CN206177518U - Automobile wheel hub bearing unit sealing washer sealing performance testing machine - Google Patents
Automobile wheel hub bearing unit sealing washer sealing performance testing machine Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及一种汽车轮毂轴承单元密封圈密封性能试验机。The utility model relates to a sealing performance testing machine for an automobile hub bearing unit sealing ring.
背景技术Background technique
汽车轮毂轴承工作环境恶劣,在轮毂轴承的两侧均采用了专用的密封圈进行密封,以避免灰尘、水、泥浆等异物进入轴承内部,进而污染和锈蚀轮毂轴承内部滚道和滚动体,从而保证轴承的工作性能和使用寿命。因此,密封圈密封性能的好坏对轮毂轴承显得尤为重要。The working environment of the automobile hub bearing is harsh. Both sides of the hub bearing are sealed with special sealing rings to prevent dust, water, mud and other foreign matter from entering the inside of the bearing, thereby polluting and corroding the internal raceways and rolling elements of the hub bearing, thereby Guarantee the working performance and service life of the bearing. Therefore, the sealing performance of the sealing ring is particularly important for the hub bearing.
汽车轮毂轴承的结构:汽车轮毂轴承均由内圈、外圈和两列滚动体组成,两列滚动体在内圈和外圈之间,通过这两列滚动体保证了内圈和外圈的相对位置关系,即在正常状态时内圈的轴线和外圈的轴线保持一致,并且内圈和外圈可以围绕轴线相对转动。一个完整汽车轮毂轴承,有两个密封圈,分别安装在两列滚动体的外侧,其作用是防止灰尘、水、泥浆等异物进入两列滚动体所在的滚道位置(内圈和两列滚动体接触的部位上设有滚道,外圈和两列滚动体接触的部位上也设有滚道),避免滚动体及滚道的锈蚀和磨损。The structure of the automobile hub bearing: the automobile hub bearing is composed of an inner ring, an outer ring and two rows of rolling elements. The two rows of rolling elements are between the inner ring and the outer ring. The relative positional relationship, that is, the axis of the inner ring and the axis of the outer ring in a normal state are consistent, and the inner ring and the outer ring can rotate relatively around the axis. A complete automobile hub bearing has two sealing rings, which are respectively installed on the outer sides of the two rows of rolling elements. Its function is to prevent foreign matter such as dust, water, mud, etc. There is a raceway on the part where the body contacts, and a raceway is also provided on the part where the outer ring and the two rows of rolling bodies contact), to avoid corrosion and wear of the rolling body and the raceway.
汽车轮毂轴承密封属于动密封,即具有相对运动的零件之间的密封,并且两侧的密封圈都是接触式密封,长时间工作时会发生磨损失效。密封圈的密封性能可以用密封圈在某种特定工况下持续运行到密封失效的运行时间来表示。目前,常见的对密封圈的密封性能进行评价的试验方法是在实际轴承上进行试验,将被试验轮毂轴承在泥浆水介入的条件下,采用定时运行试验,即试验运行时间到了预先设定值时,自动停止,人工拆解被试验轴承,观察轴承内部有无进入泥浆水的痕迹(由于实际轴承两侧均为密封状态,只有破坏该轴承才能够检测密封圈的状态,否则难以判断密封圈是否失效)。若轴承内部没有泥浆水的痕迹,则表示密封圈还没有失效,但并不知道该密封圈还能工作多长时间;若轴承内部有泥浆水的痕迹,则表示密封圈已经失效,仍然无法获知具体的有效工作时长。因此,这种试验方法和试验装备无法实时检测密封圈是否失效,进而无法明确得知密封圈失效前运行了多长时间,即无法得知密封圈密封性能如何。Automobile hub bearing seals are dynamic seals, that is, seals between parts with relative motion, and the seal rings on both sides are contact seals, which will wear out and fail when they work for a long time. The sealing performance of the sealing ring can be expressed by the running time of the sealing ring from continuous operation to sealing failure under certain working conditions. At present, the common test method for evaluating the sealing performance of the sealing ring is to test on the actual bearing, and the tested hub bearing is subjected to a timed running test under the condition of mud water intervention, that is, the test running time reaches the preset value , it will stop automatically, manually disassemble the tested bearing, and observe whether there are traces of mud water entering the bearing (because both sides of the actual bearing are sealed, only by destroying the bearing can the state of the sealing ring be detected, otherwise it is difficult to judge the sealing ring whether it fails). If there are no traces of mud water inside the bearing, it means that the seal ring has not failed, but it is not known how long the seal ring can still work; if there are traces of mud water inside the bearing, it means that the seal ring has failed, and it is still unknown Specific effective working hours. Therefore, this test method and test equipment cannot detect whether the sealing ring fails in real time, and thus cannot clearly know how long the sealing ring has been running before it fails, that is, it is impossible to know the sealing performance of the sealing ring.
发明内容Contents of the invention
为了克服现有技术方法存在的无法实时检测密封圈是否失效的问题,本实用新型提供一种汽车轮毂轴承单元密封圈密封性能试验机,通过试验机模拟出密封圈的实际工作状态和工作过程,解决了实时检测密封圈是否失效的问题,能够通过试验获得反映密封圈的密封性能的工作寿命。In order to overcome the problem that the prior art method cannot detect the failure of the sealing ring in real time, the utility model provides a sealing performance testing machine for the sealing ring of the automobile hub bearing unit. The actual working state and working process of the sealing ring are simulated by the testing machine. The problem of detecting whether the sealing ring fails in real time is solved, and the working life reflecting the sealing performance of the sealing ring can be obtained through the test.
本实用新型采用的技术方案是:The technical scheme that the utility model adopts is:
汽车轮毂轴承单元密封圈密封性能试验机,包括机架,其特征在于:还包括安装在机架上的主轴部件、模拟轴承部件、倾角调整机构和盛有试验介入泥浆的泥浆池;The sealing performance testing machine of the sealing ring of the automobile hub bearing unit includes a frame, and is characterized in that: it also includes a main shaft component installed on the frame, a simulated bearing component, an inclination adjustment mechanism and a mud pool filled with test intervention mud;
所述的主轴部件包括电机和主轴,所述的电机和所述的主轴传动连接,所述的主轴可绕机架上方的主体上的转轴摆动;The main shaft component includes a motor and a main shaft, the motor and the main shaft are connected by transmission, and the main shaft can swing around the rotating shaft on the main body above the frame;
所述的模拟轴承部件包括模拟外圈、密封圈和模拟内圈,所述的模拟外圈安装在所述的主体上,所述的模拟内圈安装在所述的主轴上,并且所述的模拟内圈随所述的主轴转动;所述的模拟外圈和模拟内圈的相对位置确定,所述的模拟外圈与模拟内圈相对转动;所述的模拟外圈和模拟内圈之间安装有所述的密封圈;The simulated bearing component includes a simulated outer ring, a sealing ring and a simulated inner ring, the simulated outer ring is mounted on the main body, the simulated inner ring is mounted on the main shaft, and the The simulated inner ring rotates with the main shaft; the relative position of the simulated outer ring and the simulated inner ring is determined, and the simulated outer ring and the simulated inner ring rotate relatively; the distance between the simulated outer ring and the simulated inner ring is The sealing ring is installed;
所述的倾角调整机构包括倾角微调机构和摆臂,所述的倾角微调机构与所述的摆臂的下端连接,所述的摆臂的上端与所述的电机连接,所述的倾角微调机构用以调节摆臂的倾角;当调整所述的倾角微调机构时,所述的摆臂、电机和主轴绕所述的转轴相对于主体在转轴处转动,所述的模拟外圈的轴线和所述的模拟内圈的轴线之间产生倾角。Described inclination adjustment mechanism comprises inclination fine-tuning mechanism and swing arm, and described inclination fine-adjustment mechanism is connected with the lower end of described swing arm, and the upper end of described swing arm is connected with described motor, and described inclination fine-adjustment mechanism It is used to adjust the inclination of the swing arm; when adjusting the inclination fine-tuning mechanism, the swing arm, the motor and the main shaft rotate around the rotating shaft relative to the main body at the rotating shaft, the axis of the simulated outer ring and the The inclination angle is generated between the axes of the simulated inner ring described above.
还包括控制器和安装在机架上的用以检测试验介入泥浆泄漏情况的传感器,所述的控制器分别与所述的电机、传感器连接。It also includes a controller and a sensor installed on the frame to detect the leakage of the mud involved in the test, and the controller is respectively connected with the motor and the sensor.
每个汽车轮毂轴承的两侧,均有密封圈,将这两个密封圈分别进行试验,并通过模拟外圈和模拟内圈来实现密封圈的安装与工作,解决实时检测密封圈是否失效的问题。There are sealing rings on both sides of each automobile hub bearing. The two sealing rings are tested separately, and the installation and operation of the sealing ring are realized by simulating the outer ring and the simulating inner ring, so as to solve the problem of real-time detection of whether the sealing ring is invalid. question.
在实际轴承中,密封圈安装在轴承外圈和内圈之间,本实用新型用模拟外圈代替轴承外圈,模拟内圈代替轴承内圈,密封圈安装在模拟内外圈之间。模拟内圈相对于模拟外圈的位置与实际工作时轴承内圈相对于轴承外圈的位置完全一致,密封圈与模拟内圈及模拟外圈相联系的工作部位的尺寸、配合和表面粗糙度完全一致,实际轴承外内圈之间有滚动体相联系,本实用新型在模拟内外圈之间无直接联系。In the actual bearing, the sealing ring is installed between the outer ring and the inner ring of the bearing. In the utility model, the outer ring of the bearing is replaced by the simulated outer ring, the inner ring of the bearing is replaced by the inner ring of the simulation, and the sealing ring is installed between the inner and outer rings of the simulation. The position of the simulated inner ring relative to the simulated outer ring is exactly the same as that of the bearing inner ring relative to the bearing outer ring during actual work, and the size, fit and surface roughness of the working parts of the seal ring, the simulated inner ring and the simulated outer ring Completely consistent, there are rolling elements between the outer and inner rings of the actual bearing, and the utility model has no direct connection between the simulated inner and outer rings.
实际轴承中,轴承内圈和轴承外圈之间的相对位置是确定的,从而保证了密封圈的实际工作状态。这就要求试验机设法使模拟外圈和模拟内圈的相对位置也是确定的,本实用新型将模拟外圈安装在试验机的主体上,将模拟内圈安装在试验机的主轴上,由于试验机的主体和试验机的主轴有确定的相对位置,从而保证了模拟外圈和模拟内圈的相对位置也是确定的。In the actual bearing, the relative position between the bearing inner ring and the bearing outer ring is determined, thus ensuring the actual working state of the sealing ring. This requires the testing machine to try to make the relative positions of the simulated outer ring and the simulated inner ring determined. The utility model installs the simulated outer ring on the main body of the testing machine, and installs the simulated inner ring on the main shaft of the testing machine. The main body of the test machine and the main shaft of the testing machine have a definite relative position, thus ensuring that the relative position of the simulated outer ring and the simulated inner ring is also determined.
轮毂轴承在实际工作中,由于受到外力的作用,轴承外圈和轴承内圈并不是理想状态那样同轴的。为了反映出轮毂轴承受实际载荷的作用,轴承外圈的轴线和轴承内圈的轴线可能出现的倾角,本实用新型通过调整机构可以实现试验机主体的轴线和试验机主轴的轴线产生倾角,从而可以使模拟外圈的轴线和模拟内圈的轴线也产生相同的倾角,倾角的大小可由调整机构进行调整。In the actual work of the hub bearing, due to the action of external force, the outer ring of the bearing and the inner ring of the bearing are not coaxial as in the ideal state. In order to reflect the effect of the actual load on the hub bearing, the axis of the outer ring of the bearing and the axis of the inner ring of the bearing may have an inclination angle, the utility model can realize the inclination angle of the axis of the main body of the testing machine and the axis of the main shaft of the testing machine through the adjustment mechanism, so that The axis of the simulated outer ring and the axis of the simulated inner ring can also produce the same inclination angle, and the size of the inclination angle can be adjusted by the adjustment mechanism.
轮毂轴承在实际运转过程中,体现的是轴承外圈和轴承内圈之间的相对转动。本实用新型的模拟外圈随试验机主体不动,模拟内圈随试验机主轴转动,从而实现了模拟外圈和模拟内圈的相对转动。During the actual operation of the hub bearing, it reflects the relative rotation between the outer ring of the bearing and the inner ring of the bearing. The simulated outer ring of the utility model does not move with the main body of the testing machine, and the simulated inner ring rotates with the main shaft of the testing machine, thereby realizing the relative rotation of the simulated outer ring and the simulated inner ring.
本实用新型的有益效果体现在:The beneficial effects of the utility model are reflected in:
1、本实用新型通过试验机模拟出密封圈的实际工作状态和工作过程,解决了实时检测密封圈是否失效的问题,能够通过试验获得反映密封圈的密封性能的工作寿命。1. The utility model simulates the actual working state and working process of the sealing ring through the testing machine, solves the problem of real-time detection of whether the sealing ring is invalid, and can obtain the working life reflecting the sealing performance of the sealing ring through the test.
2、单独对轴承单元外密封圈和内密封圈进行模拟试验。2. Carry out a simulation test on the outer sealing ring and inner sealing ring of the bearing unit separately.
3、本实用新型将模拟外圈安装在试验机的主体上,将模拟内圈安装在试验机的主轴上,由于试验机的主体和试验机的主轴有确定的相对位置,从而保证了模拟外圈和模拟内圈的相对位置也是确定的。3. The utility model installs the simulated outer ring on the main body of the testing machine, and installs the simulated inner ring on the main shaft of the testing machine. Since the main body of the testing machine and the main shaft of the testing machine have a definite relative position, the simulated outer ring is guaranteed. The relative positions of the circle and the simulated inner circle are also determined.
4、由于实际工作中,轴承外内圈轴心会产生一定的倾角,该倾角需要的调整范围很小,本实用新型设计了精密微倾角调整机构,可以调整试验机主轴轴线与试验机主体轴线之间的倾角,从而可以使模拟内圈的轴线和模拟外圈的轴线在倾斜中心处也产生相同的倾角。4. Due to the actual work, the axis of the outer and inner rings of the bearing will have a certain inclination angle, and the adjustment range required for this inclination angle is very small. The utility model has designed a precision micro-inclination angle adjustment mechanism, which can adjust the axis of the main shaft of the testing machine and the axis of the main body of the testing machine. The inclination angle between them, so that the axis of the simulated inner ring and the axis of the simulated outer ring can also produce the same inclination angle at the center of the inclination.
5、本实用新型的模拟外圈随试验机主体不动,模拟内圈随试验机主轴转动,从而实现了模拟外圈和模拟内圈的相对转动。5. The simulated outer ring of the utility model does not move with the main body of the testing machine, and the simulated inner ring rotates with the main shaft of the testing machine, thereby realizing the relative rotation of the simulated outer ring and the simulated inner ring.
附图说明Description of drawings
图1是本实用新型汽车轮毂轴承密封圈密封性能试验机示意图。Fig. 1 is the schematic diagram of the sealing performance testing machine of the sealing ring of the automobile hub bearing of the utility model.
图2是本实用新型试验机侧面示意图。Fig. 2 is a schematic side view of the utility model testing machine.
具体实施方式detailed description
参照图1和图2,汽车轮毂轴承单元密封圈密封性能试验机,包括机架,还包括安装在机架1上的主轴部件、模拟轴承部件、倾角调整机构和盛有试验介入泥浆的泥浆池12;Referring to Fig. 1 and Fig. 2, the sealing performance test machine of the sealing ring of the automobile hub bearing unit includes the frame, and also includes the main shaft component installed on the frame 1, the simulated bearing component, the inclination adjustment mechanism and the mud pool filled with the mud involved in the test 12;
所述的主轴部件包括电机7和主轴8,所述的电机7和所述的主轴8传动连接,所述的主轴8可绕机架1上方的主体上的转轴4摆动;The main shaft part includes a motor 7 and a main shaft 8, the motor 7 and the main shaft 8 are connected in transmission, and the main shaft 8 can swing around the rotating shaft 4 on the main body above the frame 1;
所述的模拟轴承部件包括模拟外圈9、密封圈10和模拟内圈11,所述的模拟外圈9安装在所述的主体5上,所述的模拟内圈11安装在所述的主轴8上,并且所述的模拟内圈11随所述的主轴7转动;所述的模拟外圈9和模拟内圈11的相对位置确定,所述的模拟外圈9与模拟内圈11相对转动;所述的模拟外圈9和模拟内圈11之间安装有所述的密封圈10;The simulated bearing component includes a simulated outer ring 9, a sealing ring 10 and a simulated inner ring 11, the simulated outer ring 9 is installed on the main body 5, and the simulated inner ring 11 is installed on the main shaft 8, and the simulated inner ring 11 rotates with the main shaft 7; the relative position of the simulated outer ring 9 and the simulated inner ring 11 is determined, and the simulated outer ring 9 and the simulated inner ring 11 rotate relatively ; The sealing ring 10 is installed between the simulated outer ring 9 and the simulated inner ring 11;
所述的倾角调整机构包括倾角微调机构13和摆臂2,所述的倾角微调机构13与所述的摆臂2的下端连接,所述的摆臂2的上端与所述的电机7连接,所述的倾角微调机构13用以调节摆臂2的倾角;当调整所述的倾角微调机构13时,所述的摆臂2、电机7和主轴8绕所述的转轴4相对于主体5在转轴4处转动,所述的模拟外圈9的轴线和所述的模拟内圈11的轴线之间产生倾角。Described inclination adjustment mechanism comprises inclination fine adjustment mechanism 13 and swing arm 2, and described inclination angle fine adjustment mechanism 13 is connected with the lower end of described swing arm 2, and the upper end of described swing arm 2 is connected with described motor 7, The inclination fine-tuning mechanism 13 is used to adjust the inclination of the swing arm 2; when the inclination fine-adjustment mechanism 13 is adjusted, the swing arm 2, the motor 7 and the main shaft 8 rotate around the rotating shaft 4 relative to the main body 5 The rotating shaft 4 rotates, and an inclination angle is generated between the axis of the simulated outer ring 9 and the axis of the simulated inner ring 11 .
还包括控制器6和安装在机架1上的用以检测试验介入泥浆泄漏情况的传感器3,所述的控制器6分别与所述的电机7、传感器3连接。It also includes a controller 6 and a sensor 3 installed on the frame 1 for detecting mud leakage during test intervention. The controller 6 is connected to the motor 7 and the sensor 3 respectively.
每个汽车轮毂轴承的两侧,均有密封圈,将这两个密封圈分别进行试验,并通过模拟外圈和模拟内圈来实现密封圈的安装与工作,解决实时检测密封圈是否失效的问题。There are sealing rings on both sides of each automobile hub bearing. The two sealing rings are tested separately, and the installation and operation of the sealing ring are realized by simulating the outer ring and the simulating inner ring, so as to solve the problem of real-time detection of whether the sealing ring is invalid. question.
在实际轴承中,密封圈安装在轴承外圈和内圈之间,本实用新型用模拟外圈代替轴承外圈,模拟内圈代替轴承内圈,密封圈安装在模拟内外圈之间。模拟内圈相对于模拟外圈的位置与实际工作时轴承内圈相对于轴承外圈的位置完全一致,密封圈与模拟内圈及模拟外圈相联系的工作部位的尺寸、配合和表面粗糙度完全一致,实际轴承外内圈之间有滚动体相联系,本实用新型在模拟内外圈之间无直接联系。In the actual bearing, the sealing ring is installed between the outer ring and the inner ring of the bearing. In the utility model, the outer ring of the bearing is replaced by the simulated outer ring, the inner ring of the bearing is replaced by the inner ring of the simulation, and the sealing ring is installed between the inner and outer rings of the simulation. The position of the simulated inner ring relative to the simulated outer ring is exactly the same as that of the bearing inner ring relative to the bearing outer ring during actual work, and the size, fit and surface roughness of the working parts of the seal ring, the simulated inner ring and the simulated outer ring Completely consistent, there are rolling elements between the outer and inner rings of the actual bearing, and the utility model has no direct connection between the simulated inner and outer rings.
实际轴承中,轴承内圈和轴承外圈之间的相对位置是确定的,从而保证了密封圈的实际工作状态。这就要求试验机设法使模拟外圈和模拟内圈的相对位置也是确定的,本实用新型将模拟外圈安装在试验机的主体上,将模拟内圈安装在试验机的主轴上,由于试验机的主体和试验机的主轴有确定的相对位置,从而保证了模拟外圈和模拟内圈的相对位置也是确定的。In the actual bearing, the relative position between the bearing inner ring and the bearing outer ring is determined, thus ensuring the actual working state of the sealing ring. This requires the testing machine to try to make the relative positions of the simulated outer ring and the simulated inner ring determined. The utility model installs the simulated outer ring on the main body of the testing machine, and installs the simulated inner ring on the main shaft of the testing machine. The main body of the test machine and the main shaft of the testing machine have a definite relative position, thus ensuring that the relative position of the simulated outer ring and the simulated inner ring is also determined.
轮毂轴承在实际工作中,由于受到外力的作用,轴承外圈和轴承内圈并不是理想状态那样同轴的。为了反映出轮毂轴承受实际载荷的作用,轴承外圈的轴线和轴承内圈的轴线可能出现的倾角,本实用新型通过调整机构可以实现试验机主体的轴线和试验机主轴的轴线产生倾角,从而可以使模拟外圈的轴线和模拟内圈的轴线也产生相同的倾角,倾角的大小可由调整机构进行调整。In the actual work of the hub bearing, due to the action of external force, the outer ring of the bearing and the inner ring of the bearing are not coaxial as in the ideal state. In order to reflect the effect of the actual load on the hub bearing, the axis of the outer ring of the bearing and the axis of the inner ring of the bearing may have an inclination angle, the utility model can realize the inclination angle of the axis of the main body of the testing machine and the axis of the main shaft of the testing machine through the adjustment mechanism, so that The axis of the simulated outer ring and the axis of the simulated inner ring can also produce the same inclination angle, and the size of the inclination angle can be adjusted by the adjustment mechanism.
轮毂轴承在实际运转过程中,体现的是轴承外圈和轴承内圈之间的相对转动。本实用新型的模拟外圈随试验机主体不动,模拟内圈随试验机主轴转动,从而实现了模拟外圈和模拟内圈的相对转动。During the actual operation of the hub bearing, it reflects the relative rotation between the outer ring of the bearing and the inner ring of the bearing. The simulated outer ring of the utility model does not move with the main body of the testing machine, and the simulated inner ring rotates with the main shaft of the testing machine, thereby realizing the relative rotation of the simulated outer ring and the simulated inner ring.
本实施例试验机的实验步骤如下:The experimental steps of the present embodiment testing machine are as follows:
1、将轴承外密封圈或内密封圈安装在所述模拟外圈9和模拟内圈11之间。1. Install the bearing outer sealing ring or inner sealing ring between the simulated outer ring 9 and the simulated inner ring 11 .
2、通过倾角微调机构13调整本次试验工作倾角。2. Adjust the working inclination angle of this test through the inclination angle fine-tuning mechanism 13 .
3、通过所述控制器6控制所述电机7开始转动,进行试验。3. The motor 7 is controlled by the controller 6 to start rotating, and the test is carried out.
4、当所做试验密封圈有磨损泄漏时,所述传感器3会将泄漏信息传给控制器6,控制器6控制所述电机7停止转动,本次试验结束,得出该密封圈工作时长。4. When the test sealing ring has wear and leakage, the sensor 3 will transmit the leakage information to the controller 6, and the controller 6 controls the motor 7 to stop rotating. After the test is over, the working time of the sealing ring can be obtained .
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本实用新型的保护范围不应当被视为仅限于实施例所陈述的具体形式,本实用新型的保护范围也及于本领域技术人员根据本实用新型构思所能够想到的等同技术手段。The content described in the embodiments of this specification is only an enumeration of the implementation forms of the inventive concept, and the protection scope of the present utility model should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present utility model also extends to this invention. Equivalent technical means that those skilled in the art can think of according to the concept of the utility model.
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CN106370354B (en) * | 2016-10-12 | 2019-02-01 | 浙江工业大学 | Automobile hub bearing sealing ring tightness energy testing machine |
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