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CN206256187U - an electrolytic cell - Google Patents

an electrolytic cell Download PDF

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Publication number
CN206256187U
CN206256187U CN201621049253.9U CN201621049253U CN206256187U CN 206256187 U CN206256187 U CN 206256187U CN 201621049253 U CN201621049253 U CN 201621049253U CN 206256187 U CN206256187 U CN 206256187U
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electrolytic cell
liquid
cell body
hanging basket
foil
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曹文亮
廖登辉
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Dongguan Hec Condenser Co ltd
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Dongguan Hec Condenser Co ltd
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Abstract

The utility model discloses an electrolytic cell experimental device, which comprises an electrolytic cell body, a hanging basket, a bath liquid circulating system, a heating system, a condensing system, a liquid level protection device and a liquid supplementing system; the electrolytic cell body and the hanging basket can be detached, and the hanging basket consists of a graphite plate and a bracket; the circulating system comprises a liquid inlet at the upper part and a liquid outlet at the center of the lower part, so that the uniform distribution of the electrolyte in the tank body is ensured; the heating and condensing system ensures the temperature balance of the electrolyte; the liquid level protection system can ensure the lowest liquid level in the tank body and prevent the circulating pump from idling and overloading; the liquid supplementing system comprises a metering pump, a flowmeter and the like, and is used for automatically extracting and supplementing the electrolyte so as to ensure the consistency of the concentration of the electrolyte.

Description

一种电解槽an electrolytic cell

技术领域technical field

本实用新型涉及一种电解槽,属于电解池技术领域。The utility model relates to an electrolytic cell, which belongs to the technical field of electrolytic cells.

背景技术Background technique

电解槽是铝箔或铜箔等腐蚀及电镀的专用设备,由于箔片较薄,因此实验过程中易变形,造成电腐蚀或电镀缺陷;箔片的腐蚀与电镀对电解槽的循环系统要求较高,目前大多采用玻璃容器的简易电解槽,采用空气搅拌等方式进行传质,既存在容器破裂的安全隐患,又存在电解液循环死角,造成箔片腐蚀不均、电镀样品厚度不均等质量问题,严重影响了实验的准确性;另外,常规的电解槽实验过程中均靠人力进行电解液取液与补加,操作复杂,工作效率低。The electrolytic cell is a special equipment for corrosion and electroplating of aluminum foil or copper foil. Because the foil is thin, it is easy to deform during the experiment, resulting in electrical corrosion or electroplating defects; foil corrosion and electroplating have high requirements on the circulation system of the electrolytic cell. At present, most of the simple electrolytic cells using glass containers use air stirring and other methods for mass transfer, which not only has potential safety hazards of container rupture, but also has dead angles in electrolyte circulation, resulting in quality problems such as uneven corrosion of foils and uneven thickness of electroplated samples. Seriously affected the accuracy of the experiment; in addition, in the conventional electrolytic cell experiment process, the electrolyte is taken and replenished manually, the operation is complicated, and the work efficiency is low.

实用新型内容Utility model content

针对现有的技术问题,本实用新型的目的在于提供一种操作简单、可提高工作效率与实验准确性的电解槽。In view of the existing technical problems, the purpose of the utility model is to provide an electrolytic cell which is easy to operate and can improve work efficiency and experiment accuracy.

为达到上述目的,本发明的技术方案提供了一种电解槽,包括电解槽本体、挂篮、箔片夹板、加热系统、冷凝系统、循环系统和补液系统,电解槽本体、挂篮和箔片夹板互相独立,可自由拆卸与组合;电解槽本体两侧端板的中上位置各设置有入液口,电解槽本体底部的端板中心位置设置有出液口;挂篮置于电解槽的上方并通过盖板连接;加热系统中加热棒与热电偶直接插入至电解槽本体的侧板或底部位置;冷凝系统中冷凝机的冷却水管连接至电解槽本体内的冷却水管;循环系统中循环泵的两水管分别连接至电解槽本体的入液口和出液口;补液系统通过水管将储液槽、计量泵与电解槽本体之间连通。In order to achieve the above object, the technical solution of the present invention provides an electrolytic cell, including an electrolytic cell body, a hanging basket, a foil splint, a heating system, a condensation system, a circulation system and a liquid replenishment system, an electrolytic cell body, a hanging basket and a foil splint The splints are independent of each other and can be disassembled and combined freely; the middle and upper positions of the end plates on both sides of the electrolytic cell body are respectively provided with a liquid inlet, and the center of the end plate at the bottom of the electrolytic cell body is provided with a liquid outlet; the hanging basket is placed on the side of the electrolytic cell above and connected through the cover plate; the heating rod and thermocouple in the heating system are directly inserted into the side plate or bottom of the electrolytic cell body; the cooling water pipe of the condenser in the condensation system is connected to the cooling water pipe in the electrolytic cell body; the circulating system circulates The two water pipes of the pump are respectively connected to the liquid inlet and the liquid outlet of the electrolytic cell body; the liquid replenishment system connects the liquid storage tank, the metering pump and the electrolytic cell body through the water pipes.

根据上述技术方案提供的电解槽,在本发明的一些实施方式中,所述的挂篮、箔片夹板、电解槽本体、循环泵内衬、计量泵内衬、储液槽、废液槽、水管的材质均为耐强酸、强碱的工程塑料。According to the electrolytic cell provided by the above technical solution, in some embodiments of the present invention, the hanging basket, the foil splint, the electrolytic cell body, the lining of the circulating pump, the lining of the metering pump, the liquid storage tank, the waste liquid tank, The water pipes are made of engineering plastics resistant to strong acids and alkalis.

根据上述技术方案提供的电解槽,在本发明的一些实施方式中,耐强酸、强碱的工程塑料选自聚四氟乙烯、聚偏氟乙烯、聚丙烯、聚氯乙烯、聚苯硫醚、合成纤维或聚苯乙烯。According to the electrolytic cell provided by the above technical solution, in some embodiments of the present invention, the engineering plastics resistant to strong acid and strong alkali are selected from polytetrafluoroethylene, polyvinylidene fluoride, polypropylene, polyvinyl chloride, polyphenylene sulfide, Synthetic or polystyrene.

在一些实施方式中,加热棒为外边套有耐高温耐酸碱材质的保护层的金属或其他材质的加热棒;在另一些实施方式中,加热棒为耐酸碱的石英棒。In some embodiments, the heating rod is a heating rod made of metal or other materials covered with a protective layer of high temperature and acid and alkali resistant materials; in other embodiments, the heating rod is an acid and alkali resistant quartz rod.

根据上述技术方案提供的电解槽,挂篮主要由石墨板、盖板、支架和侧板支架组成,四个装置固定成一体,组成挂篮,盖板的中心位置预留有箔片夹板插孔。侧板支架采用非完全封闭式,保证电解槽液在极板间的均匀性,箔片夹板的设计保证了箔片不被外力作用而引起形变,并且形状为中心镂空结构,保证箔片的工作区域直接接触电解液。在本发明的一些实施方式中,四个装置通过螺栓固定成一体组成挂篮,其中螺栓的材质选自耐酸碱的聚丙烯或偏氟乙烯,盖板与石墨板均由耐酸碱的螺栓固定在支架上;在本实用新型的另一些实施方式中,四个装置以卡槽的形式固定成一体。According to the electrolyzer provided by the above technical solution, the hanging basket is mainly composed of a graphite plate, a cover plate, a bracket and a side plate bracket, and the four devices are fixed together to form a hanging basket. The center of the cover plate is reserved with a foil splint jack . The side plate bracket is not completely closed to ensure the uniformity of the electrolytic bath between the plates. The design of the foil splint ensures that the foil will not be deformed by external force, and the shape is a central hollow structure to ensure the work of the foil. areas in direct contact with the electrolyte. In some embodiments of the present invention, the four devices are fixed together by bolts to form a hanging basket, wherein the material of the bolts is selected from acid and alkali resistant polypropylene or vinylidene fluoride, and the cover plate and graphite plate are both made of acid and alkali resistant bolts. fixed on the bracket; in other embodiments of the present utility model, the four devices are fixed into one body in the form of card slots.

根据上述技术方案提供的电解槽,入液口水管为小口径水管,单侧水管数量≥4个,每个水管口方向为垂直向下,电解槽本体四壁的中上部位均可放置一排入液口,水管排数≥2排。According to the electrolytic cell provided by the above technical solution, the water pipe at the liquid inlet is a small-diameter water pipe, the number of water pipes on one side is ≥ 4, and the direction of each water pipe mouth is vertically downward, and a row can be placed on the middle and upper parts of the four walls of the electrolytic cell body. Liquid inlet, water pipe row number ≥ 2 rows.

根据上述技术方案提供的电解槽,在高于出液口的1/4槽体位置设有液位保护装置。According to the electrolytic cell provided by the above technical solution, a liquid level protection device is provided at a position higher than 1/4 of the cell body of the liquid outlet.

根据上述技术方案提供的电解槽,在电解槽本体中间位置缠绕有冷却水管,缠绕圈数≥1圈。According to the electrolytic cell provided by the above technical solution, a cooling water pipe is wound in the middle of the electrolytic cell body, and the number of winding turns is ≥1.

所述的箔片夹板由两块块耐酸碱、耐高温材质板材制成,箔片夹板为镂空结构,两片夹板固定金属箔片后,将夹板插入至夹挂篮的板插孔中。The foil splint is made of two acid-alkali-resistant and high-temperature-resistant material plates. The foil splint is a hollow structure. After the metal foil is fixed by the two splints, the splint is inserted into the plate socket of the hanging basket.

循环系统的设计为电解槽本体两侧的端板上各设置多股电解液进口,底部的端板中心位置设置电解液出口,由一根主管道同步分流成多股电解液的进口管道,管道入液方向为垂直向下,采用多股电解液进口从而保证了各个进口流量的一致性,进一步提高了整体槽液循环的均匀性,循环系统的动力由循环泵提供,并可通过调节频率实现对流量的控制。The design of the circulation system is that the end plates on both sides of the electrolytic cell body are equipped with multiple electrolyte inlets, and the center of the bottom end plate is equipped with electrolyte outlets, which are synchronously divided into multiple electrolyte inlet pipes by a main pipe. The liquid inlet direction is vertically downward, and multiple electrolyte inlets are used to ensure the consistency of each inlet flow, which further improves the uniformity of the overall tank liquid circulation. The power of the circulation system is provided by the circulation pump, which can be realized by adjusting the frequency. Control over flow.

在一些实施方式中,在槽体的侧面的中下部位设有液位保护装置,当液位低于极限液位时,系统自动断开循环泵电源,防止循环泵因空转过载造成损坏。In some embodiments, a liquid level protection device is provided at the middle and lower part of the side of the tank. When the liquid level is lower than the limit liquid level, the system automatically cuts off the power supply of the circulating pump to prevent the circulating pump from being damaged due to idling overload.

在一些实施方式中,在槽体中间位置设置有冷却水管,水管连接冷凝机,构成冷凝系统,对槽液进行冷却降温。In some embodiments, a cooling water pipe is provided in the middle of the tank body, and the water pipe is connected to a condenser to form a condensation system to cool down the tank liquid.

在一些实施方式中,加热系统由加热棒进行加热,加热棒位置可以位于槽体底部,亦可位于槽体侧部。In some embodiments, the heating system is heated by a heating rod, and the heating rod can be located at the bottom of the tank or at the side of the tank.

在一些实施方式中,补液系统由储液槽、废液槽和两个计量泵组成,所述的四个装置由水管连通,用以保持电解槽本体内的槽液浓度在一定范围内,补液系统与槽体由水管连接,对槽体内槽液进行补给与排放。In some embodiments, the liquid replenishment system consists of a liquid storage tank, a waste liquid tank, and two metering pumps. The four devices are connected by water pipes to keep the concentration of the bath liquid in the electrolytic cell body within a certain range, and the liquid replenishment The system and the tank body are connected by water pipes to supply and discharge the tank liquid in the tank body.

加热系统、冷凝系统、循环系统和补液系统均由控制面板智能控制,进行槽液温度调节、槽液循环流量控制和槽液定量补充。The heating system, condensing system, circulation system and liquid replenishment system are all intelligently controlled by the control panel to adjust the temperature of the bath liquid, control the circulation flow of the bath liquid and quantitatively replenish the bath liquid.

在一些实施方式中,在电解槽本体中间位置缠绕有冷却水管,缠绕圈数≥2圈。In some embodiments, a cooling water pipe is wound in the middle of the electrolyzer body, and the number of winding turns is ≥ 2 turns.

本实用新型在实验过程中操作简单,利用合理的循环方式减少实验偏差,全自动恒温控制与补液系统提高了工作效率。The utility model has simple operation in the experiment process, uses a reasonable circulation mode to reduce the experiment deviation, and the full-automatic constant temperature control and liquid replenishment system improves the work efficiency.

附图说明Description of drawings

图1为本实用新型实施例的挂篮侧视图;Fig. 1 is the side view of the hanging basket of the utility model embodiment;

图2为本实用新型实施例的挂篮俯视视图;Fig. 2 is the top view of the hanging basket of the utility model embodiment;

图3为实用新型电解槽本体侧视图;Fig. 3 is a side view of the utility model electrolyzer body;

图4为实用新型电解槽本体俯视图;Fig. 4 is the top view of the utility model electrolyzer body;

图5为本实用新型箔片夹板示意图;Fig. 5 is the utility model foil splint schematic diagram;

图6为本实用新型实施例1的挂篮与箔片夹板连接示意图;Fig. 6 is a schematic diagram of the connection between the hanging basket and the foil splint in Embodiment 1 of the present invention;

图7为本实用新型实施例2的电解槽本体、挂篮与箔片夹板连接示意图;Fig. 7 is a schematic diagram of the connection between the electrolytic cell body, the hanging basket and the foil splint in Embodiment 2 of the present invention;

图8为本实用新型实施例3的电解系统总览示意图。Fig. 8 is a schematic diagram of an overview of the electrolysis system of Embodiment 3 of the present invention.

图中,1为箔片夹板,2为石墨板,3为盖板,4为支架,5为侧板支架,6为入液口,7为出液口,8为冷却水管,9为加热棒,10为液位保护装置,11为箔片夹板插孔。In the figure, 1 is the foil splint, 2 is the graphite plate, 3 is the cover plate, 4 is the bracket, 5 is the side plate bracket, 6 is the liquid inlet, 7 is the liquid outlet, 8 is the cooling water pipe, and 9 is the heating rod , 10 is a liquid level protection device, and 11 is a foil splint jack.

具体实施方式detailed description

以下实施例是用于说明本实用新型,而非是对本实用新型所保护的限定。应当指出,对于本领域的技术人员来说在此实用新型创造构思的基础上,做出的若干变形和改进,都属于本实用新型的保护范围。The following examples are used to illustrate the utility model, rather than limit the protection of the utility model. It should be pointed out that for those skilled in the art, some modifications and improvements made on the basis of the inventive concept of this utility model all belong to the protection scope of the utility model.

下面结合附图和实施例对本实用新型做进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.

实施例1Example 1

如图6所示,挂篮由石墨板2和盖板3、支架4以及侧板支架5组成,挂篮、箔片夹板1与电解槽本体相互之间可自由分离;将铜箔或铝箔样品按照箔片夹板1的尺寸需求,裁剪成合适大小的样品,将样品放到箔片夹板1中固定,再将箔片夹板1插入至挂篮的箔片夹板插孔11中。As shown in Figure 6, the hanging basket is composed of a graphite plate 2, a cover plate 3, a bracket 4 and a side plate bracket 5, and the hanging basket, the foil splint 1 and the electrolytic cell body can be freely separated from each other; the copper foil or aluminum foil sample According to the size requirements of the foil splint 1, cut it into a sample of an appropriate size, put the sample in the foil splint 1 and fix it, and then insert the foil splint 1 into the foil splint insertion hole 11 of the hanging basket.

实施例2Example 2

如图7所示,循环系统的设计为电解槽本体两侧的端板上各设置多股电解液入液口6,是由一根主管道同步分流成多股电解液的进口管道,底部中心位置设置电解液出液口7;循环系统的动力由循环泵提供;在槽体的侧面的中下部位设有液位保护装置10,在槽体中间位置设置有冷却水管8,水管连接冷凝机,加热系统由加热棒9进行加热,加热棒位置位于槽体底部。As shown in Figure 7, the design of the circulation system is that the end plates on both sides of the electrolytic cell body are respectively provided with multiple electrolyte inlets 6, which are synchronously divided into multiple electrolyte inlet pipes by a main pipeline, and the bottom center The electrolyte outlet 7 is set at the position; the power of the circulation system is provided by the circulation pump; a liquid level protection device 10 is provided at the middle and lower part of the side of the tank, and a cooling water pipe 8 is provided at the middle of the tank, and the water pipe is connected to the condenser , the heating system is heated by the heating rod 9, and the heating rod is located at the bottom of the tank.

将电解液注入电解槽本体,并将挂篮放置在电解槽本体上,最后将带有铝箔或铜箔样品的箔片夹板插入至挂篮的箔片夹板插孔11中,开启循环系统、冷凝系统等进行电解实验。Inject the electrolyte into the body of the electrolyzer, place the hanging basket on the body of the electrolyzer, and finally insert the foil splint with the aluminum foil or copper foil sample into the hole 11 of the foil splint of the hanging basket, open the circulation system, and condense System and so on for electrolysis experiments.

实施例3Example 3

如图8所示,通过智能控制面板对循环系统、冷凝系统、自动补液系统与加热系统进行参数设置,并将实验所用的电源两极按照实验目的分别接入到箔片夹板的箔片上与石墨板上,接通电源进行电解实验。As shown in Figure 8, the parameters of the circulation system, condensation system, automatic liquid replenishment system and heating system are set through the intelligent control panel, and the two poles of the power supply used in the experiment are respectively connected to the foil of the foil splint and the graphite plate according to the purpose of the experiment. On, turn on the power to carry out the electrolysis experiment.

Claims (10)

1.一种电解槽,包括电解槽本体、挂篮、箔片夹板、加热系统、冷凝系统、循环系统和补液系统,其特征在于,电解槽本体、挂篮和箔片夹板互相独立,可自由拆卸与组合;电解槽本体两侧端板的中上位置各设置有入液口(6),电解槽本体底部的端板中心位置设置有出液口(7);挂篮位于电解槽本体的上方并通过盖板(3)连接;加热系统中加热棒(9)与热电偶直接插入至电解槽本体的侧板或底部位置;冷凝系统中冷凝机的冷却水管连接至电解槽本体内的冷却水管(8);循环系统中循环泵的两水管分别连接至电解槽本体的入液口(6)和出液口(7);补液系统通过水管将储液槽、计量泵与电解槽本体之间连通。1. An electrolytic cell, comprising an electrolytic cell body, a hanging basket, a foil splint, a heating system, a condensation system, a circulation system and a liquid replenishment system, is characterized in that the electrolytic cell body, the hanging basket and the foil splint are independent of each other and can be freely Disassembly and assembly; the middle and upper positions of the end plates on both sides of the electrolytic cell body are respectively provided with a liquid inlet (6), and the center of the end plate at the bottom of the electrolytic cell body is provided with a liquid outlet (7); the hanging basket is located at the bottom of the electrolytic cell body above and connected through the cover plate (3); the heating rod (9) and thermocouple in the heating system are directly inserted into the side plate or bottom of the electrolytic cell body; the cooling water pipe of the condenser in the condensing system is connected to the cooling pipe in the electrolytic cell body Water pipe (8); the two water pipes of the circulation pump in the circulation system are respectively connected to the liquid inlet (6) and the liquid outlet (7) of the electrolytic cell body; the liquid replenishment system connects the liquid storage tank, the metering pump and the electrolytic cell body connection between. 2.根据权利要求1所述的电解槽,其特征在于,所述的挂篮、箔片夹板、电解槽本体、循环泵内衬、计量泵内衬、储液槽、废液槽、加热棒外套和水管的材质均为耐强酸、强碱的工程塑料。2. The electrolytic cell according to claim 1, characterized in that, the hanging basket, the foil splint, the electrolytic cell body, the lining of the circulating pump, the lining of the metering pump, the liquid storage tank, the waste liquid tank, and the heating rod The material of the jacket and the water pipe is engineering plastics resistant to strong acid and strong alkali. 3.根据权利要求2所述的电解槽,其特征在于,所述耐强酸、强碱的工程塑料选自聚四氟乙烯、聚偏氟乙烯、聚丙烯、聚氯乙烯、聚苯硫醚、合成纤维或聚苯乙烯。3. The electrolytic cell according to claim 2, characterized in that, the engineering plastics resistant to strong acid and strong alkali are selected from polytetrafluoroethylene, polyvinylidene fluoride, polypropylene, polyvinyl chloride, polyphenylene sulfide, Synthetic or polystyrene. 4.根据权利要求1所述的电解槽,其特征在于,所述的挂篮主要由石墨板(2)、盖板(3)、支架(4)和侧板支架(5)组成,四个装置固定成一体,组成挂篮;所述盖板(3)的中心位置预留有夹板插孔(11)。4. The electrolytic cell according to claim 1, characterized in that, the hanging basket is mainly composed of graphite plate (2), cover plate (3), support (4) and side plate support (5), four The devices are fixed together to form a hanging basket; a splint socket (11) is reserved at the center of the cover plate (3). 5.根据权利要求4所述的电解槽,其特征在于,所述的四个装置是通过卡槽或螺栓的方式固定的。5. The electrolytic cell according to claim 4, characterized in that, the four devices are fixed by means of slots or bolts. 6.根据权利要求1所述的电解槽,其特征在于,所述的箔片夹板(1)为镂空结构,由前后两块板组成,其中箔片夹板(1)位于挂篮的箔片夹板插孔(11)中。6. The electrolytic cell according to claim 1, characterized in that, the foil splint (1) is a hollow structure, consisting of two front and rear plates, wherein the foil splint (1) is located on the foil splint of the hanging basket into the socket (11). 7.根据权利要求1所述的电解槽,其特征在于,所述的入液口(6)水管为小口径水管,单侧水管数量≥4个,每个水管口方向为垂直向下,电解槽本体四壁的中上部位均可放置一排入液口,水管排数≥2排。7. The electrolytic cell according to claim 1, characterized in that, the water pipe of the liquid inlet (6) is a small-diameter water pipe, the number of water pipes on one side is ≥ 4, and the direction of each water pipe mouth is vertically downward. A row of liquid inlets can be placed on the middle and upper parts of the four walls of the tank body, and the number of water pipe rows is ≥ 2 rows. 8.根据权利要求1所述的电解槽,其特征在于,在高于出液口(7)的1/4槽体位置设有液位保护装置(10)。8. The electrolytic cell according to claim 1, characterized in that a liquid level protection device (10) is provided at a position higher than 1/4 of the cell body of the liquid outlet (7). 9.根据权利要求1所述的电解槽,其特征在于,在电解槽本体中间位置缠绕有冷却水管(8),缠绕圈数≥1圈。9. The electrolytic cell according to claim 1, characterized in that a cooling water pipe (8) is wound in the middle of the electrolytic cell body, and the number of winding turns is ≥ 1. 10.根据权利要求1所述的电解槽,其特征在于,所述的加热系统、冷凝系统、循环系统和补液系统均由控制面板智能控制。10. The electrolytic cell according to claim 1, characterized in that, the heating system, condensation system, circulation system and liquid replenishment system are all intelligently controlled by the control panel.
CN201621049253.9U 2015-09-12 2016-09-12 an electrolytic cell Active CN206256187U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107858713A (en) * 2017-11-02 2018-03-30 中国科学院山西煤炭化学研究所 A kind of apparatus and method for preparing expanded graphite electro-coppering
CN108660503A (en) * 2018-07-27 2018-10-16 南通海星电子股份有限公司 A kind of temperature control system of aluminium foil hair engaging aperture slot
CN108754587A (en) * 2018-07-04 2018-11-06 肇庆市创业帮信息技术有限公司 A kind of PCB copper plating grooves convenient for solution addition

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107858713A (en) * 2017-11-02 2018-03-30 中国科学院山西煤炭化学研究所 A kind of apparatus and method for preparing expanded graphite electro-coppering
CN107858713B (en) * 2017-11-02 2019-11-05 中国科学院山西煤炭化学研究所 A kind of device and method preparing expanded graphite electro-coppering
CN108754587A (en) * 2018-07-04 2018-11-06 肇庆市创业帮信息技术有限公司 A kind of PCB copper plating grooves convenient for solution addition
CN108660503A (en) * 2018-07-27 2018-10-16 南通海星电子股份有限公司 A kind of temperature control system of aluminium foil hair engaging aperture slot

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