CN206223585U - A kind of tangential fretting abrasion test device of Piezoelectric Ceramic - Google Patents
A kind of tangential fretting abrasion test device of Piezoelectric Ceramic Download PDFInfo
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- CN206223585U CN206223585U CN201621210266.XU CN201621210266U CN206223585U CN 206223585 U CN206223585 U CN 206223585U CN 201621210266 U CN201621210266 U CN 201621210266U CN 206223585 U CN206223585 U CN 206223585U
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- 239000000919 ceramic Substances 0.000 title claims abstract description 35
- 238000012360 testing method Methods 0.000 title claims abstract description 25
- 238000005299 abrasion Methods 0.000 title claims 8
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 229910052573 porcelain Inorganic materials 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000004044 response Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
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Abstract
本实用新型公开了一种压电陶瓷驱动的切向微动磨损试验装置。包括底座、立柱、压电陶瓷驱动工作台、上夹具、力传感器、加载机构、配重块、双头螺柱、电压控制与数据采集装置,其特征是底座上固定有压电陶瓷工作台和立柱,在压电陶瓷驱动工作台上安装有下试样,压电陶瓷工作台可以通过计算机控制所述的电压控制与数据采集装置产生一定幅值、频率和波形的往复运动,上夹具与力传感器相连,力传感器安装在加载机构正下方,从而加载机构被所述的立柱穿过且可以沿所述的立柱为导轨上下自由运动。本实用新型的目的在于,提供一种压电陶瓷驱动的切向微动磨损试验装置,其具有结构简单,控制与测试精度高,试验数据准确可靠等优点。
The utility model discloses a tangential fretting wear test device driven by piezoelectric ceramics. It includes a base, a column, a piezoelectric ceramic drive table, an upper fixture, a force sensor, a loading mechanism, a counterweight, a stud, a voltage control and a data acquisition device, and is characterized in that the base is fixed with a piezoelectric ceramic table and The column, the lower sample is installed on the piezoelectric ceramic drive workbench, the piezoelectric ceramic workbench can generate a reciprocating motion with a certain amplitude, frequency and waveform through the computer control of the voltage control and data acquisition device, the upper fixture and force The sensors are connected, and the force sensor is installed directly under the loading mechanism, so that the loading mechanism is passed through the column and can freely move up and down along the column as a guide rail. The purpose of the utility model is to provide a tangential fretting wear test device driven by piezoelectric ceramics, which has the advantages of simple structure, high control and test precision, and accurate and reliable test data.
Description
技术领域technical field
本实用新型涉及一种压电陶瓷驱动的切向微动磨损试验装置,属于机械工程中微动摩擦学技术领域。The utility model relates to a tangential fretting wear test device driven by piezoelectric ceramics, which belongs to the technical field of fretting tribology in mechanical engineering.
背景技术Background technique
压电陶瓷驱动器利用逆压电效应原理,将陶瓷薄片与内电极层叠封装,通过对电极施加电压产生位移,是一种将电能转化为机械能的装置。相对于其它伺服机构,具有体积小,位移分辨率极高,响应速度快,输出力大,换能效率高,不发热,采用相对简单的电压控制方法等特点,特别适用于微小位移的高精度和高响应频率的运动系统。Piezoelectric ceramic driver uses the principle of inverse piezoelectric effect to stack and package ceramic sheets and internal electrodes, and apply voltage to the electrodes to generate displacement. It is a device that converts electrical energy into mechanical energy. Compared with other servo mechanisms, it has the characteristics of small size, high displacement resolution, fast response speed, large output force, high energy conversion efficiency, no heat generation, relatively simple voltage control method, etc., especially suitable for high precision of small displacement and a motion system with a high response frequency.
微动是指两接触物体之间发生的极小振幅(微米量级)的运动,通常发生在一个振动环境下的近似紧密配合的接触表面。在微动的作用下,两接触体表面会发生摩擦磨损,导致紧密的机械构件间发生咬合、松动等不良影响,同时,微动也能加速裂纹的萌生、扩展,使构件发生疲劳断裂而失效。微动现象在许多工业重要部门广泛存在,已成为引起一些关键配合零部件失效的主要原因之一。因此,根据构件的实际工况,模拟研究构件在微动情况下的磨损机理,对提高材料的抗微动磨损性能和机构的优化设计具有极其重要的作用。Fretting refers to the extremely small amplitude (micron level) motion that occurs between two contacting objects, usually occurring in a vibrating environment with approximately tightly fitted contact surfaces. Under the action of fretting, friction and wear will occur on the surfaces of the two contacting bodies, resulting in adverse effects such as occlusion and loosening between tight mechanical components. At the same time, fretting can also accelerate the initiation and expansion of cracks, causing fatigue fracture and failure of components . Fretting phenomenon widely exists in many important industrial sectors, and has become one of the main causes of failure of some key matching parts. Therefore, according to the actual working conditions of the component, the simulation study of the wear mechanism of the component under the condition of fretting plays an extremely important role in improving the anti-fretting wear performance of the material and optimizing the design of the mechanism.
试验研究是研究材料的微动磨损性能中非常重要的方法,目前常用的微动磨损试验设备主要可分为电磁式、机械式和电液伺服式,采用这三种位移驱动形式的微动磨损试验机在实际工程应用中都存在一些不良因素,比如说,电磁式存在位移控制稳定性差、激振力小等缺点,机械式存在自动化程度不高、精度差等缺点,电液伺服式存在成本高、体积大等缺点。因此开发一种结构简单、控制稳定性好、精度高、响应频率高的新型微动磨损试验装置具有十分重要的意义。Experimental research is a very important method to study the fretting wear performance of materials. At present, the commonly used fretting wear test equipment can be mainly divided into electromagnetic type, mechanical type and electro-hydraulic servo type. Fretting wear using these three displacement driving forms There are some unfavorable factors in the actual engineering application of the testing machine. For example, the electromagnetic type has disadvantages such as poor displacement control stability and small excitation force, the mechanical type has disadvantages such as low degree of automation and poor precision, and the electro-hydraulic servo type has disadvantages High, bulky and other shortcomings. Therefore, it is of great significance to develop a new type of fretting wear test device with simple structure, good control stability, high precision and high response frequency.
实用新型内容Utility model content
本实用新型的目的在于,提供一种压电陶瓷驱动的切向微动磨损试验装置,其具有结构简单,容易操作,控制与测试精度高,试验数据准确可靠等优点,该装置能够进行不同工况与材料的微动磨损试验。The purpose of this utility model is to provide a tangential fretting wear test device driven by piezoelectric ceramics, which has the advantages of simple structure, easy operation, high control and test precision, accurate and reliable test data, etc. Fretting wear test of conditions and materials.
本实用新型实现上述目的的技术方案为:The technical scheme that the utility model realizes above-mentioned purpose is:
一种压电陶瓷驱动的切向微动磨损试验装置,包括底座、立柱、压电陶瓷驱动工作台、上夹具、力传感器、加载机构、配重块、双头螺柱、电压控制与数据采集装置;底座上固定有压电陶瓷驱动工作台和立柱,压电陶瓷驱动工作台上安装有下试样,压电陶瓷驱动工作台可以通过计算机控制电压控制与数据采集装置产生一定幅值、频率和波形的往复运动;上夹具上夹持有上试样,上夹具与力传感器相连,力传感器安装在加载机构正下方,加载机构被立柱穿过且可以以立柱为导轨上下自由运动,双头螺柱下头与加载机构连接,双头螺柱上头有固定螺母,配重块通过双头螺柱与螺母固定安装在加载机构正上方。A tangential fretting wear test device driven by piezoelectric ceramics, including a base, a column, a piezoelectric ceramic drive table, an upper fixture, a force sensor, a loading mechanism, a counterweight, a double-ended stud, voltage control and data acquisition device; the base is fixed with a piezoelectric ceramic driving table and a column, and the lower sample is installed on the piezoelectric ceramic driving table, and the piezoelectric ceramic driving table can generate a certain amplitude and frequency through a computer-controlled voltage control and data acquisition device. and waveform reciprocating motion; the upper fixture clamps the upper sample, the upper fixture is connected to the force sensor, the force sensor is installed directly below the loading mechanism, the loading mechanism is passed by the column and can move freely up and down with the column as the guide rail, double-headed The lower end of the stud is connected with the loading mechanism, the upper end of the double-ended stud is provided with a fixed nut, and the counterweight is fixedly installed directly above the loading mechanism through the double-ended stud and the nut.
进一步地,所述力传感器用螺钉安装在所述加载机构正下方。Further, the force sensor is installed directly under the loading mechanism with screws.
进一步地,所述力传感器正下方用螺钉安装有所述上夹具。Further, the upper clamp is installed directly under the force sensor with screws.
进一步地,所述加载机构上连接有所述双头螺柱。Further, the loading mechanism is connected with the studs.
进一步地,所述加载机构与所述双头螺柱之间通过螺母固定有所述配重块,所述配重块的重量需要根据试验所采用的法向载荷确定。Further, the counterweight is fixed between the loading mechanism and the double-ended studs through nuts, and the weight of the counterweight needs to be determined according to the normal load used in the test.
进一步地,所述压电陶瓷驱动工作台用螺钉固定在所述底座正上方。Further, the piezoelectric ceramic drive table is fixed directly above the base with screws.
进一步地,所述电压控制与数据采集装置与计算机相连。Further, the voltage control and data acquisition device is connected to a computer.
相对于现有的技术,本实用新型的有益效果表现在:Compared with the prior art, the beneficial effects of the utility model are as follows:
1.本实用新型能够真实地模拟不同材料的微动磨损行为,成本低,结构简单,且能通过力传感器准确地测量法向载荷和采集微动磨损过程中的切向摩擦力,从而能够准确分析微动参数对材料表面微动损伤演化的影响。1. The utility model can truly simulate the fretting wear behavior of different materials, with low cost and simple structure, and can accurately measure the normal load and collect the tangential friction force during the fretting wear process through the force sensor, so that it can accurately The influence of fretting parameters on the fretting damage evolution of the material surface was analyzed.
2.本实用新型能够实现法向载荷、微动幅值、频率和微动位移的产生波形可调,能够真实模拟构件在不同工况下的微动磨损试验。2. The utility model can realize the adjustable normal load, fretting amplitude, frequency and fretting displacement generation waveform, and can truly simulate the fretting wear test of components under different working conditions.
3.本实用新型采用压电陶瓷驱动工作台,能够保证微动定位准确,精度高,频率稳,能够胜任超长循环次数和超长时间的微动磨损试验。3. The utility model adopts piezoelectric ceramics to drive the workbench, which can ensure accurate fretting positioning, high precision, stable frequency, and can be used for ultra-long cycle times and ultra-long fretting wear tests.
4.本实用新型上试样与下试样之间的接触形式可以为平面与平面接触、球面与平面接触、球面与球面接触、圆柱面与平面接触或者圆柱面与圆柱面接触。4. The contact form between the upper sample and the lower sample of the utility model can be plane-to-plane contact, spherical-to-plane contact, spherical-to-spherical contact, cylindrical surface-to-plane contact or cylindrical surface-to-cylindrical surface contact.
附图说明Description of drawings
图1为本实用新型实施例的主视结构示意图。Fig. 1 is a front structural schematic view of an embodiment of the utility model.
具体实施方式detailed description
如图1所示,一种压电陶瓷驱动的切向微动磨损试验装置,包括底座1、立柱2、压电陶瓷驱动工作台3、上夹具6、力传感器7、加载机构8、配重块9、双头螺柱11、电压控制与数据采集装置12;底座1上固定有压电陶瓷驱动工作台3和立柱2,压电陶瓷驱动工作台3上安装有下试样4,压电陶瓷驱动工作台3可以通过计算机13控制电压控制与数据采集装置12产生一定幅值、频率和波形的往复运动;上夹具6上夹持有上试样5,上夹具6与力传感器7相连,力传感器7安装在加载机构8正下方,加载机构8被立柱2穿过且可以以立柱2为导轨上下自由运动,双头螺柱11下头与加载机构8连接,双头螺柱11上头有固定螺母10,配重块9通过双头螺柱11与螺母10固定安装在加载机构8正上方。As shown in Figure 1, a tangential fretting wear test device driven by piezoelectric ceramics includes a base 1, a column 2, a piezoelectric ceramic drive table 3, an upper fixture 6, a force sensor 7, a loading mechanism 8, and a counterweight Block 9, double-ended stud 11, voltage control and data acquisition device 12; the base 1 is fixed with a piezoelectric ceramic driving table 3 and a column 2, and the piezoelectric ceramic driving table 3 is equipped with a lower sample 4, piezoelectric ceramic driving table 3 The ceramic drive table 3 can control the voltage control and the data acquisition device 12 through the computer 13 to generate a reciprocating motion of a certain amplitude, frequency and waveform; the upper clamp 6 holds the upper sample 5, and the upper clamp 6 is connected to the force sensor 7, The force sensor 7 is installed directly below the loading mechanism 8. The loading mechanism 8 is passed by the column 2 and can freely move up and down with the column 2 as a guide rail. The lower end of the double-ended stud 11 is connected with the loading mechanism 8. The nut 10 and the counterweight 9 are fixedly installed directly above the loading mechanism 8 through the stud 11 and the nut 10 .
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Cited By (5)
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CN107991205A (en) * | 2018-01-17 | 2018-05-04 | 合肥工业大学 | A kind of reciprocating high temperature friction and wear testing machine of micro linear |
CN109060575A (en) * | 2018-08-23 | 2018-12-21 | 吉林大学 | Driving type piezoelectric actuator low-temperature in-site high-frequency reciprocating micro-moving frictional wear test platform |
CN110146397A (en) * | 2019-05-24 | 2019-08-20 | 西北工业大学 | A kind of fretting friction and wear test device and method of bolt connection interface |
CN113252486A (en) * | 2021-04-16 | 2021-08-13 | 同济大学 | Valve ball series-parallel connection loading driving device based on piezoelectric actuator |
CN114088564A (en) * | 2021-10-18 | 2022-02-25 | 西南交通大学 | In-situ fretting corrosion and wear test device and method based on neutron and synchrotron radiation |
-
2016
- 2016-11-10 CN CN201621210266.XU patent/CN206223585U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107991205A (en) * | 2018-01-17 | 2018-05-04 | 合肥工业大学 | A kind of reciprocating high temperature friction and wear testing machine of micro linear |
CN109060575A (en) * | 2018-08-23 | 2018-12-21 | 吉林大学 | Driving type piezoelectric actuator low-temperature in-site high-frequency reciprocating micro-moving frictional wear test platform |
CN110146397A (en) * | 2019-05-24 | 2019-08-20 | 西北工业大学 | A kind of fretting friction and wear test device and method of bolt connection interface |
CN110146397B (en) * | 2019-05-24 | 2021-07-09 | 西北工业大学 | A kind of bolt connection interface fretting friction and wear testing device and method |
CN113252486A (en) * | 2021-04-16 | 2021-08-13 | 同济大学 | Valve ball series-parallel connection loading driving device based on piezoelectric actuator |
CN113252486B (en) * | 2021-04-16 | 2022-09-20 | 同济大学 | A series-parallel loading drive device for valve balls based on piezoelectric actuators |
CN114088564A (en) * | 2021-10-18 | 2022-02-25 | 西南交通大学 | In-situ fretting corrosion and wear test device and method based on neutron and synchrotron radiation |
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