CN206235177U - A kind of dyeing and finishing steam condensate recovery system - Google Patents
A kind of dyeing and finishing steam condensate recovery system Download PDFInfo
- Publication number
- CN206235177U CN206235177U CN201621313700.7U CN201621313700U CN206235177U CN 206235177 U CN206235177 U CN 206235177U CN 201621313700 U CN201621313700 U CN 201621313700U CN 206235177 U CN206235177 U CN 206235177U
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- Prior art keywords
- water
- storage tank
- dyeing
- recovery system
- cooling cylinder
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- 238000011084 recovery Methods 0.000 title claims abstract description 39
- 238000004043 dyeing Methods 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 179
- 238000001816 cooling Methods 0.000 claims abstract description 76
- 238000009434 installation Methods 0.000 claims abstract description 25
- 239000007788 liquid Substances 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 9
- 238000004064 recycling Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 239000008400 supply water Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- JEGUKCSWCFPDGT-UHFFFAOYSA-N h2o hydrate Chemical compound O.O JEGUKCSWCFPDGT-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Vaporization, Distillation, Condensation, Sublimation, And Cold Traps (AREA)
Abstract
A kind of dyeing and finishing steam condensate recovery system, including condensed water generation device, condensate water recovery device, cooling box, function piping and water installations are used, the condensed water generation device is connected with the condensate water recovery device；The condensate water recovery device includes cooling cylinder and storage tank, and the condensed water generation device is connected by the function piping with the cooling cylinder, and the cooling cylinder is connected by the function piping with the storage tank；The cooling box is connected by the function piping with the storage tank, forms storage tank cooling box storage tank interior circulation；The storage tank and the cooling box are connected with described by function piping with water installations.Dyeing and finishing steam condensate recovery system of the present utility model, realizes the recycling and reuse of steam condensate (SC), makes full use of the sensible heat that condensed water has, and has saved the energy and water resource.
Description
Technical field
The utility model belongs to dyeing and finishing technique field, and in particular to a kind of dyeing and finishing recycling of condensed steam system.
Background technology
At present, steam is widely used as a kind of energy in all trades and professions.Steam more be used as thermal source, and actually by
What is used is only the latent heat of steam, and the heat almost all that the sensible heat of steam -- condensed water has is dropped.Because
The production efficiency that steam uses equipment, the i.e. efficiency of heating surface are improved, just must as early as possible in the low condensed steam of heat transfer efficiency
Discharge.However, the condensed water after steam acting still has many heats, making good use of this partial heat can receive very big energy-conservation
Benefit.
For example, in dyeing and finishing industry, steam is pipelined in each operation, then by pipeline by condensed water
Directly discharge.But condensed water also has up to nearly 100 degree of high temperature in fact, directly discharge can cause the waste of the energy.If right
Heat is reclaimed, and as domestic hot-water source or the thermal source of other heat demands, can reach the purpose for saving other energy.
But, at present because the unreasonable and heat insulation effect of retracting device setting is poor, the recycling efficiency of condensed water
Low, heat scatters and disappears serious.Rational recovery system is set, to improving condensation water recovery and use rate, with larger meaning.
Utility model content
In order to overcome the defect of prior art, the purpose of this utility model is to provide a kind of dyeing and finishing reclamation of condensate water
System, realizes the recycling and reuse of steam condensate (SC), makes full use of the sensible heat that condensed water has, and has saved the energy and water
Resource.
What the utility model was realized in：
A kind of dyeing and finishing steam condensate recovery system, including condensed water generation device, condensate water recovery device, cooling box,
Function piping and water installations are used,
The condensed water generation device is connected with the condensate water recovery device；
The condensate water recovery device includes cooling cylinder and storage tank, and the condensed water generation device is by the function pipe
System is connected with the cooling cylinder, and the cooling cylinder is connected by the function piping with the storage tank；
The cooling box is connected by the function piping with the storage tank, is formed in storage tank-cooling box-storage tank
Circulation；
The storage tank and the cooling box are connected with described by function piping with water installations.
Preferably, the cooling cylinder includes solidifying water plate, and the solidifying water plate is located at the top of the cooling cylinder, the solidifying water plate
It is obliquely installed.
Preferably, the incline direction of the solidifying water plate is to be inclined from one end to the other end, or by the two of the solidifying water plate
Hold to intermediate, inclined.
Preferably, the cooling cylinder also includes filter and the first water inlet for being connected with the condensed water generation device
Mouthful, the filter is located at first water inlet lower section, is used to connect the interface position of the use water installations in the cooling cylinder
In the lower section of the filter.
Preferably, the cooling cylinder also includes bleeder port, and the bleeder port is located at first water inlet and the solidifying water
Between plate, the bleeder port is at least 1.
Preferably, the storage tank includes two groups of liquid level gauges, and one group of liquid level gauge is located at the top of the storage tank, another group
Liquid level gauge is located at the bottom of the storage tank.
Preferably, the storage tank also includes device for monitoring temperature, and the device for monitoring temperature is the first temperature sensor,
First temperature sensor is at least 1.
Preferably, the cooling box includes device for monitoring temperature, and the device for monitoring temperature is second temperature sensor, institute
State second temperature sensor and be at least 1.
Preferably, the cooling box also includes heat sink, and the heat sink is fan or air blower.
Preferably, condensate pipe is set between the condensed water generation device and the condensate water recovery device, it is described cold
Solidifying water pipe sets reciprocating pump, prevents the backflow of condensed water.
Compared with prior art, the utility model has the advantages that：
(1) by setting condensate water recovery device, the recovery of condensed water is realized；
(2) by storage tank and cooling box, the condensed water of recovery is re-used in the case where temperature can reconcile controllable function；
(3) reciprocating pump is set, the backflow of condensed water is effectively prevent, it is to avoid condensate return is to condensed water generation device
The adverse effect brought；
(4) filter is set in cooling cylinder, to filter off the pipeline rust or other granule foreigns that are flowed into condensed water, is prevented
Pipeline is only blocked, and water is used beneficial to water installations.
Brief description of the drawings
Fig. 1 is the utility model dyeing and finishing steam condensate recovery system schematic diagram.
Mark in accompanying drawing is as follows：
1- condensed water generation devices, 11- condensate pipes, the suction pumps of 12- first, 2- cooling cylinders, 21- solidifying water plates, 22- loses heart
Hole, 23- filters, the suction pumps of 24- second, the control valves of 25- first, 3- storage tanks, 31- first liquid level gauges, the temperature of 32- first is passed
Sensor, 33- second liquid level gauges, the suction pumps of 34- the 3rd, the control valves of 35- second, the control valves of 36- the 3rd, the suction pumps of 37- the 4th, 4-
Cooling box, 41- heat sinks, 42- second temperature sensors, the suction pumps of 43- the 5th, the suction pumps of 44- the 6th, 45- the 4th is controlled
Valve, 5- water installations, 51- three-temperature sensors.
Specific embodiment
Exemplary embodiment of the present utility model, feature and aspect are described in detail below with reference to accompanying drawing.It is identical in accompanying drawing
Reference represent the same or analogous part of function.Although the various aspects of embodiment are shown in the drawings, remove
Non-specifically is pointed out, it is not necessary to accompanying drawing drawn to scale.
For a person skilled in the art, it should be apparent that " forward and backward, upper and lower, left and right " for being referred in the application etc.
Direction word is merely to the utility model can be explained more intuitively, therefore above-mentioned direction word in the text is not constituted
Limitation to protection domain of the present utility model.
As shown in figure 1, a kind of dyeing and finishing steam condensate recovery system, including condensed water generation device 1, condensing hot air furnace dress
Put, cooling box 4, function piping and with water installations 5.Condensed water generation device 1 is connected with condensate water recovery device, by condensed water
Condensate water recovery device and cooling cylinder 2 are transferred to from condensed water generation device 1.Condensate water recovery device includes cooling cylinder 2 and storage
Water tank 3, cooling cylinder 2 is connected by function piping with storage tank 3.Cooling box 4 is connected by function piping with storage tank 3, shape
Into storage tank-cooling box-storage tank interior circulation, for adjusting water temperature to meet with the demand of water installations 5.Storage tank 3 and cooling
Case 4 is connected by function piping with water installations 5, realizes reclaiming condensation water reuse.
As shown in figure 1, condensed water generation device 1 includes the suction pump 12 of condensate pipe 11 and first.Condensed water generation device 1
It is the equipment for being heated or being incubated using steam in the middle of dyeing and finishing process, such as drying cylinder, dye vat.First suction pump 12 is arranged on cold
On solidifying water pipe 11.After condensed water generation device 1 produces condensed water, by the dynamic action of the first suction pump 12 by condensed water along cold
Solidifying water pipe 11 transfers to cooling cylinder 2.It is preferred that the first suction pump 12 is reciprocating pump, the backflow of condensed water can be avoided from acting on, kept cold
Solidifying water can only flow to cooling cylinder from condensed water generation device, it is to avoid unfavorable shadow of the backflow of condensed water to condensed water generation device
Ring.
As shown in figure 1, condensate water recovery device includes cooling cylinder 2 and storage tank 3.Cooling cylinder 2 passes through connecting tube and water storage
Case 3 is connected, and the condensed water of collection is sent in storage tank 3 from cooling cylinder 2.
As shown in figure 1, cooling cylinder 2 includes solidifying water plate 21, bleeder port 22, filter 23, the first water inlet (non-diagram), the
Two suction pumps 24 and the first control valve 25.Cooling cylinder 2 is used to buffer the steam carried in condensed water, prevents the nothing because steam is excessive
Normal direction water installations directly supply water, and avoid vapor (steam) temperature too high to bringing potential safety hazard with water installations 5.Solidifying water plate 21 is located at cold
The top of solidifying case 2, steam cold condensate entrained during for by reclamation of condensate water is simultaneously guided in cooling cylinder 2.It is preferred that
Solidifying water plate 21 is obliquely installed, and being obliquely installed of certain angle flows down from solidifying water plate 21 in time after can making steam cold condensate,
Angle of inclination can be configured according to the actual needs.For example, in a kind of embodiment, the incline direction of solidifying water plate 21 is by one end
Inclined to the other end, form a continuous inclined plane, all of condensate is in the same direction by water conservancy diversion to cooling cylinder.It is another
In embodiment, the incline direction of solidifying water plate 21 is to intermediate, inclined, that is, to form class V-shape structure, two from the two ends of solidifying water plate 21
The condensate at end is flowed in cooling cylinder 2 after assembling to middle part stream and through middle part along solidifying water plate 21.It is preferred that being opened in solidifying water plate 21
If guiding gutter (non-diagram), guiding gutter can be groove, in being easy to condensate preferably to flow to cooling cylinder 2 along laminar flow groove.First enters
The mouth of a river (non-diagram) is connected with condensate pipe 11, and condensate pipe 11 is realized into condensed water is produced on the first water inlet
The connection of device 1 and cooling cylinder 2.Filter 23 is located at the first water inlet (non-diagram) bottom.Filter 23 is used to filter off with cold
Pipeline rust or other granule foreigns that solidifying water is flowed into, prevent from blocking pipeline, and use water beneficial to water installations.Bleeder port 22
Between the first water inlet and solidifying water plate 21, bleeder port is at least 1.Bleeder port 22 is used for pressure release, prevents from being steamed in cooling cylinder 2
Safety and problem of water consumption caused by steam pressure is excessive.It is preferred that spout hole (non-diagram) is opened up on cooling cylinder, what spout hole was set
Highly less than the height of the first water inlet, and condensed water outlet pipe (non-diagram) is connected into spout hole, the condensed water in cooling cylinder 2
Through spout hole, the second suction pump 24 and the first control valve 25 set along condensed water outlet pipe and condensed water outlet pipe flow to
In storage tank 3.That is, when the water level in cooling cylinder 2 reaches the height of spout hole, then automatically begin to be flowed to storage tank 3；No matter
Whether water level reaches overflow height, can be controlled by the first control suction pump 24 of valve 25 and second, extracts in time as needed
Water in cooling cylinder 2.
As shown in figure 1, storage tank 3 includes that two groups of liquid level gauges, device for monitoring temperature, the 3rd suction pump 34, second control valve
35th, the 3rd control suction pump 37 of valve 36 and the 4th.In two groups of liquid level gauges, one group of liquid level gauge is located at the top of storage tank 3, i.e., first
Liquid level gauge 31, the upper limit water level for controlling storage tank 3；Another group of liquid level gauge is located at the bottom of storage tank 3, i.e. second liquid level gauge
33, the lower limit water level for controlling storage tank 3, in the case of preventing storage tank 3 from not having water, the 3rd suction pump 34 or the 4th suction pump
37 continue to draw water.Preferable temperature supervising device is the first temperature sensor 32, and the first temperature sensor 32 is at least 1, is used for
Water temperature in monitoring storage tank 3, is confirmed whether to meet with the requirement of water installations.According to the requirement with water installations to water temperature, will store up
Further cooling is filled with reaching with water during water in water tank 3 is evacuated to cooling box 4 by the 3rd suction pump 34 and the second control valve 35
Put the requirement to water temperature；Or the water in storage tank 3 is directly drawn water and filled with water through the 4th suction pump 37 and the 3rd control valve 36
Put.Current direction needs to be jointly controlled and selected according to the requirement with water installations to water temperature.
As shown in figure 1, cooling box includes heat sink 41, device for monitoring temperature, the 5th suction pump 43, the 6th suction pump 44
With the 4th control valve 45.Heat sink is located at outside cooling box, for blowing to reach cooling to cooling box.It is preferred that heat sink
41 is fan or air blower, or other heat sinks can reach reduction water temperature requirement.Preferable temperature supervising device is second
Temperature sensor 42, second temperature sensor 42 is at least 1, for water temperature to be monitored and controlled, to meet with water installations to water
The requirement of temperature.Second temperature sensor 42, heat sink 41, the 5th suction pump 43, the 6th suction pump 44 and the 4th control valve 45
Coordinated operation, when temperature reaches requirement, then heat sink out of service 41, starts the 6th suction pump 44 and the 4th control valve
45, to being supplied water with water installations 5；If higher than when requiring, startup heat sink 41 carries out cooling treatment to temperature；If temperature is low
When requiring, then start the 5th suction pump 43, water is back in storage tank 3, then from storage tank 3 through the 3rd suction pump 34 and often
Two control valves 35 extract hot water to mend temperature.The setting of cooling box, forms storage tank-cooling box-storage tank interior circulation, for adjusting
Water temperature is controlled and adjustment water temperature, to better profit from condensed water with meeting with the demand of water installations 5.
As shown in figure 1, including three-temperature sensor 51 with water installations 5, three-temperature sensor 51 is for control water
Water temperature in device.
When using, by condensate pump to cooling cylinder 2, the steam buffer of condensed case 2 is acted on condensed water generation device 1
Afterwards, condensed water is evacuated in storage tank 3 and is stored, further according to the requirement with water installations 5 to water temperature, to start directly through storage tank 3
Supply water, or the water in storage tank 3 is evacuated to cooling box 4 and lowered the temperature and supplied water again after being reached requirement.
Compared with prior art, the utility model has the advantages that：
(1) by setting condensate water recovery device, the recovery of condensed water is realized；
(2) by storage tank and cooling box, the condensed water of recovery is re-used in the case where temperature can reconcile controllable function；
(3) reciprocating pump is set, the backflow of condensed water is effectively prevent, it is to avoid condensate return is to condensed water generation device
The adverse effect brought；
(4) filter is set in cooling cylinder, to filter off the pipeline rust or other granule foreigns that are flowed into condensed water, is prevented
Pipeline is only blocked, and water is used beneficial to water installations.
Finally it should be noted that：Above-described each embodiment is merely to illustrate the technical solution of the utility model, rather than
It is limited；Although being described in detail to the utility model with reference to the foregoing embodiments, one of ordinary skill in the art
It should be understood that：It can still modify to the technical scheme described in previous embodiment, or to which part or whole
Technical characteristic carries out equivalent；And these modifications or replacement, the essence of appropriate technical solution is departed from the utility model
The scope of each embodiment technical scheme.
Claims (10)
1. a kind of dyeing and finishing steam condensate recovery system, it is characterised in that：Filled including condensed water generation device, condensing hot air furnace
Put, cooling box, function piping and use water installations, the condensed water generation device is connected with the condensate water recovery device；
The condensate water recovery device includes cooling cylinder and storage tank, the condensed water generation device by the function piping and
The cooling cylinder connection, the cooling cylinder is connected by the function piping with the storage tank；
The cooling box is connected by the function piping with the storage tank, is formed and is followed in storage tank-cooling box-storage tank
Ring；
The storage tank and the cooling box are connected with described by function piping with water installations.
2. dyeing and finishing steam condensate recovery system according to claim 1, it is characterised in that：The cooling cylinder includes solidifying water
Plate, the solidifying water plate is located at the top of the cooling cylinder, and the solidifying water plate is obliquely installed.
3. dyeing and finishing steam condensate recovery system according to claim 2, it is characterised in that：The inclination side of the solidifying water plate
To be inclined from one end to the other end, or from the two ends of the solidifying water plate to intermediate, inclined.
4. the dyeing and finishing steam condensate recovery system according to Claims 2 or 3, it is characterised in that：The cooling cylinder is also wrapped
Filter and the first water inlet for being connected with the condensed water generation device are included, the filter is located at the described first water inlet
Below mouthful, the lower section of the filter is located in the cooling cylinder for connecting the interface of the use water installations.
5. dyeing and finishing steam condensate recovery system according to claim 4, it is characterised in that：The cooling cylinder also includes letting out
Stomata, the bleeder port is located between first water inlet and the solidifying water plate, and the bleeder port is at least 1.
6. dyeing and finishing steam condensate recovery system according to claim 1, it is characterised in that：The storage tank includes two groups
Liquid level gauge, one group of liquid level gauge is located at the top of the storage tank, and another group of liquid level gauge is located at the bottom of the storage tank.
7. dyeing and finishing steam condensate recovery system according to claim 1, it is characterised in that：The storage tank also includes temperature
Degree supervising device, the device for monitoring temperature is the first temperature sensor, and first temperature sensor is at least 1.
8. dyeing and finishing steam condensate recovery system according to claim 1, it is characterised in that：The cooling box includes temperature
Supervising device, the device for monitoring temperature is second temperature sensor, and the second temperature sensor is at least 1.
9. dyeing and finishing steam condensate recovery system according to claim 1, it is characterised in that：The cooling box also includes drop
Warm device, the heat sink is fan or air blower.
10. dyeing and finishing steam condensate recovery system according to claim 1, it is characterised in that：The condensed water produces dress
Put and condensate pipe is set between the condensate water recovery device, the condensate pipe sets reciprocating pump, prevent returning for condensed water
Stream.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621313700.7U CN206235177U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing and finishing steam condensate recovery system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621313700.7U CN206235177U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing and finishing steam condensate recovery system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206235177U true CN206235177U (en) | 2017-06-09 |
Family
ID=58977512
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621313700.7U Expired - Fee Related CN206235177U (en) | 2016-12-02 | 2016-12-02 | A kind of dyeing and finishing steam condensate recovery system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206235177U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108916859A (en) * | 2018-07-17 | 2018-11-30 | 安徽华禹食品有限公司 | A kind of edible oil and fat engineering condensing hot air furnace energy saver |
| CN112155150A (en) * | 2020-09-07 | 2021-01-01 | 航睿星科技有限公司 | Pipeline type disinfection and sterilization machine |
-
2016
- 2016-12-02 CN CN201621313700.7U patent/CN206235177U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108916859A (en) * | 2018-07-17 | 2018-11-30 | 安徽华禹食品有限公司 | A kind of edible oil and fat engineering condensing hot air furnace energy saver |
| CN112155150A (en) * | 2020-09-07 | 2021-01-01 | 航睿星科技有限公司 | Pipeline type disinfection and sterilization machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170609 Termination date: 20201202 |
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| CF01 | Termination of patent right due to non-payment of annual fee |