CN206259600U - An Automatic Connector Seat Assembly Machine That Improves Productivity and High Efficiency - Google Patents
An Automatic Connector Seat Assembly Machine That Improves Productivity and High Efficiency Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及连接器自动化组装设备技术领域,更具体地说,是涉及一种可提高产能和高效的连接器针座自动组装机。The utility model relates to the technical field of automatic assembly equipment for connectors, in particular to an automatic assembly machine for connector needle seats that can improve production capacity and high efficiency.
背景技术Background technique
如图1所示,现有的连接器针座一般包括有针座本体01、第一排组PIN针02和第二排PIN针03,两排PIN针的接触端分别从针座本体01背部开设的相应PIN针插入口插入到针座本体的内部。然而,在现有技术中,此类连接器针座是采用人工或多台设备分别将连接器针座的各部件组装在一起,存在组装效率低、产品质量不稳定、且产品合格率低等问题。As shown in Figure 1, the existing connector needle holder generally includes a needle holder body 01, a first row of PIN needles 02 and a second row of PIN needles 03, and the contact ends of the two rows of PIN needles are separated from the back of the needle holder body 01. The opened corresponding PIN needle insertion port is inserted into the inside of the needle holder body. However, in the prior art, this type of connector needle base is assembled manually or by multiple devices, which has low assembly efficiency, unstable product quality, and low product qualification rate, etc. question.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中的上述缺陷,提供一种可提高产能和高效的连接器针座自动组装机,其组装效率高,产品质量稳定,能有效提高产品合格率。The purpose of the utility model is to overcome the above-mentioned defects in the prior art, and provide an automatic assembly machine for connector pin holders that can increase production capacity and high efficiency. The assembly efficiency is high, the product quality is stable, and the qualified rate of products can be effectively improved.
为实现上述目的,本实用新型提供了一种可提高产能和高效的连接器针座自动组装机,包括机台,其特征在于:所述机台上装设有送料轨道、用于将针座本体运送到送料轨道的送料槽内的针座本体送料机构、用于使针座本体在送料轨道的送料槽内移动到各个工位的推料机构、用于将第一排pin针组装到针座本体上的第一排pin针送料组装机构、用于将第二排pin针组装到针座本体上的第二排pin针送料组装机构、用于将两排pin针各自整形对齐的pin针整形机构、用于将第一排pin针折弯成90度的第一排pin针折弯机构、用于将第二排pin针折弯成90度的第二排pin针折弯机构和用于对针座成品及不良品进行卸料的卸料机构,所述送料轨道通过支撑座固定在机台上,所述推料机构的推料部位从送料轨道的进料端插入到送料轨道的内部,所述针座本体送料机构、第一排pin针送料组装机构、第二排pin针送料组装机构、pin针整形机构、第一排pin针折弯机构和第二排pin针折弯机构分别沿送料轨道的送料方向依次排布,所述卸料机构装设在送料轨道的出料端。In order to achieve the above purpose, the utility model provides an automatic connector needle seat assembly machine that can improve production capacity and high efficiency, including a machine table, which is characterized in that: the machine table is equipped with a feeding track for the needle seat body The feeding mechanism of the needle holder body transported to the feeding groove of the feeding track, the pushing mechanism for moving the needle holder body to each station in the feeding groove of the feeding track, and the assembly of the first row of pin needles to the needle holder The first row of pin needle feeding and assembling mechanism on the body, the second row of pin needle feeding and assembling mechanism for assembling the second row of pin needles on the needle holder body, and the pin shaping for aligning the two rows of pin needles mechanism, a first row of pin needle bending mechanism for bending the first row of pin needles into 90 degrees, a second row of pin needle bending mechanism for bending the second row of pin needles into 90 degrees, and a The unloading mechanism for unloading finished and defective needle bases, the feeding track is fixed on the machine table through the support seat, and the pushing part of the pushing mechanism is inserted into the inside of the feeding track from the feeding end of the feeding track , the needle seat body feeding mechanism, the first row of pin needle feeding and assembling mechanism, the second row of pin needle feeding and assembling mechanism, the pin needle shaping mechanism, the first row of pin needle bending mechanism and the second row of pin needle bending mechanism respectively Arranged in sequence along the feeding direction of the feeding track, the unloading mechanism is installed at the discharge end of the feeding track.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the utility model has the beneficial effects of:
本实用新型可实现将连接器针座的各部件自动组装成连接器针座产品,其自动化程度和组装效率高,降低了劳动量,产品质量稳定,能有效提高产品合格率,并且能同时进行两个连接器针座产品的自动化组装,提高了产能。The utility model can realize the automatic assembly of each part of the connector needle seat into a connector needle seat product, which has a high degree of automation and assembly efficiency, reduces the amount of labor, has stable product quality, can effectively improve the qualified rate of the product, and can simultaneously carry out Automated assembly of two connector header products increases productivity.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1是连接器针座的结构示意图;Fig. 1 is a structural schematic diagram of a connector pin seat;
图2是本实用新型提供的连接器针座自动组装机的结构示意图;Fig. 2 is a schematic structural view of the automatic assembly machine for connector needle holders provided by the utility model;
图3是本实用新型提供的连接器针座自动组装机的俯视图;Fig. 3 is a top view of the connector needle seat automatic assembly machine provided by the utility model;
图4是本实用新型提供的针座本体送料机构的结构示意图;Fig. 4 is a structural schematic diagram of the feeding mechanism of the needle holder body provided by the utility model;
图5是本实用新型提供的针座本体送料机构的局部结构示意图;Fig. 5 is a partial structural schematic diagram of the feeding mechanism of the needle seat body provided by the utility model;
图6是本实用新型提供的推料机构的结构示意图;Fig. 6 is a schematic structural view of the pushing mechanism provided by the utility model;
图7是本实用新型提供的第一排pin针送料组装机构、第二排pin针送料组装机构和pin针整形机构的结构示意图;Fig. 7 is a structural schematic diagram of the first row of pin needle feeding assembly mechanism, the second row of pin needle feeding assembly mechanism and the pin shaping mechanism provided by the utility model;
图8是本实用新型提供的第一排pin针送料组装机构或第二排pin针送料组装机构的局部结构分解图;Fig. 8 is an exploded view of the partial structure of the first row of pin needle feed assembly mechanism or the second row of pin needle feed assembly mechanism provided by the utility model;
图9是本实用新型提供的pin针整形机构的局部结构示意图;Fig. 9 is a partial structural schematic diagram of the pin shaping mechanism provided by the utility model;
图10是本实用新型提供的第一排pin针折弯机构的结构示意图;Fig. 10 is a structural schematic diagram of the first row of pin needle bending mechanism provided by the utility model;
图11是本实用新型提供的第二排pin针折弯机构的结构示意图;Fig. 11 is a structural schematic diagram of the second row of pin needle bending mechanism provided by the utility model;
图12是本实用新型提供的第二排pin针折弯机构的局部结构示意图;Fig. 12 is a partial structural schematic diagram of the second row of pin pin bending mechanisms provided by the utility model;
图13是本实用新型提供的卸料机构的结构示意图;Fig. 13 is a schematic structural view of the unloading mechanism provided by the utility model;
图14是本实用新型提供的内模顶料装置的结构示意图。Fig. 14 is a schematic structural view of the inner mold ejecting device provided by the utility model.
具体实施方式detailed description
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model more clear, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described The embodiments are some embodiments of the present utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参考图2和图3,本实用新型的实施例提供了一种可提高产能和高效的连接器针座自动组装机,该连接器针座自动组装机包括机台1,机台1上装设有送料轨道2、用于将针座本体运送到送料轨道2的送料槽内的针座本体送料机构3、用于使针座本体在送料轨道2的送料槽内移动到各个工位的推料机构4、用于将第一排pin针组装到针座本体上的第一排pin针送料组装机构5、用于将第二排pin针组装到针座本体上的第二排pin针送料组装机构6、用于将两排pin针各自整形对齐的pin针整形机构7、用于将第一排pin针折弯成90度的第一排pin针折弯机构8、用于将第二排pin针折弯成90度的第二排pin针折弯机构9和用于对针座成品及不良品进行卸料的卸料机构10,送料轨道2通过支撑座11固定在机台1上,推料机构4的推料部位从送料轨道2的进料端插入到送料轨道2的内部,针座本体送料机构3、第一排pin针送料组装机构5、第二排pin针送料组装机构6、pin针整形机构7、第一排pin针折弯机构8和第二排pin针折弯机构9分别沿送料轨道2的送料方向依次排布,卸料机构10装设在送料轨道2的出料端。下面结合附图对本实施例的各个机构进行详细说明。Please refer to Fig. 2 and Fig. 3, the embodiment of the present utility model provides an automatic assembly machine for connector needle bases which can improve production capacity and high efficiency. There are feeding track 2, a needle base body feeding mechanism 3 for transporting the needle base body into the feeding trough of the feeding track 2, and a pusher for moving the needle base body to each station in the feeding trough of the feeding track 2 Mechanism 4. The first row of pin needle feeding assembly mechanism for assembling the first row of pin needles on the needle holder body 5. The second row of pin needle feeding assembly for assembling the second row of pin needles on the needle holder body Mechanism 6. A pin shaping mechanism for shaping and aligning the two rows of pins. 7. A first row of pin bending mechanism for bending the first row of pins to 90 degrees. 8. A mechanism for bending the second row of pins. The second row of pin needle bending mechanism 9 that bends the pin needles to 90 degrees and the unloading mechanism 10 for unloading the finished products and defective products of the needle seat, the feeding track 2 is fixed on the machine platform 1 through the support seat 11, The pushing part of the pushing mechanism 4 is inserted into the inside of the feeding track 2 from the feeding end of the feeding track 2, the needle base body feeding mechanism 3, the first row of pin needle feeding and assembly mechanism 5, the second row of pin needle feeding and assembling mechanism 6 , pin shaping mechanism 7, the first row of pin bending mechanism 8 and the second row of pin bending mechanism 9 are respectively arranged in sequence along the feeding direction of the feeding track 2, and the unloading mechanism 10 is installed at the outlet of the feeding track 2. Material end. Each mechanism of this embodiment will be described in detail below in conjunction with the accompanying drawings.
如图4和图5所示,针座本体送料机构3包括针座本体进料轨道31、错位移料气缸32、滑轨33和用于将从针座本体进料轨道31出来的针座本体错位移送到送料轨道2的送料槽内的错位移料块34,针座本体进料轨道31通过轨道安装座35装设在送料轨道2的进料端一侧并与其平行设置,针座本体进料轨道31的进料端可以与装有针座本体的振动盘相连接,错位移料气缸32通过错位移料气缸安装座36装设在针座本体进料轨道31的出料端一侧,滑轨33通过滑轨安装座37装设在针座本体进料轨道31的出料端并与其垂直设置,错位移料气缸32的输出轴与错位移料块34相连接,并带动错位移料块34在滑轨33上移动,错位移料块34上开设有针座本体容置通道38。As shown in Figure 4 and Figure 5, the needle base body feeding mechanism 3 includes a needle base body feeding track 31, a dislocation material cylinder 32, a slide rail 33, and a needle base body for feeding out from the needle base body feeding track 31. Displacement is sent to the dislocation block 34 in the feeding trough of the feeding track 2, and the feed track 31 of the needle holder body is installed on the side of the feeding end of the feeding track 2 through the track mounting seat 35 and arranged parallel to it. The feeding end of the material track 31 can be connected with the vibrating plate equipped with the needle base body, and the displacement material cylinder 32 is installed on the discharge end side of the needle base body feed rail 31 through the displacement material cylinder mounting seat 36. The slide rail 33 is installed on the discharge end of the feed rail 31 of the needle base body through the slide rail mounting seat 37 and is vertically arranged therewith. The output shaft of the displacement material cylinder 32 is connected with the displacement material block 34 and drives the displacement material. The block 34 moves on the slide rail 33 , and a needle holder body accommodating channel 38 is opened on the shifting material block 34 .
当两个针座本体从针座本体进料轨道31出来进入到错位移料块34的针座本体容置通道38时,错位移料气缸32可带动错位移料块34及两个针座本体移动,使针座本体容置通道38与送料轨道2的送料槽相对齐,同时错位移料块34在移动后其侧边能够阻挡后面从针座本体进料轨道31出来的针座本体。When the two needle holder bodies come out from the needle holder body feeding track 31 and enter the needle holder body accommodating channel 38 of the displacement material block 34, the displacement material cylinder 32 can drive the displacement material block 34 and the two needle holder bodies Move so that the needle holder body accommodating channel 38 is aligned with the feeding groove of the feeding track 2, and the side of the offset material block 34 can block the needle holder body coming out from the needle holder body feed track 31 after the movement.
如图6所示,推料机构4包括推料气缸41、推料条42和若干个间隔设置的推料块43,推料气缸41通过推料气缸安装座44装设在机台1上并位于送料轨道2的进料端,推料气缸41的输出轴与推料条42相连接,推料条42从送料轨道2的进料端插入到送料轨道2的内部,推料块43活动安装在推料条42上,推料块43的底部与推料条42之间设有第一复位弹簧,推料块43的顶部延伸至送料轨道2的送料槽内。As shown in Figure 6, the pusher mechanism 4 comprises a pusher cylinder 41, a pusher bar 42 and several pusher blocks 43 arranged at intervals, and the pusher cylinder 41 is installed on the machine platform 1 by a pusher cylinder mount 44 and Located at the feeding end of the feeding track 2, the output shaft of the pushing material cylinder 41 is connected with the pushing material bar 42, and the pushing material bar 42 is inserted into the inside of the feeding track 2 from the feeding end of the feeding track 2, and the pushing material block 43 is movably installed On the push bar 42 , a first return spring is arranged between the bottom of the push block 43 and the push bar 42 , and the top of the push block 43 extends into the feed groove of the feed track 2 .
当需要将两个针座本体同时输送到各个机构的工位时,推料气缸41能够带动推料条42上的推料块43移动,从而推动位于送料轨道2的送料槽内的针座本体。当针座本体移动到位时,针座本体定位在相应的工位处,推料气缸41复位往回拉动推料条42。When the two needle base bodies need to be transported to the stations of each mechanism at the same time, the pushing cylinder 41 can drive the pushing block 43 on the pushing bar 42 to move, thereby pushing the needle base body in the feeding groove of the feeding track 2 . When the needle holder body moves to the position, the needle holder body is positioned at the corresponding station, and the pusher cylinder 41 resets and pulls the pusher bar 42 back.
如图7和图8所示,第一排pin针送料组装机构5和第二排pin针送料组装机构6均包括进料针板51、针板盖板52、pin针组装气缸53、固定座55、升降座56、pin针升降板57、pin针盖板58和用于将运送到pin针升降板57上的pin针插入针座本体的pin针推压块59,进料针板51装设在送料轨道2的一侧,并且进料针板51的出料端从送料轨道2的底部延伸至送料轨道2的另一侧,进料针板51的进料端可以与装有pin针的振动盘相连接,进料针板51上开设有若干个进料针槽510,进料针板51的底部可以装设有直线送料器,针板盖板52盖设在进料针板51的顶部,pin针组装气缸53通过组装气缸安装座511装设在送料轨道2的另一侧,固定座55装设在pin针组装气缸53与送料轨道2之间,升降座56活动安装在固定座55上并由升降气缸带动升降,pin针升降板57装设在升降座56的顶部,pin针升降板57上开设有若干个插针槽512,pin针推压块59活动安装在pin针升降板57上,pin针盖板58装设在pin针推压块59的前端并盖设在pin针升降板57的插针槽512上方,pin针组装气缸53的输出轴能够伸出推动pin针推压块59。As shown in Figure 7 and Figure 8, the first row of pin needle feed assembly mechanism 5 and the second row of pin needle feed assembly mechanism 6 both include feed needle plate 51, needle plate cover plate 52, pin needle assembly cylinder 53, fixing seat 55. Elevating seat 56, pin needle lifting plate 57, pin needle cover plate 58 and pin needle pushing block 59 for inserting the pin needle transported on the pin needle lifting plate 57 into the needle seat body, feeding needle plate 51 Be located on one side of the feeding track 2, and the discharge end of the feeding needle plate 51 extends from the bottom of the feeding track 2 to the other side of the feeding track 2, and the feeding end of the feeding needle plate 51 can be connected with a pin needle. The vibrating plate is connected to each other, and several feeding needle grooves 510 are opened on the feeding needle plate 51. The bottom of the feeding needle plate 51 can be equipped with a linear feeder, and the needle plate cover plate 52 is set on the feeding needle plate 51. The pin needle assembly cylinder 53 is installed on the other side of the feeding track 2 through the assembly cylinder mounting seat 511, the fixed seat 55 is installed between the pin needle assembly cylinder 53 and the feeding track 2, and the lifting seat 56 is movably installed on the fixed On the seat 55 and driven by the lifting cylinder, the pin needle lifting plate 57 is installed on the top of the lifting seat 56. There are several pin slots 512 on the pin needle lifting plate 57, and the pin needle pushing block 59 is movably installed on the pin needle. On the lifting plate 57, the pin needle cover plate 58 is installed on the front end of the pin needle pushing block 59 and is set on the top of the pin insertion groove 512 of the pin needle lifting plate 57, and the output shaft of the pin needle assembly cylinder 53 can stretch out to push the pin. The needle pushes against the block 59 .
当pin针从进料针板51出来进入到pin针升降板57的插针槽512内时,升降气缸能够通过升降座56带动pin针升降板57和pin针推压块59向上移动,之后pin针组装气缸53的输出轴能够推动pin针推压块59,从而将位于pin针升降板57的插针槽512内的pin针推动并插入到针座本体的pin针插入孔内。When the pin needle comes out from the feeding needle plate 51 and enters the pin slot 512 of the pin needle lifting plate 57, the lifting cylinder can drive the pin needle lifting plate 57 and the pin needle pushing block 59 to move upward through the lifting seat 56, and then the pin The output shaft of the needle assembly cylinder 53 can push the pin pushing block 59, thereby pushing and inserting the pin located in the pin groove 512 of the pin lifting plate 57 into the pin insertion hole of the needle holder body.
如图7和图9所示,pin针整形机构7包括整形气缸71、整形推动块72、推压块安装座73和整形块74,整形气缸71装设在送料轨道2的一侧,推压块安装座73通过底部支座75装设在整形气缸71与送料轨道2之间,整形推动块72活动安装在推压块安装座73上,整形推动块72的一端与整形气缸71的输出轴相连接,整形块74装设在整形推动块72的另一端。As shown in Figures 7 and 9, the pin shaping mechanism 7 includes a shaping cylinder 71, a shaping pushing block 72, a pushing block mounting seat 73 and a shaping block 74, and the shaping cylinder 71 is installed on one side of the feeding track 2, pushing The block mount 73 is installed between the shaping cylinder 71 and the feed track 2 by the bottom support 75, the shaping push block 72 is movably installed on the pushing block mount 73, and one end of the shaping push block 72 is connected with the output shaft of the shaping cylinder 71 Connected, the shaping block 74 is installed at the other end of the shaping pushing block 72.
当组装完两排pin针后,pin针整形机构7需要对两pin针进行整形对齐,整形气缸71能够带动整形推动块72前端的整形块74移动,从而使整形块74与pin针相接触,使pin针对齐。After the two rows of pin needles are assembled, the pin needle shaping mechanism 7 needs to shape and align the two pin needles. The shaping cylinder 71 can drive the shaping block 74 at the front end of the shaping pushing block 72 to move, so that the shaping block 74 contacts the pin needles. Align the pins.
如图10所示,第一排pin针折弯机构8包括第一底板81、第一夹板82、第一转动环座83、第一折弯块84、第一齿轮85、第一转动环座驱动气缸86、第一直齿条87、第一顶料气缸88和用于在折弯时顶住针座本体的第一顶料块89,第一夹板82设置有两块并间隔设置在第一底板81上,第一转动环座83可转动地安装在两块第一夹板82之间,送料轨道2穿过第一转动环座83的内部贯穿孔,第一折弯块84装设在第一转动环座83上并位于送料轨道2的一侧,第一齿轮85装设在第一转动环座83的一侧边上,第一转动环座驱动气缸86装设在一第一夹板82上,第一转动环座驱动气缸86的输出轴与第一直齿条87相连接,第一直齿条87与第一齿轮85相啮合,第一转动环座驱动气缸86能够通过第一直齿条87和第一齿轮85带动第一转动环座83上的第一折弯块84转动,第一顶料气缸88通过第一顶料气缸安装座810装设在两块第一夹板82之间,第一顶料气缸88的输出轴与位于两块第一夹板82之间的第一顶料块89相连接,第一顶料气缸88能够带动第一顶料块89插入到送料轨道2内。As shown in Figure 10, the first row of pin bending mechanism 8 includes a first bottom plate 81, a first splint 82, a first rotating ring seat 83, a first bending block 84, a first gear 85, a first rotating ring seat The drive cylinder 86, the first straight rack 87, the first ejector cylinder 88 and the first ejector block 89 used to withstand the needle hub body during bending, the first splint 82 is provided with two pieces and arranged at intervals On a bottom plate 81, the first rotating ring seat 83 is rotatably installed between the two first clamping plates 82, the feeding track 2 passes through the inner through hole of the first rotating ring seat 83, and the first bending block 84 is installed on On the first rotating ring seat 83 and on one side of the feeding track 2, the first gear 85 is installed on one side of the first rotating ring seat 83, and the first rotating ring seat driving cylinder 86 is installed on a first clamping plate 82, the output shaft of the first rotating ring seat driving cylinder 86 is connected with the first straight rack 87, and the first straight rack 87 is meshed with the first gear 85, and the first rotating ring seat driving cylinder 86 can pass through the first The spur rack 87 and the first gear 85 drive the first bending block 84 on the first rotating ring seat 83 to rotate, and the first jacking cylinder 88 is installed on the two first splints 82 through the first jacking cylinder mount 810. In between, the output shaft of the first jacking cylinder 88 is connected to the first jacking block 89 located between the two first splints 82, and the first jacking cylinder 88 can drive the first jacking block 89 to be inserted into the feeding track 2 within.
当需要对第一排pin针进行折弯时,第一转动环座驱动气缸86能够通过第一直齿条87和第一齿轮85带动第一转动环座83上的第一折弯块84从下往上翻转90度,从而使第一排pin针折弯成90度。When it is necessary to bend the first row of pin needles, the first rotating ring seat driving cylinder 86 can drive the first bending block 84 on the first rotating ring seat 83 through the first straight rack 87 and the first gear 85 to move from Flip 90 degrees from bottom to top, so that the first row of pins is bent to 90 degrees.
如图11和图12所示,第二排pin针折弯机构9包括第二底板91、第二夹板92、第二转动环座93、第二折弯块94、第二齿轮95、第二转动环座驱动气缸96、第二直齿条97、第二顶料气缸98、下压气缸911、下压移动块912、用于在折弯时顶住针座本体的第二顶料块99和用于压住第二排pin针并与第二折弯块94配合折弯第二排pin针的下压块912,第二夹板92设置有两块并间隔设置在第二底板91上,第二转动环座93可转动地安装在两块第二夹板92之间,送料轨道2穿过第二转动环座93的内部贯穿孔,第二折弯块94装设在第二转动环座93上并位于送料轨道2的一侧,第二齿轮95装设在第二转动环座93的一侧边上,第二转动环座驱动气缸96装设在一第二夹板92上,第二转动环座驱动气缸96的输出轴与第二直齿条97相连接,第二直齿条97与第二齿轮95相啮合,第二转动环座驱动气缸96能够通过第二直齿条97和第二齿轮95带动第二转动环座93上的第二折弯块94转动,第二顶料气缸98通过第二顶料气缸安装座910装设在两块第二夹板92之间,第二顶料气缸98的输出轴与位于两块第二夹板92之间的第二顶料块99相连接,第二顶料气缸98能够带动第二顶料块99插入到送料轨道2内,下压气缸911通过下压气缸安装座914装设在两块第二夹板92的顶部,下压移动块912和下压块912分别位于两块第二夹板92之间,下压气缸911的输出轴通过下压移动块912与下压块912相连接。As shown in Figure 11 and Figure 12, the second row of pin pin bending mechanism 9 includes a second bottom plate 91, a second clamping plate 92, a second rotating ring seat 93, a second bending block 94, a second gear 95, a second Rotary ring seat drive cylinder 96, second straight rack 97, second ejector cylinder 98, press down cylinder 911, press down moving block 912, second ejector block 99 for supporting the needle seat body during bending and a lower pressing block 912 for pressing the second row of pin needles and cooperating with the second bending block 94 to bend the second row of pin needles. The second splint 92 is provided with two pieces and arranged on the second bottom plate 91 at intervals, The second rotating ring seat 93 is rotatably installed between two second splints 92, the feeding track 2 passes through the inner through hole of the second rotating ring seat 93, and the second bending block 94 is installed on the second rotating ring seat 93 and be positioned at the side of feeding track 2, the second gear 95 is installed on the side of the second rotating ring seat 93, and the second rotating ring seat drive cylinder 96 is installed on a second clamping plate 92, the second The output shaft of the rotating ring base driving cylinder 96 is connected with the second spur rack 97, and the second spur rack 97 is meshed with the second gear 95, and the second rotating ring base driving cylinder 96 can pass through the second spur rack 97 and The second gear 95 drives the second bending block 94 on the second rotating ring seat 93 to rotate, and the second jacking cylinder 98 is installed between the two second splints 92 by the second jacking cylinder mount 910. The output shaft of the jacking cylinder 98 is connected with the second jacking block 99 positioned between the two second clamping plates 92, and the second jacking cylinder 98 can drive the second jacking block 99 to be inserted into the feeding track 2, and press down The cylinder 911 is mounted on the tops of the two second splints 92 by pressing down the cylinder mounts 914, the pressing down moving block 912 and the pressing down block 912 are respectively located between the two second splints 92, and the output shaft of the pressing down cylinder 911 passes through The pressing moving block 912 is connected with the pressing block 912 .
当需要对第二排pin针进行折弯时,下压气缸911能够带动下压块912向下移动压住第二排pin针,同时第二转动环座驱动气缸96通过第二直齿条97和第二齿轮95带动第二转动环座93上的第二折弯块94从下往上翻转90度,在下压块912和第二折弯块94的配合作用下,第二排pin针被折弯成90度。When it is necessary to bend the second row of pin needles, the lower pressure cylinder 911 can drive the lower pressing block 912 to move downward to press the second row of pin needles, and at the same time, the second rotating ring seat drives the cylinder 96 through the second straight rack 97 And the second gear 95 drives the second bending block 94 on the second rotating ring seat 93 to turn over 90 degrees from bottom to top, and under the cooperation of the lower pressing block 912 and the second bending block 94, the second row of pin pins are Bend to 90 degrees.
如图13所示,卸料机构10包括卸料安装座101、卸料气缸102、不良品收集盒103和成品卸料滑道104,卸料气缸102通过卸料安装座101装设在送料轨道2的出料端,卸料气缸102的输出轴与不良品收集盒103相连接,成品卸料滑道104装设在不良品收集盒103的一侧边上。As shown in Figure 13, the unloading mechanism 10 includes a discharge mounting seat 101, a discharge cylinder 102, a defective product collection box 103 and a finished product discharge chute 104, and the discharge cylinder 102 is installed on the feeding track through the discharge mounting seat 101 2, the output shaft of the discharge cylinder 102 is connected with the defective product collection box 103, and the finished product discharge chute 104 is installed on one side of the defective product collection box 103.
作为较佳的实施方式,送料轨道2上与第一排pin针送料组装机构5和第二排pin针送料组装机构6相对应的位置处可以分别装设有用于检测不良品针座的传感器。检测时,传感器可以检测针座本体上的pin针是否组装完成。As a preferred embodiment, on the feeding track 2, sensors for detecting defective needle seats can be respectively installed at positions corresponding to the first row of pin feeding and assembling mechanisms 5 and the second row of pin feeding and assembling mechanisms 6 . During detection, the sensor can detect whether the pin needles on the needle base body are assembled.
如图3所示,作为本实施例的进一步改进,送料轨道2上与第一排pin针送料组装机构5、第二排pin针送料组装机构6和pin针整形机构7相对应的位置处还可以分别装设有用于顶住针座本体的内模顶料装置12,其有利于针座本体的插针操作,能够使针座本体在插针时更好受力。如图14所示,每个内模顶料装置12均包括针座本体顶料气缸121、斜槽驱动块122和内模顶料块123,针座本体顶料气缸121通过顶料气缸安装座124装设在送料轨道2的一侧,针座本体顶料气缸121的输出轴与斜槽驱动块122相连接,斜槽驱动块122上开设有斜槽孔125,内模顶料块123通过插置于斜槽孔125中的安装轴126与斜槽驱动块122相连接。As shown in Figure 3, as a further improvement of this embodiment, the positions corresponding to the first row of pin needle feeding and assembling mechanism 5, the second row of pin needle feeding and assembling mechanism 6 and the pin shaping mechanism 7 on the feeding track 2 are further improved. Inner mold ejectors 12 for supporting the needle holder body can be installed respectively, which are beneficial to the needle insertion operation of the needle holder body and can make the needle holder body bear better force when inserting pins. As shown in Figure 14, each inner mold ejecting device 12 includes a needle holder body ejector cylinder 121, a chute driving block 122 and an inner mold ejector block 123, and the needle holder body ejector cylinder 121 passes through the ejector cylinder mounting seat 124 is installed on one side of the feeding track 2, the output shaft of the needle holder body ejecting cylinder 121 is connected with the chute driving block 122, and the chute driving block 122 is provided with a chute hole 125, and the inner mold ejecting block 123 passes through The installation shaft 126 inserted in the chute hole 125 is connected with the chute driving block 122 .
当针座本体移动到第一排pin针送料组装机构5、第二排pin针送料组装机构6和pin针整形机构7的相应工位时,针座本体顶料气缸121能够带动斜槽驱动块122向下移动,在斜槽驱动块122的斜槽孔125的导向作用下,内模顶料块123往靠近针座本体的方向移动,从而顶住针座本体。When the needle holder body moves to the corresponding stations of the first row of pin needle feed assembly mechanism 5, the second row of pin needle feed assembly mechanism 6, and pin needle shaping mechanism 7, the needle holder body ejector cylinder 121 can drive the chute drive block 122 moves downward, and under the guidance of the chute hole 125 of the chute driving block 122, the inner mold ejector block 123 moves toward the needle holder body, thereby resisting the needle holder body.
综上所述,本实用新型可实现将连接器针座的各部件自动组装成连接器针座产品,其自动化程度和组装效率高,降低了劳动量,产品质量稳定,能有效提高产品合格率,并且能同时进行两个连接器针座产品的自动化组装,提高了产能。To sum up, the utility model can realize the automatic assembly of various parts of the connector pin base into a connector pin base product, which has a high degree of automation and high assembly efficiency, reduces the amount of labor, has stable product quality, and can effectively improve the product qualification rate , and can carry out automatic assembly of two connector pin-seat products at the same time, which improves production capacity.
上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is a preferred implementation mode of the present utility model, but the implementation mode of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications and substitutions made without departing from the spirit and principle of the present utility model , combination, and simplification, all should be equivalent replacement methods, and are all included in the protection scope of the present utility model.
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CN112886362A (en) * | 2020-12-31 | 2021-06-01 | 苏州新亚电通有限公司 | Rotatory mechanism of bending of conductive pin |
CN112886362B (en) * | 2020-12-31 | 2022-07-08 | 苏州新亚电通股份有限公司 | Rotatory mechanism of bending of conductive pin |
CN112848353A (en) * | 2020-12-31 | 2021-05-28 | 苏州新亚电通有限公司 | Double-layer conductive pin assembling device |
CN115224568A (en) * | 2022-04-24 | 2022-10-21 | 昆山福慧林智能科技有限公司 | Full-automatic pin inserting machine based on self-adaptive pin inserting mode |
CN119050779A (en) * | 2024-08-22 | 2024-11-29 | 温州鑫荣电子有限公司 | Connector assembling equipment |
CN119427011A (en) * | 2025-01-10 | 2025-02-14 | 浙江格领电子科技有限公司 | Automatic assembly equipment for FPC connector |
CN119427011B (en) * | 2025-01-10 | 2025-04-08 | 浙江格领电子科技有限公司 | Automatic assembly equipment of FPC connector |
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