端,本实施例的推送部件可为现有技术中的推送部件,可采用由与控制器信号连接的气缸和推杆组成的推送部件,推杆安装于振动盘4.1出料口上的安装孔4.20中,气缸可驱动推杆在安装孔4.20中伸出推动马赛克和缩回复位。而翻面部件位于振动盘4.1出料口的另一端,并与推送部件相对设置,光电传感器4.19、翻面部件和推送部件均匀控制器信号连接。The automatic identification turning device of the present utility model comprises the photoelectric sensor 4.19 that is used to identify the front and back of the mosaic, the turning part that can automatically turn over the mosaic and the pushing part that is used to push the mosaic to the turning part, wherein the photoelectric sensor 4.19 And the pushing part is positioned at one end of the discharge port of the vibration plate 4.1, the pushing part of the present embodiment can be the pushing part in the prior art, can adopt the pushing part that is made up of the cylinder and the push rod that are connected with the controller signal, the push rod is installed In the installation hole 4.20 on the discharge port of the vibrating plate 4.1, the cylinder can drive the push rod to stretch out in the installation hole 4.20 to push the mosaic and retract to reset. And turning over part is positioned at the other end of vibrating plate 4.1 discharge port, and is arranged relatively with pushing part, and photoelectric sensor 4.19, turning over part and pushing part are evenly connected by controller signal.

其中,翻面部件包括与控制器信号连接的电机和与电机连接的转动盘4.21,转动盘4.21位于振动盘4.1出料口的另一端,并与推送部件相对设置,而且转动盘4.21通过直线槽二4.18与输送装置对接。该转动盘4.21为平均分隔有六个腔体的六边形转动盘,其的转动方向为从振动盘4.1方向逆时针转向输送装置,转动盘4.21在转动过程中可实现马赛克的翻面和与输送装置的对接。转动盘4.21的腔体沿转动盘4.21朝向出料口的一侧面呈圆周均匀分布设置,当转动盘4.21转动停止时,腔体与直线槽二4.18相对。Wherein, the flipping part includes a motor connected with the controller signal and a rotating disc 4.21 connected with the motor, the rotating disc 4.21 is located at the other end of the discharge port of the vibrating disc 4.1, and is set opposite to the pushing part, and the rotating disc 4.21 passes through the linear groove 2.4.18 Docking with the conveying device. The rotating disk 4.21 is a hexagonal rotating disk with six cavities evenly divided, and its rotation direction is from the direction of the vibrating disk 4.1 to the conveying device counterclockwise. Docking of conveyors. The cavity of the rotating disc 4.21 is evenly distributed along the circumference of the rotating disc 4.21 toward the discharge port. When the rotating disc 4.21 stops rotating, the cavity is opposite to the linear groove 2 4.18.

本实用新型的直线槽一4.17和直线槽二4.18均包括固定槽4.22和补偿槽4.23,其中,直线槽一4.17的固定槽4.22与振动盘4.1的出料口对接,直线槽一4.17的补偿槽4.23与直线槽一4.17的固定槽4.22滑动连接,并与送料槽4.3对接。而直线槽二4.18的固定槽4.22与转动盘4.21腔体对接,直线槽二4.18的补偿槽4.23与直线槽二4.18的固定槽4.22滑动连接,并与送料槽4.3对接。该直线槽一4.17和直线槽二4.18的补偿槽4.23均可以在固定槽4.22上自由滑动,以补偿送料槽4.3在运动过程中与直线槽一4.17和直线槽二4.18的固定槽4.22之间产生的间隙,使得马赛克一直在直线槽一4.17或直线槽二4.18内并最终输送到送料槽4.3,从而保证马赛克供料的可靠性。The first linear groove 4.17 and the second linear groove 4.18 of the utility model both include a fixed groove 4.22 and a compensation groove 4.23, wherein, the fixed groove 4.22 of the first linear groove 4.17 is docked with the discharge port of the vibration plate 4.1, and the compensation groove of the first straight groove 4.17 4.23 is slidingly connected with the fixed groove 4.22 of linear groove one 4.17, and docked with feeding groove 4.3. And the fixed groove 4.22 of linear groove two 4.18 is docked with the rotating disk 4.21 cavity, and the compensation groove 4.23 of linear groove two 4.18 is slidably connected with the fixed groove 4.22 of linear groove two 4.18, and docked with feeding groove 4.3. The compensation groove 4.23 of the linear groove 1 4.17 and the linear groove 2 4.18 can slide freely on the fixed groove 4.22, so as to compensate the feed groove 4.3 and the linear groove 1 4.17 and the linear groove 2 4.18 between the fixed groove 4.22 in the motion process. The gap makes the mosaic always in the first linear groove 4.17 or the second linear groove 4.18 and finally transported to the feeding groove 4.3, thereby ensuring the reliability of mosaic feeding.

而推送部件与转动盘4.21靠近振动盘4.1的腔体正对设置,光电传感器4.19位于推送部件上方。由于转动盘4.21从振动盘4.1方向逆时针转向输送装置过程中,可实现马赛克的翻面和与输送装置的对接,因此推送部件与转动盘4.21靠近振动盘4.1的腔体正对设置才可在转动盘4.21转动过程中实现马赛克的翻面。And the pushing part and the cavity of the rotating disk 4.21 close to the vibrating disk 4.1 are directly arranged, and the photoelectric sensor 4.19 is located above the pushing part. Since the rotating disk 4.21 turns counterclockwise from the vibrating disk 4.1 to the conveying device, the mosaic can be turned over and docked with the conveying device, so the pushing part and the rotating disk 4.21 can only be placed opposite to the cavity of the vibrating disk 4.1. Turning over of the mosaic is realized during the rotation of the rotating disk 4.21.

本实用新型的多色彩马赛克颗粒的单侧式自动铺贴设备结构简单,设计巧妙合理,该自动铺贴设备的工作原理是这样的:The single-side automatic paving equipment for multi-color mosaic particles of the utility model has a simple structure and ingenious and reasonable design. The working principle of the automatic paving equipment is as follows:

1、本实用新型多色彩马赛克颗粒的单侧式自动铺贴设备通过自动识别翻面装置的光电传感器4.19来实现对马赛克是否反面朝上的状态进行识别,当识别到马赛克反面朝上时,则可通过控制器控制推送部件将反面朝上的马赛克推送至翻面部件中的转动盘4.21。此时,转动盘4.21从振动盘4.1方向逆时针转向输送装置过程中,实现反面朝上的马赛克的翻面,并通过与输送装置对接的直线槽二4.18将翻面后的马赛克传送至输送装置中。当识别到马赛克正面朝上时,正面朝上的马赛克则可从振动盘4.1出料口通过直线槽一4.17传送至输送装置中。这样能有效保证最终到达供料机构出料口的马赛克正反面朝向的统一性。在实际生产中可代替马赛克的人工翻面工序,从而提高马赛克铺贴的效率和降低出错率。1. The single-side automatic paving equipment for multi-color mosaic particles of the utility model realizes the identification of whether the mosaic is reversed up by automatically identifying the photoelectric sensor 4.19 of the turning device. When it is recognized that the mosaic is reversed up, then The pushing part can be controlled by the controller to push the mosaic facing upwards to the rotating disc 4.21 in the turning part. At this time, when the rotating disc 4.21 turns counterclockwise from the direction of the vibrating disc 4.1 to the conveying device, the mosaic with the reverse side facing up can be turned over, and the turned mosaic is transferred to the conveying device through the linear slot 2 4.18 docked with the conveying device middle. When it is recognized that the mosaic is facing up, the mosaic facing up can be transferred from the discharge port of the vibrating plate 4.1 to the conveying device through the linear groove 1 4.17. This can effectively ensure the uniformity of the front and back orientations of the mosaic that finally reaches the outlet of the feeding mechanism. In actual production, it can replace the manual turning process of the mosaic, thereby improving the efficiency of mosaic laying and reducing the error rate.

2、本实用新型的支撑座4.5将送料槽4.3以移动的方式使得送料槽4.3的一端与导向传输装置的每个导向口4.2对接,则通过直线槽一4.17和直线槽二4.18传送到送料槽4.3的马赛克可逐粒通过导向口进入导向槽,并通过传送带传送至等待区域,实现马赛克的等距排列。2. The support seat 4.5 of the present utility model moves the feeding chute 4.3 so that one end of the feeding chute 4.3 is docked with each guide port 4.2 of the guiding transmission device, and is then transferred to the feeding chute through the first linear groove 4.17 and the second linear groove 4.18 4.3 The mosaic can enter the guide groove through the guide port one by one, and be transported to the waiting area by the conveyor belt to realize the equidistant arrangement of the mosaics.

3、马赛克胎模2在马赛克胎模传输机构3传输过程中,停留于设置有马赛克自动上料单元的上料工位时,马赛克自动上料单元按照预先设定的排序进行选取并以可调节的行程运装上料至马赛克胎模2,是这样工作的:3. When the mosaic tire mold 2 stays at the feeding station provided with the mosaic automatic feeding unit during the transmission process of the mosaic tire mold transmission mechanism 3, the mosaic automatic feeding unit is selected according to the preset order and can be adjusted The itinerary of transporting and loading materials to the mosaic tire mold 2 works like this:

(1)吸盘5.11与上料的工位定位:当出料机构将马赛克传送至等待区域,即上料工位时,吸盘5.11位于上料工位的上方。(1) Positioning of the suction cup 5.11 and the loading station: when the discharge mechanism transfers the mosaic to the waiting area, that is, the loading station, the suction cup 5.11 is located above the loading station.

(2)吸盘选择性吸取马赛克:驱动装置二5.9驱动吸盘架5.6下压,使得设置在吸盘架5.6底部的吸盘5.11与上料工位中的马赛克接触,真空发生器5.4启动开始抽气产生真空,同时电磁阀5.1根据控制信号选择性地打开。与吸盘5.11连接的电磁阀5.1若是打开,则吸盘5.11会吸取马赛克;关闭着的电磁阀5.1连接的吸盘5.11则不吸取,给其它颜色留下空位。此时,驱动装置二5.9驱动吸盘架5.6上升。(2) The suction cup selectively absorbs the mosaic: the driving device 2 5.9 drives the suction cup frame 5.6 to press down, so that the suction cup 5.11 arranged at the bottom of the suction cup frame 5.6 contacts the mosaic in the feeding station, and the vacuum generator 5.4 starts to pump air to generate a vacuum , while the solenoid valve 5.1 is selectively opened according to the control signal. If the electromagnetic valve 5.1 that is connected with the suction cup 5.11 is opened, then the suction cup 5.11 can absorb the mosaic; the suction cup 5.11 that the closed electromagnetic valve 5.1 is connected does not absorb, leaving vacancies for other colors. Now, driving device two 5.9 drives suction cup frame 5.6 to rise.

(3)调整每排马赛克的间距:两个吸取有马赛克的吸盘架5.6可通过电磁铁7增大两者的间距,并通过限位块5.8来限定吸盘架5.6之间的打开距离,从而使得两排被吸取的马赛克之间的间距与马赛克胎模相邻两行/两列的间距相同。(3) Adjust the spacing of each row of mosaics: two sucker frames 5.6 that absorb mosaics can increase the distance between the two by electromagnet 7, and limit the opening distance between the sucker frames 5.6 by the limit block 5.8, so that The distance between two rows of absorbed mosaics is the same as the distance between two adjacent rows/columns of mosaic tire molds.

(4)吸盘5.11与马赛克胎模的某行定位:吸取有马赛克的吸盘架5.6可通过驱动装置一5.2驱动丝杆6.1转动,实现与丝杆6.1以可调节定位的方式移动,并移动至马赛克胎膜2的正上方;此时,真空吸盘5.11分别与马赛克胎模2的某行每一格一一对齐。(4) Positioning of a certain row of suction cup 5.11 and mosaic tire mold: the suction cup frame 5.6 with mosaic can be driven by the driving device 5.2 to drive the screw 6.1 to rotate, so as to move with the screw 6.1 in an adjustable positioning mode and move to the mosaic directly above the fetal membrane 2; at this time, the vacuum suction cups 5.11 are aligned with each grid of a certain row of the mosaic tire mold 2 respectively.

(5)吸盘5.11放置马赛克:驱动装置二5.9驱动吸盘架5.6下压,使吸盘5.11上的马赛克嵌入马赛克胎模2对应行的格子内;信号控制真空发生器5.4关闭,则吸盘上吸附的马赛克分离落入胎模中,并留下空位给其他颜色;此时,驱动装置二5.9驱动吸盘架5.6上升,即完成马赛克胎模某两行马赛克的上料。(5) Suction cup 5.11 places mosaic: driving device 2 5.9 drives suction cup frame 5.6 to press down, so that the mosaic on the suction cup 5.11 is embedded in the lattice of the corresponding row of mosaic tire mold 2; signal control vacuum generator 5.4 is closed, then the mosaic adsorbed on the suction cup Separation falls into the tire mold, and leaves space for other colors; at this time, the driving device 2 5.9 drives the suction cup frame 5.6 to rise, and completes the feeding of a certain two rows of mosaics on the mosaic tire mold.

吸盘通过第(4)步以可调节定位的方式移动,实现该颜色的马赛克在马赛克胎膜的其它行进行定位,再通过第(5)步实现吸盘放置马赛克。依次类推的方式,则可完成该颜色在整个马赛克胎膜2中的上料。The suction cup moves in an adjustable positioning mode through the step (4), so that the mosaic of this color is positioned on other rows of the mosaic membrane, and then the suction cup is placed through the step (5) to place the mosaic. By analogy, the feeding of the color in the entire mosaic membrane 2 can be completed.

每个马赛克自动上料单元按照上述的上料方式进行上料,则可完成整块马赛克胎模2的上料,实现多彩色马赛克快速、稳定和准确地放入到马赛克胎模中。该上料装置解决了人工上料中胎模格子标注、马赛克对位等繁杂工序导致效率低和出错率高等问题,从而有效提高马赛克自动铺贴的效率,实现马赛克自动铺贴的自动化和智能化。Each mosaic automatic feeding unit is loaded according to the above-mentioned feeding method, and then the feeding of the entire mosaic tire mold 2 can be completed, and multi-color mosaics can be quickly, stably and accurately put into the mosaic tire mold. The feeding device solves the problems of low efficiency and high error rate caused by complicated processes such as tire mold grid marking and mosaic alignment in manual feeding, so as to effectively improve the efficiency of automatic mosaic laying and realize the automation and intelligence of automatic mosaic laying .

实施例二Embodiment two

本实施例与实施例一不同之处仅在于:转动盘为平均分隔有腔体的转动盘,其腔体可设置为4个、5个或7个等等,各腔体沿转动盘朝向出料口的一侧面呈圆周均匀分布设置即可。The only difference between this embodiment and Embodiment 1 is that the rotating disk is a rotating disk with cavities evenly divided, and its cavities can be set to 4, 5 or 7, etc. One side of the feed port can be evenly distributed around the circumference.

本实施例的其它结构与实施例一一致。Other structures of this embodiment are consistent with Embodiment 1.

实施例三Embodiment three

本实施例与实施例一不同之处仅在于:本实施例的上料机构可设置三个或三个以上的吸盘架,相邻吸盘架上设置有用于分隔相邻吸盘架的分隔装置,使得相邻两排被吸取的马赛克之间的间距与马赛克胎模相邻两行/两列的间距相同。The only difference between this embodiment and Embodiment 1 is that the feeding mechanism of this embodiment can be provided with three or more suction cup holders, and adjacent suction cup holders are provided with separating devices for separating adjacent suction cup holders, so that The distance between two adjacent rows of absorbed mosaics is the same as the distance between two adjacent rows/columns of mosaic tire molds.

本实施例的其它结构与实施例一一致。Other structures of this embodiment are consistent with Embodiment 1.

实施例四Embodiment Four

本实施例与实施例一不同之处仅在于:本实施例的多色彩马赛克的单侧式自动铺贴设备可根据生产需求采用两个以上的马赛克自动上料单元实现对多种颜色的马赛克进行铺贴,每个马赛克自动上料单元对应一种颜色马赛克的上料。The only difference between this embodiment and Embodiment 1 is that the multi-color mosaic single-side automatic paving equipment of this embodiment can adopt more than two mosaic automatic feeding units according to production requirements to realize the multi-color mosaic. For laying and pasting, each mosaic automatic feeding unit corresponds to the feeding of a color mosaic.

本实施例的其它结构与实施例一一致。Other structures of this embodiment are consistent with Embodiment 1.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.

Claims (10)

1.一种多色彩马赛克的单侧式自动铺贴设备,用于按预设图案进行有序铺贴;其特征在于:包括:1. A single-side automatic paving equipment for multi-color mosaics, which is used for orderly paving according to preset patterns; it is characterized in that it includes: 基架;pedestal; 用于将马赛克胎模沿基架长度方向传送的马赛克胎模传输机构;所述马赛克胎模传输机构设置在基架上;A mosaic tire mold transmission mechanism for transmitting the mosaic tire mold along the length direction of the base frame; the mosaic tire mold transmission mechanism is arranged on the base frame; 沿基架长度方向设置在基架一侧的多色M个马赛克自动上料单元;其中每个马赛克自动上料单元用于将一种颜色的马赛克排列成行/列,然后按照预先设定的排序进行选取并以可调节的行程运装上料至马赛克胎模中;所述按照预先设定的排序是指按照所需形成的图案对马赛克胎模每行/列中每一格放入马赛克的颜色进行的设定;其中,M为自然数且M≥2;Multi-color M mosaic automatic feeding units arranged on one side of the base frame along the length direction of the base frame; each mosaic automatic feeding unit is used to arrange mosaics of one color into rows/columns, and then sort according to the preset Select and transport and load the material into the mosaic tire mold with an adjustable stroke; the pre-set sorting refers to placing mosaics in each row/column of the mosaic tire mold according to the required pattern. Color setting; where, M is a natural number and M≥2; 以及分别与每个马赛克自动上料单元和马赛克胎模传输机构信号连接的控制器。And a controller which is respectively connected with each mosaic automatic feeding unit and the mosaic tire mold transmission mechanism. 2.根据权利要求1所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述每个马赛克自动上料单元包括用于将同种颜色马赛克排列输出至等待区域的出料机构,以及用于将马赛克从出料机构的等待区域以可调节的行程运装上料至马赛克胎模中的上料机构;2. The single-side automatic laying equipment for multi-color mosaics according to claim 1, characterized in that: each mosaic automatic feeding unit includes a discharge unit for outputting mosaics of the same color to the waiting area mechanism, and a feeding mechanism for transporting mosaics from the waiting area of the discharging mechanism to the mosaic tire mold with an adjustable stroke; 每个设置在基架一侧的马赛克自动上料单元中,上料机构设置在马赛克胎模传输机构的一侧,并沿设置在马赛克胎膜传输机构上方的支架可调节定位往复运动,所述支架沿马赛克胎模传输机构的宽度方向设置;工作时,一侧的上料机构从出料机构的等待区域按照预先设定的排序选取所需颜色的马赛克,并通过在支架上以可调节定位的方式往复运动,将马赛克运装上料至马赛克胎模中。In each mosaic automatic feeding unit arranged on one side of the base frame, the feeding mechanism is arranged on one side of the mosaic tire mold transmission mechanism, and moves reciprocatingly along the adjustable positioning of the support arranged above the mosaic tire membrane transmission mechanism. The bracket is set along the width direction of the mosaic tire mold transmission mechanism; when working, the feeding mechanism on one side selects the mosaic of the required color from the waiting area of the discharging mechanism according to the preset order, and adjusts the positioning on the bracket The reciprocating motion in the same way, the mosaic is loaded into the mosaic tire mold. 3.根据权利要求2所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述上料机构包括设置在支架上的丝杆、驱动装置一和吸盘装置;所述吸盘装置通过丝杆套轴与支架的丝杆连接,驱动装置一与控制器信号连接并与丝杆连接,实现驱动丝杆转动使得吸盘装置沿丝杆在支架上以可调节定位的方式移动;所述吸盘装置包括设置有丝杆套轴的架体和至少两个吸盘架,所述吸盘架与架体连接并可升降运动;所述相邻吸盘架上设置有用于分隔相邻吸盘架的分隔装置,所述分隔装置与控制器信号连接。3. The one-sided automatic paving equipment of multi-color mosaic according to claim 2, is characterized in that: described feeding mechanism comprises the screw mandrel that is arranged on the support, driving device one and sucker device; Described sucker device The shaft of the screw mandrel is connected with the screw mandrel of the bracket, and the driving device one is connected with the signal of the controller and the screw mandrel to realize the rotation of the driving screw mandrel so that the sucker device moves along the screw mandrel on the support in an adjustable positioning manner; The suction cup device includes a frame body provided with a screw sleeve shaft and at least two suction cup frames, the suction cup frame is connected with the frame body and can move up and down; the adjacent suction cup frame is provided with a separating device for separating adjacent suction cup frames , the separating device is signally connected to the controller. 4.根据权利要求3所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述分隔装置为电磁铁,所述电磁铁分别安装在相邻吸盘架中每个吸盘架的相对侧面上;所述电磁铁与控制器信号连接;4. The one-sided automatic paving equipment of multi-color mosaic according to claim 3, is characterized in that: said separating device is an electromagnet, and said electromagnet is respectively installed on each sucker rack in adjacent sucker racks. On the opposite side; the electromagnet is connected to the controller signal; 所述分隔装置还包括用于限定相邻吸盘架分隔距离的限位块;所述吸盘架开设有卡槽,限位块两端分别设置在相邻吸盘架开设的卡槽内;The separation device also includes a limit block for limiting the separation distance of adjacent suction cup frames; the suction cup frame is provided with a slot, and the two ends of the limit block are respectively arranged in the slot provided by the adjacent suction cup frame; 所述限位块的横截面呈“凹”形,其两端凸起作为相邻吸盘架打开的限位部。The cross-section of the limiting block is "concave" shape, and its two ends protrude as the limiting parts for the opening of adjacent suction cup holders. 5.根据权利要求3所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述吸盘架底部均匀排列有若干个吸盘,所述吸盘与吸盘架螺纹连接;5. The one-sided automatic paving equipment for multi-color mosaic according to claim 3, characterized in that: several suction cups are evenly arranged at the bottom of the suction cup holder, and the suction cups are threadedly connected with the suction cup holder; 所述吸盘为与控制器信号连接和与真空发生器连接的真空吸盘;每个所述吸盘均连接一个电磁阀,每个吸盘通过电磁阀分别与控制器信号连接和与真空发生器连接,实现每个吸盘的选择性控制,使得上料机构按照预先设定的排序选取所需颜色的马赛克。The suction cups are vacuum suction cups connected with the controller signal and the vacuum generator; each of the suction cups is connected with a solenoid valve, and each suction cup is respectively connected with the controller signal and the vacuum generator through the solenoid valve to realize The selective control of each suction cup enables the feeding mechanism to select the mosaic of the required color according to the preset order. 6.根据权利要求2所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述出料机构包括由螺旋形轨道形成的振动盘、用于识别马赛克正反面并对马赛克自动翻面的自动识别翻面装置、可将从振动盘输送出来的马赛克进行移动输送的输送装置和用于马赛克排列输出的导向传输装置;所述输送装置位于在振动盘出料口的下方,并通过直线槽一与振动盘出料口对接;所述自动识别翻面装置设置在振动盘出料口,并通过直线槽二与输送装置对接;所述导向传输装置设置有若干个导向口,输送装置以移动的方式与导向传输装置的每个导向口对接,实现将马赛克移动输送至每个导向口进行排列;所述自动识别翻面装置、输送装置和导向传输装置均与控制器信号连接。6. The single-side automatic laying equipment for multi-color mosaic according to claim 2, characterized in that: the discharge mechanism includes a vibrating plate formed by a spiral track, which is used to identify the front and back of the mosaic and automatically adjust the mosaic. The automatic identification turning device for turning over, the conveying device that can move the mosaic conveyed from the vibrating plate, and the guiding conveying device for mosaic arrangement and output; the conveying device is located below the outlet of the vibrating plate, and It is docked with the discharge port of the vibrating plate through the linear groove 1; the automatic identification turning device is arranged at the discharge port of the vibrating plate, and connected with the conveying device through the linear groove 2; the guide transmission device is provided with several guide ports, The device is docked with each guide port of the guide transmission device in a moving manner, so as to move and transport the mosaic to each guide port for arrangement; the automatic identification turning device, the conveying device and the guide transfer device are all connected to the controller signal. 7.根据权利要求6所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述自动识别翻面装置包括用于识别马赛克正反面的光电传感器、可对马赛克自动翻面的翻面部件和用于将马赛克推送到翻面部件的推送部件;所述光电传感器和推送部件位于振动盘出料口的一端,翻面部件位于振动盘出料口的另一端,并与推送部件相对设置;所述光电传感器、翻面部件和推送部件均匀控制器信号连接;7. The single-side automatic paving equipment of multi-color mosaic according to claim 6, characterized in that: the automatic identification turning device includes a photoelectric sensor for identifying the front and back sides of the mosaic, and a device that can automatically turn over the mosaic. The turning part and the pushing part used to push the mosaic to the turning part; the photoelectric sensor and the pushing part are located at one end of the discharge port of the vibrating plate, and the turning part is located at the other end of the discharging port of the vibrating plate, and are connected with the pushing part Relatively set; the photoelectric sensor, the turning part and the pushing part are evenly connected to the controller signal; 所述翻面部件包括与控制器信号连接的电机一和与电机一连接的转动盘;所述转动盘位于振动盘出料口的另一端,并与推送部件相对设置;所述转动盘通过直线槽二与输送装置对接;The turning part includes a motor one connected with the controller signal and a rotating disk connected with the motor one; the rotating disk is located at the other end of the discharge port of the vibrating disk and is set opposite to the pushing part; the rotating disk passes through a straight line The second tank is docked with the conveying device; 所述转动盘为平均分隔有腔体的转动盘;转动盘转动停止时,腔体与直线槽二相对;所述转动盘的转动方向为从振动盘方向逆时针转向输送装置;所述腔体沿转动盘朝向出料口的一侧面呈圆周均匀分布设置;The rotating disk is a rotating disk with cavities evenly separated; when the rotating disk stops rotating, the cavity is opposite to the linear groove two; the rotating direction of the rotating disk is from the direction of the vibrating disk to the conveying device counterclockwise; the cavity It is evenly distributed around the circumference along the side of the rotating disc facing the discharge port; 所述推送部件与转动盘靠近振动盘的腔体正对设置;所述光电传感器位于推送部件上方。The pushing part is arranged opposite to the cavity of the rotating disk close to the vibrating disk; the photoelectric sensor is located above the pushing part. 8.根据权利要求6所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述输送装置包括用于将马赛克输送至导向传输装置的送料槽、底座和支撑座;所述送料槽与直线槽一和直线槽二对接;所述支撑座一端与送料槽底部连接,另一端与底座可滑动连接,实现通过支撑座将送料槽以移动的方式与导向传输装置的每个导向口对接。8. The one-sided automatic paving equipment of multi-color mosaic according to claim 6 is characterized in that: the conveying device comprises a feeding trough, a base and a support seat for transporting the mosaic to the guide conveying device; The feeding chute is docked with the linear chute 1 and the linear chute 2; one end of the support seat is connected to the bottom of the feeding chute, and the other end is slidably connected to the base, so that the feeding chute can be moved to each guide of the guide transmission device through the support seat. Mouth butt. 9.根据权利要求6所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述导向传输装置包括机架、设置在机架上的传送部件和导向排列部件;所述传送部件与控制器信号连接;所述导向排列部件设置有若干个导向口,并设置在传送部件上;9. The one-sided automatic paving equipment of multi-color mosaic according to claim 6, is characterized in that: the guide transmission device comprises a frame, a transmission part and a guide arrangement part arranged on the frame; The components are signal-connected to the controller; the guiding and arranging component is provided with several guiding ports, and is arranged on the transmitting component; 所述导向排列部件由若干条导向条排列组成,若干条导向条设置在传送部件上,相邻导向条之间形成导向槽;所述导向槽的一端设置有挡板并作为马赛克的等待区域,另一端作为导向口。The guide arrangement part is composed of several guide strips arranged on the transmission part, and guide grooves are formed between adjacent guide strips; one end of the guide groove is provided with a baffle plate and serves as a mosaic waiting area, The other end serves as a guide port. 10.根据权利要求9所述的多色彩马赛克的单侧式自动铺贴设备,其特征在于:所述传送部件包括带有主动轴的传送带和电机二;所述电机二与控制器信号连接,并与主动轴连接,实现驱动主动轴来带动传送带运动;10. The one-sided automatic paving equipment of multi-color mosaic according to claim 9, is characterized in that: described transmission part comprises the conveyer belt and motor two with drive shaft; Described motor two is connected with controller signal, And connected with the driving shaft to drive the driving shaft to drive the movement of the conveyor belt; 所述传送带的端面作为导向槽的底部;The end face of the conveyor belt serves as the bottom of the guide groove; 所述输送装置沿传送带宽度方向以移动的方式与导向传输装置的每个导向口对接;在导向口一侧的传送带作为输送装置的移动区域。The conveying device docks with each guide port of the guide transport device in a moving manner along the width direction of the conveyor belt; the conveyor belt on one side of the guide port is used as a moving area of the conveying device.
CN201621309756.5U 2016-12-01 2016-12-01 A kind of automatic paving equipment of the unilateral formula of multicolour mosaic Withdrawn - After Issue CN206278621U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106364872A (en) * 2016-12-01 2017-02-01 佛山科学技术学院 Unilateral type automatic laying device for multicolor mosaics
CN107472868A (en) * 2017-06-30 2017-12-15 嘉善梦溪服饰辅料厂(普通合伙) A kind of Automation Elements ordering machine
CN110171696A (en) * 2018-08-22 2019-08-27 佛山市中南智达智能科技有限公司 A kind of rectification mechanism for the automatic paving of mosaic

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106364872A (en) * 2016-12-01 2017-02-01 佛山科学技术学院 Unilateral type automatic laying device for multicolor mosaics
CN106364872B (en) * 2016-12-01 2018-12-21 佛山科学技术学院 A kind of automatic paving equipment of the unilateral formula of multicolour mosaic
CN107472868A (en) * 2017-06-30 2017-12-15 嘉善梦溪服饰辅料厂(普通合伙) A kind of Automation Elements ordering machine
CN107472868B (en) * 2017-06-30 2019-07-16 嘉善梦溪服饰辅料厂(普通合伙) An automatic component placement machine
CN110171696A (en) * 2018-08-22 2019-08-27 佛山市中南智达智能科技有限公司 A kind of rectification mechanism for the automatic paving of mosaic

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