CN206187108U - Rear axle crossbeam and vehicle - Google Patents
Rear axle crossbeam and vehicle Download PDFInfo
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- CN206187108U CN206187108U CN201621297872.XU CN201621297872U CN206187108U CN 206187108 U CN206187108 U CN 206187108U CN 201621297872 U CN201621297872 U CN 201621297872U CN 206187108 U CN206187108 U CN 206187108U
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Abstract
本实用新型提供了一种后桥横梁和车辆。本实用新型提供的后桥横梁,包括:主板,其包括中间平板部,和位于中间平板部两端的呈收缩型的两个折板部;各折板部分别自中间平板部向外倾斜地延伸,各折板部的端部分别设置有柱形部,各柱形部分别具有用于安装车架紧固件的中心孔;主板具有朝向车架的上表面和与上表面相对的下表面;配置于下表面两侧边沿处的一对边辅筋,各边辅筋的端部分别与柱形部连接;配置于下表面上并位于一对边辅筋之间的至少一对横向主筋,各横向主筋的端部分别与柱形部连接;配置于下表面上的多个斜筋;后桥横梁由碳纤维增强尼龙材料以注塑成型的方式制成。本实用新型提供了一种具有良好的耐盐雾性能且具有较轻质量的后桥横梁。
The utility model provides a rear axle beam and a vehicle. The rear axle beam provided by the utility model includes: a main board, which includes a middle flat part, and two contracted folded parts located at both ends of the middle flat part; each folded part extends obliquely outward from the middle flat part respectively , the ends of each flap part are respectively provided with a cylindrical part, and each cylindrical part has a central hole for installing a frame fastener; the main board has an upper surface facing the vehicle frame and a lower surface opposite to the upper surface; A pair of side auxiliary ribs arranged at the two sides of the lower surface, the ends of each side auxiliary ribs are respectively connected to the cylindrical part; at least one pair of transverse main ribs arranged on the lower surface and located between the pair of side auxiliary ribs, The ends of each transverse main rib are respectively connected with the columnar portion; a plurality of oblique ribs are arranged on the lower surface; the rear bridge beam is made of carbon fiber reinforced nylon material by injection molding. The utility model provides a rear axle beam with good salt spray resistance and light weight.
Description
技术领域technical field
本实用新型涉及车辆领域,更具体地,涉及一种后桥横梁和车辆。The utility model relates to the field of vehicles, in particular to a rear axle beam and a vehicle.
背景技术Background technique
汽车车桥通过悬架与车架相连接,根据驱动方式的不同,车桥可分为转向桥、驱动桥、转向驱动桥和支持桥四种。充当支持桥的后桥的横梁的传统设计采用钣金焊接的方式,以使后桥横梁能够提供足够的刚度和装配特性,然而,由钣金焊接工艺制成的后桥横梁存在质量大、耐盐雾性能差的缺点,会影响车辆的外观质量和使用性能。The automobile axle is connected with the frame through the suspension. According to the different driving methods, the axle can be divided into four types: steering axle, driving axle, steering driving axle and supporting axle. The traditional design of the cross member of the rear axle that serves as the support bridge uses sheet metal welding in order to allow the rear axle cross member to provide sufficient stiffness and assembly characteristics, however, the rear axle cross member made by the sheet metal welding process has high mass, durability and The disadvantage of poor salt spray performance will affect the appearance quality and performance of the vehicle.
实用新型内容Utility model content
本实用新型旨在提供一种在满足结构强度和刚度的前提下,具有良好的耐盐雾性能且具有较轻质量的后桥横梁。The utility model aims to provide a rear axle beam with good salt spray resistance and light weight under the premise of satisfying the structural strength and rigidity.
本实用新型的一个方面,提供了一种后桥横梁,包括:主板,其包括中间平板部,和位于中间平板部两端的呈收缩型的两个折板部;各折板部分别自中间平板部向外倾斜地延伸,各折板部的端部分别设置有柱形部,各柱形部分别具有用于安装车架紧固件的中心孔;主板具有朝向车架的上表面和与上表面相对的下表面;配置于下表面两侧边沿处的一对边辅筋,各边辅筋的端部分别与柱形部连接;配置于下表面上并位于一对边辅筋之间的至少一对横向主筋,各横向主筋的端部分别与柱形部连接;配置于下表面上的多个斜筋;后桥横梁由碳纤维增强尼龙材料以注塑成型的方式制成。According to one aspect of the present invention, a rear axle beam is provided, comprising: a main board, which includes a middle flat part, and two contracted folded parts located at both ends of the middle flat part; The portion extends obliquely outward, and the ends of each flap portion are respectively provided with a columnar portion, and each columnar portion has a central hole for installing a frame fastener; the main board has an upper surface facing the vehicle frame and an upper surface The lower surface with the opposite surface; a pair of side auxiliary ribs arranged at the edges of both sides of the lower surface, and the ends of each side auxiliary rib are respectively connected to the cylindrical part; At least one pair of transverse main ribs, the ends of each transverse main rib are respectively connected to the cylindrical part; a plurality of oblique ribs arranged on the lower surface; the rear bridge beam is made of carbon fiber reinforced nylon material by injection molding.
进一步地,横向主筋为一对,分置于主板的横向中心线的两侧;该后桥横梁还包括:配置于下表面上并连接在一对横向主筋之间的一对纵向筋,一对纵向筋分置于主板的纵向中心线的两侧;多个斜筋包括:连接于相邻的横向主筋和边辅筋之间的第一斜交叉筋组,第一斜交叉筋组布置于下表面的中间;连接于一对横向主筋之间且布置于纵向筋外侧的第二斜交叉筋组。Further, there are a pair of transverse main ribs, which are placed on both sides of the transverse center line of the main board; the rear bridge beam also includes: a pair of longitudinal ribs arranged on the lower surface and connected between the pair of transverse main ribs, a pair Longitudinal ribs are placed on both sides of the longitudinal center line of the main board; multiple oblique ribs include: a first oblique cross rib group connected between adjacent transverse main ribs and side auxiliary ribs, and the first oblique cross rib group is arranged on the bottom In the middle of the surface; the second oblique cross rib group connected between a pair of transverse main ribs and arranged outside the longitudinal ribs.
进一步地,多个斜筋还包括:与一对横向主筋连接且位于一对纵向筋之间的菱形筋组;该后桥横梁还包括:连接于一对横向主筋之间且与菱形筋组相交的多个纵向辅筋,纵向辅筋的高度低于横向主筋的高度。Further, the plurality of oblique ribs also include: a diamond-shaped rib group connected to a pair of transverse main ribs and located between a pair of longitudinal ribs; The height of the longitudinal auxiliary reinforcement is lower than the height of the transverse main reinforcement.
进一步地,主板对应菱形筋组的中心位置设置有减重孔,并且/或者,各纵向辅筋与横向主筋的连接处设置有弧形过渡段。Further, a lightening hole is provided at the central position of the main board corresponding to the diamond-shaped rib group, and/or, an arc-shaped transition section is provided at the connection between each longitudinal auxiliary rib and the transverse main rib.
进一步地,横向主筋的高度高于边辅筋的高度,并且/或者,上表面的对应折板部的位置配置有多个横向辅筋。Further, the height of the transverse main rib is higher than that of the side auxiliary rib, and/or, a plurality of transverse auxiliary ribs are arranged on the upper surface corresponding to the folded plate portion.
进一步地,至少一个横向主筋和至少一个边辅筋上分别配置有筒形部;各筒形部内分别嵌设有用于安装连杆紧固件的第一金属套筒;第一金属套筒上设置有用于轴向限位的第一凸缘。Further, at least one transverse main rib and at least one side auxiliary rib are respectively equipped with cylindrical parts; each cylindrical part is respectively embedded with a first metal sleeve for installing connecting rod fasteners; There is a first flange for axial stop.
进一步地,一对边辅筋包括第一边辅筋和第二边辅筋;一对横向主筋包括第一横向主筋和第二横向主筋;第一边辅筋与第一横向主筋相邻,第二边辅筋与第二横向主筋相邻;筒形部包括:配置于第一边辅筋上的第一筒和配置于第一横向主筋上的第二筒;配置于第二边辅筋上的第三筒和配置于第二横向主筋上的第四筒;其中,第一筒内的第一金属套筒的中心孔为圆孔,第二筒内的第一金属套筒的中心孔为螺纹孔;第三筒内的第一金属套筒的中心孔为第一腰型孔,第四筒内的第一金属套筒的中心孔为第二腰型孔;连杆紧固件包括:穿过圆孔后与螺纹孔连接的第一连杆紧固件;以及,穿过第一腰型孔和第二腰型孔与螺母连接的第二连杆紧固件。Further, a pair of side auxiliary reinforcements includes a first side auxiliary reinforcement and a second side auxiliary reinforcement; a pair of transverse main reinforcements includes a first transverse main reinforcement and a second transverse main reinforcement; the first side auxiliary reinforcement is adjacent to the first transverse main reinforcement, and the second lateral main reinforcement The two-side auxiliary reinforcement is adjacent to the second transverse main reinforcement; the cylindrical part includes: a first cylinder arranged on the first side auxiliary reinforcement and a second cylinder arranged on the first transverse main reinforcement; arranged on the second side auxiliary reinforcement The third cylinder and the fourth cylinder arranged on the second transverse main rib; wherein, the central hole of the first metal sleeve in the first cylinder is a round hole, and the central hole of the first metal sleeve in the second cylinder is Threaded hole; the center hole of the first metal sleeve in the third barrel is the first waist hole, and the center hole of the first metal sleeve in the fourth barrel is the second waist hole; the connecting rod fastener includes: The first link fastener is connected to the threaded hole after passing through the round hole; and the second link fastener is connected to the nut through the first waist hole and the second waist hole.
进一步地,中间平板部的上表面对应筒形部的位置设置有减料槽,减料槽的周边设置有过水孔。Further, a material reducing groove is provided on the upper surface of the middle flat plate part corresponding to the position of the cylindrical part, and water holes are provided around the material reducing groove.
进一步地,各柱形部的中心孔内嵌设有第二金属套筒,第二金属套筒的上端设置有第二凸缘。Further, a second metal sleeve is embedded in the central hole of each cylindrical portion, and a second flange is provided on the upper end of the second metal sleeve.
进一步地,至少一个横向主筋上设置有供连杆紧固件穿过的拱形孔,拱形孔自下表面向横向主筋的高度方向延伸,且拱形孔的高度小于横向主筋的高度。Further, at least one transverse main rib is provided with an arched hole through which the connecting rod fastener passes, the arched hole extends from the lower surface to the height direction of the transverse main rib, and the height of the arched hole is smaller than the height of the transverse main rib.
本实用新型提供的后桥横梁,通过设计带折板部的主板、以及在主板上设置边辅筋、横向主筋、斜筋等结构来满足结构强度和刚度的要求,使得后桥横梁可以采用碳纤维增强尼龙材料以注塑成型的方式制成,使得后桥横梁既能满足结构强度和刚度的要求又具有良好的耐盐雾性能,并具有较轻的质量。The rear bridge beam provided by the utility model satisfies the requirements of structural strength and rigidity by designing the main board with folded plate parts, and setting side auxiliary ribs, transverse main ribs, oblique ribs and other structures on the main board, so that the rear bridge beam can use carbon fiber The reinforced nylon material is made by injection molding, so that the rear axle beam can not only meet the requirements of structural strength and rigidity, but also has good salt spray resistance, and has a lighter weight.
本实用新型的另一个方面,还提供了一种车辆,该车辆设置有上述的后桥横梁。因本实用新型提供的后桥横梁可以达到上述技术效果,因此设置有该后桥横梁的车辆也应具备相应的技术效果,在此不再赘述。Another aspect of the present utility model also provides a vehicle, which is provided with the above-mentioned rear axle beam. Because the rear axle beam provided by the utility model can achieve the above-mentioned technical effects, the vehicle provided with the rear axle beam should also have corresponding technical effects, which will not be repeated here.
附图说明Description of drawings
下文将参考附图进一步描述本实用新型的实施例,在附图中:Embodiments of the utility model will be further described below with reference to the accompanying drawings, in the accompanying drawings:
图1示出了本实用新型实施例提供的后桥横梁的俯视结构;Fig. 1 shows the top view structure of the rear axle beam provided by the embodiment of the present invention;
图2示出了本实用新型实施例提供的后桥横梁的俯视立体结构;Fig. 2 shows the top view three-dimensional structure of the rear axle beam provided by the embodiment of the present invention;
图3示出了本实用新型实施例提供的后桥横梁的仰视结构;Fig. 3 shows the looking up structure of the rear axle beam provided by the embodiment of the present invention;
图4示出了本实用新型实施例提供的后桥横梁沿第一方向的仰视立体结构;Fig. 4 shows the three-dimensional structure of the rear axle beam provided by the embodiment of the present invention along the first direction;
图5示出了本实用新型实施例提供的后桥横梁沿第二方向的仰视立体结构;Fig. 5 shows the three-dimensional structure of the rear axle beam provided by the embodiment of the present invention along the second direction;
图6示出了本实用新型实施例提供的后桥横梁的筒形部处的剖视结构;Fig. 6 shows the cross-sectional structure at the cylindrical part of the rear axle beam provided by the embodiment of the present invention;
图7示出了本实用新型实施例提供的后桥横梁的柱形部处的剖视结构。Fig. 7 shows the cross-sectional structure at the columnar part of the rear axle beam provided by the embodiment of the present invention.
具体实施方式detailed description
参见图1至图7,示出了本实用新型实施例提供的后桥横梁的结构。如图所示,该后桥横梁包括:主板1、横向主筋21(包括横向主筋21a和21b)、边辅筋22和斜筋等结构。需要说明的是,除特殊说明外,本实用新型实施例中涉及到的“纵向”方向大体与车辆的前后方向一致,“横向”方向大体与车辆的左右方向一致。Referring to Fig. 1 to Fig. 7, the structure of the rear axle beam provided by the embodiment of the present invention is shown. As shown in the figure, the rear axle beam includes: main board 1, transverse main ribs 21 (including transverse main ribs 21a and 21b), side auxiliary ribs 22, oblique ribs and other structures. It should be noted that, unless otherwise specified, the "longitudinal" direction involved in the embodiments of the present utility model is generally consistent with the front-rear direction of the vehicle, and the "transverse" direction is generally consistent with the left-right direction of the vehicle.
具体地,主板1包括中间平板部11和两个折板部12。中间平板部11的结构可以整体为一平板状结构,但是也不限于整体平板状结构,例如在一些实施方式中,中间平板部11的中间大部分区域为平板状结构,局部区域(例如两侧边缘地区)可以有轻微的倾斜度或者弧度。或者,在某些实施例中,中间平板部11可以整体呈较小的弧度。两个折板部12分别配置于中间平板部11的两端,各折板部12的结构大体呈自中间平板部11向外倾斜地延伸的收缩型。可以理解,各折板部12与中间平板部11之间为圆滑过渡,各折板部12基本上相对于主板1的纵向中心面对称布置。各折板部12的端部分别设置有柱形部13,柱形部13的个数可以根据需要在各折板部12的端部分别设置一个、两个或三个等。各柱形部13分别具有中心孔130,后桥横梁通过安装在中心孔130内的车架紧固件61与车辆的车架6固定在一起(参见图7),从而使主板1具有朝向车架6的上表面1a和与上表面1a相对的下表面1b。Specifically, the main board 1 includes a middle plate portion 11 and two folded plate portions 12 . The structure of the middle flat part 11 can be a flat flat structure as a whole, but it is not limited to the overall flat flat structure. For example, in some embodiments, most of the middle part of the middle flat part 11 is a flat flat structure. edge area) may have a slight slope or curvature. Alternatively, in some embodiments, the middle plate portion 11 may have a relatively small arc as a whole. The two folded plate portions 12 are respectively disposed at two ends of the middle flat plate portion 11 , and the structure of each folded plate portion 12 is generally contracted and obliquely extended from the middle flat plate portion 11 . It can be understood that there is a smooth transition between each folded plate portion 12 and the middle flat plate portion 11 , and each folded plate portion 12 is basically arranged symmetrically with respect to the longitudinal center plane of the main board 1 . The ends of each folded plate portion 12 are respectively provided with a columnar portion 13 , and the number of columnar portions 13 can be one, two, or three at the end of each folded plate portion 12 as required. Each cylindrical portion 13 has a central hole 130 respectively, and the rear axle beam is fixed together with the vehicle frame 6 through the frame fastener 61 installed in the central hole 130 (see FIG. 7 ), so that the main board 1 has a The frame 6 has an upper surface 1a and a lower surface 1b opposite to the upper surface 1a.
参见图3和图4可以看出,在主板1下表面1b的两侧边沿处配置有一对边辅筋22,各边辅筋22的端部分别与柱形部13连接。下表面1b上还配置有位于该一对边辅筋22之间的至少一对横向主筋21,各横向主筋21的端部分别与柱形部13连接。主板1、贯穿主板1的横向长度的边辅筋22和横向主筋21起到了主要支撑整个零件结构强度的作用,在下表面1b上还配置有多个斜筋。这样,本实用新型实施例提供的后桥横梁,通过设计带折板部的主板、以及在主板上设置边辅筋、横向主筋、斜筋等结构来保证后桥横梁的结构强度和刚度,使得后桥横梁可以采用碳纤维增强尼龙材料以注塑成型的方式制成,使得后桥横梁既能满足结构强度和刚度的要求又具有良好的耐盐雾性能,并具有较轻的质量。另外,由碳纤维增强尼龙材料以注塑成型的方式制作后桥横梁,可以提高后桥横梁制造的自动化水平并带来高的生产效率。Referring to FIG. 3 and FIG. 4 , it can be seen that a pair of side auxiliary ribs 22 are disposed on both side edges of the lower surface 1 b of the main board 1 , and the ends of each side auxiliary rib 22 are respectively connected with the columnar portion 13 . At least one pair of transverse main ribs 21 located between the pair of side auxiliary ribs 22 is also arranged on the lower surface 1 b , and the ends of each transverse main rib 21 are respectively connected to the columnar portion 13 . The main board 1, side auxiliary ribs 22 and transverse main ribs 21 running through the transverse length of the main board 1 mainly support the structural strength of the entire part, and a plurality of oblique ribs are arranged on the lower surface 1b. In this way, the rear bridge beam provided by the embodiment of the utility model ensures the structural strength and rigidity of the rear bridge beam by designing the main board with the folded plate portion, and setting side auxiliary ribs, transverse main ribs, oblique ribs and other structures on the main board, so that The rear axle beam can be made of carbon fiber reinforced nylon material by injection molding, so that the rear axle beam can not only meet the requirements of structural strength and rigidity, but also have good salt spray resistance, and has a lighter weight. In addition, the rear axle beam is made of carbon fiber reinforced nylon material by injection molding, which can improve the automation level of the rear axle beam manufacturing and bring high production efficiency.
本实施例中还示出了后桥横梁的一种优选结构,如图3所示,横向主筋21为一对,两个横向主筋21分置于主板1的横向中心线的两侧,横向主筋21的延伸方向可以大体与横向中心线平行,或者横向主筋21可以具有少许弯曲弧度。主板1的下表面1b上还配置有分别连接在一对横向主筋21之间的一对纵向筋31,该一对纵向筋31分置于主板1的纵向中心线的两侧,优选地,该一对纵向筋31相对于该纵向中心线对称设置且大体与该纵向中心线平行。多个斜筋至少包括有:第一斜交叉筋组41和第二斜交叉筋组42。第一斜交叉筋组41连接于相邻的横向主筋21和边辅筋22之间,且布置于下表面1b的中间位置。第二斜交叉筋组42连接于一对横向主筋21之间,且布置于纵向筋31的外侧位置。可以理解,为保证后桥横梁的应力均匀分布,在每个纵向筋31的外侧位置均设置有第二斜交叉筋组42。优选地,第二斜交叉筋组42还可以与相邻的各柱形部13连接。通过在主板1的下表面1b上设置纵向筋31和多个斜交叉筋组,使得后桥横梁的结构刚性更好,应力更均匀。A preferred structure of the rear axle beam is also shown in this embodiment. As shown in FIG. The extending direction of 21 may be substantially parallel to the transverse centerline, or the transverse main rib 21 may have a slight curvature. A pair of longitudinal ribs 31 respectively connected between a pair of transverse main ribs 21 are also arranged on the lower surface 1b of the main board 1, and the pair of longitudinal ribs 31 are respectively placed on both sides of the longitudinal centerline of the main board 1. Preferably, the A pair of longitudinal ribs 31 are arranged symmetrically with respect to the longitudinal centerline and generally parallel to the longitudinal centerline. The plurality of oblique ribs at least include: a first oblique cross rib group 41 and a second oblique cross rib group 42 . The first oblique cross rib group 41 is connected between adjacent transverse main ribs 21 and side auxiliary ribs 22, and is arranged in the middle of the lower surface 1b. The second oblique cross rib group 42 is connected between a pair of transverse main ribs 21 and arranged outside the longitudinal ribs 31 . It can be understood that, in order to ensure uniform stress distribution of the rear axle beam, a second oblique cross rib group 42 is provided on the outer side of each longitudinal rib 31 . Preferably, the second oblique cross rib group 42 can also be connected with each adjacent columnar portion 13 . By arranging the longitudinal rib 31 and a plurality of oblique cross rib groups on the lower surface 1b of the main board 1, the structural rigidity of the rear axle beam is better and the stress is more uniform.
优选地,多个斜筋还包括大体构成菱形的菱形筋组43,菱形筋组43位于一对横向主筋21之间并与各横向主筋21分别连接,且菱形筋组43位于一对纵向筋31之间,与各纵向筋31不相连。在一对横向主筋21之间还连接有多个纵向辅筋32,各纵向辅筋32大体与上述的纵向中心线平行,且各纵向辅筋32可以与菱形筋组43的筋板相交。本实施例中,纵向辅筋32有六个,且三个一组地靠近菱形筋组43的端部设置,每一组纵向辅筋与相邻的纵向筋31相隔预定的距离。优选地,主板1的对应菱形筋组43的中心位置设置有菱形减重孔10,以进一步地减轻重量。Preferably, the plurality of oblique ribs also includes a diamond-shaped rib group 43 that generally constitutes a rhombus. The diamond-shaped rib group 43 is located between a pair of transverse main ribs 21 and is connected to each transverse main rib 21, and the diamond-shaped rib group 43 is located between a pair of longitudinal ribs 31. Between them, they are not connected to each longitudinal rib 31. A plurality of longitudinal auxiliary ribs 32 are also connected between a pair of transverse main ribs 21 , each longitudinal auxiliary rib 32 is roughly parallel to the above-mentioned longitudinal centerline, and each longitudinal auxiliary rib 32 can intersect with the rib plate of the diamond-shaped rib group 43 . In this embodiment, there are six longitudinal auxiliary ribs 32 , and they are arranged in groups of three close to the ends of the diamond-shaped rib group 43 , and each group of longitudinal auxiliary ribs is separated from adjacent longitudinal ribs 31 by a predetermined distance. Preferably, a diamond-shaped lightening hole 10 is provided at the center of the main board 1 corresponding to the diamond-shaped rib group 43 to further reduce weight.
优选地,横向主筋21的高度高于边辅筋22的高度,这样有利于巩固后桥横梁的结构刚性。另外,纵向辅筋32的高度优选地低于横向主筋21的高度,在各纵向辅筋32与横向主筋21的连接处设置弧形过渡段33以局部增高纵向辅筋32。另外,可以将两组纵向辅筋分别配置于横向主筋21的三等分处,这样设计均可以增加各横向主筋21的刚度。优选地,在上表面1a的对应折板部12的位置还可以配置有多个横向辅筋121,各横向辅筋121可以分别与相邻的柱形部13连接,以进一步增加折板部12的结构刚度,改善折板部的受力情况。Preferably, the height of the transverse main ribs 21 is higher than that of the side auxiliary ribs 22, which is conducive to consolidating the structural rigidity of the rear axle beam. In addition, the height of the longitudinal auxiliary ribs 32 is preferably lower than that of the transverse main ribs 21 , and an arc-shaped transition section 33 is provided at the junction of each longitudinal auxiliary rib 32 and the transverse main ribs 21 to locally increase the height of the longitudinal auxiliary ribs 32 . In addition, two sets of longitudinal auxiliary ribs can be respectively arranged at three equal parts of the transverse main ribs 21 , so that the stiffness of each transverse main rib 21 can be increased by such a design. Preferably, a plurality of transverse auxiliary ribs 121 can be arranged at the position corresponding to the folded plate portion 12 on the upper surface 1a, and each transverse auxiliary rib 121 can be respectively connected with the adjacent columnar portion 13 to further increase the number of folded plate portions 12. Structural rigidity, improve the stress of the folded plate.
汽车的连杆7的一端通过连杆紧固件(例如螺栓,参见图6)与后桥横梁连接,连杆7的另一端与车轮连接。在至少一个横向主筋和/或者至少一个边辅筋上配置有筒形部5,筒形部5内用于安装连接连杆7的螺栓。因为螺栓连接会产生较大的预紧力,为了有效防止材料压溃,本实施例中各筒形部5内分别嵌设有第一金属套筒51,与连杆7连接的螺栓被套设在第一金属套筒51的中心孔内,也即,本实施例通过将后桥横梁与螺栓接触的地方采用金属嵌件的方式来有效防止压溃。另外,在各第一金属套筒51上可以设置第一凸缘52,各第一凸缘52可以对各第一金属套筒51进行轴向定位,以防止各第一金属套筒51从筒形部5中脱落。可以理解,各第一金属套筒51可以通过包覆成型的方式与碳纤维增强尼龙材质结合成一体。One end of the connecting rod 7 of the automobile is connected to the rear axle beam through a connecting rod fastener (such as a bolt, see FIG. 6 ), and the other end of the connecting rod 7 is connected to the wheel. A cylindrical portion 5 is disposed on at least one transverse main reinforcement and/or at least one side auxiliary reinforcement, and the cylindrical portion 5 is used for installing bolts connecting the connecting rod 7 . Because the bolt connection will generate a relatively large pre-tightening force, in order to effectively prevent the material from being crushed, in this embodiment, each cylindrical part 5 is respectively embedded with a first metal sleeve 51, and the bolt connected to the connecting rod 7 is sleeved on the In the center hole of the first metal sleeve 51 , that is, in this embodiment, metal inserts are used at the place where the rear axle beam contacts the bolts to effectively prevent crushing. In addition, a first flange 52 can be provided on each first metal sleeve 51, and each first flange 52 can axially position each first metal sleeve 51, so as to prevent each first metal sleeve 51 from coming out of the cylinder. Form part 5 falls off. It can be understood that each first metal sleeve 51 can be integrated with the carbon fiber reinforced nylon material by overmolding.
本实施例中提供的后桥横梁优选地与四个连杆连接,用于安装各连杆紧固件的筒形部5优选地可以采用如下方式设置:结合参考图4和图5,将一对边辅筋22区分为第一边辅筋22a和第二边辅筋22b,将一对横向主筋21区分为第一横向主筋21a和第二横向主筋21b,其中第一边辅筋22a与第一横向主筋21a相邻,第二边辅筋22b与第二横向主筋21b相邻。筒形部5包括:配置于第一边辅筋22a上的两个第一筒5a和配置于第一横向主筋21a上的两个第二筒5b;配置于第二边辅筋22b上的两个第三筒5c和配置于第二横向主筋21b上的两个第四筒5d。其中,第一筒5a内的第一金属套筒的中心孔为圆孔,第二筒5b内的第一金属套筒的中心孔为螺纹孔;第三筒5c内的第一金属套筒的中心孔为第一腰型孔,第四筒5d内的第一金属套筒的中心孔为第二腰型孔。连杆紧固件包括:穿过各圆孔后与中心对齐的螺纹孔相连接的两个第一连杆紧固件,以及,穿设在各中心对齐的第一腰型孔和第二腰型孔中并分别与螺母连接的两个第二连杆紧固件。两个第一连杆紧固件用于安装两个位置固定的连杆,两个第二连杆紧固件用于安装两个位置可调的连杆。The rear axle beam provided in this embodiment is preferably connected with four connecting rods, and the cylindrical part 5 for installing each connecting rod fastener can preferably be set in the following manner: with reference to Fig. 4 and Fig. 5, a The opposite side auxiliary ribs 22 are divided into the first side auxiliary ribs 22a and the second side auxiliary ribs 22b, and a pair of transverse main ribs 21 are divided into the first transverse main ribs 21a and the second transverse main ribs 21b, wherein the first side auxiliary ribs 22a and the second side auxiliary ribs One transverse main rib 21a is adjacent, and the second side auxiliary rib 22b is adjacent to the second transverse main rib 21b. The cylindrical portion 5 includes: two first cylinders 5a disposed on the first side auxiliary ribs 22a and two second cylinders 5b disposed on the first transverse main ribs 21a; two second cylinders 5b disposed on the second side auxiliary ribs 22b. There is a third tube 5c and two fourth tubes 5d arranged on the second transverse main rib 21b. Wherein, the center hole of the first metal sleeve in the first tube 5a is a circular hole, the center hole of the first metal sleeve in the second tube 5b is a threaded hole; The central hole is the first waist-shaped hole, and the central hole of the first metal sleeve in the fourth cylinder 5d is the second waist-shaped hole. The connecting rod fasteners include: two first connecting rod fasteners passing through each round hole and connected to the center-aligned threaded holes, and passing through each center-aligned first waist-shaped hole and second waist-shaped hole Two second link fasteners in the type hole and respectively connected with nuts. The two first link fasteners are used to install the two fixed links, and the two second link fasteners are used to install the two adjustable links.
优选地,第一筒5a内的第一金属套筒、第三筒5c内的第一金属套筒和第四筒5d内的第一金属套筒均可以采用铝合金材料制作,且外轮廓呈工字型。第二筒5b内的第一金属套筒可以采用合金钢材料制作,以加工出满足强度等级的内螺纹,并且外轮廓优选地呈王字型且通过对外轮廓进行滚花加工来防止转动。Preferably, the first metal sleeve in the first cylinder 5a, the first metal sleeve in the third cylinder 5c and the first metal sleeve in the fourth cylinder 5d can all be made of aluminum alloy material, and the outer contour is I-shaped. The first metal sleeve in the second barrel 5b can be made of alloy steel material to process internal threads that meet the strength level, and the outer contour is preferably king-shaped, and the outer contour is knurled to prevent rotation.
再来参见图7,柱形部13的中心孔内嵌设有第二金属套筒131,车架紧固件61穿过该第二金属套筒131的中心孔以与车架6连接。该第二金属套筒131可以采用冷镦钢材料制成,第二金属套筒131的上端设置有第二凸缘,这样可以增加第二金属套筒131与车架钣金的接触面积。Referring again to FIG. 7 , a second metal sleeve 131 is embedded in the center hole of the cylindrical portion 13 , and the frame fastener 61 passes through the center hole of the second metal sleeve 131 to be connected to the frame 6 . The second metal sleeve 131 can be made of cold heading steel, and the upper end of the second metal sleeve 131 is provided with a second flange, which can increase the contact area between the second metal sleeve 131 and the frame sheet metal.
结合参考图1和图2,各筒形部5通常与中间平板部11相连接以增强筒形部的结构强度,这样,设置有筒形部的区域在注塑过程容易因局部材料过多而在该块区域引起大的收缩,造成注塑缺陷。为避免注塑缺陷的发生,在中间平板部11的上表面1a对应各筒形部5的位置设置有减料槽,以使得碳纤维增强尼龙材料可以以均匀的壁厚包裹在各筒形部内的金属嵌件的外周。优选地,为了避免减料槽内因积水而影响碳纤维增强尼龙的材料性能,在减料槽的周边合适位置可以开设小的过水孔,使得流入减料槽内的水可以顺利下落至地面。With reference to Fig. 1 and Fig. 2, each cylindrical portion 5 is usually connected with the middle plate portion 11 to enhance the structural strength of the cylindrical portion. This block area causes large shrinkage, resulting in injection molding defects. In order to avoid the occurrence of injection molding defects, a material reduction groove is provided on the upper surface 1a of the middle flat plate part 11 corresponding to each cylindrical part 5, so that the carbon fiber reinforced nylon material can wrap the metal in each cylindrical part with a uniform wall thickness. The perimeter of the insert. Preferably, in order to avoid affecting the material performance of carbon fiber reinforced nylon due to accumulated water in the material reducing tank, a small water hole can be opened at a suitable position around the material reducing tank, so that the water flowing into the material reducing tank can smoothly fall to the ground .
另外,因在某些应用场合下,螺栓需要穿过一个横向主筋21a后才能进入到另一个横向主筋21b上的筒形部5内(参见图5),此时需要在横向主筋21a上开设孔。优选地,为避免在横向主筋21a上开孔影响横向主筋21a的结构强度,横向主筋21a上设置的供连杆紧固件穿过的孔可以为拱形孔210,拱形孔210自下表面1b向横向主筋21a的高度方向延伸,且拱形孔210的高度小于横向主筋21a的高度,这样,螺栓(连杆紧固件)可以直接从侧面进入横向主筋21b上的筒形部5内,横向主筋21a的结构刚度也不会下降很多。In addition, because in some applications, the bolt needs to pass through one transverse main rib 21a before entering the cylindrical portion 5 on the other transverse main rib 21b (see Figure 5), at this time it is necessary to open a hole on the transverse main rib 21a . Preferably, in order to avoid opening holes on the transverse main ribs 21a to affect the structural strength of the transverse main ribs 21a, the holes provided on the transverse main ribs 21a for passing the connecting rod fasteners can be arched holes 210, and the arched holes 210 are formed from the lower surface. 1b extends to the height direction of the transverse main rib 21a, and the height of the arched hole 210 is smaller than the height of the transverse main rib 21a, so that the bolt (connecting rod fastener) can directly enter the cylindrical portion 5 on the transverse main rib 21b from the side, The structural rigidity of the transverse main rib 21a will not drop much either.
综上所述,本实用新型实施例提供的后桥横梁结构,采用数量虽少但是长度长的横向主筋和边辅筋结构,以及可以均匀排列的主板上的斜交叉筋等结构来有效地增加主板强度和刚性,通过计算机软件(例如CAE软件)对该后桥横梁进行结构强度、刚度分析后证明,由碳纤维增强尼龙制成的后桥横梁完全可以满足后桥横梁的质量-刚度要求。通过与具有大体相同的结构强度、刚性的钣金焊接制成的后桥横梁相比,本实施例提供的后桥横梁大约能减轻20%的重量以及具有良好的耐盐雾性能。To sum up, the beam structure of the rear axle provided by the embodiment of the utility model adopts a small number but long transverse main rib and side auxiliary rib structure, and structures such as oblique cross ribs on the main board that can be evenly arranged to effectively increase the The strength and rigidity of the main board, after analyzing the structural strength and stiffness of the rear axle beam through computer software (such as CAE software), it is proved that the rear axle beam made of carbon fiber reinforced nylon can fully meet the quality-stiffness requirements of the rear axle beam. Compared with the rear axle beam made of substantially the same structural strength and rigid sheet metal welding, the rear axle beam provided by this embodiment can reduce the weight by about 20% and has good salt spray resistance.
本实用新型实施例还提供了一种车辆,该车辆设置有上述的后桥横梁。因本实用新型实施例提供的后桥横梁可以达到上述技术效果,因此设置有该后桥横梁的车辆也应具备相应的技术效果,在此不再赘述。The embodiment of the utility model also provides a vehicle, which is provided with the above-mentioned rear axle beam. Since the rear axle cross beam provided by the embodiment of the present invention can achieve the above-mentioned technical effects, the vehicle equipped with the rear axle cross beam should also have corresponding technical effects, which will not be repeated here.
可以理解的是,本实用新型的以上各实施例仅仅是为了说明本实用新型的原理而采用的示例性实施例,本实用新型并不局限于此。对于本领域内的普通技术人员而言,在不脱离本实用新型的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为处于本实用新型的保护范围之内。本实用新型的保护范围仅由所附权利要求书的语言表述的含义及其等同含义所限定。It can be understood that the above embodiments of the present invention are only exemplary embodiments adopted to illustrate the principles of the present invention, and the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present utility model, and these variations and improvements are also considered to be within the protection scope of the present utility model . The protection scope of the present utility model is limited only by the language expressions of the appended claims and their equivalent meanings.
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Effective date of registration: 20241017 Address after: Building 1, No. 60 Jiulong Road, Changshu High tech Industrial Development Zone, Suzhou City, Jiangsu Province 215500 Patentee after: Ouyi Automotive Systems (Changshu) Co.,Ltd. Country or region after: China Address before: 215500 No.18, Jiulong Road, Southeast Economic Development Zone, Changshu City, Jiangsu Province Patentee before: CONTITECH CHINA RUBBER AND PLASTICS TECHNOLOGY LTD. Country or region before: China |
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