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CN206179954U - Novel vehicle power battery box - Google Patents

Novel vehicle power battery box Download PDF

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Publication number
CN206179954U
CN206179954U CN201621262008.6U CN201621262008U CN206179954U CN 206179954 U CN206179954 U CN 206179954U CN 201621262008 U CN201621262008 U CN 201621262008U CN 206179954 U CN206179954 U CN 206179954U
Authority
CN
China
Prior art keywords
case lid
casing
power battery
battery box
box
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621262008.6U
Other languages
Chinese (zh)
Inventor
张勤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Connaught Method Technology Ltd
Original Assignee
Shanghai Connaught Method Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Connaught Method Technology Ltd filed Critical Shanghai Connaught Method Technology Ltd
Priority to CN201621262008.6U priority Critical patent/CN206179954U/en
Application granted granted Critical
Publication of CN206179954U publication Critical patent/CN206179954U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Sealing Battery Cases Or Jackets (AREA)

Abstract

The utility model provides a novel vehicle power battery box, include: the case lid of a body structure and the box of a body structure, case lid and box pass through fastener fixed connection, and case lid and box edge all correspondence are provided with a plurality of through -holes that are used for wearing to establish the fastener, be provided with elastic sealing layer between case lid and the box, the opening edge of case lid is provided with a stair structure, and a stair structure bends including the case lid flanging that connects gradually and the case lid under, the opening edge of box is provided with the 2nd stair structure, and the 2nd stair structure kills including the box that connects gradually and bends under limit, box flanging and the box. The utility model discloses the equal integrated into one piece of box and case lid, because box and case lid do not link up the welding seam, case sealing performance is light to reach the IP67 requirement, and the steady quality is controllable, the utility model discloses the wholeness is strong, and it needs still less reinforcement structure and lower material thickness to reach same strength requirement, has effectively reduced product weight.

Description

A kind of novel automobile power battery box
Technical field
The utility model is related to automobile batteries technical field, more particularly, to a kind of novel automobile power battery box and its system Preparation Method.
Background technology
Vehicular dynamic battery is the power resources of electric automobile, is its core component, and the security of Vehicular dynamic battery is straight Connect the security for having influence on vehicle.The use environment of Vehicular dynamic battery is severe, it is necessary to casing possesses IP67 sealabilities and knot Structure is stable, lightweight, can realize that high-volume is quickly produced.
Processed using metal plate bending welding procedure more than existing Battery case, sealing property is low and unstable, is extremely difficult to The seal request of IP67, and Product processing work efficiency is low, organize production difficulty big, and product weight is big, cost is high;Especially seal Performance issue turns into a significant problem of restriction electrokinetic cell industry development.
Prior art Battery case preparation technology and the Battery case being prepared into have the disadvantages that:
1st, IP67 seal requests can not be met:Prior art uses metal plate bending piece welding method, due to weld seam processing During uncertain factor it is more, easily occur rosin joint, solder skip, cross weldering etc. quality problems, even if using advanced machine instantly Device people welds, it is also difficult to prevents the generation of these problems, therefore cannot ensure that casing reaches the seal request of IP67;
2nd, organization of production is difficult:Prior art processing method is needed by material preparation, bending, school shape, welding etc. Operation, the processing duration of a set of casing more than 4 hours (only referring to the processing of casing and lid), the material of preparation at least 10, Organization of production is more complicated, and production process needs a large amount of artificial.
3rd, weight is big:Prior art uses metal plate bending welding method converted products, and product globality poor will reach Structural strength higher, can only certainly will increase product weight by increasing method of the material thickness with local strengthening muscle reinforcement is increased Amount and processed complex degree.
Utility model content
The purpose of this utility model is to provide novel automobile power battery box, can effectively be solved in the prior art, battery Box body tightness can reach the seal request of IP67, and the technical problem that product weight is big, cost is high.
A kind of novel automobile power battery box that the utility model is provided, including:The case lid and integrative-structure of integrative-structure Casing;
The case lid is fixedly connected with casing by fastener, and the case lid and casing edge are correspondingly arranged on multiple use In the through hole for wearing fastener;
Elastic sealing layer is provided between the case lid and casing;
The opening portion edge of the case lid is provided with first step structure, and the first step structure includes what is be sequentially connected Bending under case lid flanging and case lid;
The opening portion edge of the casing is provided with second step structure, and the second step structure includes what is be sequentially connected Casing kills side, casing flanging and bending under casing.
Further, the elastic sealing layer is arranged between the case lid flanging and the casing flanging.
Further, the case lid include case lid bottom, case lid main body and first step structure, case lid main body respectively with case Base portion and first step structure are connected;
The case lid main body and casing are provided with gap between killing side, bending and bending under the casing under the case lid Between be provided with gap;
When the case lid compresses casing, and when being fixedly connected by fastener, the elastic sealing layer produces compression, The first sealing, the second sealing and the 3rd sealing that formation is sequentially connected;First sealing is rolled under being arranged on case lid Under curved and casing between bending, second sealing is arranged between case lid flanging and casing flanging, and the described 3rd is close Envelope portion is arranged on case lid main body and casing is killed between side.
Further, the lead to the hole site of case lid and casing, is provided with boss.
Further, the height of the boss is 0.8mm~1mm.
Further, the bottom half is provided with reinforcement.
Further, the reinforcement includes stamping forming cross reinforcing, and the cross reinforcing is one with casing Body structure.
Further, the reinforcement also includes being covered in the waling of bottom half.
Further, the body side is provided with the side reinforcement for reinforcement.
Further, the fastener is screw bolt and nut.
Compared with prior art, novel automobile power battery box and preparation method thereof that the utility model is provided, with Lower advantage:
1st, the utility model uses stretching integral forming technique, and casing and case lid are integrally formed, due to casing and case lid Weld seam is had no through, chest sealing property is easily reached IP67 requirements, and stable and controllable for quality;
2nd, the product globality that application integral molding techniques are processed in the utility model is strong, reaches same intensity requirement Less reinforced structure and relatively low material thickness is needed, product weight is effectively reduced.
Brief description of the drawings
In order to illustrate more clearly of the utility model specific embodiment or technical scheme of the prior art, below will be right The accompanying drawing to be used needed for specific embodiment or description of the prior art is briefly described, it should be apparent that, describe below In accompanying drawing be some implementation methods of the present utility model, for those of ordinary skill in the art, do not paying creativeness On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
The structural representation of the novel automobile power battery box that Fig. 1 is provided for the utility model;
The structural representation of the novel automobile power battery box removal side reinforcement that Fig. 2 is provided for the utility model;
Fig. 3 is the partial enlargement structural representation of Fig. 2;
The preparation method flow of casing in the preparation method of the novel automobile power battery box that Fig. 4 is provided for the utility model Figure;
The preparation method flow of case lid in the preparation method of the novel automobile power battery box that Fig. 5 is provided for the utility model Figure.
Reference:
1- case lids;2- casings;3- elastic sealing layers;
4- boss;
11- case lid flangings;Bending under 12- case lids;
21- casings kill side;22- casing flangings;Bending under 23- casings;
24- cross reinforcings;25- sides reinforcement;
The sealings of 31- first;The sealings of 32- second;The sealings of 33- the 3rd.
Specific embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described Embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on the embodiment in the utility model, this The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality Novel protected scope.
It is term " " center ", " on ", D score, "left", "right", " perpendicular, it is necessary to explanation in description of the present utility model Directly ", the orientation or position relationship of the instruction such as " level ", " interior ", " outward " are, based on orientation shown in the drawings or position relationship, to be only Described with simplified for the ease of description the utility model, must had rather than the device or element for indicating or implying meaning specific Orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.Additionally, term " the One ", " second ", " the 3rd " are only used for describing purpose, and it is not intended that indicating or implying relative importance.
, it is necessary to explanation, unless otherwise clearly defined and limited, term " is pacified in description of the present utility model Dress ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected, or be detachably connected, or integratedly Connection;Can mechanically connect, or electrically connect;Can be joined directly together, it is also possible to be indirectly connected to by intermediary, Can be two connections of element internal.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition Concrete meaning of the language in the utility model.
The structural representation of the novel automobile power battery box that Fig. 1 is provided for the utility model;Fig. 2 is carried for the utility model The novel automobile power battery box of confession removes the structural representation of side reinforcement;Fig. 3 is the partial enlargement structural representation of Fig. 2 Figure;The preparation method flow chart of casing in the novel automobile power battery box preparation method that Fig. 4 is provided for the utility model;Fig. 5 The preparation method flow chart of case lid in the novel automobile power battery box preparation method provided for the utility model.
As Figure 1-3, a kind of novel automobile power battery box that the utility model is provided, including:The case of integrative-structure The casing 2 of lid 1 and integrative-structure;
The case lid 1 is fixedly connected with casing 2 by fastener, and the case lid 1 and the edge of casing 2 are correspondingly arranged on many The individual through hole for wearing fastener;
Elastic sealing layer 3 is provided between the case lid 1 and casing 2;
The opening portion edge of the case lid 1 is provided with first step structure, and the first step structure includes being sequentially connected Case lid flanging 11 and case lid under bending 12;
The opening portion edge of the casing 2 is provided with second step structure, and the second step structure includes being sequentially connected Casing kill side 21, casing flanging 22 and bending 23 under casing.
In the present embodiment, novel automobile power battery box is cube structure, a width of 1065*640mm of length, highly according to need Different value is may be configured as, the weight of novel automobile power battery box is about 28KG~32KG in the present embodiment.
The novel automobile power battery box that the utility model is provided uses stretching integral forming technique, and casing 2 and case lid 1 are equal It is integrally formed, because casing 2 and case lid 1 have no through weld seam, chest sealing property is easily reached IP67 requirements, and steady quality It is controllable, thoroughly solve the sealing problem caused by welding procedure control problem.
The novel automobile power battery box application integral molding techniques provided in the utility model are processed, product entirety Property it is strong, reaching same intensity requirement needs less reinforced structure and relatively low material thickness, effectively reduces product weight.
The sealant is arranged between the case lid flanging 11 and the casing flanging 22.
The case lid 1 include the bottom of case lid 1, the main body of case lid 1 and first step structure, the main body of case lid 1 respectively with the bottom of case lid 1 Portion and first step structure are connected;
The main body of the case lid 1 and casing are provided with gap between killing side 21, bending 12 and the casing under the case lid Gap is provided between lower bending 23;
As shown in figure 3, when the case lid 1 compresses casing 2, and when being fixedly connected by fastener, the elastic sealing layer 3 Produce deformation, the first sealing 31, the second sealing 32 and the 3rd sealing 33 that formation is sequentially connected;First sealing 31 are arranged under case lid under bending 12 and casing between bending 23, and second sealing 32 is arranged on case lid flanging 11 and case Between external flange 22, the 3rd sealing 33 is arranged on the main body of case lid 1 and casing is killed between side 21.
The lead to the hole site of case lid 1 and casing 2, is provided with boss 4.In the present embodiment, boss 4 is hollow cylindrical knot Structure, the height of boss 4 is 0.8mm~1mm, a diameter of 11mm~12mm.
The setting of boss 4 so that when the case lid 1 compresses casing 2, and when being fixedly connected by fastener so that fastening Elastic sealing layer 3 near part not with case lid flanging 11 and the directly contact of casing flanging 22, effectively decompose case lid flanging 11 and casing flanging 22 to the pressure of elastic sealing layer 3 so that elastic sealing layer 3 will not occur expendable elastic shape Become, be effectively increased the service life of elastic sealing layer 3, meanwhile, it is capable to reduce case lid flanging 11 and casing beyond boss 4 turn up The deformation quantity on side 22 so that seal clearance is uniform, sealing tightness is protected.
The bottom of the casing 2 is provided with reinforcement.
The reinforcement includes stamping forming cross reinforcing 24, and the cross reinforcing 24 is integrated knot with casing 2 Structure.
The setting of cross reinforcing 24, can effectively strengthen the weight capacity of casing 2, and not increase the weight of casing 2.
The reinforcement also includes being covered in the waling of the bottom of casing 2.
Used as the mounting seat of power battery pack, stamping forming waling is overlying on the bottom of casing 2, with the bottom of casing 2 Face is integrally formed.Waling is vertical with cross reinforcing 24 to be set in intersecting parallels, effectively increases the overall load-bearing of casing 2 Ability.
The side of the casing 2 is provided with the side reinforcement 25 for reinforcement.In the present embodiment, in the corresponding of casing 2 Two sides be provided with side reinforcement 25.
In the utility model, by optimization design, rational in infrastructure, bulk strength is high for the load-carrying members of casing 2.The present embodiment In, case lid 1 can according to actual needs set reinforcing rib structure.
The fastener is screw bolt and nut.
A kind of novel automobile power battery box preparation method that the utility model is provided, including:The preparation method of casing 2 and The preparation method of case lid 1;
As shown in figure 4, the preparation method of casing 2 is comprised the following steps successively:
A1, casing 2 are stretched, and expanded material is drawn into the shape of casing 2 being sized, and horizontal in the bottom punching press of casing 2 To reinforcement 24;
In the present embodiment, the special galvanized steel plain sheet material of ultra-deep stretching is drawn into the rectangular box body of 1065*640*190mm 2, corner radius are 25mm~31mm.
B1, the shaping of casing 2, reduce the oral area flange radius of casing 2;
In the present embodiment, the oral area flange radius of casing 2 for obtaining is stretched for 10mm~15mm by step A1 casings 2, will Flange radius is decreased to 0mm~5mm.Flange radius is big, and early stage shaping is easier to, but is unfavorable for post-production;Flange radius is big, Early stage not easy-formation, but be conducive to post-production.
C1, the trimming of casing 2, cut unnecessary expanded material;
D1, the treatment of the flange of casing 2, by the flange bending of casing 2, form the ledge structure for fixing case lid 1;
Step D1 is comprised the following steps successively:
D11, second step structure is bent into by the flange of casing 2, and the second step structure includes the case being sequentially connected Body kills side 21, casing flanging 22 and bending 23 under casing;
D12, increases flip angle, until flip angle is 90 degree, the flip angle is the plane and case where the oral area of casing 2 Body kills the angle between side 21;
In the present embodiment, by after step d11 treatment, flip angle is 45 degree, it is 60 degree first to increase flip angle, is finally added Greatly 90 degree, complete the treatment of the flange of casing 2.
E1, the punching of casing 2, in ledge structure processing bolt via, are stretched centered on bolt through-hole and strengthen boss 4;
F1, waling is prepared, and waling is covered in the bottom of casing 2;
As shown in figure 5, the preparation method of case lid 1 is comprised the following steps:
A2, case lid 1 are stretched, and expanded material is drawn into the shape of case lid 1 being sized, and in the bottom punching press of case lid 1 Cross reinforcing 24;
In the present embodiment, the special galvanized steel plain sheet material of ultra-deep stretching is drawn into the cuboid box of a width of 1065*640mm of length Lid 1, corner radius are 25mm~31mm.
B2, the shaping of case lid 1, reduce the oral area flange radius of case lid 1;
In the present embodiment, also including the oral area enlarging of cuboid case lid 1 for obtaining step A2, unilateral increasing 4mm~8mm, The length of the cuboid case lid 1 i.e. after oral area enlarging and it is wide than the cuboid case lid 1 before oral area enlarging 8mm long and roomy~ 16mm.The oral area flange radius of case lid 1 for obtaining is stretched for 10mm~15mm by step A2 case lids 1, and flange radius is decreased to 0mm~5mm.Flange radius is big, and early stage shaping is easier to, but is unfavorable for post-production;Flange radius is big, early stage not easy-formation, But be conducive to post-production.
C2, the trimming of case lid 1, cut unnecessary expanded material;
D2, the treatment of the flange of case lid 1, the flange of case lid 1 is bent, and is formed for covering the ledge structure being located on casing 2;
The flange of case lid 1 is bent into first step structure in the present embodiment, the first step structure includes connecting successively Bending 12 under the case lid flanging 11 and case lid that connect.
E2, the punching of case lid 1, in ledge structure processing bolt via, are stretched centered on bolt through-hole and strengthen boss 4.
The novel automobile power battery box preparation method that the utility model is provided, casing 2 and the molding process of case lid 1 are only 24 minutes, the circulation time between each procedure is added no more than 1 hour, greatly reduce organization of production difficulty, pole Work efficiency is improve greatly, high-volume efficiently production can be realized.
The novel automobile power battery box preparation method that the utility model is provided is cut with the technology path of traditional diamond-making technique It is so different, sealing tightness, the problem of reliability are not only solved, while solving asking for the time-consuming long and preponderance of processing Topic.
The novel automobile power battery box preparation method that the utility model is provided should in the manufacture field of large-scale rectangular box body 2 With one drawing and forming technology, overcome that workpiece size is big, stretching depth is big, corner radius are small, workpiece is small and flange The technological difficulties of turning difficult forming.
Finally it should be noted that:Various embodiments above is only used to illustrate the technical solution of the utility model, rather than it is limited System;Although being described in detail to the utility model with reference to foregoing embodiments, one of ordinary skill in the art should Understand:It can still modify to the technical scheme described in foregoing embodiments, or to which part or whole Technical characteristic carries out equivalent;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical scheme of type.

Claims (10)

1. a kind of novel automobile power battery box, it is characterised in that including:The case lid of integrative-structure and the casing of integrative-structure;
The case lid is fixedly connected with casing by fastener, and the case lid and casing edge are correspondingly arranged on multiple for wearing If the through hole of fastener;
Elastic sealing layer is provided between the case lid and casing;
The opening portion edge of the case lid is provided with first step structure, and the first step structure includes the case lid being sequentially connected Bending under flanging and case lid;
The opening portion edge of the casing is provided with second step structure, and the second step structure includes the casing being sequentially connected Kill side, casing flanging and bending under casing.
2. novel automobile power battery box according to claim 1, it is characterised in that the elastic sealing layer is arranged on institute State between case lid flanging and the casing flanging.
3. novel automobile power battery box according to claim 1, it is characterised in that the case lid include case lid bottom, Case lid main body and first step structure, case lid main body are connected with case lid bottom and first step structure respectively;
The case lid main body and casing are provided with gap between killing side, under the case lid under bending and the casing between bending It is provided with gap;
When the case lid compresses casing, and when being fixedly connected by fastener, the elastic sealing layer produces compression, is formed The first sealing, the second sealing and the 3rd sealing being sequentially connected;First sealing be arranged under case lid bending with Under casing between bending, second sealing is arranged between case lid flanging and casing flanging, the 3rd sealing It is arranged on case lid main body and casing is killed between side.
4. novel automobile power battery box according to claim 1, it is characterised in that the lead to the hole site of case lid and casing is equal It is provided with boss.
5. novel automobile power battery box according to claim 4, it is characterised in that the height of the boss is 0.8mm ~1mm.
6. novel automobile power battery box according to claim 1, it is characterised in that the bottom half is provided with reinforcement Muscle.
7. novel automobile power battery box according to claim 6, it is characterised in that the reinforcement includes punch forming Cross reinforcing, the cross reinforcing is structure as a whole with casing.
8. novel automobile power battery box according to claim 6, it is characterised in that the reinforcement also includes being covered in The waling of bottom half.
9. the novel automobile power battery box according to claim 6,7 or 8, it is characterised in that the body side is set There is the side reinforcement for reinforcement.
10. novel automobile power battery box according to claim 9, it is characterised in that the fastener is bolt and spiral shell It is female.
CN201621262008.6U 2016-11-23 2016-11-23 Novel vehicle power battery box Expired - Fee Related CN206179954U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621262008.6U CN206179954U (en) 2016-11-23 2016-11-23 Novel vehicle power battery box

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621262008.6U CN206179954U (en) 2016-11-23 2016-11-23 Novel vehicle power battery box

Publications (1)

Publication Number Publication Date
CN206179954U true CN206179954U (en) 2017-05-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621262008.6U Expired - Fee Related CN206179954U (en) 2016-11-23 2016-11-23 Novel vehicle power battery box

Country Status (1)

Country Link
CN (1) CN206179954U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106374073A (en) * 2016-11-23 2017-02-01 上海诺法科技有限公司 Novel automotive power battery case and preparing method thereof
US20180361874A1 (en) * 2017-06-19 2018-12-20 Honda Motor Co., Ltd. Battery pack
CN109256501A (en) * 2017-07-12 2019-01-22 许继电气股份有限公司 A kind of cabinet and the battery case using the cabinet

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106374073A (en) * 2016-11-23 2017-02-01 上海诺法科技有限公司 Novel automotive power battery case and preparing method thereof
US20180361874A1 (en) * 2017-06-19 2018-12-20 Honda Motor Co., Ltd. Battery pack
CN109148759A (en) * 2017-06-19 2019-01-04 本田技研工业株式会社 battery pack
JP2019003886A (en) * 2017-06-19 2019-01-10 本田技研工業株式会社 Battery pack
US10336211B2 (en) * 2017-06-19 2019-07-02 Honda Motor Co., Ltd. Battery pack
CN109148759B (en) * 2017-06-19 2021-08-17 本田技研工业株式会社 Battery pack
JP7020804B2 (en) 2017-06-19 2022-02-16 本田技研工業株式会社 Battery pack
CN109256501A (en) * 2017-07-12 2019-01-22 许继电气股份有限公司 A kind of cabinet and the battery case using the cabinet

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170517

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CF01 Termination of patent right due to non-payment of annual fee