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CN206180827U - A water -cooling power for electroplating production line - Google Patents

A water -cooling power for electroplating production line Download PDF

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Publication number
CN206180827U
CN206180827U CN201621274551.8U CN201621274551U CN206180827U CN 206180827 U CN206180827 U CN 206180827U CN 201621274551 U CN201621274551 U CN 201621274551U CN 206180827 U CN206180827 U CN 206180827U
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water
module
power supply
water cooling
control board
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党云
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Kunshan Alma Electronic Equipment Co Ltd
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Kunshan Alma Electronic Equipment Co Ltd
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Abstract

本实用新型公开了用于电镀生产线的水冷电源,包括机箱上盖和机箱底壳,机箱底壳内设置有主控制板和显示屏控制板、集成功率放大板、主变压器、输出电感、滤波电容,显示屏控制板上设置有微控制器、计时模组、条件控制模组、安时统计模组、通讯模组、微电流检测模组,集成功率放大板上集成设置有整流滤波、软启动、热保、功率放大模组,机箱底壳的底部设置有分体式水冷装置,水冷装置包括上水冷板、水冷回路和下水冷板,上水冷板与下水冷板密封闭合,机箱底壳一外侧面上设置有与水冷装置相配合的进水口和出水口,机箱底壳外侧还分别设置有输出阴阳极、蜂鸣器、调节旋钮、电源开关和显示屏。本实用新型改水冷冷却,节能降耗,延长电源使用寿命。

The utility model discloses a water-cooled power supply for an electroplating production line, which comprises a case upper cover and a case bottom case. A main control board, a display screen control board, an integrated power amplification board, a main transformer, an output inductance, and a filter capacitor are arranged in the case bottom case. , the display control board is equipped with a microcontroller, a timing module, a condition control module, an hour statistics module, a communication module, and a micro-current detection module. , thermal protection, and power amplification module, the bottom of the chassis bottom shell is equipped with a split water cooling device, the water cooling device includes an upper water cooling plate, a water cooling circuit and a lower water cooling plate, the upper water cooling plate and the lower water cooling plate are sealed and closed, and the bottom shell of the chassis A water inlet and a water outlet matched with the water cooling device are arranged on the side, and an output cathode and anode, a buzzer, an adjustment knob, a power switch and a display screen are respectively arranged on the outside of the chassis bottom shell. The utility model improves water cooling, saves energy and reduces consumption, and prolongs the service life of the power supply.

Description

用于电镀生产线的水冷电源Water-cooled power supply for electroplating production line

技术领域technical field

本实用新型涉及电源器件应用领域,尤其涉及一种用于电镀生产线的水冷电源。The utility model relates to the application field of power supply devices, in particular to a water-cooled power supply used in an electroplating production line.

背景技术Background technique

目前,现有连续电镀、PCB电镀及小型贵金属电镀电源一般采用20-300A的高频开关电镀的电源,其均采用风冷式散热模式,其主要存在时间长风扇在腐蚀性现场易坏、过热等故障,且风扇散热的含腐蚀性的气体在电源中易进入内部腐蚀元器件,导致电源寿命短,易发生故障,风冷风机易发生故障过热保护,元器件在腐蚀环境中易损坏。At present, the existing continuous electroplating, PCB electroplating and small precious metal electroplating power supplies generally use 20-300A high-frequency switch electroplating power supplies, all of which adopt air-cooled heat dissipation mode, which mainly exist for a long time. The fan is easy to break and overheat in the corrosive site. and other faults, and the corrosive gas that the fan dissipates easily enters the internal corrosion components in the power supply, resulting in a short life of the power supply, prone to failure, and the air-cooled fan is prone to failure and overheating protection, and components are easily damaged in a corrosive environment.

实用新型内容Utility model content

为克服上述缺点,本实用新型的目的在于提供用于电镀生产线的水冷电源,已达到风改水冷冷却,节能降耗,延长电源使用寿命的目的。In order to overcome the above shortcomings, the purpose of this utility model is to provide a water-cooled power supply for electroplating production lines, which has achieved the purpose of changing wind to water cooling, saving energy and reducing consumption, and prolonging the service life of the power supply.

为了解决上述技术问题,本实用新型提供用于电镀生产线的水冷电源,包括机箱上盖和一体成型的机箱底壳,所述机箱底壳内设置有主控制板和分别与所述主控制板相连接的显示屏控制板、集成功率放大板、主变压器、输出电感、滤波电容,所述显示屏控制板上设置有微控制器、计时模组、条件控制模组、安时统计模组、通讯模组、微电流检测模组,所述集成功率放大板上集成设置有整流滤波模块、软启动模块、热保模块、功率放大模组,所述机箱底壳的底部设置有分体式水冷装置,所述水冷装置包括上水冷板、水冷回路和下水冷板,所述上水冷板与下水冷板密封闭合,所述机箱底壳的一外侧面上设置有与所述水冷装置相配合的进水口和出水口,所述机箱底壳的外侧还分别设置有输出阴阳极、蜂鸣器、调节旋钮、电源开关和显示屏。利用自动生产线上水洗的水对电源进行冷却,从而无需额外增加供水设备,节能环保,降低损耗,全密封设计,让电源控制元器件得到隔离保护,延长了电源使用寿命;水冷装置的分体式设计,便于后期清理维护和保养,取消电源散热风扇,电源不会因为风扇故障造成散热不良损坏或保护;集成功率放大板集成了多个功能模块,不仅使其减小了占用空间,还使其无需每个模块单独占用一块板,降低产品故障率;显示屏控制板集成自动生产线上常用的功能模组,使产品的通用性得以大大提高。In order to solve the above-mentioned technical problems, the utility model provides a water-cooled power supply for an electroplating production line, which includes a chassis upper cover and an integrally formed chassis bottom shell. The connected display control board, integrated power amplifier board, main transformer, output inductor, and filter capacitor are equipped with a microcontroller, timing module, condition control module, ampere-hour statistics module, communication module, micro-current detection module, the integrated power amplifier board is integrated with a rectifier filter module, a soft start module, a thermal protection module, and a power amplifier module, and the bottom of the chassis bottom shell is provided with a split water cooling device, The water-cooling device includes an upper water-cooling plate, a water-cooling circuit and a lower water-cooling plate, the upper water-cooling plate and the lower water-cooling plate are sealed and closed, and a water inlet matching the water-cooling device is provided on an outer surface of the chassis bottom shell and a water outlet, and the outer side of the chassis bottom case is also provided with an output cathode and anode, a buzzer, an adjustment knob, a power switch and a display screen. Use the washing water on the automatic production line to cool the power supply, so that there is no need to add additional water supply equipment, energy saving and environmental protection, reduce loss, fully sealed design, so that the power control components are isolated and protected, prolonging the service life of the power supply; the split design of the water cooling device , which is convenient for later cleaning and maintenance, canceling the cooling fan of the power supply, the power supply will not be damaged or protected due to poor heat dissipation due to fan failure; the integrated power amplifier board integrates multiple functional modules, which not only reduces the occupied space, but also makes it unnecessary Each module occupies a separate board to reduce product failure rate; the display control board integrates functional modules commonly used in automatic production lines, which greatly improves the versatility of the product.

进一步地,所述机箱底壳内还设置有与主控制板相连接的辅助电源,用于对电源的控制。Further, an auxiliary power supply connected to the main control board is also provided in the bottom shell of the chassis for controlling the power supply.

进一步地,所述机箱底壳的外侧还设置有输出通讯控制接口和市电输入防水接头,设置的通用接口使其标准化、通用化,避免非标化。Furthermore, an output communication control interface and a mains input waterproof connector are provided on the outer side of the chassis bottom shell, and the universal interface provided makes it standardized and generalized and avoids non-standardization.

进一步地,所述微控制器为单片机。Further, the microcontroller is a single-chip microcomputer.

进一步地,所述显示屏控制板上还集成有PLC、以太网、WIFI接口和Modbus RTU485接口,使其满足全球通用的标准化和通用化,使自动化控制更加简单。Further, the display screen control board is also integrated with PLC, Ethernet, WIFI interface and Modbus RTU485 interface, so that it meets global standardization and generalization, and makes automatic control easier.

进一步地,所述上水冷板和下水冷板通过螺钉固定。Further, the upper water cooling plate and the lower water cooling plate are fixed by screws.

进一步地,所述水冷回路的形状包括但不限于回字型、U型、圆形、M型。Further, the shape of the water cooling circuit includes but not limited to back-shaped, U-shaped, circular, and M-shaped.

进一步地,所述显示屏控制板还设置有一小电流信号模块、接收回路模块和电源缓升模块,在工件与电镀触头刚接触的一瞬间,主控制板先给小电流信号模块一个检测信号,待导通后由接收回路模块接收信号,从而启动电源缓升模块,延迟电镀触头的工作时间,待工件与电镀触头充分接触后,开始电镀工作,以避免工件在与电镀触头接触的瞬间由于电流、电压过大而烧焦或冲击而报废。Further, the display screen control board is also provided with a small current signal module, a receiving circuit module and a power supply slow-rising module. At the moment when the workpiece and the electroplating contact just come into contact, the main control board first sends a detection signal to the small current signal module , after being turned on, the receiving circuit module receives the signal, thereby starting the power supply slow-up module, delaying the working time of the electroplating contact, and starting the electroplating work after the workpiece is in full contact with the electroplating contact, so as to avoid the workpiece from being in contact with the electroplating contact In an instant, it is scrapped due to scorching or impact due to excessive current and voltage.

附图说明Description of drawings

图1为本实施例的爆炸图;Fig. 1 is the explosion diagram of the present embodiment;

图2为本实施例的机箱底壳的结构示意图;FIG. 2 is a schematic structural view of the chassis bottom shell of the present embodiment;

图3为本实施例的水冷装置的结构示意图。FIG. 3 is a schematic structural diagram of the water cooling device of this embodiment.

图中:1-机箱上盖;2-机箱底壳;3-主控制板;4-集成功率放大板;5-主变压器;6-输出电感;7-滤波电容;8-辅助变压器;9-水冷装置;10-上水冷板;11-水冷回路;12-下水冷板;13-进水口;14-出水口;15-输出阴阳极;16-蜂鸣器;17-调节旋钮;18-电源开关;19-显示屏;20、输出通讯控制接口;21-市电输入防水接头;22-显示屏控制板。In the figure: 1-chassis upper cover; 2-chassis bottom shell; 3-main control board; 4-integrated power amplifier board; 5-main transformer; 6-output inductor; 7-filter capacitor; 8-auxiliary transformer; 9- Water cooling device; 10-upper water cooling plate; 11-water cooling circuit; 12-lower water cooling plate; 13-water inlet; 14-water outlet; 15-output cathode and anode; 16-buzzer; 17-adjustment knob; 18-power supply Switch; 19-display screen; 20. output communication control interface; 21-mains input waterproof connector; 22-display control panel.

具体实施方式detailed description

下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .

参见附图1-3所示,用于电镀生产线的水冷电源,包括机箱上盖1和一体成型的机箱底壳2,一体成型结构简单、稳定可靠,机箱底壳2内设置有主控制板3和分别与主控制板3相连接的显示屏控制板22、集成功率放大板4、主变压器5、输出电感6、滤波电容7、辅助电源、辅助变压器8,显示屏控制板22上设置有微控制器、计时模组、条件控制模组、安时统计模组、通讯模组、微电流检测模组,集成功率放大板4上集成但不限于设置有整流滤波模块、软启动模块、热保模块、功率放大模组,微控制器为单片机,显示屏控制板22上还集成有PLC接口、以太网、WIFI接口和Modbus RTU 485接口,机箱底壳2的底部设置有分体式水冷装置9,水冷装置9包括上水冷板10、水冷回路11和下水冷板12,上水冷板10与下水冷板12通过螺钉密封闭合,水冷回路11的形状包括但不限于回字型、U型、圆形、M型,机箱底壳2的一外侧面上设置有与水冷装置9相配合的进水口13和出水口14,机箱底壳2的外侧还分别设置有输出阴阳极15、蜂鸣器16、调节旋钮17、电源开关18、显示屏19、输出通讯控制接口20和市电输入防水接头21。Referring to the accompanying drawings 1-3, the water-cooled power supply used in the electroplating production line includes the upper cover 1 and the integrally formed chassis bottom shell 2. The integrally formed structure is simple, stable and reliable, and the main control board 3 is arranged inside the chassis bottom shell 2 And the display control board 22, integrated power amplifier board 4, main transformer 5, output inductor 6, filter capacitor 7, auxiliary power supply, auxiliary transformer 8 connected with the main control board 3 respectively, the display control board 22 is provided with micro Controller, timing module, condition control module, ampere-hour statistics module, communication module, micro-current detection module, and integrated power amplifier board 4 are integrated, but not limited to, rectification filter module, soft start module, thermal protection module module, power amplification module, the microcontroller is a single-chip microcomputer, and a PLC interface, Ethernet, WIFI interface and Modbus RTU 485 interface are also integrated on the display control board 22, and the bottom of the chassis bottom shell 2 is provided with a split water cooling device 9, The water cooling device 9 includes an upper water cooling plate 10, a water cooling circuit 11 and a lower water cooling plate 12. The upper water cooling plate 10 and the lower water cooling plate 12 are sealed and closed by screws. The shape of the water cooling circuit 11 includes but is not limited to back-shaped, U-shaped, circular , M type, a water inlet 13 and a water outlet 14 matched with the water cooling device 9 are arranged on one outer surface of the chassis bottom shell 2, and an output cathode and anode 15, a buzzer 16, Adjustment knob 17, power switch 18, display screen 19, output communication control interface 20 and mains input waterproof connector 21.

显示屏控制板22上还设置有一小电流信号模块、接收回路模块和电源缓升模块。The display control board 22 is also provided with a small current signal module, a receiving circuit module and a power supply ramping module.

以上实施方式只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所做的等效变化或修饰,都应涵盖在本实用新型的保护范围内。The above embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the utility model shall fall within the protection scope of the utility model.

Claims (8)

1.用于电镀生产线的水冷电源,其特征在于:包括机箱上盖和一体成型的机箱底壳,所述机箱底壳内设置有主控制板和分别与所述主控制板相连接的显示屏控制板、集成功率放大板、主变压器、输出电感、滤波电容,所述显示屏控制板上设置有微控制器、计时模组、条件控制模组、安时统计模组、通讯模组、微电流检测模组,所述集成功率放大板上集成设置有整流滤波模块、软启动模块、热保模块、功率放大模组,所述机箱底壳的底部设置有分体式水冷装置,所述水冷装置包括上水冷板、水冷回路和下水冷板,所述上水冷板与下水冷板密封闭合,所述机箱底壳的一外侧面上设置有与所述水冷装置相配合的进水口和出水口,所述机箱底壳的外侧还分别设置有输出阴阳极、蜂鸣器、调节旋钮、电源开关和显示屏。1. The water-cooled power supply used in the electroplating production line is characterized in that: it includes a chassis upper cover and an integrally formed chassis bottom shell, and a main control board and a display screen connected to the main control board are arranged in the chassis bottom shell Control board, integrated power amplification board, main transformer, output inductor, filter capacitor, the display screen control board is equipped with microcontroller, timing module, condition control module, ampere-hour statistics module, communication module, micro A current detection module, the integrated power amplifier board is integrated with a rectifier filter module, a soft start module, a thermal protection module, and a power amplifier module, and the bottom of the chassis bottom is provided with a split water cooling device, and the water cooling device It includes an upper water-cooling plate, a water-cooling circuit and a lower water-cooling plate, the upper water-cooling plate and the lower water-cooling plate are sealed and closed, and a water inlet and a water outlet matching the water-cooling device are arranged on an outer surface of the chassis bottom shell, The outer side of the chassis bottom shell is also provided with output cathode and anode, buzzer, adjustment knob, power switch and display screen. 2.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述机箱底壳内还设置有与主控制板相连接的辅助电源。2. The water-cooled power supply for an electroplating production line according to claim 1, wherein an auxiliary power supply connected to the main control board is also arranged in the bottom shell of the chassis. 3.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述机箱底壳的外侧还设置有输出通讯控制接口和市电输入防水接头。3. The water-cooled power supply for an electroplating production line according to claim 1, wherein an output communication control interface and a mains input waterproof connector are provided on the outside of the chassis bottom case. 4.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述微控制器为单片机。4. The water-cooled power supply for an electroplating production line according to claim 1, wherein the microcontroller is a single-chip microcomputer. 5.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述显示屏控制板上还集成有PLC、以太网、WIFI接口和Modbus RTU 485接口。5. The water-cooled power supply for an electroplating production line according to claim 1, wherein the display screen control board is also integrated with PLC, Ethernet, WIFI interface and Modbus RTU 485 interface. 6.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述上水冷板和下水冷板通过螺钉固定。6. The water-cooled power supply for an electroplating production line according to claim 1, wherein the upper water-cooled plate and the lower water-cooled plate are fixed by screws. 7.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述水冷回路的形状包括回字型、U型、圆形、M型。7. The water-cooled power supply for an electroplating production line according to claim 1, wherein the shape of the water-cooled circuit includes back-shaped, U-shaped, circular, and M-shaped. 8.根据权利要求1所述的用于电镀生产线的水冷电源,其特性在于,所述显示屏控制板上还设置有一小电流信号模块、接收回路模块和电源缓升模块。8. The water-cooled power supply used in an electroplating production line according to claim 1, wherein a small current signal module, a receiving circuit module and a power ramp-up module are also arranged on the display control board.
CN201621274551.8U 2016-11-25 2016-11-25 A water -cooling power for electroplating production line Expired - Fee Related CN206180827U (en)

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CN107645863A (en) * 2017-09-05 2018-01-30 北京精密机电控制设备研究所 A kind of naval vessel electromechanical servo drive control cabinet
CN110120736A (en) * 2018-02-05 2019-08-13 台达电子企业管理(上海)有限公司 Water cooling power module
CN110572010A (en) * 2019-10-12 2019-12-13 江苏大全凯帆电器股份有限公司 A sealed integrated power unit module
CN113630020A (en) * 2021-07-08 2021-11-09 泰州科华船舶科技有限公司 Water-cooling inverter

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107645863A (en) * 2017-09-05 2018-01-30 北京精密机电控制设备研究所 A kind of naval vessel electromechanical servo drive control cabinet
CN107645863B (en) * 2017-09-05 2020-02-14 北京精密机电控制设备研究所 Electromechanical servo drive control cabinet for ship
CN110120736A (en) * 2018-02-05 2019-08-13 台达电子企业管理(上海)有限公司 Water cooling power module
US10811958B2 (en) 2018-02-05 2020-10-20 Delta Electronics (Shanghai) Co., Ltd Water-cooling power supply module
CN110120736B (en) * 2018-02-05 2021-04-23 台达电子企业管理(上海)有限公司 Water-cooling power supply module
CN110572010A (en) * 2019-10-12 2019-12-13 江苏大全凯帆电器股份有限公司 A sealed integrated power unit module
CN113630020A (en) * 2021-07-08 2021-11-09 泰州科华船舶科技有限公司 Water-cooling inverter

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